EP2451063A1 - Gleichspannungswandler, modul, stromversorgungsvorrichtung und elektronisches gerät - Google Patents

Gleichspannungswandler, modul, stromversorgungsvorrichtung und elektronisches gerät Download PDF

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Publication number
EP2451063A1
EP2451063A1 EP09846793A EP09846793A EP2451063A1 EP 2451063 A1 EP2451063 A1 EP 2451063A1 EP 09846793 A EP09846793 A EP 09846793A EP 09846793 A EP09846793 A EP 09846793A EP 2451063 A1 EP2451063 A1 EP 2451063A1
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Prior art keywords
switch
inductor
converter
electric current
voltage
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EP09846793A
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English (en)
French (fr)
Inventor
Yu Yonezawa
Hideaki Deguchi
Yoshiyasu Nakashima
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Fujitsu Ltd
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Fujitsu Ltd
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/32—Means for protecting converters other than automatic disconnection
    • H02M1/34—Snubber circuits
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00—Conversion of dc power input into dc power output
    • H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/07—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L29/00
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/10—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers
    • H01L25/11—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers the devices being of a type provided for in group H01L29/00
    • H01L25/115—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers the devices being of a type provided for in group H01L29/00 the devices being arranged next to each other
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/18—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different subgroups of the same main group of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00—Conversion of dc power input into dc power output
    • H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
    • H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
    • H02M3/1588—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load comprising at least one synchronous rectifier element
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42—Wire connectors; Manufacturing methods related thereto
    • H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805—Shape
    • H01L2224/4809—Loop shape
    • H01L2224/48091—Arched
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10—Details of semiconductor or other solid state devices to be connected
    • H01L2924/11—Device type
    • H01L2924/12—Passive devices, e.g. 2 terminal devices
    • H01L2924/1203—Rectifying Diode
    • H01L2924/12032—Schottky diode
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10—Details of semiconductor or other solid state devices to be connected
    • H01L2924/11—Device type
    • H01L2924/13—Discrete devices, e.g. 3 terminal devices
    • H01L2924/1301—Thyristor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10—Details of semiconductor or other solid state devices to be connected
    • H01L2924/11—Device type
    • H01L2924/13—Discrete devices, e.g. 3 terminal devices
    • H01L2924/1304—Transistor
    • H01L2924/1306—Field-effect transistor [FET]
    • H01L2924/13091—Metal-Oxide-Semiconductor Field-Effect Transistor [MOSFET]
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00—Details of apparatus for conversion
    • H02M1/32—Means for protecting converters other than automatic disconnection
    • H02M1/34—Snubber circuits
    • H02M1/342—Active non-dissipative snubbers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Definitions

  • the embodiment described herein relates to a DC-DC converter, a module, a power supply device, and an electronic apparatus, in each of which the loss is small.
  • Switching power sources in which the conversion loss is small and whose downsizing is easily achieved are used in various fields including the field of an electronic apparatus such as computers.
  • the switching power sources are configured to convert the input direct-current voltage into a desired direct-current voltage by using a DC-DC converter, and to output the converted direct-current voltage as a stabilized power source voltage.
  • the switching power sources capable of outputting a low voltage and a large electric current have been used for a semiconductor device of a CPU (Central Processing Unit) in a computer as the voltage is lowered and the power consumption increases. For this reason, a synchronously rectifying buck converter in which the loss is small when a large amount of electric current is output is sometimes used as a DC-DC converter.
  • FIG. 13 is a schematic circuit diagram illustrating a conventional DC-DC converter.
  • a DC-DC converter 10 as a synchronously rectifying buck converter includes a first switch SW10 as a main switch which turns on and off a DC input voltage, and a second switch SW20 as a synchronous rectification switch.
  • the DC-DC converter 10 is configured to lower the voltage of the direct-current voltage input from an external direct-current voltage source BAT0 to an input terminal IN 10, and to output the lowered direct-current voltage to an external load RL0 which is connected to an output OUT 10.
  • the DC-DC converter 10 includes a first inductor L10 and a capacitor C10.
  • the first switch SW10 and the second switch SW20 are FETs (Field Effect Transistors) which switch on and off the region between the source and the drain by using the voltage applied to the gate.
  • FETs Field Effect Transistors
  • MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor
  • the MOSFET is known to form a parasitic diode (body diode) between the inner source and the drain.
  • FIG. 14 is a timing chart illustrating the operation of the conventional DC-DC converter 10.
  • the horizontal axis and vertical axis of the graphs indicate time and the value of a voltage or an electric current.
  • the voltage V10 and the voltage V20 applied to the gate of each of the first switch SW10 and the second switch SW20 are controlled to become an ON-voltage in an alternating manner with the dead-time period during which both the voltage V10 and voltage V20 become an OFF-voltage. Accordingly, the first switch SW10 and the second switch SW20 are turned on in an alternating manner with the dead-time period.
  • the electric current I10 flows through the first switch SW10 that is turned on at a time point T10, the energy is accumulated at the first inductor L10, and the electric current I10 gradually increases over time.
  • the first switch SM10 is turned off, and the electric current I10 instantly becomes zero.
  • the electric current I30 of the first inductor L10 tends to maintain the inertial force
  • the electric current I20 flows through the parasitic diode of the SW20.
  • the second switch SW20 is turned on, and due to the inertial force of the first inductor L10, the electric current I20 flows through the second switch SW20 and is gradually attenuated.
  • the second switch SW20 is turned off, and due to the inertial force of the first inductor L10, the electric current I20 flows through the parasitic diode of the SW20 during the dead-time period between the time point T30 and the time point T40, with the electric current I20 being gradually attenuated.
  • the electric current I30 becomes the sum of the electric current I10 and the electric current I20, and becomes a direct current including a DC component and a ripple component that repeats a monotone increase and monotone decrease.
  • the electric current I30 is smoothed as its ripple component is removed by the capacitor C10, and is output to the load RL0 as a direct current whose voltage is lowered to a specified direct-current voltage.
  • the direct-current voltage to be output to the load RL0 is adjusted.
  • FIGs. 15 and 16 are a schematic equivalent circuit diagram of the conventional DC-DC converter 10 and a timing chart illustrating the operation of the conventional DC-DC converter 10.
  • the horizontal axis and vertical axis of the graphs of FIG. 16 indicate time and the value of a voltage or electric current.
  • a parasitic diode Dp10 formed inside an FET is equivalently connected in parallel.
  • a forward potential is applied to the parasitic diode Dp10, and thereby an electric current I40 flows.
  • the parasitic diode of the FET has characteristics of a silicon bonding diode, and an electric charge is accumulated at the bonded interface as a forward current flows.
  • the capacitor component at the bonded portion is increased.
  • the first switch SW10 is turned on at the time point T30 and a reverse voltage is applied to the parasitic diode Dp10, an inrush current to charge the capacitor at the bonded portion of the Dp10 occurs, and the diode shorts out for a moment.
  • the phenomenon of recovering from the shorted-out state is called recovery phenomenon, and the time required for recovery is called recovery time.
  • the reverse inrush current of the parasitic diode indicated in the diagonally shaded areas i.e., a recovery current
  • the recovery current is gradually attenuated, and becomes zero at the point in time at which the reverse recovery time Trr of the parasitic diode Dp10 is passed.
  • the recovery current flows into the parasitic diode Dp10 via the first switch SW10, and the recovery current indicated in the diagonally shaded areas occurs to the electric current I10.
  • the loss due to the recovery current i.e., the recovery loss, lowers the circuit efficiency of the DC-DC converter 10.
  • the recovery loss occurs every time the first switch SW10 and the second switch SW20 are switched. If the frequency of switching on and off is increased in order to reduce the ripple component of the direct current, the recovery loss increases and the circuit efficiency becomes even lower. Moreover, the dead-time period that is a factor of lowering the circuit efficiency is set in accordance with the switching speed of a MOSFET so as to prevent the first switch SW10 and the second switch SW20 from being turned on and shorting out at the same time.
  • a MOSFET with a high switching speed has a short recovery time, and thus it is possible to reduce the recovery dead-time loss and the recovery loss; however, there is a problem in that the resistance loss tends to be large. For this reason, even if a low-resistant MOSFET is used, it is still necessary to develop a method for reducing the recovery loss.
  • DC-DC converters which include a resonant circuit, thereby setting the electric current flowing through the second switch SW20 to be zero immediately before the switching between ON and OFF to reduce the recovery loss, is known (for example, see Patent Document 1).
  • DC-DC converters which apply a reverse voltage so as to cancel the electric charge accumulated at a diode, thereby inhibiting the recovery phenomenon and reducing the recovery loss, are known (for example, see Patent Document 2).
  • methods for inhibiting the recovery phenomenon by connecting a Schottky diode to a MOSFET in parallel and transferring the electric current flowing through the parasitic diode of the MOSFET are known (for example, see non-Patent Document 1).
  • a DC-DC converter according to Patent Document 1 there has been a problem in which when the frequency of switching on and off switches is changed, it is difficult to inhibit the recovery current as the timing of a resonant circuit is shifted and the electric current does not become zero at the time of switching. Moreover, in a DC-DC converter according to Patent Document 2, there has been a problem in which an additional power source is required to apply a reverse voltage to a diode. Furthermore, in a DC-DC converter according to Non-Patent Document 1, there has been a problem in which it is difficult to achieve an advantageous effect as the inductance connected to a Schottky diode in series prevents the electric current from being transferred.
  • An object of the present application is to provide a DC-DC converter, a module, a power supply device, and an electronic apparatus which enable the recovery loss to be easily reduced by interposing a mutually connected second inductor and third switch in series between the intermediate connection part of the first and second switches and a grounding terminal.
  • a DC-DC converter disclosed in the present application is a DC-DC converter which lowers a direct-current voltage input to an input terminal, and which outputs the lowered direct-current voltage from an output terminal
  • the DC-DC converter including: a first switch and a second switch which are both connected to the input terminal and to a fixed-potential terminal in series; a first inductor interposed between an intermediate connection part of the first and second switches and the output terminal; a second inductor and a third switch which are both interposed between the intermediate connection part and the fixed-potential terminal, and which are connected to each other in series; and a capacitor to connect between the output terminal and the fixed-potential terminal.
  • the device it is possible to easily reduce the recovery loss by interposing the mutually connected second inductor and third switch in series between the intermediate connection part of the first and second switches and a fixed-potential terminal.
  • a DC-DC converter is used as a switching power source or the like which converts a DC input voltage into a power source voltage when a power source voltage is supplied to an information device or the like.
  • Switching power sources are used as power sources that supply an electronic apparatus such as a computer with a direct-current power source. Moreover, switching power sources are used as a variable power source that provides a voltage-adjusted power source for an illumination light, an audio device, a microwave oven, or the like. Switching power sources are also used as a power source that provides a drive power source for a motor integrated in a washing machine, a refrigerator, an air conditioner, or the like. Switching power sources are used as a power source that supplies not only a small amount of electricity but also a large amount of electricity to a drive motor of a vehicle, an electric train, or the like.
  • FIG. 1 is a schematic circuit diagram illustrating an example of a DC-DC converter.
  • the reference sign "1" indicates a DC-DC converter, and the anode and cathode of an external direct-current power source BAT are connected to an input terminal IN1 and an input terminal (fixed-potential terminal) IN2, respectively.
  • the DC-DC converter 1 lowers the DC input voltage given by the direct-current power source BAT to supply an external load RL connected to an output terminal OUT1 and an output terminal OUT2 with the lowered voltage as a power source.
  • the DC-DC converter 1 includes a first switch SW1, a second switch SW2, and a third switch SW3, and each switch is a MOSFET that is switched ON and OFF by the voltage applied to the gate.
  • the second switch SW2 and the third switch SW3 may be a semiconductor switch to which a diode is connected in parallel.
  • the diode connected in parallel corresponds to a parasitic diode, which will be described later.
  • cases in which the second switch SW2 and the third switch SW3 are MOSFETs will be described as examples.
  • the source of the first switch SW1 is connected to the input terminal IN1.
  • the source of the second switch SW2 is connected to the drain of the first switch SW1.
  • the input terminal IN2 is connected to the drain of the second switch SW2. Accordingly, between the input terminal IN1 and the input terminal IN2, the first switch SW1 and the second switch SW2 are connected in series.
  • the intermediate connection point of the first switch SW1 and the second switch SW2 is connected to the output terminal OUT1 through a first inductor L1.
  • the intermediate connection point of the first switch SW1 and the second switch SW2 is also connected to the source of the third switch SW3 through a second inductor L2.
  • the first inductor L1 is a smoothing filter for the switching voltage.
  • a capacitor C1 is connected between the output terminal OUT1 and the output terminal OUT2.
  • the DC-DC converter 1 includes a controller CT1 for controlling the ON/OFF switching of the gates of the first switch SW1, the second switch SW2, and the third switch SW3 by applying a voltage thereto.
  • the second inductor L2 is connected to the third switch in series.
  • FIG. 2 is a schematic equivalent circuit diagram illustrating the DC-DC converter 1.
  • FIG. 2 illustrates an equivalent circuit to the circuit of FIG. 1 , further including a parasitic diode and an equivalent series-inductance. Between the source and drain of the second switch SW2, a parasitic diode Dp1 formed in a MOSFET is equivalently connected in parallel. Moreover, a parasitic inductor Lp1 having the equivalent series-inductance, which is caused by the package of the MOSFET, the wiring in the MOSFET, or the like, is equivalently connected to the source of the second switch SW2 in parallel.
  • a parasitic diode Dp2 is equivalently connected between the source and drain of the third switch SW3 in parallel
  • a parasitic inductor Lp2 is equivalently connected to the source of the third switch SW3 in parallel.
  • the inductance of the second inductor L2 is selected so as to fulfill the following equation. L ⁇ 2 + Lp ⁇ 2 > Lp ⁇ 1
  • the inductance of the second inductor L2 may be selected so as to be larger than the inductance of the parasitic inductor Lp1 of the second switch SW2, thereby fulfilling equation (1).
  • the voltages applied to the gates of the first switch SW1, the second switch SW2, and the third switch SW3 are V1, V2, and V3, respectively. It is assumed that the electric currents flowing through the first inductor L1, the parasitic diode Dp1, and the parasitic diode Dp2 are I4, I5, and I6. Next, the operation of the DC-DC converter 1 will be described.
  • FIG. 3 is a timing chart illustrating the operation of the DC-DC converter 1.
  • FIG. 3 lists the voltage V1, voltage V2, and voltage V3, and the electric current I1, electric current I2, electric current I5, electric current I3, electric current I6, and electric current I4 from the uppermost row to the lowermost row.
  • the horizontal axis and vertical axis of the graphs indicate time and the value of a voltage or an electric current.
  • the controller CT1 controls the voltage V1 and voltage V2 so as to become an ON-voltage in an alternating manner with the dead-time period during which both the voltage V1 and voltage V2 become an OFF-voltage.
  • the controller CT1 controls the voltage V3 so as to become an ON-voltage in synchronization with the voltage V2. Accordingly, the first switch SW1 and the second and third switches SW2 and SW3 are turned on in an alternate manner with the dead-time period.
  • the electric current I1 flows through the first switch SW1 at a time point T1 at which the first switch SW1 is turned on, and the electric current I1 gradually increases over time as the energy is accumulated at the first inductor L1. Moreover, in the electric current T1, a recovery current, as will be described later, appears as indicated in the diagonally shaded areas. At a time point T2, the first switch SW1 is turned off, and the electric current I1 instantly becomes zero. As the electric current I4 of the first inductor L1 tends to maintain the inertial force, the electric current I5 flows through the parasitic diode Dp1 of the second switch SW2. As the second inductor L2 connected to the parasitic diode Dp2 in series through the parasitic diode Dp2 blocks an electric current, almost none of the electric current I3 flows through the parasitic diode Dp2.
  • the second switch SW2 and the third switch SW3 are synchronously turned on. Accordingly, the electric current I5 flowing through the parasitic diode Dp1 between the time points T2 and T3 flows into the second switch SW2 and the third switch SW3. A part of the electric current I5 instantly flows into the second switch SW2 as the electric current I2. On the other hand, a part of the electric current I5 gradually flows into the third switch SW3 as an electric current is blocked by the second inductor L2 which is connected to the third switch SW3 in series through the parasitic inductor Lp2. By the inertial force which is caused at the first inductor L1 as the second switch SW2 and the third switch SW3 are turned off at a time point T4, the electric current 12 flows with gradual attenuation during the dead-time period.
  • the first switch SW1 is turned on again, and a reverse potential is applied to both of the parasitic diodes Dp1 and Dp2.
  • a recovery phenomenon occurs to the parasitic diode Dp1 due to the electric charge accumulated by the electric current I5 that flew during the dead-time period, and due to the reverse potential applied by the first inductor L1.
  • the recovery current indicated in the diagonally shaded areas flows into the electric current I5.
  • a recovery phenomenon occurs to the parasitic diode Dp2 due to the electric current I6 which flowed during the dead-time period, and due to the reverse potential applied by the first inductor L1.
  • the parasitic inductor Lp2 connected to the parasitic diode Dp2 in series has a larger inductance than that of the parasitic inductor Lp1 which is connected to the parasitic diode Dp1 in series. Accordingly, the recovery current that occurred due to the recovery phenomenon caused at the parasitic diode Dp2 is blocked by the parasitic inductor Lp2 and thus does not flow into the electric current I6.
  • the recovery current flows into the electric current I5 via the first switch SW1, and thus the recovery current of the electric current I1. indicated in the diagonally shaded areas flows into the electric current I5.
  • the electric current I4 is the sum of the electric current I1, the electric current I2, and an electric current I3, and is a direct current including a DC component and a ripple component that repeats a monotone increase and a monotone decrease.
  • the electric current I4 is smoothed as the capacitor C1 removes a ripple component, and is output to a load RL as the direct current whose voltage is lowered to a specified direct-current voltage. As the duty ratio of the voltage V1 to the voltage V2 and voltage V3 is varied, the direct-current voltage output to the load RL is adjusted.
  • the electric current I5 which was flowing through the parasitic diode Dp1 during the dead-time period between the time point T2 and the time point T3 is branched into the electric current I2 and the electric current I3 when the second switch SW2 and the third switch SW3 are turned on.
  • the electric current 12 instantly flows into the second switch SW2, and the electric current I3 gradually flows into the third switch SW3 as an electric current is blocked by the second inductor L2.
  • the electric current I2 flowing through the second switch SW2 is reduced by the amount indicated in the diagonally shaded areas of FIG. 3 due to the provided third switch SW3.
  • the electric current I5 that flows during the dead-time period is reduced, and the electric charge accumulated at the parasitic diode Dp1 is reduced.
  • the recovery electric current caused by the parasitic diode Dp1 becomes smaller compared with the case of the conventional DC-DC converter which does not include the second inductor L2 and the third switch SW3.
  • a peak value ⁇ I5 of the recovery current indicated in the diagonally shaded areas of the electric current I5 becomes smaller due to the provided third switch SW3.
  • the recovery loss of the DC-DC converter 1 becomes smaller compared with the case of the conventional DC-DC converter.
  • a MOSFET having a shorter reverse recovery time Trr compared with a reverse recovery time for the second switch SW2 is selected for the third switch SW3, and thus the recovery phenomenon is reduced, and the loss due to the sent electric charge is also reduced.
  • a MOSFET having a short reverse recovery time Trr has a high ON-resistance
  • a MOSFET having a long reverse recovery time Trr has a low ON-resistance.
  • the third switch SW3 has a higher ON-resistance than that of the second switch SW2.
  • the electric current I6 flowing into the third switch SW3 is smaller and flows for shorter period of time than the electric current I3 that flows into the third switch SW2, and thus the electric current I6 flowing through the high ON-resistance of the third switch SW3 does not cause a large loss.
  • FIG. 4 is a diagram illustrating a result of the simulation of a control voltage and a circuit current.
  • FIG. 4 illustrates a result of the simulation of the control voltage and circuit current when the first inductor L1, the second inductor L2, and the inductance of the parasitic inductor Lp1 are 100nH, 2nH, and 0.5nH, respectively.
  • the time points T2, T3, T4, and T5 represent the time elapsed since the time point T1 by 300nsec, 320nsec, 3010msec, and 3333nsec, respectively.
  • the input voltage input to the input terminal IN1 and the output voltage output from the output terminal OUT1 are 12V and 1V, respectively, with a switching frequency of 300kHz.
  • FIG. 4 lists the voltage V1 and the voltage V2 as a control voltage, the sum of the electric current I2 and electric current I5 as a circuit current, the sum of the electric current I3 and electric current I6 as a circuit current, and the electric current I4 as a circuit current from the uppermost row to the lowermost row.
  • ⁇ I5 in FIG. 4 indicates a peak value of the recovery current flowing through the parasitic diode Dp1.
  • ⁇ I5 indicates 26A, which is smaller than the 33A obtained in the simulation result of the conventional synchronously-rectifying DC-DC converter which does not include the second inductor L2 and the third switch SW3.
  • the circuit efficiency is 83%, which is higher than the 77% of the conventional synchronously-rectifying DC-DC converter when the output current is 20A.
  • FIG. 5 is a timing chart illustrating the operation of the DC-DC converter 1.
  • the horizontal axis and vertical axis of the graphs indicate time and the value of a voltage or an electric current. While the second switch SW2 and the third switch SW3 are turned on approximately at the same time in the Embodiment 1, the second switch SW2 and the third switch SW3 are turned on with a specified time lag in the present Embodiment 2.
  • the controller CT1 switches on the third switch SW3 after the first switch SW1 is turned on and before the second switch SW2 is turned on. Moreover, the controller CT1 switches off the third switch SW3 after the second switch SW2 is turned off and before the first switch SW1 is turned on.
  • the electric current I1 flows through the first switch SW1 at the time point T1 at which the first switch is turned on, and the electric current I1 gradually increases over time as the energy is accumulated at the first inductor L1.
  • the first switch SW1 is turned off, and the electric current I1 instantly becomes zero.
  • the electric current 14 of the first inductor L1 tends to maintain the inertial force
  • the electric current I5 flows through the parasitic diode Dp1 of the second switch SW2.
  • the third switch SW3 is turned on, and the electric current I5 which was flowing through the parasitic diode Dp1 gradually flows into the third switch SW3 as the electric current I3 via the second inductor L2.
  • the second switch SW2 is turned on, and the electric current I5 which was flowing through the parasitic diode Dp1 instantly flows into the second switch SW2 as the electric current I2, and is gradually attenuated.
  • the second switch SW2 is turned off at the time point T4a, the electric current I2 which was flowing through the second switch SW2 flows into the third switch SW3 in the ON-state, and the electric current I3 increases.
  • the third switch SW3 is turned off, and the electric current I5 and the electric current I3 continues to flow due to the inertial force of the second inductor L2, and is gradually attenuated.
  • the electric current I3 flows into the parasitic diode Dp2, and flows as the electric current I6.
  • the first switch SW1 is turned on again, and a reverse potential is applied to both parasitic diodes Dp1 and Dp2.
  • a recovery phenomenon occurs due to the electric charge accumulated by the electric current I5 which flowed between the time point T4a and the time point T5, and due to the applied reverse potential.
  • the recovery current indicated in the diagonally shaded areas flows into the electric current I5.
  • a recovery phenomenon also occurs to the parasitic diode Dp2, but the recovery current does not flow into the electric current I6 as blocked by the second inductor L2.
  • the third switch SW3 is turned off later than the second switch SW2, the dead-time period between the time point T4b and the time point T5 becomes shorter, and the electric charge accumulated at the parasitic diode Dp1 becomes smaller than that in the Embodiment 1. Accordingly, the recovery phenomenon occurring to the parasitic diode Dp1 at the time point T5 is inhibited, and thus the recovery current is reduced. As a result, the recovery loss is further reduced.
  • the time points T2, T3a, and T3b represent the time elapsed since the time point T1 by 300nsec, 305nsec, and 320nsec, respectively.
  • the time points T4a, T4b, and T5 represent the time elapsed since the time point T1 by 3010msec, 3333nsec, and 3290nsec, respectively.
  • the input voltage and the output voltage are 12V and 1V, respectively, with a switching frequency of 300kHz.
  • ⁇ I5 indicates 11A which is even smaller than the 26A obtained in the simulation result obtained in the Embodiment 1.
  • the circuit efficiency is 83%, which is even higher than the 80% of the Embodiment 1 when the output current is 20A.
  • Embodiment 2 has been described above, and regarding the other points, Embodiment 2 is similar to Embodiment 1. For this reason, the same reference signs are given to the corresponding elements, and detailed descriptions are omitted.
  • FIG. 6 is a schematic circuit diagram illustrating a module.
  • a module includes the second switch SW2, the third switch SW3, and the second inductor L2.
  • the source of the second switch SW2 is connected to a terminal A, and to the source of the third switch SW3 through the second inductor L2.
  • the drains of the second switch SW2 and the third switch SW3 are connected to a terminal B.
  • the gates of the second switch SW2 and the third switch SW3 are connected to a terminal C and a terminal D, respectively.
  • FIGs. 7 , 8 , and 9 are schematic diagrams illustrating an example of a module.
  • the second switch SW2, the third switch SW3, and the second inductor L2 as well as terminals A, B, C, and D are implemented on the substrate or the sides of the dielectric.
  • the second inductor L2 is, for example, a chip inductor that is implemented on the substrate.
  • the second inductor L2 is formed by the wiring patterned on the substrate.
  • the second inductor L2 is formed by a lead wire which is wired between the second switch SW2 and the third switch SW3 by using wire bonding.
  • FIG. 10 is a schematic diagram illustrating an example of a module.
  • second switch SW2 and the third switch SW3 are each connected to the terminals A and B by using a metallic plate.
  • the length of wiring between the third switch SW3 and the terminal A is longer than the length of wiring between the second switch SW2 and the terminal A.
  • the parasitic inductance between the third switch SW3 and the terminal A becomes larger than the parasitic inductance between the second switch SW2 and the terminal A.
  • the parasitic inductance caused by the metallic plate between the third switch SW3 and the terminal A functions as the second inductor L2, which has a larger inductance than the parasitic inductance of the second switch SW2.
  • FIG. 11 is a schematic diagram illustrating an example of a module.
  • the second switch SW2 and the third switch SW3 are each wired to the terminals A and B with lead wires by using wire bonding.
  • the number of wirings between the third switch SW3 and the terminal A is fewer than the number of wirings between the second switch SW2 and the terminal A.
  • the parasitic inductance between the third switch SW3 and the terminal A becomes larger than the parasitic inductance between the second switch SW2 and the terminal A.
  • the parasitic inductance caused by the lead wire between the third switch SW3 and the terminal A functions as the second inductor L2 which has a larger inductance than the parasitic inductance of the second switch SW2.
  • the module may be a monolithic IC in which a single silicon substrate is used as a dielectric substrate, and the second inductor L2, the second switch SW2, and the third switch SW3 are integrated on the silicon substrate.
  • Embodiment 3 has been describe above, and regarding the other points, Embodiment 3 is similar to Embodiments 1 and 2. For this reason, the same reference signs are given to the corresponding elements, and the detailed descriptions are omitted.
  • a power supply device including the DC-DC converter 1 described with respect to the Embodiments 1 and 2, and an electronic apparatus including the power supply device will be described.
  • the power supply device is configured to rectify the alternating voltage obtained from an AC power supply such as a commercial power source into a direct-current voltage, and to lower the rectified voltage to a specified direct-current voltage to be supplied to a target apparatus as a power source.
  • the power supply device is not limited to an independent use, and when it is integrated into an electronic apparatus such as a personal computer or a server device (computer) as a power source unit, the power supply device supplies the electronic apparatus with a power source.
  • the electronic apparatus is a server device will be described as an example.
  • FIG. 12 is a block diagram illustrating a server device which includes a power source unit.
  • a server device 30 includes a CPU 31, a recording medium drive 37 which reads a program or the like recorded on a recording medium, an HDD 36 which stores the read program or the like, and a ROM 35 in which various types of data is stored.
  • the CPU 31 is configured to read out the program stored in the HDD 36 to a RAM 34, and to execute the read program.
  • the CPU 31 controls the hardware parts via a bus 31a, and communicate with an external device via the external network connected to a communication unit 38.
  • the server device 30 includes a commercial power source input unit 33 to which an alternating voltage of 100V and 200V or the like is input from an external commercial alternating-current power supply, and a power source unit 32 which converts the alternating voltage into a direct-current voltage to lower the voltage, and which supplies hardware parts with a power source.
  • the power source unit 32 includes a rectifier 320 which rectifies the commercial alternating-current power supply to convert it into a direct-current voltage, and the DC-DC converter 1 which lowers the direct-current voltage to supply the hardware parts with the lowered voltage.
  • the server device 30 includes the DC-DC converter 1 in which the recovery loss is reduced, the power consumption is reduced.
  • Embodiment 4 has been describe above, and regarding the other points, Embodiment 4 is similar to Embodiments 1 to 3. For this reason, the same reference signs are given to the corresponding elements, and the detailed descriptions are omitted.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Dc-Dc Converters (AREA)
EP09846793A 2009-06-30 2009-06-30 Gleichspannungswandler, modul, stromversorgungsvorrichtung und elektronisches gerät Withdrawn EP2451063A1 (de)

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PCT/JP2009/061899 WO2011001500A1 (ja) 2009-06-30 2009-06-30 Ｄｃ－ｄｃコンバータ、モジュール、電源装置及び電子機器

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EP (1) EP2451063A1 (de)
JP (1) JPWO2011001500A1 (de)
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CN (1) CN102460924A (de)
WO (1) WO2011001500A1 (de)

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CN103419664B (zh) * 2012-05-22 2015-11-25 比亚迪股份有限公司 电动汽车、电动汽车的动力系统及电池加热方法
JP5986921B2 (ja) * 2012-12-27 2016-09-06 日立アプライアンス株式会社 点灯装置
JP5950890B2 (ja) * 2013-11-28 2016-07-13 三菱電機株式会社 電源装置、およびその電源装置を備えた空気調和機
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JPWO2011001500A1 (ja) 2012-12-10
KR101293811B1 (ko) 2013-08-06
CN102460924A (zh) 2012-05-16
KR20130081635A (ko) 2013-07-17
WO2011001500A1 (ja) 2011-01-06

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