EP2621818B1 - Blank made from a cardboard sheet, partition assembly, method and machine for producing such a partition assembly from such a blank - Google Patents
Blank made from a cardboard sheet, partition assembly, method and machine for producing such a partition assembly from such a blank Download PDFInfo
- Publication number
- EP2621818B1 EP2621818B1 EP11771213.3A EP11771213A EP2621818B1 EP 2621818 B1 EP2621818 B1 EP 2621818B1 EP 11771213 A EP11771213 A EP 11771213A EP 2621818 B1 EP2621818 B1 EP 2621818B1
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- EP
- European Patent Office
- Prior art keywords
- section
- blank
- sections
- fold line
- tab
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
- B65D5/48024—Partitions inserted
- B65D5/48026—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments
- B65D5/48032—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments made of paper, provided with an at least partial bottom
- B65D5/48034—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments made of paper, provided with an at least partial bottom by folding a single blank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
- B65D5/48024—Partitions inserted
- B65D5/48026—Squaring or like elements, e.g. honeycomb element, i.e. at least four not aligned compartments
- B65D5/48038—Strips crossing each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/48—Partitions
- B65D5/48024—Partitions inserted
- B65D5/48044—Blank provided with cut flaps folded perpendicular to the blank
Definitions
- the present invention relates to a blank made of cardboard sheet material for producing at least one cross for dividing a container-container into several compartments, the blank comprising a plurality of articulated flaps which, by folding, are capable of forming part of compartments.
- Braces consisting of walls crossed in two orthogonal directions are already known. These braces are generally made from several cardboard blanks provided with slots and assembled to form the walls of the braces.
- a blank of a single piece made of sheet material which comprises two sets of separable hinged flaps. Each set is capable of forming a portion of the compartments of the braces and an intermediate panel, connected to the two sets of flaps which, after separation, allows to form the braces.
- the present invention aims to provide a blank, a method, a machine and a cross respond better than those previously known to the requirements of practice, particularly in that it will allow a transport without damage in a cardboard box corrugated containers including glass, and this modular way.
- a blank according to the invention it becomes possible to provide modular protection of groups of products in variable numbers, from two to forty-eight products for example.
- the invention thus makes it possible, for a given product format, to produce a very large number of different grouping combinations, by limiting the numbers of cardboard blank references required.
- the present invention essentially provides a blank made of cardboard sheet material for producing at least one crosspiece for subdividing a container-container into several compartments, said blank comprising a plurality of hinged flaps which, by folding, are capable of to form a portion of the compartments, characterized in that it comprises at least a first set of flaps, said first set comprising a first rectangular or square flap, adapted to form the bottom of the spider, connected on one side by a first line of folding to a second substantially square or rectangular flap adapted to form an intermediate wall between two of said compartments, said second flap comprising a first locking lug located at the outer end of its side adjacent to the first fold line, and a third central flap connected to said first flap by a second fold line adjacent and perpendicular to the first fold line and located on the side corresponding to the spigot, substantially rectangular and provided with a first perforated tongue arranged to lock with the first lug to maintain the blank volume to achieve said cross.
- the invention also relates to a set of blanks comprising at least one blank of the type described above with locking notches and further comprising a separator plate arranged to cooperate with said notches of the corresponding game.
- the invention also provides a brace obtained with any of the blank arrangements provided above.
- the spider comprises at least two sets of flaps head to tail.
- the invention also provides a method of automatically manufacturing corrugated cardboard crosspieces for compartmentalizing boxes from at least one stack of identical blanks of the type described above.
- At least two brace modules are simultaneously constituted from at least two sets of flaps and are grouped together for transfer before insertion into the box.
- the two sets of flaps are separated from the same blank before forming the two corresponding modules.
- a rotation of 180 ° of one or more modules is carried out before the transfer.
- the modules are moved by suction and through a set of cams and pulleys.
- the invention also provides a machine for carrying out the method as described above.
- the machine comprises means for simultaneous formation of at least two brace modules from at least two sets of flaps and means for grouping said transfer modules before insertion into the box.
- the machine comprises blade separation means of the two sets of flaps from the same blank before forming the two corresponding modules.
- the machine comprises means for rotating 180 ° of one or more modules before the transfer comprising a pivoting movement of the first module and / or the second module so as to bring the outer faces of the third flaps in contact with each other.
- the figure 1 shows a blank 1 made of cardboard sheet material, for example made of 3 mm corrugated cardboard thickness, for the realization of the spider 2 of the figure 2 .
- the blank 1 comprises a first square flap 3, suitable for forming the bottom of the spider, connected on one side by a first fold line 4 to a second substantially rectangular flap 5 capable of forming an intermediate wall between two compartments 6.
- the second flap 5 comprises a first locking pin 7 located at the outer end of its side 9 adjacent to the first fold line 4.
- the blank 1 further comprises a third flap 10 connected in first flap by a second folding line 11 adjacent and perpendicular to the first, and located on the side corresponding to the lug.
- the third flap 10 is substantially rectangular and is provided with a first tongue 12 perforated by an oblong orifice 13, made in a rectangular recess 14 made in the center of the outer edge of the third flap, opposite to the first flap.
- the tongue 12 is connected to the remainder of the third flap 10 in the lower part of the recess 14 by a fold line 15 on which the orifice 13 is partly astride.
- the lug 7 is made on the side 9 of the second flap 5 located on the side of the third flap 10, and constitutes one of the corners of a recess 16, for example substantially square, formed in the corner of said second flap 5.
- This recess will allow the recessing of the tongue or, more accurately, its end 17, which is also jammed at its upper periphery in a small notch 18, formed at the angle of the recess 16 adjacent to the stub 7.
- the third flap 10 has a longitudinal dimension or overall length l greater than the sum of the lengths l 1 and l 2 of the first and second flaps, for example one tenth of the length l .
- the third flap 10 comprises lateral sides 19 which are in the upper part perpendicular to the outer periphery 20 of said flap, and in the lower part, that is to say situated on the side of the fold line 11, obliquely towards said line. folding, thus forming angles that will facilitate an embedding in the package.
- the lateral side 21 of the second flap 5 located on the opposite side to the lug 7 relative to the flap is formed of a first portion 22 perpendicular to the outer end side 23 of the second flap, and a second biased portion 24 to the first fold line 4, which thus also has a beveled shape, again facilitating the introduction for embedding the cross in the box.
- the respective dimensions of these different components are for the third component a length overall l smaller at the base for example 0.8 l .
- the first component is for example and meanwhile square of a length and width equal to 1, the second flap being for its part with a length l 2 equal to the width of the third panel and an overall width of the greater equal to half the length of the third flap is 1/2.
- the blank 25 comprises a flap 27, for example rectangular, capable of forming the bottom of the spider 26, connected on one side by a first fold line 4 to a second flap 5 of the type described with reference to FIG. figure 1 .
- a fourth flap 29 connected to the first flap 27 by a third fold line 30, said fourth flap thus also being substantially square or rectangular like the second flap 4 and adapted to form a second intermediate wall 29 between two of said compartments 6.
- the fourth component 29 comprises a second lug 31, symmetrical with the first lug 7 of the second louver 5 with respect to the central axis 28 of symmetry.
- the second locking pin 31 is located at the outer end 32 of the adjacent side 33 at the third fold line 30.
- the blank 25 also comprises a third substantially rectangular central flap 34 provided with two identical perforated tongues 35, of the type of the tongue 12 described with reference to FIG. figure 1 , and arranged to lock with the first and second lugs while being embedded in the recesses 18,36 of the first and third flaps to achieve the spider 26.
- the Figure 4B shows, in turn, three braces 26, 26 ', 26 "arranged in a single file, the spider 26" can be inverted so as to have open compartments 38 outwardly on either side.
- FIG 4C two sets of braces 26, 26 ', before the turning of the spider 26', vis-à-vis two packages with eight sides of known type.
- the figure 4D shows in turn the braces placed inside the packages after turning spiders 26 ', which allows to locate the openings 38 to the outside, allowing the cut corners 40 to match the shape of the bottles at an angle (cf. . figure 4D ).
- the figure 5 shows a third embodiment of a blank 42 according to the invention.
- the blank comprises a first rectangular flap 43 connected by a first fold line 44 to a second flap 45 on one side and on the opposite side by a third fold line 46 to a fourth flap 47, said fourth flap being symmetrical with first flap with respect to an axis of symmetry 48 of the blank, axis perpendicular to the transverse dimension of the first, second and fourth flaps.
- the blank 42 further comprises a third substantially rectangular main flap 49 comprising lateral edges 50 directed towards the first flap, biased towards the first flap, the third flap main flap being connected to said first flap by a second fold line 51 adjacent to the first and third fold lines 44 and 46.
- the third main flap is of overall length L less than the overall length L 'of the following the first, second and fourth parts.
- Each of the second and fourth flaps is provided with a notch 52, symmetrical to the other with respect to the central axis 48, said notches being arranged at the right of the first and third fold lines 44 and 46.
- these notches are formed by an orifice 53 formed in a tongue 54 made in a recess, for example rectangular 55 in the third flap.
- the height at which this notch is, when the tongue is erected perpendicularly to the flap 49, corresponds to that of the lugs or hooks 56 respectively belonging to the first flap 45 and fourth flap 47 located on the side of the third flap.
- hooks are arranged to engage in the recesses 53, once the tongue folded upwards horizontally.
- the hooks 56 are formed by a suitable recess 57 of the carton, at the corner 58 of the corresponding cardboard flap, directed outwards.
- a small groove 59 in the bottom of the recess also allows snapping and locking the end 60 of the tongue 54 when the spider 61 is formed, as shown with reference to the figure 6 .
- each of the first and fourth flaps further comprises a notch 62 perpendicular to the fold lines 44 or 46, and made centrally or substantially at the center of the outer end side 63 of said flaps, said notches 62 being adapted to cooperate with a plate separator 64 (cf. Figure 5A ), itself provided with notches 65 adapted to fit into the notches 62, when the plate is put in place.
- the notches 62, 65 are for example terminated at their outer end by V-shaped openings for better introduction and guiding of the one into the other, before blocking.
- FIG 7 another embodiment of a blank 70 provided with a first rectangular flap 71, a second flap and a fourth flap 72 and 73 connected on either side to the first flap by first and third lines of folding as described above with reference to the figure 3 , and provided with lugs of the type described with reference to the same figure on their ends 18.
- the third central component 74 for its part, similarly to the component 34 of the figure 3 two tabs 35.
- notch 75 for example terminated by a small slot in the form of a small hook 76.
- This small slot or cut located in the lower part, at the end of the notch 75, allows better attachment of the splitter plate provided to complete the cross.
- This separating plate is provided with notches 78 arranged to cooperate with the notches 75 of the blank of the figure 7 notches also provided with cuts in the form of small hooks 76.
- FIGs 9, 10 and 11 show examples of groupings that can be made from basic modules as described above with four cells ( figure 9 ) five cells ( figure 10 ) and six cells ( figure 11 ).
- a brace of thirty round bottles is obtained, for example with six modules 81 plus two separating plates 77.
- a spider 86 of thirty six round bottles is obtained, using here six modules 83, plus three separating plates. 77.
- FIG. 12A and 12B Two embodiments of plates 90 and 91 for obtaining blanks 25, 25 'and 25 ", 25"' of the type described with reference to FIG. figure 3 .
- a first case the blanks are arranged to be cut by a flat cutting machine of known type, for example manufactured by the Swiss company BOBST, following each other.
- a second case two of two successive blanks are placed head to tail, symmetrically with respect to a transverse axis of symmetry 92.
- each cardboard blank having two to four modules interconnected by attachment points, by means of metal blade 100, there are two groups 101 blanks, which are themselves separate between them, to form the four blank lines 25, 25 ', 25 "and 25"'.
- the first steps A and B allow the unstacking, the cutting in a manner known per se, and the transport 102 to the training stations 103.
- the separation of the blanks can be done during the transfer, or at the following training stations, (Step C), for example, at the transfer head.
- Step D is the step of formation by cavity and / or vertical lift of the folding fingers 104.
- the blank begins to take its folded configuration.
- Step E is carried out the F-locking step of the tongues 105 by the movable fingers 106. Then in step G, there is withdrawal of the movable fingers, the braces being then constituted and the tabs embedded in the lugs in 107.
- a step H of rotation (arrow 108) at 180 ° of one or more modules 25 and 25 "is carried out.
- This rotation step is for example carried out by the suction gripping means arranged to rotate mechanically around an axis of 180 °.
- the objective here is to be able to obtain a symmetry of the spider 109 for insertion into the crates 110 (arrow 111) which also makes it possible to avoid any risk that the vertical end wall of the last module comes from abut against the wall of the box.
- the braces are then introduced into the crates 110 to obtain the crisscross boxes 112 in step K.
- the blanks 25, 25 ', taken in known manner by suction cup devices are placed on the forming elements 103 (103').
- the plate is here, and for example, removable and can be changed to fit the dimensions of the bottom 27.
- the tongues 35 are folded (arrow 117) on the pins 7, 31 by folding fingers (not shown) to obtain the spider 26, 26 '.
- the 118 piston / hinge assembly is deactivated and / or moved to allow access to the means 119 for lifting, gripping and moving the braces 26, 26 'to the cross boxes.
- the braces 120 are inserted without 180 ° rotation of at least one of the modules, (26, 26 ', 26 ", 26"') thus adaptable to a rectangular box 121.
- the blanks are for example blanks as described with reference to the figure 5 .
- the machine 130 comprises means 136 (shown schematically in phantom on the figure 16 ) gripping type known in themselves, for example by suction cups 137 (cf. figure 18 ), by suction of at least a first set of blanks 138, means 139 (cf. figure 17 ) forming a module by swaging the first flap and / or raising of the fingers 103, 104 around and / or in a cavity 113, raising the second and third fourth flaps.
- means 136 shown schematically in phantom on the figure 16
- suction cups 137 cf. figure 18
- means 139 cf. figure 17
- the elements (not shown) for locking the lugs in the tongues vis-à-vis once the plane in volume include for example small pistons to push the tabs by folding on the lugs.
- the figure 17 also shows schematically the arrival of the blanks 25, 25 ', 25 ", 25"' for example in the form of plate 91. These are positioned on the piston means 103, themselves arranged on guide rails 144 allowing adjust laterally and horizontally the size of the plungers and the plucking fingers before evacuation.
- the figure 18 shows in turn the mechanical elements that are superimposed on the means for pistons, and in particular the gripping means 138 blanks, here again designed in a known manner in itself, and horizontally movable X, Y, Z, to come apply the blanks to the wells by means of cylinders and then evacuate them to the crates once formed.
- the present invention is not limited to the embodiments more particularly described. On the contrary, it encompasses all the variants and in particular those in which the attachment means of the second and fourth components on the third component are different.
Description
La présente invention concerne un flan en matière en feuille de carton pour la réalisation d'au moins un croisillon destiné à subdiviser un contenant-récipient en plusieurs compartiments, le flan comportant plusieurs volets articulés qui, par pliage, sont susceptibles de former une partie des compartiments.The present invention relates to a blank made of cardboard sheet material for producing at least one cross for dividing a container-container into several compartments, the blank comprising a plurality of articulated flaps which, by folding, are capable of forming part of compartments.
Elle concerne également un procédé et une machine pour la réalisation de tels croisillons ainsi que les croisillons obtenus.It also relates to a method and a machine for producing such braces as well as braces obtained.
Elle trouve une application particulièrement importante bien que non exclusive dans le domaine de l'emballage modulable de bouteilles ainsi isolées par de tels croisillons.It finds a particularly important, although not exclusive, application in the field of modular packaging of bottles thus isolated by such braces.
Elle est également applicable à tous types de produits qu'ils soient ronds, carrés ou en sachets. Par modulable, on entend le fait de pouvoir, avec le même type de flan, prévoir des groupages de produits de façon modulaire et multiple. Ainsi, avec les mêmes flans accolés et multipliés par deux, trois, quatre, cinq, il est possible de grouper trois, six, douze, quinze bouteilles etc...It is also applicable to all types of products whether they are round, square or in bags. By modular means the fact of being able, with the same type of blank, to provide groupings of products in a modular and multiple way. Thus, with the same flanks contiguous and multiplied by two, three, four, five, it is possible to group three, six, twelve, fifteen bottles, etc.
On connaît déjà des croisillons constitués de parois croisées selon deux directions orthogonales. Ces croisillons sont réalisés en général à partir de plusieurs flans de carton pourvus de fentes et assemblés pour former les parois des croisillons.Braces consisting of walls crossed in two orthogonal directions are already known. These braces are generally made from several cardboard blanks provided with slots and assembled to form the walls of the braces.
Ils présentent cependant des inconvénients. En effet, il est nécessaire de prévoir au moins deux sortes de flans différents, une pour les parois longitudinales et une autre pour les parois transversales, ce qui complique fabrication et montage. Il est ensuite nécessaire d'assembler les flans entre eux, ce qui présente des inconvénients de coût et de durée de montage.However, they have disadvantages. Indeed, it is necessary to provide at least two different types of blanks, one for the longitudinal walls and another for the transverse walls, which complicates manufacture and assembly. It is then necessary to assemble the blanks together, which has disadvantages of cost and installation time.
On connaît également (
Si de tels flans permettent d'éviter certains inconvénients des croisillons en plusieurs pièces, grâce notamment à un système de soufflets, ceux-ci sont source de surépaisseur et d'instabilité dimensionnelle des croisillons, du fait de leur élasticité.If such blanks make it possible to avoid certain disadvantages of the braces in several parts, thanks in particular to a system of bellows, these are source of overthickness and dimensional instability of the braces, because of their elasticity.
On connaît également un flan d'une seule pièce en matière en feuille qui comporte deux ensembles de volets articulés séparables. Chaque ensemble est susceptible de former une partie des compartiments des croisillons ainsi qu'un panneau intermédiaire, relié aux deux ensembles des volets qui, après séparation, permet de constituer les croisillons.There is also known a blank of a single piece made of sheet material which comprises two sets of separable hinged flaps. Each set is capable of forming a portion of the compartments of the braces and an intermediate panel, connected to the two sets of flaps which, after separation, allows to form the braces.
Un tel flan présente cependant des difficultés de montage et se révèle, ici encore, assez complexe à mettre en oeuvre.Such a blank, however, has mounting difficulties and is again, here again, quite complex to implement.
Tous ces flans sont, dès le départ, structurellement conçus et dimensionnés pour un seul nombre de produits à conditionner. En d'autres termes, ils ne sont pas modulables.All these blanks are, from the outset, structurally designed and sized for a single number of products to be packaged. In other words, they are not scalable.
On connaît également (
La présente invention vise à fournir un flan, un procédé, une machine et un croisillon répondant mieux que ceux antérieurement connus aux exigences de la pratique, notamment en ce qu'elle va permettre un transport sans dommage dans une caisse en carton ondulé de récipients notamment en verre, et ce de façon modulaire. Avec un même flan selon l'invention, il devient possible d'assurer de façon modulable, la protection de groupements de produits en nombre variable, de deux à quarante-huit produits par exemple.The present invention aims to provide a blank, a method, a machine and a cross respond better than those previously known to the requirements of practice, particularly in that it will allow a transport without damage in a cardboard box corrugated containers including glass, and this modular way. With the same blank according to the invention, it becomes possible to provide modular protection of groups of products in variable numbers, from two to forty-eight products for example.
En d'autres termes, pour un format de flan donné, de section hauteur et géométrie déterminées et ce, que les produits soient de section ronde ou rectangulaire, il est possible d'insérer un ou plusieurs modules de base d'un même type, éventuellement complétés par une surface séparatrice verticale, selon le nombre de produits à regrouper dans la caisse correspondante sélectionnée.In other words, for a given blank format, of determined height and geometry section, whether the products are of round or rectangular section, it is possible to insert one or more basic modules of the same type, possibly supplemented by a vertical separating surface, according to the number of products to be grouped in the corresponding box selected.
L'invention permet ainsi, pour un format donné de produits de réaliser de très nombreuses combinaisons de groupage différent, en limitant les nombres de références de flan de carton requis.The invention thus makes it possible, for a given product format, to produce a very large number of different grouping combinations, by limiting the numbers of cardboard blank references required.
Par exemple et selon le module de base sélectionné correspondant à deux bouteilles, trois bouteilles, quatre bouteilles, cinq bouteilles ou six bouteilles, il devient possible de prévoir le compte en multiples de ces nombres, en créant respectivement, jusqu'à huit compartiments ou cavités, quinze cavités, vingt cavités, vingt cinq cavités, trente cavités etc....For example, and depending on the selected basic module corresponding to two bottles, three bottles, four bottles, five bottles or six bottles, it becomes possible to predict the count in multiples of these numbers, respectively creating up to eight compartments or cavities , fifteen cavities, twenty cavities, twenty five cavities, thirty cavities, etc.
Grâce à cette notion de modules de base, qui vont ensuite pouvoir être réutilisés les uns à côté des autres, parallèlement ou après retournement, avec ou sans plaque séparatrice, les possibilités de croisillonage de caisses deviennent très nombreuses pour un coût optimisé, compte tenu notamment de cette standardisation.Thanks to this concept of basic modules, which will then be reused next to each other, parallel or after reversal, with or without separator plate, the possibilities of cross-check crates become very numerous for an optimized cost, especially given of this standardization.
Dans ce but, la présente invention propose essentiellement un flan en matière en feuille de carton pour la réalisation d'au moins un croisillon destiné à subdiviser un contenant-récipient en plusieurs compartiments, ledit flan comportant plusieurs volets articulés qui, par pliage, sont susceptibles de former une partie des compartiments, caractérisé en ce qu'il comporte au moins un premier jeu de volets, ledit premier jeu comprenant un premier volet rectangulaire ou carré, propre à former le fond du croisillon, relié sur un côté par une première ligne de pliage à un deuxième volet sensiblement carré ou rectangulaire, propre à former une paroi intermédiaire entre deux desdits compartiments, ledit deuxième volet comportant un premier ergot de verrouillage situé à l'extrémité extérieure de son côté adjacent à la première ligne de pliage,
et un troisième volet central relié audit premier volet par une deuxième ligne de pliage adjacente et perpendiculaire à la première ligne de pliage et située du côté correspondant à l'ergot, sensiblement rectangulaire et muni d'une première languette ajourée agencée pour se verrouiller avec le premier ergot pour maintenir le flan en volume afin de réaliser ledit croisillon.For this purpose, the present invention essentially provides a blank made of cardboard sheet material for producing at least one crosspiece for subdividing a container-container into several compartments, said blank comprising a plurality of hinged flaps which, by folding, are capable of to form a portion of the compartments, characterized in that it comprises at least a first set of flaps, said first set comprising a first rectangular or square flap, adapted to form the bottom of the spider, connected on one side by a first line of folding to a second substantially square or rectangular flap adapted to form an intermediate wall between two of said compartments, said second flap comprising a first locking lug located at the outer end of its side adjacent to the first fold line,
and a third central flap connected to said first flap by a second fold line adjacent and perpendicular to the first fold line and located on the side corresponding to the spigot, substantially rectangular and provided with a first perforated tongue arranged to lock with the first lug to maintain the blank volume to achieve said cross.
Dans des modes de réalisation avantageux, on a de plus recours à l'une et/ou à l'autre des dispositions suivantes :
- la dimension longitudinale ou longueur l du troisième volet est égale ou supérieure à la somme des longueurs l 1 et l 2 des premier et deuxième volets;
- le premier jeu de volets comporte un quatrième volet relié au premier volet par une troisième ligne de pliage du côté opposé au deuxième volet, ledit quatrième volet étant sensiblement carré ou rectangulaire, propre à former une paroi intermédiaire entre deux desdits compartiments et comportant un deuxième ergot de verrouillage situé à l'extrémité extérieure de son côté adjacent à la troisième ligne de pliage, ledit troisième volet comportant une deuxième languette ajourée agencée pour se verrouiller avec le deuxième ergot pour maintenir le flan en volume afin de réaliser ledit croisillon ;
- la dimension longitudinale ou longueur L du troisième volet est supérieure ou égale à la somme L' des longueurs des premier, deuxième et quatrième volets ;
- la dimension longitudinale ou longueur L du troisième volet est inférieure à la somme L' des longueurs des premier, deuxième et quatrième volets ;
- la dimension transversale hors tout ou largeur l' 2 du deuxième volet est supérieure à celle l' 1 du premier volet ;
- les deuxième, troisième et/ou quatrième volets comportent des bords latéraux comprenant une partie en biais vers le premier volet ;
- le flan comporte au moins un deuxième jeu de volets, identique au premier jeu de volets relié au bord externe du troisième volet du premier jeu par une ligne de jonction sécable ;
- il comporte au moins un troisième jeu de volets identique et relié à un des deux jeux précédents par une ligne de jonction sécable ;
- la où les languettes sont situées sur le bord externe du troisième volet ;
- la où les languettes sont situées à l'intérieur de la surface du troisième volet ;
- les deuxième et quatrième volets comportent chacun sur leur côté opposé respectivement aux première et troisième lignes de pliage une encoche de verrouillage d'une plaque séparatrice lorsque le flan est mis en volume ;
- le troisième volet comporte sur son bord externe du côté opposé au premier volet, une encoche centrale de verrouillage d'une plaque séparatrice lorsque le flan est mis en volume.
- the longitudinal dimension or length l of the third flap is equal to or greater than the sum of the lengths l 1 and l 2 of the first and second flaps;
- the first set of flaps comprises a fourth flap connected to the first flap by a third fold line on the opposite side to the second flap, said fourth flap being substantially square or rectangular, suitable for forming an intermediate wall between two of said compartments and comprising a second flange locking member located at the outer end of its side adjacent to the third fold line, said third shutter comprising a second perforated tongue arranged to lock with the second pin to hold the blank in volume to achieve said spider;
- the longitudinal dimension or length L of the third flap is greater than or equal to the sum L 'of the lengths of the first, second and fourth flaps;
- the longitudinal dimension or length L of the third component is less than the sum L 'of the lengths of the first, second and fourth components;
- the transverse overall dimension or width of the two of the second component is greater than the one of the first component;
- the second, third and / or fourth flaps have lateral edges including a portion biased towards the first flap;
- the blank comprises at least a second set of flaps, identical to the first set of flaps connected to the outer edge of the third flap of the first set by a breakable junction line;
- it comprises at least a third set of identical flaps and connected to one of the two previous games by a breakable junction line;
- where the tabs are located on the outer edge of the third flap;
- where the tabs are located inside the surface of the third flap;
- the second and fourth flaps each comprise on their opposite side respectively to the first and third fold lines a locking notch of a separator plate when the blank is set volume;
- the third flap comprises on its outer edge on the opposite side to the first flap, a central notch locking a separator plate when the blank is set volume.
L'invention concerne également un ensemble de flans comprenant au moins un flan du type décrit ci-avant avec encoches de verrouillage et comprenant de plus une plaque séparatrice agencée pour coopérer avec lesdites encoches du jeu correspondant.The invention also relates to a set of blanks comprising at least one blank of the type described above with locking notches and further comprising a separator plate arranged to cooperate with said notches of the corresponding game.
L'invention propose également un croisillon obtenu avec une quelconque des dispositions de flans prévues ci-dessus. Avantageusement, le croisillon comporte au moins deux jeux de volets tête bêche.The invention also provides a brace obtained with any of the blank arrangements provided above. Advantageously, the spider comprises at least two sets of flaps head to tail.
L'invention propose également un procédé de fabrication automatique de croisillons en feuille de carton ondulé pour le compartimentage de boîtes à partir d'au moins une pile de flans identiques du type décrit ci-dessus.The invention also provides a method of automatically manufacturing corrugated cardboard crosspieces for compartmentalizing boxes from at least one stack of identical blanks of the type described above.
Elle concerne également un procédé de fabrication automatique de croisillons en feuille de carton ondulé selon la revendication 17.It also relates to a method of automatic manufacture of corrugated sheet metal crosspieces according to
Avantageusement, on constitue simultanément au moins deux modules de croisillon à partir d'au moins deux jeux de volets et on les regroupe pour transfert avant insertion dans la boîte.Advantageously, at least two brace modules are simultaneously constituted from at least two sets of flaps and are grouped together for transfer before insertion into the box.
Dans un mode de réalisation avantageux, on sépare les deux jeux de volets à partir d'un même flan avant formation des deux modules correspondants.In an advantageous embodiment, the two sets of flaps are separated from the same blank before forming the two corresponding modules.
Egalement avantageusement, on effectue une rotation de 180° d'un ou plusieurs modules avant le transfert.Also advantageously, a rotation of 180 ° of one or more modules is carried out before the transfer.
Dans une autre mode de réalisation avantageux, on déplace les modules par aspiration et par le biais d'un jeu de cames et de poulies.In another advantageous embodiment, the modules are moved by suction and through a set of cams and pulleys.
L'invention propose également une machine permettant la mise en oeuvre du procédé tel que décrit ci-dessus.The invention also provides a machine for carrying out the method as described above.
Elle propose également une machine de fabrication automatique de croisillons en feuille de carton ondulé selon la revendication 22.It also proposes a machine for automatic manufacture of corrugated sheet metal crosspieces according to
Avantageusement, la machine comporte des moyens de formation simultanée d'au moins deux modules de croisillon à partir d'au moins deux jeux de volets et des moyens de regroupement desdits modules pour transfert avant insertion dans la boîte.Advantageously, the machine comprises means for simultaneous formation of at least two brace modules from at least two sets of flaps and means for grouping said transfer modules before insertion into the box.
Dans une autre mode de réalisation avantageux, la machine comporte des moyens de séparation par lame des deux jeux de volets à partir d'un même flan avant formation des deux modules correspondants.In another advantageous embodiment, the machine comprises blade separation means of the two sets of flaps from the same blank before forming the two corresponding modules.
Egalement avantageusement, la machine comporte des moyens pour effectuer une rotation de 180° d'un ou plusieurs modules avant le transfert comprenant un mouvement de pivotement du premier module et/ou du second module de façon à amener les faces externes des troisièmes volets en contact l'une avec l'autre.Also advantageously, the machine comprises means for rotating 180 ° of one or more modules before the transfer comprising a pivoting movement of the first module and / or the second module so as to bring the outer faces of the third flaps in contact with each other.
L'invention sera mieux comprise à la lecture de la description qui suit de modes de réalisation donnés ci-après à titre d'exemples non limitatifs. La description se réfère aux dessins qui l'accompagnent dans lesquels :
- La
figure 1 montre en vue en plan, un flan selon un premier mode de réalisation de l'invention propre à former deux compartiments. - La
figure 2 est une vue en perspective du croisillon ou module de base obtenu avec le flan de lafigure 1 - La
figure 3 est une vue en plan d'un deuxième mode de réalisation de flan selon l'invention, propre à former trois compartiments. - La
figure 3A montre un exemple de réalisation de flans à deux jeux de volets selon le mode de réalisation de lafigure 3 , pour découpe à partir d'une même plaque de carton. - La
figure 4 est une vue en perspective du croisillon ou module de base obtenu avec le flan de lafigure 3 . - Les
figures 4A, 4B ,4C et 4D montrent en perspective des assemblages de deux ou trois croisillons selon lafigure 4 . Lesfigures 4C et 4D montrent en particulier les assemblages de croisillons par deux, après retournement d'un croisillon pour être placés à l'intérieur d'un emballage à huit côtés. - Les
figures 5 et 5A montrent en vue en plan un ensemble de flans selon un mode de réalisation de l'invention, comprenant un flan pour module de base selon un troisième mode de réalisation de l'invention (figure 5 ) et une plaque séparatrice ou intermédiaire (figure 5A ). - La
figure 6 est une vue en perspective du flan de lafigure 5 une fois monté en module de base. - La
figure 6A est une vue en perspective du module de base de lafigure 6 , après insertion de la plaque intermédiaire de lafigure 5A pour former un croisillon de six compartiments. - Les
figures 6B, 6C et 6D montrent en perspective la constitution d'un ensemble de deux modules avec plaque intermédiaire telle que décrits en référence à lafigure 6A , permettant d'obtenir les croisillons formant les subdivisions en plusieurs compartiments d'une caisse à quatre côtés avant introduction des produits dans la caisse (figure 6C ) et après (figure 6D ). - La
figure 7 montre un quatrième mode de réalisation d'un flan selon l'invention, et lafigure 7A d'une plaque intermédiaire pouvant être utilisée avec de tels flans. - Les
figures 8 et 8A montrent un ensemble de croisillons obtenus avec les flans desfigures 7 et 7A , créant 24 positions de stockage. - Les
figures 9, 10 et 11 montrent en vue de dessus schématiquement, différents croisillons selon des modes de réalisation de l'invention, à quatre alvéoles, cinq alvéoles et six alvéoles, avec une plaque séparatrice (figure 9 ), deux plaques séparatrices (figure 10 ) et trois plaques séparatrices (figure 11 ), ce qui dans ce dernier cas de combinaison de modules, permet ici et par exemple le stockage de 36 bouteilles. - Les
figures 12A et 12B sont des vues de dessus de plaques de cartons montrant la découpe de flans selon deux modes de réalisation de l'invention par panoplie, à savoir une panoplie de quatre jeux de volets ou modules parallèles (figure 12A ) et une panoplie de deux fois deux modules tête bêche (figure 12B ). - La
figure 13 donne les étapes A à K du procédé de formation de croisillons selon le mode de réalisation de l'invention plus particulièrement décrit ici. - Les
figures 14A, 14B, 14C et 14D montrent en perspective latérale, les étapes principales du procédé de lafigure 13 . - Les
figures 15A et 15B montrent deux croisillons obtenus avec des caisses à quatre côtés ou à huit côtés. - La
figure 16 est une vue schématique, en plan masse, de dessus, d'une machine selon un mode de réalisation de l'invention. - La
figure 17 est une vue en perspective, partielle, d'une partie de la machine selon le mode de réalisation de lafigure 16 montrant les moyens de formage des modules. - La
figure 18 est une vue en perspective partielle d'une deuxième partie de la machine de lafigure 17 , montrant les moyens de transfert des flans au-dessus du poste de formage
- The
figure 1 shows in plan view, a blank according to a first embodiment of the invention to form two compartments. - The
figure 2 is a perspective view of the cross or basic module obtained with the blank of thefigure 1 - The
figure 3 is a plan view of a second embodiment of blank according to the invention, suitable for forming three compartments. - The
figure 3A shows an exemplary embodiment of blanks with two sets of flaps according to the embodiment of thefigure 3 , for cutting from the same cardboard plate. - The
figure 4 is a perspective view of the cross or basic module obtained with the blank of thefigure 3 . - The
Figures 4A, 4B ,4C and 4D show in perspective assemblies of two or three braces according to thefigure 4 . TheFigures 4C and 4D show in particular the assemblies of braces by two, after turning a brace to be placed inside an eight-sided packaging. - The
Figures 5 and 5A show in plan view a set of blanks according to an embodiment of the invention, comprising a blank for a basic module according to a third embodiment of the invention (figure 5 ) and a separating or intermediate plate (Figure 5A ). - The
figure 6 is a perspective view of the blank of thefigure 5 once mounted in basic module. - The
Figure 6A is a perspective view of the basic module of thefigure 6 after inserting the intermediate plate of theFigure 5A to form a brace of six compartments. - The
Figures 6B, 6C and 6D show in perspective the constitution of a set of two modules with intermediate plate as described with reference to theFigure 6A , making it possible to obtain the braces forming the subdivisions into several compartments of a four-sided crate before introducing the products into the crate (Figure 6C ) and after (Figure 6D ). - The
figure 7 shows a fourth embodiment of a blank according to the invention, and theFigure 7A an intermediate plate that can be used with such blanks. - The
Figures 8 and 8A show a set of braces obtained with the blanks ofFigures 7 and 7A , creating 24 storage positions. - The
Figures 9, 10 and 11 schematically show, in plan view, different braces according to embodiments of the invention, with four cells, five cells and six cells, with a separating plate (figure 9 ), two separating plates (figure 10 ) and three separating plates (figure 11 ), which in this case of combination of modules, allows here and for example the storage of 36 bottles. - The
Figures 12A and 12B are top views of cardboard plates showing the cutting of blanks according to two embodiments of the invention by panoplie, namely a panoply of four sets of flaps or parallel modules (figure 12A ) and a panoply of two times two modules spade (figure 12B ). - The
figure 13 gives the steps A to K of the method of forming braces according to the embodiment of the invention more particularly described here. - The
FIGS. 14A, 14B, 14C and 14D show in lateral perspective, the main steps of the process of thefigure 13 . - The
Figures 15A and 15B show two braces obtained with boxes with four sides or eight sides. - The
figure 16 is a schematic view, in plan mass, from above, of a machine according to one embodiment of the invention. - The
figure 17 is a perspective view, partial, of a part of the machine according to the embodiment of thefigure 16 showing the forming means of the modules. - The
figure 18 is a partial perspective view of a second part of the machine from thefigure 17 , showing the blank transfer means above the forming station
Dans la suite de la description on utilisera les mêmes numéros de référence pour désigner les mêmes éléments ou des éléments similaires.In the remainder of the description, the same reference numbers will be used to designate the same elements or similar elements.
La
Le flan 1 comprend un premier volet 3 carré, propre à former le fond du croisillon, relié sur un côté par une première ligne de pliage 4 à un deuxième volet 5 sensiblement rectangulaire, propre à former une paroi intermédiaire entre deux compartiments 6.The blank 1 comprises a first square flap 3, suitable for forming the bottom of the spider, connected on one side by a
Le deuxième volet 5 comprend un premier ergot 7 de verrouillage situé à l'extrémité extérieure de son côté 9 adjacent à la première ligne de pliage 4.The
Le flan 1 comprend de plus un troisième volet 10 relié en premier volet par une deuxième ligne de pliage 11 adjacente et perpendiculaire à la première, et situé du côté correspondant à l'ergot. Le troisième volet 10 est sensiblement rectangulaire et est muni d'une première languette 12 ajourée par un orifice oblong 13, réalisé dans un évidement rectangulaire 14 pratiqué au centre du bord externe du troisième volet, opposé au premier volet.The blank 1 further comprises a
La languette 12 est reliée au reste du troisième volet 10 en partie basse de l'évidement 14 par une ligne de pliage 15 sur laquelle l'orifice 13 est en partie à cheval.The
L'ergot 7 est quant à lui réalisé sur le côté 9 du deuxième volet 5 situé du côté du troisième volet 10, et constitue l'un des angles d'un évidement 16, par exemple sensiblement carré, formé dans le coin dudit deuxième volet 5.The
Cet évidement va permettre l'encastrement de la languette ou plus exactement de son extrémité 17, qui vient également se coincer à sa périphérie supérieure dans une petite encoche 18, formée à l'angle de l'évidement 16 adjacent à l'ergot 7.This recess will allow the recessing of the tongue or, more accurately, its
Enfin le troisième volet 10 présente une dimension longitudinale ou longueur hors tout l, supérieure à la somme des longueurs l 1 et l 2 des premier et deuxième volets, par exemple d'un dixième de la longueur l.Finally, the
Le troisième volet 10 comprend des côtés latéraux 19 qui sont en partie haute perpendiculaires à la périphérie externe 20 dudit volet, et en partie basse, c'est-à-dire situé du côté de la ligne de pliage 11, en biais vers ladite ligne de pliage, formant ainsi des angles qui vont permettre de faciliter un encastrement dans l'emballage.The
De la même façon, le côté latéral 21 du deuxième volet 5 situé du côté opposé à l'ergot 7 par rapport au volet, est formé d'une première partie 22 perpendiculaire au côté d'extrémité externe 23 du deuxième volet, et une deuxième partie en biais 24 vers la première ligne de pliage 4, qui présente ainsi également une forme en biseau, facilitant ici encore l'introduction pour l'encastrage du croisillon dans la boîte.Similarly, the
Les dimensions respectives de ces différents volets sont pour le troisième volet une longueur hors tout l plus petite à la base par exemple de 0,8l.The respective dimensions of these different components are for the third component a length overall l smaller at the base for example 0.8 l .
Le premier volet est par exemple et quant à lui carré d'une longueur et largeur égale à l 1, le deuxième volet étant pour sa part d'une longueur l 2 égale à la largeur du troisième volet et d'une largeur hors tout la plus grande égale à la moitié de la longueur du troisième volet soit 1/2.The first component is for example and meanwhile square of a length and width equal to 1, the second flap being for its part with a length l 2 equal to the width of the third panel and an overall width of the greater equal to half the length of the third flap is 1/2.
On a représenté sur la
Le flan 25 comprend un volet 27 par exemple rectangulaire propre à former le fond du croisillon 26, relié sur un côté par une première ligne de pliage 4 à un deuxième volet 5 du type décrit en référence à la
Il comporte de l'autre côté opposé et symétrique par rapport à un axe central 28 de symétrie transversale du flan, un quatrième volet 29 relié au premier volet 27 par une troisième ligne de pliage 30, ledit quatrième volet étant donc lui aussi sensiblement carré ou rectangulaire comme le deuxième volet 4 et propre à former une deuxième paroi intermédiaire 29 entre deux desdits compartiments 6.It comprises on the opposite side and symmetrical with respect to a
Le quatrième volet 29 comporte une deuxième ergot 31, symétrique du premier ergot 7 du deuxième volet 5 par rapport à l'axe central 28 de symétrie.The
Le deuxième ergot 31 de verrouillage est situé à l'extrémité extérieure 32 du côté adjacent 33 à la troisième ligne de pliage 30.The
Le flan 25 comporte par ailleurs un troisième volet central 34 sensiblement rectangulaire muni de deux languettes 35 ajourées identiques, du type de la languette 12 décrite en référence à la
On a représenté sur la
La
On a représenté sur la
La
Ici le flan comporte un premier volet 43 rectangulaire relié par une première ligne de pliage 44 à un deuxième volet 45 d'un côté et sur le côté opposé par une troisième ligne de pliage 46 à un quatrième volet 47, ledit quatrième volet étant symétrique du premier volet par rapport à un axe de symétrie 48 du flan, axe perpendiculaire à la dimension transversale des premier, deuxième et quatrième volets.Here the blank comprises a first
Le flan 42 comprend de plus un troisième volet principal 49 sensiblement rectangulaire comprenant des bords latéraux 50 dirigés du côté du premier volet, en biais vers les premier volet, le troisième volet principal étant relié audit premier volet par une deuxième ligne de pliage 51 au côté adjacent aux premières et troisièmes lignes de pliage 44 et 46. Le troisième volet principal est d'une longueur hors tout L inférieure à la longueur hors tout L' de la suite des premier, deuxième et quatrième volets.The blank 42 further comprises a third substantially rectangular
Chacun des deuxième et quatrième volets est muni d'une encoche 52, symétrique de l'autre par rapport à l'axe central 48, lesdites encoches étant disposées au droit des première et troisième lignes de pliage 44 et 46.Each of the second and fourth flaps is provided with a
Plus précisément, ces encoches sont formées par un orifice 53 pratiqué dans une languette 54 réalisée dans un évidement par exemple rectangulaire 55 dans le troisième volet. La hauteur à laquelle se trouve cette encoche, lorsque la languette est dressée perpendiculairement au volet 49, correspond à celle des ergots ou crochets 56 appartenant respectivement au premier volet 45 et au quatrième volet 47 situés du côté du troisième volet.More specifically, these notches are formed by an
Ces crochets sont agencés pour s'encliquer dans les évidements 53, une fois la languette repliée vers le haut à horizontale.These hooks are arranged to engage in the
Plus précisément, les crochets 56 sont formés par un évidement adéquat 57 du carton, à l'angle 58 du volet en carton correspondant, dirigé vers l'extérieur.Specifically, the
Une petite rainure 59 dans le fond de l'évidement permet par ailleurs l'encliquetage et le blocage de l'extrémité 60 de la languette 54 lorsque le croisillon 61 est formé, comme montré en référence à la
Dans le mode de réalisation plus particulièrement décrit ici en référence à la
On a représenté sur les
Dans les modes de réalisation des
Il s'agît ici d'un exemple de groupage réalisé à partir d'un module de trois alvéoles pour bouteilles rectangulaires, permettant d'obtenir très simplement et instantanément un croisillon de douze alvéoles, grâce à deux plaques séparatrices.This is an example of grouping made from a module of three cells for rectangular bottles, to obtain very simply and instantly a cross of twelve cells, thanks to two separator plates.
On a représenté sur la
Le troisième volet central 74 comprend quant à lui, de façon similaire au volet 34 de la
Dans ce mode de réalisation, elles sont séparées sur l'axe central transversal 28 de l'emballage, par une encoche 75, par exemple terminée par une petite fente en forme de petit crochet 76.In this embodiment, they are separated on the transverse
Cette petite fente ou coupure située en partie inférieure, à l'extrémité de l'encoche 75, permet un meilleur accrochage de la plaque séparatrice prévue pour compléter le croisillon. Il s'agit par exemple de la plaque 77 de la
Cette plaque séparatrice est quant à elle, munie d'encoches 78 agencées pour coopérer avec les encoches 75 du flan de la
On a représenté sur la
Les
A partir du module 80 correspondant au flan de la
A partir d'un module 81, muni de deux encoches 82 du type d'encoche 75, on obtient un croisillon de trente bouteilles rondes, par exemple avec six modules 81 plus deux plaques séparatrices 77.From a
Enfin, à partir d'un croisillon 83 muni de trois encoches 84 réparties régulièrement entre les languettes 35 et correspondant aux encoches 82 et 75, on obtient un croisillon 86 de trente six bouteilles rondes, en utilisant ici six modules 83, plus trois plaques séparatrices 77.Finally, from a
On a représenté sur les
Il apparaît que ces dispositions vont permettre d'économiser la consommation de carton.It appears that these provisions will save the consumption of cardboard.
On a représenté sur les
Ici, il a par exemple, mais de façon nullement limitative, été choisi de prendre un groupe de quatre modules conformes à la
Ceux-ci sont déplacés (flèche 102) sur les éléments de mise en formes ou postes de formation 103 de modules.These are moved (arrow 102) on the forming elements or
Ces éléments de mise en modules sont constitués par plusieurs postes en parallèle, le nombre de postes variant selon le nombre de flans souhaités.These setting elements in modules consist of several stations in parallel, the number of positions varying according to the number of blanks desired.
Dans le mode de réalisation de la
L'étape D est l'étape de formation par pistonnage en cavité et/ou remontée verticale des doigts 104 de pliage.Step D is the step of formation by cavity and / or vertical lift of the
Le flan commence à prendre alors sa configuration repliée.The blank begins to take its folded configuration.
Une fois les flans en position de croisillons (Etape E), est réalisée l'étape F de verrouillage des languettes 105 par les doigts mobiles 106. Puis lors de l'étape G, il y a retrait des doigts mobiles, les croisillons étant alors constitués et les languettes encastrées dans les ergots en 107.Once the blanks in the position of braces (Step E), is carried out the F-locking step of the
Dans le mode de réalisation décrit ici, une étape H de rotation (flèche 108) à 180° d'un ou plusieurs modules 25 et 25" est réalisée. Cette étape de rotation est par exemple effectuée par les moyens de préhension par ventouse agencés pour pivoter mécaniquement autour d'un axe de 180°.In the embodiment described here, a step H of rotation (arrow 108) at 180 ° of one or
Vient ensuite l'étape J. L'objectif ici est de pouvoir obtenir une symétrie du croisillon 109 pour insertion dans les caisses 110 (flèche 111) ce qui permet aussi d'éviter tout risque que la paroi verticale d'extrémité du dernier module vienne buter contre la paroi de la caisse.Then comes the step J. The objective here is to be able to obtain a symmetry of the
Les croisillons sont ensuite introduits dans les caisses 110 pour obtenir les caisses croisillonnées 112 à l'étape K.The braces are then introduced into the
De façon à mieux illustrer les étapes importantes du procédé selon l'invention, on les a représentées en perspective et en vue latérale sur les
Ces étapes importantes correspondent aux étapes C, D, F et J de la
Les flans 25, 25', repris de façon connue par des dispositifs à ventouses sont placés sur les éléments 103 (103') de formage.The
Ceux-ci comprennent une partie centrale 113 (113') en forme de puits (cf.
Une pièce 114 en forme de piston munie d'une plaque pousseuse 115 par exemple actionnée pneumatiquement en 116, est alors positionnée sur le fond 27 du flan 25 avec qui il a une forme complémentaire, et/ou plus petite.A piston-shaped
La plaque est ici, et par exemple, amovible et peut être changée pour s'adapter aux dimensions du fond 27.The plate is here, and for example, removable and can be changed to fit the dimensions of the bottom 27.
Sur la
En 14C, les languettes 35 sont rabattues (flèche 117) sur les ergots 7, 31 par des doigts de rabattage (non représentés) permettant d'obtenir le croisillon 26, 26'.At 14C, the
Puis l'ensemble 118 de pistonnage/rabattage est désactivée et/ou déplacé pour laisser accès aux moyens 119 de levage, préhension et déplacement des croisillons 26, 26' vers les boîtes à croisillons.Then the 118 piston / hinge assembly is deactivated and / or moved to allow access to the
Sur les
Dans le premier (
Dans le second, (
On a représenté sur la
Il est par ailleurs prévu en 134 un magasin de plaques de séparation verticales 135.It is furthermore provided at 134 a vertical
Les flans sont par exemple des flans tels que décrits en référence à la
La machine 130 comprend des moyens 136 (schématisés en traits mixtes sur la
Ces moyens sont constitués de façon connue.These means are constituted in a known manner.
Les éléments (non représentés) pour verrouiller les ergots dans les languettes en vis-à-vis une fois le plan en volume, comportent par exemple des petits pistons permettant de repousser les languettes en les pliants sur les ergots.The elements (not shown) for locking the lugs in the tongues vis-à-vis once the plane in volume, include for example small pistons to push the tabs by folding on the lugs.
Des moyens 140 de préhension des modules 26, un par un et de transferts pour insertion dans des boîtes (non représentées) en 141 de façon connue en elle-même en suivant le trajet 142, pour évacuation des caisses croisillonées en 143.
La
La
Comme il va de soi et comme il résulte également de ce qui précède, la présente invention n'est pas limitée aux modes de réalisation plus particulièrement décrits. Elle en embrasse au contraire toutes les variantes et notamment celles où les moyens d'accrochage des deuxième et quatrième volets sur le troisième volet sont différents.As is obvious and as also follows from the above, the present invention is not limited to the embodiments more particularly described. On the contrary, it encompasses all the variants and in particular those in which the attachment means of the second and fourth components on the third component are different.
Claims (25)
- Blank (1, 25, 42, 70) made of cardboard sheet material for the production of at least one divider (2, 26) for subdividing a container/receptacle into a plurality of compartments (6), said blank having a plurality of articulated sections which through folding are capable of forming a part of the compartments, characterised in that it comprises at least one first set of sections, said first set comprising
a first rectangular or square section (3, 27, 43, 71) suitable for forming the bottom of the divider, connected on one side by a first fold line (4, 44) to a second substantially square or rectangular section (5, 45, 72) which is suitable for forming an intermediate wall between two of said compartments (6), said second section having a first locking tab (7, 56) situated at the outer end of its side (9) adjacent to the first fold line (4), and a third central section (10, 34, 47, 74) connected to said first section by a second fold line (11, 51) adjacent to the first fold line and situated on the corresponding side to the tab, which is substantially rectangular and provided with a first pierced tongue (12, 35) arranged to lock with the first tab to keep the blank expanded in order to produce said divider. - Blank according to claim 1, characterised in that the longitudinal dimension or length 1 of the third section (10) is equal to or greater than the sum of the lengths l 1 and l 2 of the first (3) and second (5) sections.
- Blank (25) according to any one of the preceding claims, characterised in that it comprises a fourth section (29, 47, 73) connected to the first section by a third fold line (30) on the opposite side to the second section (5, 45, 72), said fourth section being substantially square or rectangular, suitable for forming an intermediate wall between two of said compartments and having a second locking tab (31, 56) situated at the outer end (32) of its side (33) adjacent to the third fold line (30), and in that said third section (34) has a second pierced tongue (35) arranged to lock with the second tab (31) to keep the blank expanded in order to produce said divider.
- Blank according to claim 3, characterised in that the longitudinal dimension or length L of the third section (74) is less than the sum L' of the lengths of the first, second and third sections (71, 72, 73).
- Blank according to claim 3, characterised in that the length L of the third section (34) is greater than or equal to the sum L' of the lengths of the first, second and fourth sections (27, 5, 29).
- Blank according to any one of the preceding claims, characterised in that the transverse dimension or width l'2 of the second section (5, 45, 72) is greater overall than that l'1 of the first section (3, 43, 71).
- Blank according to any one of the preceding claims, characterised in that the second, third and/or fourth sections (5, 29, 45, 47, 72, 73) have lateral edges comprising a part which is angled obliquely towards the first section.
- Blank according to any one of the preceding claims, characterised in that it has at least one second set of sections (25', 25") connected to the outer edge of the third section of the first set by a divisible junction line.
- Blank according to claim 8, characterised in that it has at least one third set of sections connected to one of the two preceding sets by a divisible junction line.
- Blank according to any one of the preceding claims, characterised in that the tongue or tongues (35) are situated on the outer edge of the third section.
- Blank according to any one of claims 1 to 10, characterised in that the tongue or tongues are situated inside the surface of the third section (49).
- Blank according to any one of the preceding claims dependent on claim 3, characterised in that the second and fourth sections each have on their opposite side respectively to the first and the third fold lines a notch (65) for locking a separator plate (64) when the blank is expanded.
- Blank according to any one of claims 1 to 11, characterised in that the third section (74) has on its outer edge on the opposite side to the first section (71), a central notch (75) for locking a separator plate (77) when the blank is expanded.
- Set of blanks comprising at least one blank according to any one of claims 12 and 13, characterised in that it also has at least one separator plate (64, 77) arranged to cooperate with said notches of the corresponding sets.
- Divider (26, 26', 26"), characterised in that it is the result of the juxtaposition of at least two sets of sections belonging to a blank according to any one of the preceding claims.
- Divider according to claim 15, characterised in that it has at least two sets of sections arranged head to foot.
- Method for automatic production of dividers (2, 26, 26', 26", ...) made of corrugated cardboard sheet, for compartmentalisation of boxes, from at least one stack of identical blanks, each blank (1, 25, 42, 70) comprising a plurality of articulated sections which, through folding, are capable of forming a part of the compartments, characterised in that,
the blank having at least a first set of sections, namely a rectangular or square first section (3, 27, 43, 71) connected on one side by a first fold line (4, 44) to a substantially square or rectangular second section (5, 45, 72),
said second section having a first locking tab situated at its outer end on the side adjacent to the first fold line,
a central third section (10, 34, 49, 74) connected to said first section by a second fold line (11, 51) adjacent to the first fold line and situated on the corresponding side to the tab, being substantially rectangular and provided with a first pierced tongue (12, 35) arranged to lock with the first tab and a second pierced locking tongue (31) arranged to lock with a second tab of a fourth section,
and said fourth section (29, 47, 73) connected to said first section by a third fold line adjacent to the second fold line, being substantially rectangular, having said second locking tab (31, 56) situated at its outer end on the side adjacent to the third fold line,
method in which the bottom of a divider module is formed by pushing the first section into a cavity or by lifting the second, third and fourth sections to expand the blank,
the tabs are locked in the tongues arranged to be facing once the blank has been expanded, thus forming said module,
the module is grasped and transferred for insertion into a corresponding box. - Method according to claim 17, characterised in that at least two divider modules are formed simultaneously from at least two sets of sections and grouped together for transfer prior to insertion in the box.
- Method according to claim 18, characterised in that the two sets of sections are separated from the same blank prior to formation of the corresponding two modules.
- Method according to any one of claims 18 and 19, characterised in that one or more modules are rotated through 180° prior to the transfer.
- Method according to any one of claims 17 to 19, characterised in that the modules are moved through suction and through the intermediary of a set of cams and pulleys.
- Machine (130) for automatic production of dividers made of corrugated cardboard sheet (91), for compartmentalisation of boxes, comprising means (131) for storage of at least one stack of blanks (133), namely a first stack composed of identical first blanks each formed by a plurality of articulated sections which, through folding, are capable of forming a part of the compartments,
characterised in that,
the blank having at least one first set of sections, namely
a substantially rectangular or square first section connected on one side by a first fold line to a substantially square or rectangular second section, said second section having a first locking tab situated at the outer end of its side adjacent to the first fold line,
a central third section connected to said first section by a second fold line adjacent to the first fold line and situated on the corresponding side to the tab, being substantially rectangular and provided with a first pierced tongue (12, 35) arranged to lock with the first tab and a second pierced locking tongue (31) arranged to lock with a second tab of a fourth section,
and said fourth section connected to said first section by a third fold line adjacent to the second fold line, being substantially rectangular, having said second locking tab situated at its outer end on the side adjacent to the third fold line,
the machine comprises means (136) for grasping at least one first set of the blank by suction,
means for forming a module by pushing the first section into a cavity or by lifting the second, third and fourth sections to expand the blank,
means for locking the tabs in the tongues arranged to be facing once the blank has been expanded, thus forming said module,
means (140) for grasping the module and means for transferring said module for insertion into a corresponding box. - Machine according to claim 22, characterised in that it has means for simultaneously forming at least two divider modules from at least two sets of sections and means for grouping said modules together for transfer prior to insertion in the box.
- Machine according to claim 23, characterised in that it has means for separating the two sets of sections from the same blank with a blade (100) prior to formation of the two corresponding modules.
- Machine according to one of claims 23 and 24, characterised in that it has means for rotation through 180° of one or more modules prior to transfer comprising a pivoting movement of the first module and/or the second module so as to bring the outer faces of the third sections into contact with one another.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1003917A FR2965509B1 (en) | 2010-10-01 | 2010-10-01 | CARDBOARD SHEET FLAN, CROISILLON, METHOD AND MACHINE FOR CARRYING OUT SUCH A CROISILLON OBTAINED FROM SUCH A FLAN. |
PCT/FR2011/000533 WO2012042132A1 (en) | 2010-10-01 | 2011-09-30 | Blank made from a cardboard sheet, cross-bracing insert, method and machine for producing such a cross-bracing insert from such a blank |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2621818A1 EP2621818A1 (en) | 2013-08-07 |
EP2621818B1 true EP2621818B1 (en) | 2014-11-05 |
Family
ID=43836555
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11771213.3A Not-in-force EP2621818B1 (en) | 2010-10-01 | 2011-09-30 | Blank made from a cardboard sheet, partition assembly, method and machine for producing such a partition assembly from such a blank |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2621818B1 (en) |
JP (1) | JP5767709B2 (en) |
KR (1) | KR101799616B1 (en) |
FR (1) | FR2965509B1 (en) |
WO (1) | WO2012042132A1 (en) |
ZA (1) | ZA201302283B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD784806S1 (en) | 2015-01-16 | 2017-04-25 | Georgia-Pacific Corrugated Llc | Box |
KR101740608B1 (en) | 2015-11-02 | 2017-06-08 | 주식회사 옥동 | Insert and a method for manufacturing the same and a device for manufacturing the same |
KR102257162B1 (en) * | 2019-10-23 | 2021-05-26 | 임재선 | Folding machine for packing box inner paper |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57186359U (en) * | 1981-05-19 | 1982-11-26 | ||
JPS607316Y2 (en) * | 1983-01-20 | 1985-03-11 | 千代田紙工業株式会社 | Partition plate |
FR2618312B1 (en) * | 1987-07-21 | 1990-11-30 | Giepac Bourgogne | MECHANIZED RACK FOR THE SEPARATION OF SIX OR TWELVE BOTTLES |
FR2628397B1 (en) | 1988-03-10 | 1991-02-01 | Embal Systems | SHEET OF SHEET MATERIAL, METHOD AND DEVICE FOR PRODUCING A CROISILLON FOR THE COMPARTMENTALIZATION OF A CONTAINER AND COMPARTMENTAL CROSSLINK THUS OBTAINED |
GB2259691B (en) * | 1991-09-18 | 1994-11-16 | Lokfast Divisions Limited | Carton divisions |
FR2766792A1 (en) * | 1997-07-31 | 1999-02-05 | Serre Jean C | PROCESS FOR MANUFACTURING CROSS-BRACKETS FOR SETTING BOTTLES OF DIFFERENT DIAMETERS FROM A SINGLE BLANK AND CORRESPONDING BLANK |
FR2806063B3 (en) * | 2000-03-08 | 2002-02-15 | Smurfit Socar Sa | NEW USE, AS AN INTERMEDIATE BETWEEN BOTTLES, OF A CROSSBAR IN A SEMI-RIGID MATERIAL |
JP4615738B2 (en) * | 2000-11-30 | 2011-01-19 | レンゴー株式会社 | Cardboard partition material |
JP3618731B2 (en) | 2002-06-06 | 2005-02-09 | レンゴー株式会社 | Cardboard divider |
FR2869294A1 (en) * | 2004-04-27 | 2005-10-28 | Cooperative Ouvriere De Mecani | Cross-brace for case receiving e.g. bottles, has walls folded around bottom, and cut separating bottom into two parts and stopping near outer edges of one set of walls, where cut has central section forming slit in which flanks are guided |
JP2007230638A (en) | 2006-03-03 | 2007-09-13 | Keimasu:Kk | Partition body and auxiliary assembly implement of partition body |
JP2008222296A (en) | 2007-03-15 | 2008-09-25 | Daio Paper Corp | Partition |
JP2009018858A (en) | 2007-07-13 | 2009-01-29 | Kao Corp | Partition unit |
-
2010
- 2010-10-01 FR FR1003917A patent/FR2965509B1/en not_active Expired - Fee Related
-
2011
- 2011-09-30 WO PCT/FR2011/000533 patent/WO2012042132A1/en active Application Filing
- 2011-09-30 EP EP11771213.3A patent/EP2621818B1/en not_active Not-in-force
- 2011-09-30 KR KR1020137011192A patent/KR101799616B1/en active IP Right Grant
- 2011-09-30 JP JP2013530775A patent/JP5767709B2/en active Active
-
2013
- 2013-03-22 ZA ZA2013/02283A patent/ZA201302283B/en unknown
Also Published As
Publication number | Publication date |
---|---|
EP2621818A1 (en) | 2013-08-07 |
JP2013542890A (en) | 2013-11-28 |
FR2965509A1 (en) | 2012-04-06 |
WO2012042132A1 (en) | 2012-04-05 |
KR101799616B1 (en) | 2017-11-20 |
ZA201302283B (en) | 2013-11-27 |
FR2965509B1 (en) | 2012-10-05 |
KR20130115267A (en) | 2013-10-21 |
JP5767709B2 (en) | 2015-08-19 |
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