EP2591181A2 - Plaques perforées à base de plâtre et procédé de pose de ces plaques - Google Patents

Plaques perforées à base de plâtre et procédé de pose de ces plaques

Info

Publication number
EP2591181A2
EP2591181A2 EP11730282.8A EP11730282A EP2591181A2 EP 2591181 A2 EP2591181 A2 EP 2591181A2 EP 11730282 A EP11730282 A EP 11730282A EP 2591181 A2 EP2591181 A2 EP 2591181A2
Authority
EP
European Patent Office
Prior art keywords
perforated plate
spacer elements
perforated
laying
spacer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11730282.8A
Other languages
German (de)
English (en)
Other versions
EP2591181B1 (fr
Inventor
Stephan Duckwitz
Erwin Borns
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Placo SAS
Original Assignee
Saint Gobain Placo SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102010026602A external-priority patent/DE102010026602A1/de
Application filed by Saint Gobain Placo SAS filed Critical Saint Gobain Placo SAS
Priority to PL11730282T priority Critical patent/PL2591181T3/pl
Publication of EP2591181A2 publication Critical patent/EP2591181A2/fr
Application granted granted Critical
Publication of EP2591181B1 publication Critical patent/EP2591181B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0867—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having acoustic absorption means on the visible surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84—Sound-absorbing elements
    • E04B1/86—Sound-absorbing elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/0435—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like having connection means at the edges
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/0464—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like having irregularities on the faces, e.g. holes, grooves
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/148—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of asbestos cement or the like
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E04F15/02022—Construction of joints, e.g. dividing strips with means for aligning the outer surfaces of the flooring elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B2001/8263—Mounting of acoustical elements on supporting structure, e.g. framework or wall surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84—Sound-absorbing elements
    • E04B2001/8457—Solid slabs or blocks
    • E04B2001/8476—Solid slabs or blocks with acoustical cavities, with or without acoustical filling
    • E04B2001/848—Solid slabs or blocks with acoustical cavities, with or without acoustical filling the cavities opening onto the face of the element
    • E04B2001/8495—Solid slabs or blocks with acoustical cavities, with or without acoustical filling the cavities opening onto the face of the element the openings going through from one face to the other face of the element
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips

Definitions

  • the invention relates to a perforated plate based on gypsum and a method for laying the same on a substructure for producing a particular suspended ceiling or wall, wherein the joints between the individual perforated plates are filled by means of a filler and then ground smooth.
  • Such perforated plates based on gypsum, in particular gypsum plasterboard and gypsum fiber perforated plates, are used primarily in large spaces in suspended ceilings, but also in wall constructions, among other things, to improve the room acoustics.
  • These perforated plates usually have a grid-shaped, regular hole pattern. The cost of such a construction depends crucially on a fast and thus cheap installation.
  • EP 1 369 215 A1 describes below a ceiling structure with the perforated plates produced in this way, which are laid seamlessly abutting one another without joints, so that only one hairline remains. Although this is a principle easier installation, but this is associated with two disadvantages. Due to the lack of joint area is no compensation for differences in thickness of adjacent plates given: Furthermore, the edges are exposed to increased risk of damage, which already at minor damage to optical impairments of the hairline leads, which can only be remedied with elaborate repairs before the final painting of the ceiling. In addition, the hairline only a low joint strength.
  • WO 2006/067213 A1 discloses a likewise particularly dimensionally stable perforated plate based on gypsum, in which at least two side surfaces are designed as stepped rabbet. In the assembly of the plates, this is performed so that the plates abut each other and a perforated plate with a side surface with shiplap on a not trained as a shiplap side surface meets so that a pointing into the room gap remains.
  • the resulting joint can be filled in the usual way with a filling or filling material. Due to the back of the joint, the filling material can no longer escape from the joint, so that the jointing can be made easier and more durable.
  • the stepped rabbet is not formed over the entire length of an edge, but it may also be partially discontinued in whole or in part. In such a case, the remaining shiplap can be reduced to 10% of the respective edge length, which is sufficient to facilitate the alignment.
  • WO 2006/067213 A1 discloses an improvement over the prior art, but the production of perforated plates with stepped rabbet is relatively complicated and expensive, especially the perforated plates with partially stepped rabbet.
  • the object of the invention is to provide a gypsum-based die plate which overcomes the disadvantages of the prior art and at the same time is simple and inexpensive to manufacture. It continues Object of the invention to provide a method for laying the perforated plates according to the invention.
  • the first object is achieved by a perforated plate based on gypsum with the features of claim 1.
  • the second object is achieved by a method for laying the perforated plates according to the invention with the features of claim 10.
  • Preferred embodiments are subject matter of the respective subclaims.
  • the perforated plate based on plaster according to the invention with a front and a rear side and four side surfaces has spacer elements on at least two side surfaces, which are formed from a material other than the base material of the perforated plate and whose total length does not exceed 5% of the length of the respective side surface.
  • the solution is based on the consideration, starting from a particularly dimensionally stable perforated plate to avoid the production-technically complex and costly step of the complete or partial-surface Kunststoffnfalzung.
  • prefabricated spacer elements are arranged on a perforated plate, which pretend with their width the forming joint width between two adjacent perforated plates and are designed so that an optically uniform appearance is created.
  • the spacers can be kept small in size, as not with gypsum damage such as a break and the resulting loss of easy alignability is expected.
  • the entire side surface or edge of adjacent perforated plates is available as a primer for the filling material.
  • connection of the spacer elements with the perforated plate is realized via the side surface adjoining the spacer elements and / or over an area of the rear side.
  • the spacer elements For a connection over a region of the rear side, the spacer elements have a lug-shaped extension which rests on the rear side.
  • the spacer elements are preferably made of metal, more preferably a stainless metal such as aluminum, or formed of a plastic material.
  • the spacers can be attached mechanically, for example by screwing, riveting or nailing, or adhesive, preferably adhesive, to the perforated plate.
  • Spacers may also thorns or similar fasteners, in particular made of metal, which allow immediate attachment without further elements. In the same way also allow self-adhesive coatings direct attachment without further fasteners.
  • the spacers are matched in their dimensions to the hole pattern to the effect that a visually consistent appearance results.
  • the arrangement of the spacer elements is matched to the thickness of the perforated plate, that the spacers are set back from the front. As a result, a continuous joint is formed in the laying, which can be filled with a filling material, and a visually striking interruption of the gap to be filled or joints through the spacer elements is excluded.
  • the spacers may be punctiform.
  • punctiform is to be understood here that a spacer element is formed from a mechanical fastener whose head height corresponds to the required distance between two adjacent plates for a visually uniform appearance.
  • the spacer elements may be cuboid. It is preferred in this case if the height of the spacer elements is about half the thickness of the perforated plate. In a flush with the rear of a perforated plate assembly then results in a gap with a depth of about half the plate thickness in the region of the spacer element.
  • the spacer elements are arranged on two adjacent side surfaces which meet at a corner of the plate. It is particularly preferred if at least one spacer element is arranged less than 10 cm from a corner of a side surface. This can be avoided in an advantageous manner tilting of the two abutting hole plates.
  • the spacer elements are cross-shaped with four cuboid webs.
  • a cross-shaped spacer in a corner of the plate then extend two webs in the extension of the two forming the corner of the perforated plate edge.
  • such a cross-shaped spacer element corresponds to a spacer in all four of these corner in the installed state outgoing joints, which reduces the number of spacers by a factor of 4.
  • T-shaped spacers For plates in which neighboring plates do not adjoin each other at the edge of the plate (edge plates), attachment of T-shaped spacers is always advantageous and sufficient if only two plates on the plate corners of adjacent plates collide and have to be aligned with one another.
  • the cross-shaped spacer may already be prepared for such use in that at least one web is equipped with a predetermined breaking point. In the event that the installation situation requires a T-shaped spacer element, a web of the cross-shaped spacer element can be broken off and the installation of the remaining T-shaped spacer element can be realized in a simple manner.
  • the spacers may already be factory-mounted on a perforated plate, but it is also possible to attach the spacers only when laying on site on the perforated plate. It is also possible to integrate the spacer elements in the laying so that they are not even firmly attached to the perforated plate, but z. B. the flat back plates of the spacers are simply pushed between the substructure and perforated plate back and so the spacer is fixed to the plate edge of the laid perforated plate. Likewise, during transport, storage and / or laying fallen or broken spacer elements can be easily replaced if necessary.
  • Fig. 1 is a perspective view of the invention perforated plate based on gypsum with spacers with a detailed representation of a first spacer element
  • Fig. 2 is a perspective view of another perforated plate according to the invention with a detailed representation of a second spacer element
  • FIG. 3 shows a perspective detail of a third embodiment of a perforated plate according to the invention with a detailed representation of a third spacer element
  • FIG. 4 shows a perspective detail of a fourth embodiment of a perforated plate according to the invention with a detailed representation of a fourth spacer element
  • Fig. 1 shows a perforated plate 1 with a front side 2 as a visible side, a rear side 3, (not visible), two short side surfaces 4 'and two long side surfaces 4 ", and indicated a hole pattern 5.
  • the dimension of the plate body is as usual 1200 x 2000 x 12.5 mm
  • two spacer elements 7 at a distance of less than 100 mm from the corner 6 and the opposite side surfaces 4' and 4", respectively Corner 6 'or 6 "attached.
  • the cuboid spacer elements 7 advantageously have to reduce the number of variants uniform dimensions and are arranged flush with the rear side 3 flush.
  • the length of the spacer elements 7 is 30 mm, the height 6 mm, so that in the installed state, a gap in the region of the spacer elements is formed with a depth of about half the perforated plate thickness.
  • the width of the spacer elements 7 is adapted to the hole pattern 5, that in the installed state, a visually uniform appearance is guaranteed.
  • the total length of serving as a stop and completely sufficient for the exact alignment spacers 7 in the direction of a side surface 4 'and 4 " is 60 mm.
  • the spacer elements 7 are fastened to the side surfaces 4 'and 4 "with an adhesive (not shown).
  • the spacer elements 7 are injection molded parts made of plastic, in particular PE or PP.
  • the spacer elements 7 are already attached to the perforated plate at the factory. But it is also possible to install the spacers 7 only before the beginning of the installation on site or even during the installation of the perforated plates.
  • the dot-shaped spacers 8 have a cylindrical head 8 'with a diameter of 6 mm, i. about half the plate thickness.
  • the height of the head 8 ' as the width of the cuboid spacers 7, matched to the hole pattern 5.
  • At the head there is a thorn-like fastening element 8 ", which serves for the mechanical fastening of the spacer element 8 on or in the side surfaces 4 'and 4", respectively.
  • the thorn-like fastening element 8 can alternatively also be provided with a thread, which allows a screwing into the side surfaces 4 'and 4".
  • the cylindrical head of such a fastener then preferably has conventional devices for receiving a corresponding screwing tool for the purpose of screw fastening the spacer element to the perforated plate edge.
  • the spacer elements 8 are made in the embodiment of metal. If necessary, more than one spacer element 8 can be arranged in a corner region. The total length of all so arranged on a side surface spacer elements does not exceed 5% of the length of the side surface.
  • the spacers 8 are already attached to the factory, but can also be installed on site.
  • FIG. 3 shows a further embodiment of the perforated plate 1 according to the invention with a cross-shaped spacer element 9 which overlaps the corner 6 and which functionally replaces the spacers 7 or 8 arranged in the region of a corner 6 on the two side surfaces 4 'and 4 "in the previously described embodiments, and thus a reduction in the number of spacer elements is allowed.
  • the spacer element 9 For the dimensions of the spacer element 9 are those of the spacer elements 7 according to Embodiment 1 accordingly.
  • the webs 9 ' have a length of 30 mm, a height of 6 mm and a width adapted to the hole pattern.
  • This too Spacer element is made as an injection molding of a plastic material, preferably made of PE or PP and secured with an adhesive, not shown.
  • the attachment of the spacers 9 on site is preferred because of the increased risk of damage during transport and storage in this case, the attachment of the spacers 9 on site.
  • the spacers 9 can be attached already factory.
  • Fig. 4 shows a spacer element 10 with cuboid head 1 1 and a tab-shaped extension 12 which engages over the rear side 3 and a side surface 4 of the perforated plate in the installed state.
  • Preferred is an adhesive attachment.
  • the one-piece spacer 10 consists of the head 11 and the tab-shaped extension 12, which are suitably fixedly connected to each other, such as by gluing, welding or the like.
  • the spacer 10 may also be in one piece, such as in the form of a plastic injection molding part.
  • the shape of the head 10 is not limited to a cuboid, but includes other conceivable forms, such as punctiform or elliptical. With sufficient material thickness, it can also be an angle element.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Finishing Walls (AREA)
  • Road Paving Structures (AREA)
  • Floor Finish (AREA)

Abstract

L'invention concerne des plaques perforées à base de plâtre, en particulier des plaques perforées de type plâtre-carton ou plâtre-fibre, dotées de cales d'espacement sur au moins deux faces latérales, permettant de réaliser facilement un plafond ou une paroi avec une largeur de joint prédéterminée entre les panneaux perforés adjacents.
EP11730282.8A 2010-07-09 2011-07-04 Plaques perforées à base de plâtre et procédé de pose de ces plaques Active EP2591181B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11730282T PL2591181T3 (pl) 2010-07-09 2011-07-04 Płyty dziurkowane na bazie gipsu i sposób ich układania

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102010026602A DE102010026602A1 (de) 2010-07-09 2010-07-09 Lochplatten auf Basis von Gips sowie Verfahren zum Verlegen derselben
DE102010045002 2010-07-31
PCT/EP2011/061212 WO2012004220A2 (fr) 2010-07-09 2011-07-04 Plaques perforées à base de plâtre et procédé de pose de ces plaques

Publications (2)

Publication Number Publication Date
EP2591181A2 true EP2591181A2 (fr) 2013-05-15
EP2591181B1 EP2591181B1 (fr) 2017-05-17

Family

ID=45441585

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11730282.8A Active EP2591181B1 (fr) 2010-07-09 2011-07-04 Plaques perforées à base de plâtre et procédé de pose de ces plaques

Country Status (4)

Country Link
EP (1) EP2591181B1 (fr)
DK (1) DK2591181T3 (fr)
PL (1) PL2591181T3 (fr)
WO (1) WO2012004220A2 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8684134B2 (en) 2012-06-27 2014-04-01 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling
US8770345B2 (en) 2012-06-27 2014-07-08 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling
US8925677B2 (en) 2012-06-27 2015-01-06 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013005371A1 (de) * 2013-03-28 2014-10-02 Saint-Gobain Rigips Gmbh Lochplatte auf Basis von Gips sowie Verfahren zum Verlegen derselben
US10480184B2 (en) * 2014-05-15 2019-11-19 Knauf Gips Kg Sound-permeable lining for acoustic plasterboards
FR3082541B1 (fr) * 2018-06-18 2020-07-24 Joel Pacheco Panneau de renovation phonique applique contre un element de construction du type mur ou plafond

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29510910U1 (de) * 1995-07-06 1995-09-14 Koehler Otto Wand- und Bodenfliese
DE10225159B4 (de) 2002-06-06 2005-07-07 Vogl, Erich R. Anlage zur Herstellung von Gipskarton-Lochplatten sowie Verfahren zur Herstellung von Gipskarton-Lochplatten und deren Verlegung
ES2615503T3 (es) 2003-12-01 2017-06-07 Erich R. Vogl Procedimiento para fabricar techos suspendidos de placas de cartón yeso
EP1674630A1 (fr) 2004-12-22 2006-06-28 Knauf Gips KG Plaque de plâtre perforée
DE202008016614U1 (de) * 2008-12-12 2009-03-05 Geipel Decken- Und Profilsysteme Gmbh Fugensystem für Lochplatten

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8684134B2 (en) 2012-06-27 2014-04-01 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling
US8770345B2 (en) 2012-06-27 2014-07-08 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling
US8925677B2 (en) 2012-06-27 2015-01-06 Usg Interiors, Llc Gypsum-panel acoustical monolithic ceiling

Also Published As

Publication number Publication date
PL2591181T3 (pl) 2018-01-31
WO2012004220A2 (fr) 2012-01-12
EP2591181B1 (fr) 2017-05-17
DK2591181T3 (en) 2017-09-11
WO2012004220A3 (fr) 2012-06-28

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