EP2474046A1 - Procédé de production et structuration d'une couche d'oxyde de zinc et couche d'oxyde de zinc - Google Patents
Procédé de production et structuration d'une couche d'oxyde de zinc et couche d'oxyde de zincInfo
- Publication number
- EP2474046A1 EP2474046A1 EP10759568A EP10759568A EP2474046A1 EP 2474046 A1 EP2474046 A1 EP 2474046A1 EP 10759568 A EP10759568 A EP 10759568A EP 10759568 A EP10759568 A EP 10759568A EP 2474046 A1 EP2474046 A1 EP 2474046A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zinc oxide
- oxide layer
- acid
- etching
- etched
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 title claims description 205
- 239000011787 zinc oxide Substances 0.000 title claims description 103
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims abstract description 88
- 238000005530 etching Methods 0.000 claims description 92
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 84
- 238000000034 method Methods 0.000 claims description 45
- 239000000758 substrate Substances 0.000 claims description 29
- 239000002253 acid Substances 0.000 claims description 24
- 230000008021 deposition Effects 0.000 claims description 14
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 3
- 229910017604 nitric acid Inorganic materials 0.000 claims description 3
- 150000007524 organic acids Chemical class 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- QPJSUIGXIBEQAC-UHFFFAOYSA-N n-(2,4-dichloro-5-propan-2-yloxyphenyl)acetamide Chemical compound CC(C)OC1=CC(NC(C)=O)=C(Cl)C=C1Cl QPJSUIGXIBEQAC-UHFFFAOYSA-N 0.000 description 17
- 238000004544 sputter deposition Methods 0.000 description 16
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 14
- 238000000151 deposition Methods 0.000 description 13
- 235000019592 roughness Nutrition 0.000 description 11
- 150000007513 acids Chemical class 0.000 description 10
- 238000000149 argon plasma sintering Methods 0.000 description 10
- 238000012876 topography Methods 0.000 description 9
- 229910052786 argon Inorganic materials 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 238000001878 scanning electron micrograph Methods 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 5
- 239000010408 film Substances 0.000 description 5
- 235000019587 texture Nutrition 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 230000005284 excitation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000003631 wet chemical etching Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 229910006404 SnO 2 Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006862 quantum yield reaction Methods 0.000 description 1
- 238000005546 reactive sputtering Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
- C23C14/5873—Removal of material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/086—Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0236—Special surface textures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0236—Special surface textures
- H01L31/02366—Special surface textures of the substrate or of a layer on the substrate, e.g. textured ITO/glass substrate or superstrate, textured polymer layer on glass substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1884—Manufacture of transparent electrodes, e.g. TCO, ITO
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention relates to a method for producing a zinc oxide layer and to a zinc oxide layer.
- ZnO sputtered zinc oxide layers
- ITO B. tin-doped indium oxide
- zinc oxide can be etched in hydrochloric acid.
- the layer is laterally structured on its surface by wet-chemical etching of the zinc oxide layer.
- An anisotropic etching process results in a texture with structures in the nanometer or micrometer range.
- polycrystalline, sputtered zinc oxide layers are used as a front contact layer and as a so-called intermediate reflector or in combination with a reflector as a back contact layer.
- polycrystalline, sputtered and subsequently wet-chemically structured zinc oxide layers are used as transparent contact layers.
- Sputtered zinc oxide films regularly have rms roughnesses less than 5 to 15 nanometers.
- a ZnO layer can be etched at high speed. This increases the rms roughness of the zinc oxide surface and creates craters, which are needed for light scattering.
- the craters can be varied in diameter and depth by changing the etch time. Their number or density is only slightly changed. Also, the pH can not change the structures significantly. With increasing pH In the acidic range, the etching time increases until a certain crater depth is reached.
- the resulting texture in terms of size and density of the structures after the etching process rather depends on the ZnO layer properties even before the etching. These properties in turn are influenced by various parameters during the production of the ZnO layers by means of sputtering.
- the influencing parameters include (a) the substrate and its pretreatment, (b) the sputtering conditions, such as. For example, the substrate temperature, the discharge power, the sputtering pressure, the gas composition and the doping.
- the shape of the structures and craters developing during the etching can be influenced within narrow limits by the etching solution and duration. The number and size of the craters changes only insignificantly with the choice of the etching time or the etching medium. For etching in acids, essentially three types of etched surfaces are distinguished:
- Type 1 The surface topography of type 1 is microscopically rough and has sharp-edged surface structures with lateral dimensions of about 300 nm and very steep flanks. As the prior art, FIG. 1 a shows such a rough surface, which is almost a
- Gaussian statistical distribution of heights Typical opening angles of the structures are 40 ° to 80 °.
- the lateral dimensions of the craters are less than 300 nm.
- the topography of the surface after etching depends on the etching time. For an approximately 800 nm thick zinc oxide layer, from which about 150 nm are removed by wet-chemical removal in hydrochloric acid, the rms roughness is about 50 to 120 nm and the lateral correlation length between 100 and 300 nm.
- Type 2 In the surface topography of type 2, the surface is almost evenly covered with large craters (Fig. 1b).
- the lateral crater diameters are 0.5 ⁇ m to 3 ⁇ m and the crater depths are in the range between 150 nm and 400 nm.
- the craters have a typical opening angle of about 120 ° to 135 °.
- the topography of the surface after etching depends on the etching time. For a layer about 800 nm thick, of which about 150 nm are removed by wet chemical removal in hydrochloric acid, the rms roughness is between 100 and 180 nm, typically about 135 nm, and the lateral correlation length is 400 to 1000 nm.
- Type 3 The surface topography type 3 also has large craters (Figure 1c) surrounded by relatively smooth areas.
- the smooth area comprises only shallow and small craters with a depth of up to about 100 nm.
- the occasionally large craters with a lateral extent of up to 3 ⁇ m extend partly to the substrate, so that a plateau is formed there.
- the topography of the surface after etching depends on the etching time. For a layer about 800 nm thick, from which about 150 nm are removed by wet-chemical removal in hydrochloric acid, the rms roughness is below 100 nm, typically around 20 to 50 nm, and the lateral correlation length is 250 to 800 nm.
- the height distribution is usually very unsymmetrical. This is due to the surface structures, which form crater-shaped by the etching. Typical opening angles of the structures are 120 ° to 140 °. The rms roughness strongly depends on the etching time.
- Type 2 ( Figure lb) differs from Type 3 ( Figure 1c) in the number of craters per area.
- Type 2 shows a higher crater density. Therefore, a layer with a surface of type 2 with the same layer removal compared to type 3 has a higher rms roughness.
- a type 2 surface is better suited for thin-film solar cells than the type 3 or type 1 surface.
- the surface texture of the zinc oxide layer resulting from the etching process leads to scattering of the light striking a solar cell.
- the light is scattered in the incident after passing through the zinc oxide layer in the absorber layer and ideally reflected multiple times within the cell ("Light Trapping" effect), which leads to the improvement of cell efficiency.
- the choice of sputtering parameters determines what type of surface topography is obtained after etching.
- deposition conditions such as 2 kW discharge power, 200 sccm argon gas flow and 10 ⁇ bar deposition pressure, a type 2 surface is obtained after etching in hydrochloric acid.
- the non-reactive sputtering of ceramic zinc oxide tube targets with an alumina doping of 0.5 % wt. at medium frequency excitation (MF) at 40 kHz.
- MF medium frequency excitation
- a surface similar to type 3 is obtained after etching in hydrochloric acid.
- Type 2 surfaces are obtained in a narrow process window with respect to the temperature between Type 1 and Type 3 at low to medium temperatures, eg. B. at 1% wt. A1 2 0 3 doping and about 300 ° C substrate temperature. As the target doping decreases, the process window becomes even narrower, allowing the zinc oxide layer to etch after etching into a Type 2 surface.
- a surface of type 1 is produced for a sputtering pressure of 20 ⁇ bar at a substrate temperature of 270 ° C.
- a surface according to type 2 is produced after etching in 0.5% wt. HCl.
- etching properties being essentially determined by the layer properties determined by the choice of sputtering parameters.
- the location of the crater formation in the etching process of the ZnO layer is apparently already impressed by the production conditions of the zinc oxide layer as an inherent layer property. Since these parameters and in particular the substrate temperature during sputtering can not be adjusted satisfactorily uniformly even on a large industrial scale, large amounts of undesired rejects or partial areas of a ZnO layer with layers occur disadvantageously with the prior art etching methods Type 1 and 3 on. Namely, the etching medium in the further progress of the production determines exclusively the shape of the etching structures, but not its area density. Type 2 layers are therefore partly random and not with the required degree of homogeneity and reproducibility.
- Double structures are desirable because they lead to improved light scattering in SnO 2 layers.
- the craters in the etched zinc oxide layers are only very limited in size and number controllable by the sputtering process or the etching process in various liquid media, such as acids or alkalis. 3.
- the process windows for the production of the zinc oxide layer, in which suitable surface structures are produced by the etching process, are narrow. In particular, highly conductive zinc oxide layers produced at high deposition rates regularly show only a low crater density after etching. This leads disadvantageously to a low efficiency of the photovoltaic solar modules produced on these zinc oxide layers.
- the object of the invention is to provide a cost-effective method and an etching solution for producing a zinc oxide layer, with which the crater density and the crater size homogeneous and reproducible, that is largely independent of deposition conditions and material properties, but rather by the etching solution and the etching process itself can be adjusted.
- Another object of the invention is to provide a process for producing double structures in zinc oxide layers.
- the object is achieved by a method according to claim 1.
- Advantageous embodiments emerge from the claims referring back to this.
- the method for producing the zinc oxide layer according to the invention comprises the step of providing the zinc oxide by wet chemical etching with hydrofluoric acid.
- a reproducible crater size and crater density in the layer can be set.
- the zinc oxide layer is reproducibly changed by the etching process with hydrofluoric acid, even if the layer was prepared in different ways before the etching.
- etching a particularly high crater density can be generated regularly.
- the points of attack for hydrofluoric acid can be determined by the etching process and the The etching solution itself controls and are not exclusively determined by the deposition conditions and other properties of the zinc oxide layer.
- the crater density and crater size which are produced by etching in hydrofluoric acid, are particularly advantageously dependent on the acid concentration.
- Low acid concentrations 1% wt.
- One up to 2 N hydrofluoric acid (equivalent to 4% wt.) Is particularly advantageous, since in this area the surface structure of broad, flat craters (low concentration) can vary into narrow, steep craters (high concentration). This advantageously allows the surface structure to be optimized for the corresponding application.
- An etching time of more than one second is advantageous in order to achieve an effect on the surface structure.
- An etching time exceeding 300 seconds can lead to inhomogeneous surface structures.
- the named etching period also applies to dynamic etching processes with a moving substrate in the etching medium.
- an acid mixture with hydrofluoric acid and other acids such as. Hydrochloric acid.
- the crater size can be set reproducibly by the choice of the mixing ratio.
- a second etching step is carried out with another acid. It is possible to etch first with another acid or alkali.
- other acid also includes a hydrofluoric acid having a different concentration, but it may also be a hydrochloric acid or any other chemical of hydrofluoric acid. which other acids are etched.
- a further etching step which is carried out before or after the etching process in hydrofluoric acid, the resulting surface structure is modified by the subsequent etching process.
- etching steps can be provided by hydrofluoric zinc oxide layers with a rough surface, which hardly develop craters by etching in other acids. This effect applies in particular to zinc oxide layers which have been deposited at high deposition rates. Zinc oxide layers etched using hydrofluoric acid and their mixtures with other acids have sharp-edged surfaces. Deposited solar cells have improved optical properties.
- An executed after the hydrofluoric etching step in another acid, for. B. dilute hydrochloric acid (HCl) leads to the smoothing of the sharp edges. This has a positive effect on the fill factor and on the electrical properties of the solar cell.
- the unetched zinc oxide layer should have a specific resistance which, prior to the etching step, advantageously does not exceed 10 " ohm * cm, in particular 10 " ohm * cm. This results in a sheet resistance of less than 100 ohms, especially less than 10 ohms.
- the zinc oxide to be etched should advantageously be deposited on a substrate before etching by a sputtering process.
- Sputtered zinc oxide regularly has a strong c-axis texture, which is advantageous for the etching behavior.
- Zinc oxide layers with crystal orientations whose c-axis is not perpendicular to the substrate plane regularly show no significant light scattering after a wet-chemical etching process.
- a flexible substrate for.
- a metal or plastic film can be used as a substrate.
- the low weight and flexibility of the solar modules made from them offer more applications than rigid and heavy substrates, such as roof integration with low load capacity or the integration of PV modules in clothing. It can but also rigid substrates can be used, on which the zinc oxide layer is deposited. These substrates place less demands on mechanical properties such as film stress and adhesion.
- the zinc oxide layer to be etched is advantageously between 300 to 1500 nanometers thick.
- the layer thickness after the etching step is advantageously 200 to 1400 nm, in particular 400 to 900 nm.
- the etching process advantageously removes 50 to 1000 nm, in particular 100 to 500 nm.
- a target of approximately 150 nanometers has been targeted. This erosion has been found in the prior art etching processes to be sufficient for assessing the quality of the etched layer.
- the layers are measured with a surface profilometer.
- the zinc oxide layers are doped or alloyed with other materials and then etched for better conductivity, optical property, and long-term stability. Suitable doping atoms are in particular the elements of the third main group such. As aluminum, gallium and indium. Alloys of zinc oxide with other metal oxides such as MgO or SnO 2 can also be used.
- the cumulative fraction of the metallic foreign atoms based on the totality of the atoms in the zinc oxide is advantageously 0.1 to 20 at%, in particular between 0.2 and 10 at%, and between 0.3 and 4 at%.
- a zinc oxide layer is etched, which has been deposited at high deposition rates. This depresses the prices for the production. Suitable deposition rates are advantageously above 5 nm / s, in particular above 10 nm / s. For dynamic sputtering processes, the static deposition rate must be correspondingly converted into a dynamic rate so that cycle times of less than 2 minutes, in particular less than 1 minute, are achieved.
- the zinc oxide layer according to the invention advantageously has a double structure in which small craters are etched in large craters. The large craters can be more than 300 nm in size, while the small craters are less than 300 nm in size.
- the crater density of the large craters is 0.3 to 3 ⁇ m ⁇ "2.
- the crater density of the small craters is advantageously 5 to 100 ⁇ m " so that several small craters find space in a large crater.
- the target size for the ZnO layer is an erosion of approximately 100 to 500 nm. This erosion has been found in the prior art etching processes to be sufficient for assessing the quality of the etched layer. The layers were measured with a surface profilometer.
- FIG. 1 SEM image of etched ZnO surfaces according to the state of the art: according to FIG.
- HCl etching step Type 1 (a), Type 2 (b), Type 3 (c) and after an etching step in OH (d)
- FIG. 2 SEM image of the surface of a double structure of a zinc oxide layer
- Embodiment 1 which was first etched for 30 s in hydrochloric acid and then for 30 s in hydrofluoric acid.
- Figure 3 SEM images of the surfaces of ZnO layers, which were etched in accordance with Embodiment 2-4 in acid mixtures of HF and HCl. The mixing ratios, the associated etching times and rms roughnesses and lateral correlation lengths are summarized in Table 1. Fig. 3d) relates to the prior art.
- FIG. 4 SEM images of the surfaces of high-rate ZnO layers under etching conditions: (a) 120 seconds in 1% wt. HF solution after etching step according to the invention, (b) for 30 seconds in 0.5% wt. HCl solution according to the prior art ,
- FIG. 5 SEM image of the surfaces of a high-rate ZnO layer, which according to embodiment 5 was first etched for 120 seconds in 1% wt. HF solution and then for 4 seconds in 0.5% wt. HCl.
- FIG. 6 SEM images of the surfaces of zinc oxide layers etched in hydrofluoric acid of various concentrations under etching conditions: (a) 4% wt. HF, 120 seconds (b) 2% wt. HF, 120 seconds (c) 1% wt. HF, 70 seconds (d) 0.5% wt. HF, 120 seconds (e) 0.25% wt. HF, 120 sec., Or (f) 0.125% wt. HF, 120 sec
- An 800nm thin ZnO film was sputtered onto a glass substrate.
- the following coating parameters were selected: Planar, ceramic ZnO: Al 2 O 3 target with 1 percent by weight Al 2 O 3 content; a radio frequency (rf) excitation at 13.56 MHz, purified Corning Glass Eagle XG; Process gas: argon; Working pressure 1 * 10 "3 mbar, generator power 2 W / cm 2 , argon gas flow 2x50 standard cubic centimeter (sccm), substrate temperature 300 ° C, sputtering system: Von Ardenne Anlagentechnik (VISS 300) The static deposition rate was 0.5 nm / s.
- the zinc oxide-coated glass sheet is etched for 30 seconds in 0.5% wt. Hydrochloric acid (HCl). This produces the known craters of type 2 (see, for example, Fig. Lb). Subsequently, the sample is etched for 30 seconds in 1% wt. Hydrofluoric acid (HF). Since the hydrofluoric acid chooses other etch attack points, it creates a double structure with several small craters in large craters ( Figure 2).
- concentrations of hydrofluoric acid and hydrochloric acid are not limiting but merely exemplary. It is thus readily possible to select other concentrations for the hydrofluoric acid and the hydrochloric acid, as for the other embodiments and for intermediate concentrations which are between the concentrations mentioned there.
- Example 2 An 800nm thin ZnO film was sputtered on a glass substrate.
- the coating parameters were chosen as in Example 1.
- the zinc oxide-coated glass sheet is etched for various etch times in mixtures of different ratios of hydrochloric acid to hydrofluoric acid (HC1: HF).
- HC1: HF hydrochloric acid to hydrofluoric acid
- Table 1 Depending on the mixing ratio of both acids zuein- On the other hand, craters of different sizes are formed in the ZnO layer (see FIG. 3 ac).
- the rms roughness tends to increase only slightly (from 105 nm for pure 1% wt. HF over 125 nm for mixtures of both acids to 139 nm for pure 0.5% wt.
- the lateral correlation length which is a measure of the mean crater diameter here, increases for a higher relative HCl content in the etching solution (from 181 nm for 0% HCl to 644 nm for 100% HCl).
- the layer removal was about 150 nm for all etched layers.
- the rms roughnesses and the lateral correlation lengths are shown in Table 1.
- concentrations of hydrofluoric acid and hydrochloric acid are not limiting, but merely exemplary. So it can readily be selected other concentrations for the hydrofluoric acid and hydrochloric acid, eg. B. as for the other embodiments and, of course, even intermediate concentrations, which are between the concentrations mentioned there.
- a 800 nm thin zinc oxide layer was sputtered at high dynamic deposition rate with moving substrate of more than 100 nm * rn / min (about 7 nm / s) applied to a glass substrate.
- the following coating parameters were selected: ceramic ZnO: Al 2 O 3 tube target with 0.5% by weight Al 2 O 3 content; Center frequency (MF) excitation of the double cathode at 40 kHz; purified Corning glass Eagle XG; Process gas: argon; Working pressure 20 * 10 "3 mbar, generator power 14 kW, argon gas flow: 200 standard cubic centimeters (sccm), substrate temperature: 350 ° C, sputtering system: Von Ardenne Anlagentechnik (VISS 300).
- the zinc oxide coated glass sheet is etched for 120 seconds in 1% wt. HF solution. Sharp-edged craters are distributed over the surface (see FIG. 4a), whereas a layer etched in 0.5% wt. HCl has as prior art only flat craters similar to the surface of type 3 (see FIG. 4b).
- the ZnO layers shown allow good light scattering and thus increased quantum yields in silicon thin-film solar cells.
- the zinc oxide layer of FIG. 5 also shows good light scattering with high quantum efficiency and at the same time good electrical properties in thin-film solar cells.
- concentrations of hydrofluoric acid and hydrochloric acid are not limiting, but merely exemplary. It is thus readily possible to select other concentrations for the hydrofluoric acid and the hydrochloric acid, eg. B. such as for the other embodiments and of course also intermediate concentrations that are between the concentrations mentioned there.
- Zinc oxide films were etched in HF of various concentrations. An ablation of about 50 to 500 nm has been announced. For this ZnO layers were used as described in Example 1. Samples were etched in 4% wt., 2% wt., 1% wt., 0.5% wt., 0.25% wt., And 0.125% wt. Hydrofluoric acid. With the exception of the 1% wt. Solution (70 seconds), all samples were etched for 120 seconds. The resulting surfaces are shown in FIGS. 6a-f. For low acid concentrations (less than 0.125% wt.), Shallow craters with a diameter of up to 1000 nm are formed.
- concentrations of hydrofluoric acid and other acids in the embodiments are not limiting, but merely by way of example. It is understood that so readily other concentrations for these acids can be chosen, for. B. Intermediate concentrations between these concentrations.
- hydrochloric acid in the embodiments, phosphoric acid, sulfuric acid, nitric acid, acetic acid or citric acid or a suitable other, optionally also organic acid can be used.
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Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102009039777A DE102009039777A1 (de) | 2009-09-02 | 2009-09-02 | Verfahren zur Herstellung und Strukturierung einer Zinkoxidschicht und Zinkoxidschicht |
PCT/DE2010/000943 WO2011026455A1 (fr) | 2009-09-02 | 2010-08-07 | Procédé de production et structuration d'une couche d'oxyde de zinc et couche d'oxyde de zinc |
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Publication Number | Publication Date |
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EP2474046A1 true EP2474046A1 (fr) | 2012-07-11 |
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EP10759568A Withdrawn EP2474046A1 (fr) | 2009-09-02 | 2010-08-07 | Procédé de production et structuration d'une couche d'oxyde de zinc et couche d'oxyde de zinc |
Country Status (6)
Country | Link |
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US (1) | US8894867B2 (fr) |
EP (1) | EP2474046A1 (fr) |
JP (1) | JP5469248B2 (fr) |
CN (1) | CN102687287B (fr) |
DE (1) | DE102009039777A1 (fr) |
WO (1) | WO2011026455A1 (fr) |
Families Citing this family (7)
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DE102011016881A1 (de) | 2011-04-13 | 2012-10-18 | Forschungszentrum Jülich GmbH | Ätzlösung sowie Verfahren zur Strukturierung einer Zinkoxidschicht und Zinkoxidschicht |
JP5966483B2 (ja) * | 2012-03-22 | 2016-08-10 | 東ソー株式会社 | 酸化物透明導電膜及びその製造方法、それにより得られる素子、並びに太陽電池 |
JP2014031565A (ja) * | 2012-08-06 | 2014-02-20 | Kochi Univ Of Technology | 酸化亜鉛を主成分とする膜構造体及びその製造方法、並びに該膜構造体からなる感受素子 |
WO2014029063A1 (fr) * | 2012-08-20 | 2014-02-27 | 新奥光伏能源有限公司 | Procédé d'optimisation des propriétés de surface d'un film électroconducteur transparent à base de zno et produits associés |
CN102931244A (zh) * | 2012-11-23 | 2013-02-13 | 南开大学 | 一种高绒度反射的导电白色背反射电极及其制备方法 |
CN104952947B (zh) * | 2015-05-14 | 2017-04-12 | 陕西师范大学 | 一种电流辅助的掺铝氧化锌薄膜化学制绒方法 |
CN116874282B (zh) * | 2023-06-12 | 2024-08-30 | 先导薄膜材料(广东)有限公司 | 一种基于高温烧结法得到的氧化铟钛钽铈靶材及其制备方法 |
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-
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- 2010-08-07 WO PCT/DE2010/000943 patent/WO2011026455A1/fr active Application Filing
- 2010-08-07 US US13/390,391 patent/US8894867B2/en not_active Expired - Fee Related
- 2010-08-07 CN CN201080039156.0A patent/CN102687287B/zh not_active Expired - Fee Related
- 2010-08-07 EP EP10759568A patent/EP2474046A1/fr not_active Withdrawn
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Also Published As
Publication number | Publication date |
---|---|
CN102687287A (zh) | 2012-09-19 |
WO2011026455A1 (fr) | 2011-03-10 |
CN102687287B (zh) | 2015-06-17 |
DE102009039777A1 (de) | 2011-03-03 |
JP5469248B2 (ja) | 2014-04-16 |
US20120190209A1 (en) | 2012-07-26 |
DE102009039777A8 (de) | 2011-06-01 |
US8894867B2 (en) | 2014-11-25 |
JP2013504184A (ja) | 2013-02-04 |
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