EP2390414A2 - Method for mounting a railway track to be anchored to a concrete bed and device for implementing same - Google Patents

Method for mounting a railway track to be anchored to a concrete bed and device for implementing same Download PDF

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Publication number
EP2390414A2
EP2390414A2 EP11167518A EP11167518A EP2390414A2 EP 2390414 A2 EP2390414 A2 EP 2390414A2 EP 11167518 A EP11167518 A EP 11167518A EP 11167518 A EP11167518 A EP 11167518A EP 2390414 A2 EP2390414 A2 EP 2390414A2
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EP
European Patent Office
Prior art keywords
rails
track
section
blocks
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11167518A
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German (de)
French (fr)
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EP2390414B1 (en
EP2390414A3 (en
Inventor
Antoine Scheuchzer
Urbano Zanardi
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Scheuchzer SA
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Scheuchzer SA
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Publication of EP2390414A3 publication Critical patent/EP2390414A3/en
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Publication of EP2390414B1 publication Critical patent/EP2390414B1/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/05Transporting, laying, removing, or renewing both rails and sleepers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B29/00Laying, rebuilding, or taking-up tracks; Tools or machines therefor
    • E01B29/005Making of concrete parts of the track in situ

Definitions

  • the method consists in operating the mechanized assembly of a railway intended to be anchored in a concrete bed and consisting of welded rails arranged on LVT blokets, for example of the Sonneville type, not connected by sleepers.
  • the ordinary making of such a concrete track is by nature the enemy of mechanization.
  • the process allows the intervention of many mechanized means, which ensures a continuous installation with high efficiency.
  • the device for carrying out the method comprises three compositions of equipment and machines which, succeeding one another on the site, continuously prepare and position exactly the way to be sealed in the concrete.
  • the invention relates to a high-performance mounting and positioning method of a railway track to be anchored in a concrete bed and the device for its implementation.
  • the present invention aims to greatly facilitate and greatly accelerate the construction of such a path by providing a method for the intervention of rapid mechanized means and providing mounting and positioning of the continuous high efficiency path.
  • the method according to claim 1 and the device of its implementation according to claim 2 consist of bringing rails in sections of 120 m, weld them to form two continuous parallel rails, to bring the rail supports called blokets and to climb to the rails, then position the way created before the shoring thereof and pouring a concrete bed, the latter two shoring and casting operations are not included in the process according to the invention, the whole being achieved by mechanized means providing a pace of laying work of the high-efficiency track.
  • the site start situation is as follows: a concrete slab 1 was previously poured over the entire length of the site and is the bottom floor of the tunnel on which will move the mechanical machinery before the laying of the track. This raft has an altitude approximately 50 cm lower than the altitude of concrete permanently poured into the previous site 2, which ended with the definitive laying of a continuous section of track T0.
  • the building site to which the process according to claim 1 applies is called the current building site 3. It represents a building site unit with a length of up to 2,160 meters. This last length, which is in principle a maximum value, has been set taking into account the logistics and working hours of the auxiliary staff. Above all, it is the possibility of storing rails and rattles on the wagons of laying equipment which will determine the working capacities and hence the length of phases A, B and C mentioned below.
  • the current construction site 3 begins at S1, where two first S1 welds will be made to join the track T0 of the previous site 2. As we have just seen, the level of the raft 1 of the current site 3 is less than that of the track of the previous site 2, it is necessary to build a temporary ramp 4 to allow compositions of mechanized means to descend to enter the current site 3.
  • the construction of the temporary ramp 4 is not included in the invention and is reiterated at the beginning of each current site, on the end of the T0 section of the previous site 2, the last tens of meters of track (30 to 50 m) of T0 have for this reason not been concreted.
  • Phase A comprises steps A1 to A15 of the process according to claim 1, phase B steps B16 to B18 and phase C steps C19 to C24. These steps are in principle one after the other. But as the process as a whole aims to put the railway in position to be concreted at a continuous rate as fast as possible, some stages of phase B may advantageously run at the same time as those of phase C, but of course to another place, to know more ahead. In this way the shoring of the positioned track can proceed continuously, immediately following the phase C.
  • the current construction site 3 begins with the arrival of a composition of rails C1 which crosses the temporary ramp 4 access to the site and stops just before the start of the current construction site 3 at the location S1.
  • a composition of rails C1 which crosses the temporary ramp 4 access to the site and stops just before the start of the current construction site 3 at the location S1.
  • a low platform car 5 on which is stored a welding vehicle 6 provided with four tracks 7, a welding unit 8 by spark-forging movable by crane, a device comprising roller rail clamps 9 for gripping and guiding the rails, mounted at the rear (not shown) as well as an energy unit 10 comprising a diesel engine with particle filter.
  • the welding vehicle 6 leaves the low platform car 5 from the front and descends, by a slide 11, on the raft 1. During this time, auxiliaries install on said raft 1, centered in the axis of the track at realize, roller supports 12, spaced about 12 to 15 m, on which will be arranged the two rails R1 T1 section, said rails R1 being stored on the rail cars WR.
  • the welding vehicle 6 pulls the rails R1 which descend on the raft 1 by passing on the low platform car 5 and installs them on the roller supports 12 predisposed to the center of the track, which delimits a first section of track T1. Therefore, the two rails R1 are deposited, very close to one another and resting on said roller supports, in the axis of the track, and this operation carried out in a mechanized manner will allow to move them transversely for the set at the standard gauge of 1435 mm in a mechanized manner as well. To do this, the welding vehicle 6 which had stopped at the head of section T1 moves back towards the beginning of said section by continuously spacing the rails R1 by means of the rail clamps 9 operating here as roller guides.
  • the welding vehicle 6 performs a third task, which is the execution of the welds S1, S2, S3, etc. proper.
  • said vehicle equipped with the welding unit 8 by spark-forging movable by crane ensures the realization of welds without hindering the longitudinal path of the rails R1 that causes forging during this kind of welding, asqu it is crawler mounted.
  • the welding unit 8 When the welds S1 are completed, the welding unit 8 is stored on the welding vehicle 6 and it seizes a second pair of rails R2 which is pulled and installed on the roller supports 12 in the same way that were the rails R1, which delimits the next section T2. It should be noted that, once the S1 welds are completed, the rails R1 are no longer delimited as such but joined to the T0 section of the previous site. Then the welding vehicle 6 back on the T2 section to its beginning while leaving the rails R2 as it did to the T1 section. Then the T2 welds are made.
  • the rails R1 spaced apart by means of spacing bars 15 not shown in the figures but necessary for the temporary maintenance of the rails so that the composition C1 can, even before the mounting of the track, proceed and, following , the composition C2 which will be discussed.
  • These spacer rods were previously arranged on the current site in bulk and are inserted through a rail-laying 16 landed by the welding vehicle 6 at the beginning of the section T1.
  • the spacer bars are mounted at a distance that may vary from 4 to 6 m from each other during welding operations S2. They will be dismantled before the completion of Phase C mounting of the blocks.
  • the rails R1 thus maintained by the spacer bars 15 of the section T1 constitute a temporary path that can now once the welds S1 cooled be borrowed by the composition C1, which advances by about 120 m and stops at the end of the T1 section before S2 welds.
  • provisional track section constitutes an operational unit, also provisional, of stages of process of phase A which does not have a noticeable material translation at the end of the realization of the provisional way become a single stretch having the length of the current building site 3.
  • the welding vehicle 6 then reintegrates its low platform transport car 5 and the composition C1 leaves the current site 3 and leaves the tunnel.
  • Elements b) to f) form a unit for unloading the blocks in series of 60 pieces, a unit represented by the figures 2 , 2a and 2b .
  • the Figure 2c shows how are arranged and actuated the 60 clamps 24, 26 under the central beam 23 by means of the central rod 28.
  • the third composition C3 mounting blokets and positioning of the track can cross the temporary ramp 4 access to the current site 3 and start his work (phase C).
  • the first carriage C3 / 1 serves to position the rails, the second carriage C3 / 2 to maintain the rails, to grasp and fix the blokets to the rails and the third C3 / 3 to refine the final position of the track and to maintain before shoring and pouring concrete.
  • Their common construction details are that the rail clamps, which have the function of gripping, holding and guiding the rails, are in working position at the standard gauge of 1435 mm and that they are in so wrapped by the chassis resting on the wheels 30, which are mounted to ensure a distance much greater than that of the path to be treated, and thus to avoid the blokets attached to the rails.
  • the dimensions and the position of the frame elements of the three carriages C3 / 1, C3 / 2 and C3 / 3 are intended to span and avoid the space occupied by the rails and the blocks.
  • the elements of the frame and support of the working members are designed to leave free the spaces occupied by the track assembly and the permanently mounted track.
  • the first carriage C3 / 1 is specially equipped with a reserve storage space storage 33a.
  • the second carriage C3 / 2 is specially equipped with a device for gripping and handling the blocks 34 comprising a longitudinally displaceable beam 35 at the end of which is suspended a transverse frame 36 that can pivot on the transversely displaceable horizontal plane. are suspended two turrets 37 forming a pair. Each turret is disposed vertically on two slide tubes and has at its end a gripping member of the blokets 38 provided with a pair of rods 39 that can move away and close under the fastener w of the bloket grab. Finally each turret is mounted so that it can rotate on itself to operate at least half a turn.
  • the second carriage C3 / 2 is still specially equipped with a pair of gripping elements and positioning of the blokets 40 under the rails each formed of a removable plate 41 transversely fixed to a vertical support frame 42 longitudinally removable and slidable from the low position of reception of the rattle to the high position of fixing said rattle under the rail.
  • the figure 4 illustrates the 7 successive positions of a pair of blocks moved by the elements 34 to 42, from the original position in the series 25 to the position under the rail just before attachment by rotation of the fastener w and tightening of the bolt 43 (tie screw).
  • Each movable member of the bloket handling devices 34 to 42 is driven by an electric motor with gearbox and chain incremented transmission 44.
  • the third carriage C3 / 3 comprises means for gripping and holding rails 45 which make it possible to ensure the final separation by spacer cylinder 45a, the positioning by roller clamps 45b in profile and in outline, to create a superelevation of the track by tilting the virtual plane of installation of the left and right shafts by means of cylinders actuated in the vertical direction 46 as well as to incline each rail at 1:40 by means of 4 lateral actuators 47 acting on 4 articulated shafts 48 of lateral support of the rails.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The method involves fixing Sonneville type low vibration track blocks with rails (R1-R3), and storing spacing bars (15) in front of a carriage of a railway track mounting and positioning structure. A formed railway track (T0) is set in its definite position by the carriage. A track portion is maintained till struts are installed and permit leaving of the structure from a track sector and continuation of progression of the structure. The block fixation, bar storage, track setting, track portion maintenance are carried out in an iterative manner till completion of a current yard (3). An independent claim is also included for a device for mounting and positioning a railway track for anchoring the railway track in a concrete bed, comprising a low-platform wagon.

Description

Domaine de l'inventionField of the invention

Le procédé consiste à opérer le montage mécanisé d'une voie ferrée destinée à être ancrée dans un lit de béton et constituée de rails soudés disposés sur des blochets LVT, par exemple de type Sonneville, non reliés par des traverses. La confection ordinaire d'une telle voie ferrée bétonnée est par nature l'ennemie de la mécanisation. Le procédé permet l'intervention de nombreux moyens mécanisés, ce qui assure une pose en continu à haut rendement. Le dispositif pour la mise en oeuvre du procédé comprend trois compositions de matériel et d'engins qui, se succédant sur le site, préparent en continu et positionnent exactement la voie à sceller dans le béton.The method consists in operating the mechanized assembly of a railway intended to be anchored in a concrete bed and consisting of welded rails arranged on LVT blokets, for example of the Sonneville type, not connected by sleepers. The ordinary making of such a concrete track is by nature the enemy of mechanization. The process allows the intervention of many mechanized means, which ensures a continuous installation with high efficiency. The device for carrying out the method comprises three compositions of equipment and machines which, succeeding one another on the site, continuously prepare and position exactly the way to be sealed in the concrete.

DescriptionDescription

L'invention concerne un procédé de montage et de positionnement à haut rendement d'une voie ferrée à ancrer dans un lit de béton et le dispositif pour sa mise en oeuvre.The invention relates to a high-performance mounting and positioning method of a railway track to be anchored in a concrete bed and the device for its implementation.

La voie à monter et à ancrer dans un lit de béton se compose, dans la forme d'exécution ici exposée, de rails UIC 60 attachés à des éléments de béton ou blochets dits LVT, pour Low Vibration Track, de type Sonneville, tels que figurant dans le brevet CH 695 698 , munis d'attaches en w de type W 14 Vossloh. Le procédé selon la présente invention peut s'appliquer à d'autres matériels analogues.The way to be mounted and anchored in a concrete bed consists, in the form of execution here exposed, of UIC rails 60 attached to concrete elements or blokets known as LVT, for Low Vibration Track, Sonneville type, such as in the patent CH 695 698 , fitted with w-type W 14 Vossloh fasteners. The method according to the present invention can be applied to other similar materials.

Ce type de voie ferrée a été posé essentiellement dans des tunnels (Eurotunnel, tunnel du Zimmerberg de Zurich à Thalwil), par des moyens manuels parfois assistés de moyens mécaniques ponctuels. Si l'on sait que chaque blochet pèse environ 100 kilos et que l'absence de traverses (le béton à couler constituant ultérieurement une gigantesque et unique traverse) oblige à maintenir les rails par des moyens complexes à installer, on conçoit le caractère pénible des travaux de mise en place de la voie et leur lenteur. A ces difficultés s'ajoute le fait que, en l'absence de ballast jouant son rôle traditionnel d'amortisseur, les blocs de béton sont munis de chaussons de caoutchouc destinés à amortir les vibrations, d'où leur nom LVT, mais d'où leur fragilité, l'enveloppe élastique ne supportant pas les contraintes d'organes de saisie mécanisés.This type of railway was laid mainly in tunnels (Eurotunnel, tunnel Zimmerberg Zurich Thalwil), by manual means sometimes assisted by mechanical means punctual. If we know that each rattle weighs about 100 kilos and that the absence of sleepers (the concrete to be poured later constituting a gigantic and unique cross) requires to maintain the rails by complex means to install, we can understand the painful nature of track installation work and slowness. To these difficulties is added the fact that, in the absence of ballast playing its traditional role of shock absorber, the concrete blocks are provided with rubber slippers intended to damp the vibrations, hence their name LVT, but hence their fragility, the elastic envelope does not support the constraints of mechanized input devices.

La présente invention a pour but de fortement faciliter et d'accélérer considérablement la confection d'une telle voie en proposant un procédé permettant l'intervention de moyens mécanisés rapides et procurant un montage et un positionnement de la voie en continu à haut rendement.The present invention aims to greatly facilitate and greatly accelerate the construction of such a path by providing a method for the intervention of rapid mechanized means and providing mounting and positioning of the continuous high efficiency path.

La solution selon l'invention est fournie par le procédé selon la revendication 1.The solution according to the invention is provided by the process according to claim 1.

Le procédé selon la revendication 1 et le dispositif de sa mise en oeuvre selon la revendication 2 consistent à amener des rails par tronçons de 120 m, à les souder pour former deux rails parallèles continus, à amener les supports de rails nommés blochets et à les monter aux rails, puis de positionner la voie ainsi créée avant l'étayage de celle-ci et le coulage d'un lit de béton, ces deux dernières opérations d'étayage et de coulage n'étant pas comprises dans le procédé selon l'invention, le tout étant réalisé par des moyens mécanisés fournissant une allure du travail de pose de la voie à haut rendement.The method according to claim 1 and the device of its implementation according to claim 2 consist of bringing rails in sections of 120 m, weld them to form two continuous parallel rails, to bring the rail supports called blokets and to climb to the rails, then position the way created before the shoring thereof and pouring a concrete bed, the latter two shoring and casting operations are not included in the process according to the invention, the whole being achieved by mechanized means providing a pace of laying work of the high-efficiency track.

LISTE DES FIGURESLIST OF FIGURES

  • Figure 1 . Schéma d'un cycle complet d'étapes de la phase A (déchargement, soudage et pose provisoire des rails) Figure 1 . Diagram of a complete cycle of stages of phase A (unloading, welding and temporary laying of rails)
  • Figure 1a . Véhicule de soudage vu en plongée Figure 1a . Welding vehicle seen in diving
  • Figure 2 . Unité de déchargement des blochets, dans la composition de blochets C2 pour phase B Figure 2 . Blocks unloading unit, in the composition of C2 blocks for phase B
  • Figure 2a . Même unité que figure 2, vue schématique de dessus Figure 2a . Same unit as figure 2 , schematic view from above
  • Figure 2 b. Même unité que figure 2, vue arrière Figure 2 b. Same unit as figure 2 , back view
  • Figure 2c . Poutre centrale avec pinces à tiges pour saisir les blochets Figure 2c . Central beam with clamps for gripping the blocks
  • Figure 3 . Composition de montage de la voie C3, avec chariots C3/1, C3/2 et C3/3 pour phase C Figure 3 . Mounting composition of track C3, with carriages C3 / 1, C3 / 2 and C3 / 3 for phase C
  • Figure 4 . Schéma des 7 cycles de l'étape 21 (saisie et présentation des blochets) Figure 4 . Diagram of the 7 cycles of step 21 (capture and presentation of the blocks)
  • Figure 5 . Elément de saisie et de translation des blochets Figure 5 . Input and translation element of the blocks
  • Figure 5a . Pince à tiges Figure 5a . Stem Clamp
  • Figure 6 . Moyens de saisie et de positionnement pour écartement, dévers et inclinaison des rails, vus isolément Figure 6 . Means of capture and positioning for gauge, cant and inclination of the rails, seen in isolation
  • Figure 7 . Mêmes éléments que la figure 6, en vue transversale Figure 7 . Same elements as figure 6 , in cross-section
Description détailléedetailed description

La situation de début de chantier est la suivante: un radier de béton 1 a été préalablement coulé sur toute la longueur du chantier et constitue le sol de fond du tunnel sur lequel vont se déplacer les engins mécaniques avant la pose de la voie. Ce radier a une altitude approximativement inférieure de 50 cm à l'altitude du béton coulé définitivement dans le chantier précédent 2, lequel s'est achevé par la pose définitive d'un tronçon continu de voie T0.The site start situation is as follows: a concrete slab 1 was previously poured over the entire length of the site and is the bottom floor of the tunnel on which will move the mechanical machinery before the laying of the track. This raft has an altitude approximately 50 cm lower than the altitude of concrete permanently poured into the previous site 2, which ended with the definitive laying of a continuous section of track T0.

Par convention, le chantier auquel s'applique le procédé selon la revendication 1 est nommé chantier actuel 3. Il représente une unité de chantier d'une longueur pouvant atteindre 2'160 mètres. Cette dernière longueur, qui est une valeur en principe maximum, a été fixée en tenant compte des capacités de la logistique et des horaires de travail du personnel auxiliaire. Ce sont surtout les possibilités de stockage des rails et des blochets sur les wagons de matériel de pose qui détermineront les capacités de travail et, par là, la longueur des phases A, B et C mentionnées ci-après.By convention, the building site to which the process according to claim 1 applies is called the current building site 3. It represents a building site unit with a length of up to 2,160 meters. This last length, which is in principle a maximum value, has been set taking into account the logistics and working hours of the auxiliary staff. Above all, it is the possibility of storing rails and rattles on the wagons of laying equipment which will determine the working capacities and hence the length of phases A, B and C mentioned below.

Le chantier actuel 3 commence à S1, où seront réalisées deux premières soudures S1 de jonction avec la voie T0 du chantier précédent 2. Comme, on vient de le voir, le niveau du radier 1 du chantier actuel 3 est inférieur à celui de la voie du chantier précédent 2, il est nécessaire de construire une rampe provisoire 4 pour permettre aux compositions de moyens mécanisés de descendre pour pénétrer sur ledit chantier actuel 3. La construction de la rampe 4 provisoire n'est pas comprise dans l'invention et est réitérée au début de chaque chantier actuel, sur la fin du tronçon T0 du chantier précédent 2, les dernières dizaines de mètres de voie (30 à 50 m) de T0 n'ayant pour cette raison pas été bétonnés.The current construction site 3 begins at S1, where two first S1 welds will be made to join the track T0 of the previous site 2. As we have just seen, the level of the raft 1 of the current site 3 is less than that of the track of the previous site 2, it is necessary to build a temporary ramp 4 to allow compositions of mechanized means to descend to enter the current site 3. The construction of the temporary ramp 4 is not included in the invention and is reiterated at the beginning of each current site, on the end of the T0 section of the previous site 2, the last tens of meters of track (30 to 50 m) of T0 have for this reason not been concreted.

Le procédé selon la revendication 1 se décompose en trois phases principales:

  1. A. Déchargement et soudage des rails
  2. B. Déchargement des blochets
  3. C. Montage des blochets et préréglage ou positionnement de la voie.
The method of claim 1 is divided into three main phases:
  1. A. Unloading and welding rails
  2. B. Unloading the blocks
  3. C. Mounting of the blocks and presetting or positioning of the track.

La phase A comprend les étapes A1 à A15 du procédé selon la revendication 1, la phase B les étapes B16 à B18 et la phase C les étapes C19 à C24. Ces étapes se déroulent en principe l'une après l'autre. Mais comme le procédé dans son ensemble a pour but de mettre la voie ferrée en position d'être bétonnée selon une cadence continue la plus rapide possible, certaines étapes de la phase B peuvent avantageusement se dérouler en même temps que celles de la phase C, mais bien sûr à un autre endroit, à savoir plus en avant. De cette manière l'étayage de la voie positionnée peut se dérouler en continu, immédiatement à la suite de la phase C.Phase A comprises steps A1 to A15 of the process according to claim 1, phase B steps B16 to B18 and phase C steps C19 to C24. These steps are in principle one after the other. But as the process as a whole aims to put the railway in position to be concreted at a continuous rate as fast as possible, some stages of phase B may advantageously run at the same time as those of phase C, but of course to another place, to know more ahead. In this way the shoring of the positioned track can proceed continuously, immediately following the phase C.

Le chantier actuel 3 commence par l'arrivée d'une composition de rails C1 qui franchit la rampe provisoire 4 d'accès au chantier et s'arrête juste avant le début du chantier actuel 3 à l'endroit S1. A la tête de la composition C1 se trouve un wagon à plateforme basse 5 sur lequel est rangé un véhicule de soudage 6 muni de quatre chenilles 7, d'une unité de soudage 8 par étincelage-forgeage déplaçable par grue, d'un dispositif comprenant des pinces à rails à rouleaux 9 pour saisir et guider les rails, monté à l'arrière (non représenté) ainsi que d'une unité énergétique 10 comprenant un moteur diesel avec filtre à particules.The current construction site 3 begins with the arrival of a composition of rails C1 which crosses the temporary ramp 4 access to the site and stops just before the start of the current construction site 3 at the location S1. At the head of the composition C1 is a low platform car 5 on which is stored a welding vehicle 6 provided with four tracks 7, a welding unit 8 by spark-forging movable by crane, a device comprising roller rail clamps 9 for gripping and guiding the rails, mounted at the rear (not shown) as well as an energy unit 10 comprising a diesel engine with particle filter.

Le véhicule de soudage 6 quitte le wagon à plateforme basse 5 par l'avant et descend, par une glissière 11, sur le radier 1. Pendant ce temps, des auxiliaires installent sur ledit radier 1, centrés dans l'axe de la voie à réaliser, des supports à rouleaux 12, espacés d'environ 12 à 15 m, sur lesquels vont être disposés les deux rails R1 du tronçon T1, lesdits rails R1 se trouvant stockés sur les wagons de rails WR.The welding vehicle 6 leaves the low platform car 5 from the front and descends, by a slide 11, on the raft 1. During this time, auxiliaries install on said raft 1, centered in the axis of the track at realize, roller supports 12, spaced about 12 to 15 m, on which will be arranged the two rails R1 T1 section, said rails R1 being stored on the rail cars WR.

Derrière le véhicule de soudage 6 dont le wagon à plateforme basse 5 reste à demeure dans la composition C1 se trouve un wagon 13 doté d'une grue à rails 14 montée sur roues, ladite grue évoluant au moyen de treuils sur un chemin de roulement. Les treuils assurent une excellente capacité de traction, ce qui n'est pas le cas des moyens de l'état de la technique utilisés pour tirer les rails en pareilles circonstances. Grâce à ses pinces à rails, non représentées, la grue 14 dégage les barres de rails R1, R2, etc. d'une longueur approximative de 120 m des wagons de rails WR, ce qui permet au véhicule de soudage 6 de s'en emparer au moyen des pinces à rails 9.Behind the welding vehicle 6 whose low platform car 5 remains permanently in the composition C1 is a wagon 13 with a rail crane 14 mounted on wheels, said crane operating by means of winches on a raceway. The winches provide excellent traction, which is not the case with the means of the state of the art used to pull the rails in similar circumstances. With its rail clamps, not shown, the crane 14 releases the rail bars R1, R2, etc.. approximately 120 m of the rail cars WR, which allows the welding vehicle 6 to seize it by means of the rail clamps 9.

Procédant sur ses chenilles 7, le véhicule de soudage 6 tire les rails R1 qui descendent sur le radier 1 en passant sur le wagon à plateforme basse 5 et les installe sur les supports à rouleaux 12 prédisposés au centre de la voie, ce qui délimite un premier tronçon de voie T1. Dès lors, les deux rails R1 sont déposés, très proches l'un de l'autre et reposant sur lesdits supports à rouleaux, dans l'axe de la voie, et cette opération réalisée de manière mécanisée va permettre de les déplacer transversalement pour les mettre approximativement à l'écartement standard de 1435 mm de manière également mécanisée. Pour ce faire, le véhicule de soudage 6 qui s'était arrêté en tête de tronçon T1 recule vers le début dudit tronçon en écartant en continu les rails R1 au moyen des pinces à rails 9 fonctionnant ici comme guides à rouleaux.Proceeding on its tracks 7, the welding vehicle 6 pulls the rails R1 which descend on the raft 1 by passing on the low platform car 5 and installs them on the roller supports 12 predisposed to the center of the track, which delimits a first section of track T1. Therefore, the two rails R1 are deposited, very close to one another and resting on said roller supports, in the axis of the track, and this operation carried out in a mechanized manner will allow to move them transversely for the set at the standard gauge of 1435 mm in a mechanized manner as well. To do this, the welding vehicle 6 which had stopped at the head of section T1 moves back towards the beginning of said section by continuously spacing the rails R1 by means of the rail clamps 9 operating here as roller guides.

Outre tirer et installer les rails R1 puis les mettre à l'écartement, le véhicule de soudage 6 accomplit une troisième tâche, qui est l'exécution des soudures S1, S2, S3, etc. proprement dites. Positionné sur l'arrière du tronçon T1, ledit véhicule équipé de l'unité de soudage 8 par étincelage-forgeage déplaçable par grue assure la réalisation des soudures sans gêner le cheminement longitudinal des rails R1 que provoque le forgeage durant ce genre de soudures, puisqu'il est monté sur chenilles.In addition to pulling and installing the rails R1 and then setting them apart, the welding vehicle 6 performs a third task, which is the execution of the welds S1, S2, S3, etc. proper. Positioned on the rear of the section T1, said vehicle equipped with the welding unit 8 by spark-forging movable by crane ensures the realization of welds without hindering the longitudinal path of the rails R1 that causes forging during this kind of welding, asqu it is crawler mounted.

Lorsque les soudures S1 sont achevées, l'unité de soudage 8 est remisée sur le véhicule de soudage 6 et celui-ci se saisit d'une deuxième paire de rails R2 qui est tirée puis installée sur les supports à rouleaux 12 de la même manière que l'ont été les rails R1, ce qui délimite le tronçon suivant T2. Il est à noter que, une fois les soudures S1 accomplies, les rails R1 ne sont plus délimités en tant que tels mais unis au tronçon T0 du chantier précédent. Puis le véhicule de soudage 6 recule sur le tronçon T2 jusqu'à son début tout en écartant les rails R2 comme il l'a fait au tronçon T1. Ensuite sont réalisées les soudures T2.When the welds S1 are completed, the welding unit 8 is stored on the welding vehicle 6 and it seizes a second pair of rails R2 which is pulled and installed on the roller supports 12 in the same way that were the rails R1, which delimits the next section T2. It should be noted that, once the S1 welds are completed, the rails R1 are no longer delimited as such but joined to the T0 section of the previous site. Then the welding vehicle 6 back on the T2 section to its beginning while leaving the rails R2 as it did to the T1 section. Then the T2 welds are made.

Les rails R1 mis à l'écartement tiennent grâce à des barres d'écartement 15 non représentées sur les figures mais nécessaires au maintien provisoire des rails pour que la composition C1 puisse, avant même le montage de la voie, procéder et, à sa suite, la composition C2 dont il va être question. Ces barres d'écartement ont été préalablement disposées sur le chantier actuel en vrac et sont insérées grâce à un pose-rails 16 débarqué par le véhicule de soudage 6 au début du tronçon T1. Les barres d'écartement sont montées à une distance pouvant varier de 4 à 6 m l'une de l'autre, pendant les opérations de soudage S2. Elles seront démontées avant la réalisation de la phase C de montage des blochets.The rails R1 spaced apart by means of spacing bars 15 not shown in the figures but necessary for the temporary maintenance of the rails so that the composition C1 can, even before the mounting of the track, proceed and, following , the composition C2 which will be discussed. These spacer rods were previously arranged on the current site in bulk and are inserted through a rail-laying 16 landed by the welding vehicle 6 at the beginning of the section T1. The spacer bars are mounted at a distance that may vary from 4 to 6 m from each other during welding operations S2. They will be dismantled before the completion of Phase C mounting of the blocks.

Les rails R1 ainsi maintenus par les barres d'écartement 15 du tronçon T1 constituent une voie provisoire qui peut maintenant une fois les soudures S1 refroidies être empruntée par la composition C1, laquelle avance d'environ 120 m et s'arrête à la fin du tronçon T1, avant les soudures S2.The rails R1 thus maintained by the spacer bars 15 of the section T1 constitute a temporary path that can now once the welds S1 cooled be borrowed by the composition C1, which advances by about 120 m and stops at the end of the T1 section before S2 welds.

Un nouveau cycle de déchargement et d'installation de rails R3 peut s'accomplir, ainsi que les soudures S3, jusqu'à l'achèvement de la phase A du chantier actuel 3 sur 2160 m au maximum, soit après 18 tronçons au plus de voie provisoire T1 à T18 dont les deux files de rails forment chacune un rail unique de la longueur du chantier actuel 3. Dès lors, il apparaît que la notion de tronçon de voie provisoire constitue une unité opérationnelle, provisoire elle aussi, d'étapes du procédé de la phase A qui n'a pas de traduction matérielle perceptible à la fin de la réalisation de la voie provisoire devenue un tronçon unique ayant la longueur du chantier actuel 3.A new cycle of unloading and installation of R3 rails can be completed, as well as S3 welds, until the completion of phase A of the current yard 3 over a maximum of 2160 m, ie after 18 sections at most provisional route T1 to T18 whose two rails each form a single rail of the length of the current site 3. It therefore appears that the notion of provisional track section constitutes an operational unit, also provisional, of stages of process of phase A which does not have a noticeable material translation at the end of the realization of the provisional way become a single stretch having the length of the current building site 3.

Le véhicule de soudage 6 réintègre alors son wagon de transport à plateforme basse 5 et la composition C1 quitte le chantier actuel 3 et sort du tunnel.The welding vehicle 6 then reintegrates its low platform transport car 5 and the composition C1 leaves the current site 3 and leaves the tunnel.

La phase B de déchargement des blochets peut alors commencer avec l'arrivée, au début du chantier actuel 3, d'une composition de blochets C2 comprenant :

  1. a) un wagon plat de stockage de blochets de réserve sur lequel peut manoeuvrer un élévateur automobile, non représenté,
  2. b) deux wagons-bogies de tête 18 et de queue 19 équipés d'un chemin de roulement et d'une rotule d'appui 20,
  3. c) deux poutres latérales 21 équipées de chemin de roulement et prenant appui en leurs extrémités reliées par une traverse avant 21a sur la rotule d'appui 20 du wagon-bogie de tête 18 et par une traverse arrière 21b sur la rotule d'appui 20 du wagon-bogie de queue 19, lesdites poutres étant disposées à l'écartement maximum autorisé par le gabarit ferroviaire,
  4. d) deux portiques automoteurs 22 pouvant circuler sur le chemin de roulement, équipés chacun d'une installation de levage et d'abaissement par treuils motorisés d'une poutre centrale 23 servant à saisir, sur les wagons de stockage, une série d'une soixantaine de blochets alignés et apposés 25 et à décharger ladite série sur le radier en passant entre les poutres latérales 21,
  5. e) des dispositifs de saisie 24 des blochets par leur attache w disposés sous la poutre centrale 23, en nombre égal au nombre de blochets à saisir dans une série 25,
  6. f) lesdits dispositifs de saisie 24 consistent chacun en une paire de tiges écartables 26 qui peuvent être serrées au moyen de deux leviers 27 se croisant mus par une tringle centrale 28 disposée sous la poutre centrale 23,
  7. g) plusieurs wagons de stockage des blochets munis de chemins de roulement pour les portiques, non représentés.
Phase B unloading blocks can then begin with the arrival, at the beginning of the current worksite 3, a composition of blocks C2 comprising:
  1. a) a flat car for storing reserve rattles on which can operate a car lift, not shown,
  2. b) two bogie wagons of head 18 and tail 19 equipped with a raceway and a support ball 20,
  3. c) two lateral beams 21 equipped with raceway and supported at their ends connected by a front cross member 21a on the support ball 20 of the head bogie car 18 and a rear cross member 21b on the support ball 20 the bogie tail 19, said beams being arranged at the maximum spacing authorized by the rail gauge,
  4. d) two self-propelled gantry cranes 22 able to circulate on the raceway, each equipped with a lifting and lowering installation by motorized winches of a central beam 23 used to grasp, on the storage wagons, a series of a sixty blocks aligned and affixed 25 and to discharge said series on the raft passing between the lateral beams 21,
  5. e) gripping devices 24 of the blokets by their attachment w arranged under the central beam 23, in number equal to the number of blocks to seize in a series 25,
  6. f) said gripping devices 24 each consist of a pair of spreadable rods 26 which can be clamped by means of two levers 27 crossing one another driven by a central rod 28 arranged under the central beam 23,
  7. g) several cars for storing blocks with raceways for gantries, not shown.

Les éléments b) à f) forment une unité de déchargement des blochets par série 25 de 60 pièces, unité représentée par les figures 2, 2a et 2b.Elements b) to f) form a unit for unloading the blocks in series of 60 pieces, a unit represented by the figures 2 , 2a and 2b .

Le déchargement des blochets conformément à une rigoureuse procédure de rangement sur les wagons de stockage, de saisie par poutre centrale munie de 60 paires de pinces à tiges et de dépose des blochets alignés et serrés les uns contre les autres au centre de la future voie revêt une importance primordiale pour la bonne exécution du procédé et le haut rendement qui en dépend. Si les blochets sont mal déposés sur le radier, en effet, les opérations subséquentes de saisie des blochets de la phase C s'en trouveront ralenties et les bénéficies de l'ensemble fort amoindris.The unloading of the rattles in accordance with a rigorous stowage procedure on the storage wagons, central beam grabbing with 60 pairs of rod clamps, and removal of the aligned and closely packed rattles at the center of the future track is This is of paramount importance for the good performance of the process and the high efficiency that depends on it. If the blocks are badly placed on the floor, in fact, the subsequent operations of capturing the blocks of phase C will be slowed down and the benefits of the whole greatly reduced.

La figure 2c montre comment sont disposées et actionnées les 60 pinces à tiges 24, 26 sous la poutre centrale 23 au moyen de la tringle centrale 28.The Figure 2c shows how are arranged and actuated the 60 clamps 24, 26 under the central beam 23 by means of the central rod 28.

Lorsque la composition de blochets C2 a pris suffisamment d'avance pour libérer le début du chantier actuel 3, la troisième composition C3 de montage des blochets et de positionnement de la voie peut franchir la rampe provisoire 4 d'accès au chantier actuel 3 et commencer son travail (phase C).When the composition of blocks C2 has taken enough time to release the beginning of the current worksite 3, the third composition C3 mounting blokets and positioning of the track can cross the temporary ramp 4 access to the current site 3 and start his work (phase C).

Cette composition de montage et de positionnement de la voie C3 comprend successivement trois chariots autonomes C3/1, C3/2 et C3/3 devant être mis en oeuvre l'un derrière l'autre et ayant pour caractéristiques communes que chacun dispose des équipements suivants :

  1. a) un poste de pilotage 28 pivotant utilisé hors travail pour les transferts
  2. b) des télécommandes pour un opérateur posté hors du chariot
  3. c) plusieurs batteries rechargeables 29
  4. d) 4 moteurs électriques entraînant chacun une roue par chaîne et réducteur
  5. e) 4 roues dirigeables 30 lors des transferts et à direction pouvant être bloquée en phase de travail par vérins individuels télécommandés
  6. f) 4 dispositifs de guidage par translations latérales des roues
  7. g) 4 galets palpeurs 31 pouvant s'appuyer aux parois ou murs latéraux aux fins de guidage
  8. h) une grue de manutention 32
  9. i) des pinces à rails à rouleaux 33 pour la saisie et le guidage des rails,
This mounting and positioning composition of the track C3 comprises successively three autonomous carriages C3 / 1, C3 / 2 and C3 / 3 to be implemented one behind the other and having as common features that each has the following equipment :
  1. a) a swivel cockpit 28 used out of work for transfers
  2. b) remote controls for an operator posted off the truck
  3. c) several rechargeable batteries 29
  4. d) 4 electric motors each driving one wheel per chain and gearbox
  5. e) 4 steerable wheels 30 during transfers and in direction that can be blocked during the work phase by remote controlled individual cylinders
  6. f) 4 guiding devices by lateral translations of the wheels
  7. g) 4 feeler rollers 31 which can lean against the side walls or walls for guiding purposes
  8. h) a handling crane 32
  9. i) roller rail clamps 33 for gripping and guiding the rails,

Le premier chariot C3/1 sert à positionner les rails, le deuxième chariot C3/2 à maintenir les rails, à saisir et à fixer les blochets aux rails et le troisième C3/3 à affiner la position définitive de la voie et à la maintenir avant son étayage et le coulage du béton. Ils ont pour détails de construction communs le fait que les pinces à rails, qui ont fonctions de saisie, de maintien et de guidage des rails, se trouvent en position de travail à l'écartement standard de 1435 mm et qu'elles sont en quelque sorte enveloppées par les châssis s'appuyant sur les roues 30, lesquelles sont montées pour assurer un écartement largement supérieur à celui de la voie à traiter, et donc pour éviter les blochets fixés aux rails. De même, les dimensions et la position des éléments de châssis des trois chariots C3/1, C3/2 et C3/3 sont prévues pour enjamber et éviter l'espace occupé par les rails et les blochets. En bref, les éléments des châssis et de support des organes de travail sont conçus pour laisser libres les espaces occupés par la voie en montage et la voie définitivement montée.The first carriage C3 / 1 serves to position the rails, the second carriage C3 / 2 to maintain the rails, to grasp and fix the blokets to the rails and the third C3 / 3 to refine the final position of the track and to maintain before shoring and pouring concrete. Their common construction details are that the rail clamps, which have the function of gripping, holding and guiding the rails, are in working position at the standard gauge of 1435 mm and that they are in so wrapped by the chassis resting on the wheels 30, which are mounted to ensure a distance much greater than that of the path to be treated, and thus to avoid the blokets attached to the rails. Likewise, the dimensions and the position of the frame elements of the three carriages C3 / 1, C3 / 2 and C3 / 3 are intended to span and avoid the space occupied by the rails and the blocks. In short, the elements of the frame and support of the working members are designed to leave free the spaces occupied by the track assembly and the permanently mounted track.

Le premier chariot C3/1 est spécialement équipé d'une place de stockage de blochets de réserve 33a.The first carriage C3 / 1 is specially equipped with a reserve storage space storage 33a.

Le deuxième chariot C3/2 est spécialement équipé d'un dispositif de saisie et de manutention des blochets 34 comprenant une poutre amovible longitudinalement 35 à l'extrémité de laquelle est suspendu un cadre transversal 36 pouvant pivoter sur le plan horizontal, déplaçable transversalement, auquel sont suspendues deux tourelles 37 formant paire. Chaque tourelle est disposée verticalement sur deux tubes de coulissage et dispose en son extrémité d'un organe de saisie des blochets 38 muni d'une paire de tiges 39 pouvant s'écarter et se refermer sous l'attache w du blochet à saisir. Enfin chaque tourelle est montée de manière à pouvoir pivoter sur elle-même pour opérer un demi-tour au moins.The second carriage C3 / 2 is specially equipped with a device for gripping and handling the blocks 34 comprising a longitudinally displaceable beam 35 at the end of which is suspended a transverse frame 36 that can pivot on the transversely displaceable horizontal plane. are suspended two turrets 37 forming a pair. Each turret is disposed vertically on two slide tubes and has at its end a gripping member of the blokets 38 provided with a pair of rods 39 that can move away and close under the fastener w of the bloket grab. Finally each turret is mounted so that it can rotate on itself to operate at least half a turn.

Le deuxième chariot C3/2 est encore spécialement équipé d'une paire d'éléments de prise et de positionnement des blochets 40 sous les rails formés chacun d'un plateau 41 amovible transversalement fixé à un cadre de support vertical 42 amovible longitudinalement et pouvant coulisser de la position basse de réception du blochet à la position haute de fixation dudit blochet sous le rail.The second carriage C3 / 2 is still specially equipped with a pair of gripping elements and positioning of the blokets 40 under the rails each formed of a removable plate 41 transversely fixed to a vertical support frame 42 longitudinally removable and slidable from the low position of reception of the rattle to the high position of fixing said rattle under the rail.

La figure 4 illustre les 7 positions successives d'une paire de blochets déplacés par les éléments 34 à 42, depuis la position d'origine dans la série 25 à la position sous le rail juste avant fixation par rotation de l'attache w et serrage du boulon 43 (tirefonnage).The figure 4 illustrates the 7 successive positions of a pair of blocks moved by the elements 34 to 42, from the original position in the series 25 to the position under the rail just before attachment by rotation of the fastener w and tightening of the bolt 43 (tie screw).

Chaque élément mobile des dispositifs de manutention des blochets 34 à 42 est entraîné par moteur électrique avec réducteur et transmission incrémentée par chaîne 44.Each movable member of the bloket handling devices 34 to 42 is driven by an electric motor with gearbox and chain incremented transmission 44.

Le troisième chariot C3/3 comprend des moyens de saisie et de maintien des rails 45 qui permettent d'assurer l'écartement définitif par vérin d'écartement 45a, le positionnement par pinces à rouleau 45b en profil et en tracé, de créer un dévers de la voie en inclinant le plan virtuel de pose des blochets gauche et droite au moyen de vérins actionnés dans le sens vertical 46 ainsi que d'incliner chaque rail à 1:40 au moyen de 4 vérins latéraux 47 agissant sur 4 arbres articulés 48 de maintien latéral des rails.The third carriage C3 / 3 comprises means for gripping and holding rails 45 which make it possible to ensure the final separation by spacer cylinder 45a, the positioning by roller clamps 45b in profile and in outline, to create a superelevation of the track by tilting the virtual plane of installation of the left and right shafts by means of cylinders actuated in the vertical direction 46 as well as to incline each rail at 1:40 by means of 4 lateral actuators 47 acting on 4 articulated shafts 48 of lateral support of the rails.

En dehors de l'invention selon la revendication 1, immédiatement derrière ce chariot C3/3 sont installés des moyens d'étayage de la voie positionnée. Puis le béton est coulé sur le radier jusqu'à ce que les blochets soient noyés aux trois quarts environ, soit jusqu'à ce que leur enveloppe élastique soit entièrement enfouie.Apart from the invention according to claim 1, immediately behind this carriage C3 / 3 are installed means for shoring the positioned track. Then the concrete is poured on the raft until the blocks are drowned about three quarters, or until their elastic envelope is completely buried.

LISTE DES ELEMENTSLIST OF ELEMENTS

1.1.
Radier de bétonConcrete raft
2.2.
Chantier précédent, bétonnage achevéPrevious site, concreting completed
T0T0
Tronçon continu de voie du chantier précédentContinuous section of track from the previous site
3.3.
Chantier actuelCurrent site
S1S1
Début du chantier actuel, 1ères souduresBeginning of the current site, 1 st welds
44
Rampe provisoire d'accès au chantier actuelTemporary ramp to access the current site
C1C1
Composition de railsRail composition
55
Wagon à plateforme basseLow platform wagon
66
Véhicule de soudageWelding vehicle
77
Chenillescaterpillars
88
Unité de soudageWelding unit
99
Pinces de saisie, de guidage et de manipulation des railsGrippers for gripping, guiding and handling rails
1010
Unité énergétique, moteur diesel à filtre à particulesEnergy unit, Diesel engine with particle filter
1111
Glissière d'accès au wagon 5Railcar access slide 5
1212
Supports à rouleauxRoller supports
1313
Wagon-grue à chemin de roulementWagon crane with raceway
1414
Grue à rails motorisée amovible par treuilsRemovable motorized rail-mounted crane
1515
Barres d'écartement (non représentées sur les figures)Spreaders (not shown in the figures)
1616
Pose-railsLaying rails
1717
Unité énergétique de la grue 14Energy unit of the crane 14
1818
Wagon-bogie de tête des poutres latéralesBogie wagon head of the side beams
1919
Wagon-bogie de queue des poutres latéralesBogie tail of side beams
2020
Rotule d'appui des extrémités des poutres latéralesSupport ball of the ends of the lateral beams
2121
Poutres latéralesLateral beams
21a21a
Traverse de liaison des extrémités avant des poutres latéralesCrossbar connecting the front ends of the side beams
21b21b
Traverse de liaison des extrémités arrière des poutres latéralesCrossbar connecting the rear ends of the side beams
2222
Portiques automoteursSelf-propelled gantry cranes
2323
Poutre centrale treuillée par les portiques 22Central beam hoisted by porticoes 22
2424
Dispositifs de saisie des blochetsDevices for gripping blocks
2525
Série de 60 blochets alignés saisis par les pinces de la poutre centrale 23Series of 60 aligned blocks seized by the clamps of the central beam 23
2626
Pinces à tiges pour saisir les attaches des blochetsStaple pliers to grip the fasteners of the blochets
2727
Leviers d'écartement et de serrage des pinces à tigesLevers for spacing and clamping of the clamps
2828
Poste de pilotageCockpit
2929
Batteries rechargeablesRechargeable batteries
3030
Roueswheels
3131
Galets palpeursFeeler rollers
3232
Grue de manutentionHandling crane
3333
Pinces à rails à rouleauxRoller rail clamps
3434
Dispositif de saisie et de manutention des blochetsBlocks gripping and handling device
3535
Poutre télescopique amovible longitudinalementLongitudinally removable telescopic beam
3636
Cadre transversal pouvant pivoterTransverse frame rotatable
3737
Tourelles à coulissesSlide turrets
3838
Organe de saisie des blochetsBlocks seizure organ
3939
Tiges de prise sous attaches wHold rods under fasteners w
4040
Elément de prise et de positionnement des blochetsHolding and positioning element for the blocks
4141
Plateau amovible transversalementTray removable transversely
4242
Cadre de support verticalVertical support frame
4343
Boulon dit tirefondsBolt says lag bolt
4444
Moteur électrique avec réducteur et chaîne incrémentée de transmissionElectric motor with reducer and incremented transmission chain
4545
Moyens de saisie et de maintien des railsMeans for gripping and holding rails
45a45a
Vérin d'écartementSpacer cylinder
45b45b
Pinces à rails à rouleauxRoller rail clamps
4646
Vérin vertical de déversVertical cant cylinder
4747
Vérin latéral d'inclinaison du rail à 1:40Side cylinder tilting rail at 1:40
4848
Arbre articulé de maintien latéralArticulated lateral support shaft

Claims (2)

Procédé de montage et de positionnement à haut rendement d'une voie ferrée en vue de son ancrage définitif dans un lit de béton, ladite voie ferrée étant constituée de rails fixés sur des blocs de béton ou blochets (ci-après blochets) non reliés par des traverses,
caractérisé en ce qu'il se déroule en 3 phases principales A, B et C qui recouvrent les opérations d'un chantier nommé chantier actuel (3), se succédant sur un même site de travail de manière que l'ensemble du procédé offre la possibilité de couler le béton à une cadence élevée,
en ce que la phase A a pour objet la réalisation et le montage provisoire de deux files de rails continues sur toute la longueur du chantier actuel (3),
en ce que la phase B a pour objet le déchargement et l'entreposage provisoire des blochets d'une manière permettant leur saisie et leur translation par des moyens mécanisés,
en ce que la phase C a pour objet le montage des blochets, par des moyens mécanisés, aux files de rails et la création d'une voie ferrée positionnée pour être ancrée dans un lit de béton,
en ce que l'ensemble du procédé comprend les étapes suivantes : A 1. Une première paire de rails R1 d'une longueur approximative de 120 m chacun est déchargée d'une composition de rails C1 sur des supports à rouleaux (12) préalablement disposés sur le radier (1) où sera coulé le béton et tirée par un véhicule de soudage (6) avançant sur ledit radier en direction de l'avant du chantier, ladite paire de rails formant un premier tronçon de rails T1; A 2. Les rails R1 du tronçon T1sont disposés l'un à côté de l'autre au centre de la voie à créer, à un écartement très inférieur à l'écartement normal; A 3. Les rails R1 du tronçon T1 sont écartés et positionnés à l'écartement standard par déplacement transversal opéré en continu à partir de l'avant du tronçon T 1 par le véhicule de soudage (6), lequel procède à reculons en roulant sur le radier jusqu'au début du tronçon T1; A 4. Chaque rail R 1 du tronçon T 1 est soudé, l'un après l'autre, par étincelage-forgeage, au rail du tronçon T0 du chantier précédent (2), la liaison entre l'ancien tronçon T0 et le nouveau tronçon T1 étant ainsi réalisée par les soudures S1; A 5. Une deuxième paire de rails R2 d'une même longueur approximative de 120 m est déchargée de la composition de rails C1 en direction de l'avant du chantier et disposée sur des supports à rouleaux (12) de manière à former un deuxième tronçon T 2 de rails, ces deux rails R2 étant tirés par le véhicule de soudage (6) et provisoirement installés l'un à côté de l'autre au centre de la voie à créer, à un écartement très inférieur à l'écartement normal; A 6. Les rails R2 du tronçon T2 sont écartés et positionnés à l'écartement standard par déplacement transversal opéré en continu, depuis l'avant du chantier, par le véhicule de soudage qui recule vers le tronçon T1, de manière semblable à celle de l'étape 3; A 7. Chaque rail R2 du tronçon T2 est soudé au rail précédent R1 du tronçon T1 par étincelage-forgeage, par une paire de soudures S2; A 8. Pendant l'étape 7, on fixe des barres d'écartement (16) sous les rails R1 du tronçon T1 à intervalles réguliers de 4 à 6 m environ, de manière à maintenir les rails en position de voie provisoire utilisable par des véhicules ferroviaires lourds; A 9. La composition de rails C1 est avancée sur le tronçon de voie provisoire T1 et arrêtée juste avant les soudures S2; A 10. Une troisième paire de rails R3 est déchargée de la composition C1 à la suite du tronçon T2 et tirée à l'avant du chantier pour former un nouveau tronçon T3 de manière analogue à celle de l'étape A 5; A 11. Les rails R3 du tronçon T3 sont écartés de manière semblable à celle de l'étape A6; A 12. On fixe des barres d'écartement (16) sous les rails R2 du tronçon T2, comme dans l'étape A8; A 13. Les rails R3 du tronçon T3 sont soudés aux rails R2 du tronçon T2 par étincelage-forgeage, ce qui forme la paire de soudures S3; A 14. La composition de rails C1 est avancée sur le tronçon de voie provisoire T2 et arrêtée juste avant les soudures S3; A 15. Les opérations des étapes A 10 à A 14 sont réitérées à volonté jusqu'à former une voie provisoire continue sur toute la longueur du chantier actuel; B 16. Une composition de blochets C2 s'engage sur le tronçon T1 où sont déchargés, par séries successives d'une soixantaine de pièces, les blochets que l'on dispose sur le radier de manière régulière, alignés et apposés les uns aux autres perpendiculairement à l'axe de la voie et au centre de celle-ci, de manière à pouvoir être saisis de façon mécanisée; B 17. Derrière la composition C2, les barres d'écartement sont détachées des rails et laissées au sol; B 18. Les opérations de déchargement des blochets conformément à l'étape B 16 sont poursuivies en continu, jusqu'à déchargement des blochets nécessaires au montage de toute la voie du chantier actuel (3); C 19. Une composition de montage et de positionnement de la voie C3 s'engage sur le tronçon T1; C 20. Les rails R1 sont saisis par le chariot C3/1 de la composition C3, puis levés, ajustés dans le sens transversal par ripage et maintenus dans une position spatiale correspondant approximativement à la position future de la voie à ancrer dans le béton tout en préservant les possibilités de manutention des étapes suivantes: C 21. Par le chariot C3/2 de la composition C3, les rails sont également saisis et maintenus, puis les blochets disposés au centre du tronçon de voie T1 à l'étape 16 sont successivement saisis par paire, écartés l'un de l'autre, la paire est tournée sur elle-même d'un quart de tour, au besoin chaque blochet est encore tourné sur lui-même d'un demi-tour pour être mis à l'endroit, et sont positionnés chacun sous chaque file de rail R1 et fixés aux dits rails par rotation des attaches w et par tirefonnage; C 22. Les barres d'écartement sont ramassées et stockées à l'avant du chariot C3/3 de la composition C3; C 23. La voie ainsi créée est mise dans sa position définitive au moyen du chariot C3/3, l'ajustage final comprenant les opérations millimétrées de levage, ripage, mise en dévers, mise à l'écartement standard et mise à l'inclinaison des rails à 1:40; C 24. La portion de voie ainsi créée et positionnée est maintenue jusqu'à ce que des étais soient mis en place et permettent à la composition C3 de quitter ce secteur de voie et de continuer sa progression, en réitérant les étapes C 20 à C 24 jusqu'à l'achèvement du chantier actuel (3).
A process for mounting and positioning a railway in a high-performance manner with a view to its permanent anchoring in a concrete bed, said railway being made of rails fixed on concrete blocks or blocks (hereinafter blochets) not connected by sleepers,
characterized in that it takes place in 3 main phases A, B and C which cover the operations of a site named current site (3), succeeding one another on the same work site so that the whole process offers the possibility of pouring concrete at a high rate,
in that the purpose of the phase A is the realization and the provisional assembly of two continuous rail lines over the entire length of the current worksite (3),
in that the purpose of phase B is the unloading and the temporary storage of the blocks in a manner allowing their capture and their translation by mechanized means,
in that the purpose of phase C is to mount the blocks, by mechanized means, to the rails and to create a railway line positioned to be anchored in a concrete bed,
in that the entire process comprises the following steps: A 1. A first pair of rails R1 with a length of approximately 120 m each is discharged from a composition of rails C1 on roller supports (12) previously arranged on the slab (1) where the concrete will be poured and drawn. by a welding vehicle (6) advancing on said raft towards the front of the site, said pair of rails forming a first section of rails T1; A 2. R1 rails T1sont section arranged one beside the other in the center of the track to be created, at a very lower than the normal spacing distance; A 3. The rails R1 of the section T1 are spaced and positioned at the standard spacing by transverse displacement continuously operated from the front of the section T 1 by the welding vehicle (6), which proceeds backwards by rolling on the raft to the beginning of section T1; A 4. Each rail R 1 of the section T 1 is welded, one after the other, by spark-forging, to the rail of the T0 section of the previous site (2), the connection between the old section T0 and the new one. section T1 being thus performed by the welds S1; 5. A second pair of rails R2 of the same approximate length of 120 m is discharged from the track C1 of composition in the direction of the front of the construction site and disposed on roller supports (12) so as to form a second section T 2 of rails, these two rails R2 being pulled by the welding vehicle (6) and temporarily installed next to each other in the center of the track to be created at a spacing much lower than the normal spacing ; 6. A rail R2 of the section T2 are spaced and positioned at the standard spacing by transverse displacement continuously operated from the front of the site, by the welding vehicle that moves back towards the section T1, similarly to that of step 3; A 7. Each R2 rail section T2 is welded to the previous track R1 of the section T1 flash-butt, by a pair of welds S2; A 8. During step 7, spacing bars (16) are fixed under the rails R1 of the section T1 at regular intervals of approximately 4 to 6 m, so as to keep the rails in a provisional track position which can be used by heavy rail vehicles; A 9. The composition of rails C1 is advanced on the temporary track section T1 and stopped just before the welds S2; A third pair of rails R3 is discharged from the composition C1 after the section T2 and pulled to the front of the site to form a new section T3 in a similar manner to that of the step A 5; 11. A section T3 R3 rails are spaced similarly to that in Step A6; A 12. Spacer bars (16) are fixed under the rails R2 of the section T2, as in step A8; 13. A section T3 R3 rails are welded to the rails R2 of the section T2 by flash-butt, which form the pair of S3 welds; A 14. The composition of rails C1 is advanced on the temporary track section T2 and stopped just before the welds S3; A 15. The operations of steps A 10 to A 14 are repeated at will until forming a continuous temporary path over the entire length of the current site; B 16. A composition of blocks C2 engages on the section T1 where are discharged, by successive series of about sixty pieces, the blocks which one disposes on the raft in a regular way, aligned and affixed to each other perpendicular to the axis of the track and in the center of the track, so that it can be seized mechanically; B 17. Behind the composition C2, the spacer bars are detached from the rails and left on the ground; B 18. The unloading operations of the blocks in accordance with step B 16 are continued continuously, until the blocks for the assembly of the entire track of the current building site (3) are unloaded; C 19. A composition for mounting and positioning of the track C3 engages on the section T1; C 20. The rails R1 are seized by the carriage C3 / 1 of the composition C3, then lifted, adjusted in the transverse direction by shifting and maintained in a spatial position corresponding approximately to the future position of the track to be anchored in the concrete. preserving the handling possibilities of the following steps: C 21. By the carriage C3 / 2 of the composition C3, the rails are also gripped and held, then the blocks arranged in the center of the track section T1 at step 16 are successively seized in pairs, separated from each other the other, the pair is turned on itself by a quarter turn, if necessary each blochet is still turned on itself by a half turn to be put in place, and are positioned each under each line rail R1 and attached to said rails by rotation of the fasteners w and drawing; C 22. The spacer bars are collected and stored at the front of the carriage C3 / 3 of the composition C3; C 23. The track created in this way is put in its final position by means of the C3 / 3 carriage, the final adjustment comprising the millimeter operations of lifting, shifting, canting, standard spacing and tilting. rails at 1:40; C 24. The portion of lane thus created and positioned is maintained until struts are put in place and allow the composition C3 to leave this lane sector and continue its progression, by repeating steps C 20 to C 24 until the completion of the current project (3).
Dispositif pour la mise en oeuvre du procédé selon la revendication 1,
caractérisé en ce qu'il comprend une composition de rails C1, une composition de blochets C2 et une composition de montage et de positionnement de la voie C3 distinctes, mobiles de manière autonome et/ou poussées/tirées par locomotive,
en ce que la composition de rails C1 comprend, de l'avant à l'arrière, a) un wagon à plateforme basse (5) sur lequel est rangé un véhicule de soudage (6)se déplaçant sur chenilles (7) et comprenant une unité de soudage (8) par étincelage-forgeage, un dispositif (9) pour saisir, guider et manipuler les rails et une unité énergétique (10) comprenant un moteur diesel avec filtre à particules, b) un wagon (13) équipé d'un chemin de roulement, d'une grue à rails (14) motorisée se déplaçant sur celui-ci au moyen de treuils, d'un dispositif autonome (16) de levage et de pose des rails disposé de manière détachable et pouvant être remisé à l'avant du dit wagon (13) ainsi que d'une unité énergétique (17), c) plusieurs wagons (WR) sur lesquels sont stockés les rails à installer par coupons de 120 m environ, en ce que la composition de blochets C2 comprend, de l'avant à l'arrière, a) un wagon plat de stockage de blochets de réserve sur lequel peut manoeuvrer un élévateur automobile, b) deux wagons-bogies de tête (18) et de queue (19) équipés d'un chemin de roulement et d'une rotule d'appui (20), c) deux poutres latérales (21) équipées de chemin de roulement et prenant appui en leurs extrémités reliées par une traverse avant (21a) sur la rotule d'appui (20) du wagon-bogie de tête (18) et par une traverse arrière (21b) sur la rotule d'appui (20) du wagon-bogie de queue (19), lesdites poutres étant disposées à l'écartement maximum autorisé par le gabarit ferroviaire, d) deux portiques automoteurs (22) pouvant circuler sur le chemin de roulement, équipés chacun d'une installation de levage et d'abaissement par treuils motorisés d'une poutre centrale (23) servant à saisir, sur les wagons de stockage, une série d'une soixantaine de blochets alignés et apposés (25) et à décharger ladite série sur le radier en passant entre les poutres latérales (21), e) ladite poutre centrale (23) étant munie d'autant de dispositifs de saisie des blochets (24) par leur attache w qu'il y a de blochets à saisir dans une série, f) lesdits dispositifs de saisie consistant chacun en une paire de tiges écartables (26) et pouvant être serrées au moyen de deux leviers (27) se croisant mus par une tringle centrale (28) disposée sous la poutre centrale (23), g) plusieurs wagons de stockage des blochets munis de chemins de roulement pour les portiques (22), en ce que la composition de montage et de positionnement de la voie C3 comprend successivement trois chariots autonomes C3/1, C3/2 et C3/3 devant être mis en oeuvre l'un derrière l'autre et ayant pour caractéristiques communes que chacun dispose des équipements suivants : a) un poste de pilotage (28) pivotant utilisé hors travail pour les transferts b) des télécommandes pour un opérateur posté hors du chariot c) plusieurs batteries rechargeables (29) d) 4 moteurs électriques entraînant chacun une roue par chaîne et réducteur e) 4 roues dirigeables (30) lors des transferts et à direction pouvant être bloquée en phase de travail par vérins individuels télécommandés f) 4 dispositifs de guidage par translations latérales des roues g) 4 galets palpeurs (31) pouvant s'appuyer aux parois ou murs latéraux aux fins de guidage h) une grue de manutention (32) i) des pinces à rails à rouleaux (33) pour la saisie et le guidage des rails, en ce que le premier chariot C 3/1 sert à positionner les rails, le deuxième chariot C 3/2 à maintenir les rails, à saisir et à fixer les blochets aux rails et le troisième C 3/3 à affiner la position définitive de la voie et à la maintenir avant son étayage et le coulage du béton,
en ce que le deuxième chariot C 3/2 est spécialement équipé d'un dispositif de saisie et de manutention des blochets (34) comprenant une poutre amovible longitudinalement (35) à l'extrémité de laquelle est suspendu un cadre transversal (36) pouvant pivoter sur le plan horizontal, déplaçable transversalement, auquel sont suspendues deux tourelles (37) formant paire, chaque tourelle étant disposée verticalement sur deux tubes de coulissage et étant dotée en son extrémité d'un organe de saisie des blochets (38) muni d'une paire de tiges (39) pouvant s'écarter et se refermer sous l'attache w du blochet à saisir, chaque tourelle (37) étant montée de manière à pouvoir pivoter sur elle-même pour opérer un demi-tour au moins,
en ce que ledit deuxième chariot C 3/2 est encore spécialement équipé d'une paire d'éléments de prise et de positionnement des blochets (40) sous les rails formés chacun d'un plateau (41) amovible transversalement fixé à un cadre de support vertical (42) amovible longitudinalement et pouvant coulisser de la position basse de réception du blochet à la position haute de fixation dudit blochet sous le rail,
en ce que chaque élément mobile des dispositifs de manutention des blochets dudit chariot C 3/2 est entraîné par moteur électrique avec réducteur et transmission incrémentée par chaîne (44),
et en ce que le troisième chariot C 3/3 comprend des moyens de saisie et de maintien des rails (45) qui permettent d'assurer l'écartement définitif par vérin d'écartement (45a), le positionnement par pinces à rouleau (45b) en profil et en tracé, de créer un dévers de la voie en inclinant le plan virtuel de pose des blochets gauche et droite au moyen de vérins actionnés dans le sens vertical (46) ainsi que d'incliner chaque rail à 1:40 au moyen de 4 vérins latéraux (47) agissant sur 4 arbres articulés (48) de maintien latéral des rails.
Device for carrying out the method according to claim 1,
characterized in that it comprises a composition of rails C1, a composition of blocks C2 and a composition for mounting and positioning the track C3 distinct, independently movable and / or pushed / pulled by locomotive,
in that the composition of rails C1 comprises, from front to rear, a) a low platform wagon (5) on which is arranged a crawler-type welding vehicle (6) and comprising a spark-for-welding unit (8), a device (9) for gripping, guiding and manipulating the rails and an energy unit (10) comprising a diesel engine with a particulate filter, b) a wagon (13) equipped with a raceway, a motorized rail crane (14) moving on it by means of winches, an autonomous device (16) for lifting and installing rails arranged detachably and can be stored in front of said car (13) and an energy unit (17), (c) several wagons (WR) on which are stored the rails to be installed by coupons of approximately 120 m, in that the composition of blocks C2 comprises, from the front to the rear, a) a flat car for storage of reserve blocks on which can operate a car lift, b) two bogie head (18) and tail (19) wagons equipped with a raceway and a support ball (20), c) two lateral beams (21) equipped with a raceway and supported at their ends connected by a front cross member (21a) on the support ball (20) of the head bogie wagon (18) and by a rear crossmember (21b) on the support ball (20) of the bogie car of tail (19), said beams being arranged at the maximum spacing authorized by the rail gauge, (d) two self-propelled gantries (22) capable of running on the raceway, each equipped with a lifting and lowering facility by motorized winches with a central beam (23) for gripping, on the storage wagons, a series of about sixty aligned and affixed blochets (25) and to discharge said series on the slab passing between the lateral beams (21), e) said central beam (23) being provided with as many grippers gripping devices (24) by their fasteners w as there are gripping locks in a series, f) said gripping devices each consisting of a pair of spreadable rods (26) and being clampable by means of two levers (27) crossing one another driven by a central rod (28) disposed under the central beam (23), (g) several cars for the storage of blocks with raceways for gantry cranes (22), in that the mounting and positioning composition of the track C3 comprises successively three autonomous carriages C3 / 1, C3 / 2 and C3 / 3 to be implemented one behind the other and having as common features that each has following equipment: (a) a swing cockpit (28) used outside work for transfers b) remote controls for an operator posted off the truck c) several rechargeable batteries (29) d) 4 electric motors each driving one wheel per chain and gearbox e) 4 steerable wheels (30) during transfers and steering that can be blocked during the work phase by remote controlled individual cylinders f) 4 guiding devices by lateral translations of the wheels g) 4 feeler rollers (31) which can bear against the side walls or walls for guiding purposes h) handling crane (32) i) roller rail clamps (33) for gripping and guiding the rails, in that the first carriage C 3/1 serves to position the rails, the second carriage C 3/2 to hold the rails, to grasp and fix the blokets to the rails and the third C 3/3 to refine the final position of track and maintain it before shoring and pouring concrete,
in that the second carriage C 3/2 is specially equipped with a device for gripping and handling the blocks (34) comprising a longitudinally displaceable beam (35) at the end of which is suspended a transverse frame (36) which can pivoting on the transversely displaceable horizontal plane, to which are suspended two turrets (37) paired, each turret being arranged vertically on two sliding tubes and being endowed at its end with a gripping member (38) provided with a pair of rods (39) which can move apart and close under the fastener w of the grabber, each turret (37) being mounted so as to be pivotable on itself to operate at least half a turn,
in that said second carriage C 3/2 is further specially equipped with a pair of gripping and positioning elements of the blocks (40) under the rails each formed of a removable plate (41) transversely fixed to a frame of vertical support (42) longitudinally removable and slidable from the low position of reception of the rattle to the high position of fixing said rattle under the rail,
in that each movable element of the bloket handling devices of said carriage C 3/2 is driven by electric motor with gearbox and incremented chain transmission (44),
and in that the third carriage C 3/3 comprises means for gripping and holding the rails (45) which make it possible to ensure the final separation by spacer cylinder (45a), positioning by roller clamps (45b ) in profile and in course, to create a slope of the track by tilting the virtual plane of installation of the left and right shafts by means of cylinders actuated in the vertical direction (46) as well as to incline each rail at 1:40 to means of 4 lateral cylinders (47) acting on 4 articulated shafts (48) for lateral support of the rails.
EP20110167518 2010-05-28 2011-05-25 Method for mounting a railway track to be anchored to a concrete bed and device for implementing same Active EP2390414B1 (en)

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CH695698A5 (en) 2000-06-30 2006-07-31 Sonneville Internat Corp Railway rail block shoe.

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Publication number Priority date Publication date Assignee Title
CN115055957A (en) * 2022-06-30 2022-09-16 中国第十八冶金建设有限公司 Multi-track installation positioning adjustment device and method for ring cooler
CN115055957B (en) * 2022-06-30 2024-02-20 中国第十八冶金建设有限公司 Multi-track installation positioning adjusting device and method for ring cooler

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