EP2351881A1 - Multi-head embroidery machine - Google Patents
Multi-head embroidery machine Download PDFInfo
- Publication number
- EP2351881A1 EP2351881A1 EP10195854A EP10195854A EP2351881A1 EP 2351881 A1 EP2351881 A1 EP 2351881A1 EP 10195854 A EP10195854 A EP 10195854A EP 10195854 A EP10195854 A EP 10195854A EP 2351881 A1 EP2351881 A1 EP 2351881A1
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- European Patent Office
- Prior art keywords
- needle
- embroidery
- presser
- embroidery machine
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C3/00—General types of embroidering machines
- D05C3/02—General types of embroidering machines with vertical needles
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C9/00—Appliances for holding or feeding the base fabric in embroidering machines
- D05C9/20—Movement of the base fabric controlled by the presser feet; Driving arrangements therefor
Definitions
- the present invention relates to a multi-head embroidery machine according to the preamble of claim 1.
- a first type of classification is based on the number of thread systems involved in the embroidery process: In some machines, the embroidery is produced only by a thread system, other machines require two thread systems, namely in addition a second sub, Hind, spool, shuttle or bobbin thread.
- a second type of classification is based on the number of needles working at the same time:
- the one-needle embroidery machines include the Singer, Eagle and Crank embroidery machines.
- Multi-needle or rapport embroidery machines are shuttle embroidery machines and the hand embroidery machine.
- the multi-head embroidery machine which can be assigned to neither of the above two groups.
- the principle of this machine is based on the fact that mounted on a large table top 3, 4, 6, 10 or 12 Singer embroidery machine heads, which are set by a common drive shaft in motion. The synchronization of the heads thus achieved is necessary so that all needles simultaneously pierce or are out of the embroidery ground.
- the embroidery bottom can be clamped individually for each head in an embroidery hoop.
- These hoops are fastened by means of screw connections to a gate-like structure, which is controlled by a small automaton in the horizontal plane.
- the embroidery field is approx. 240 x 200 mm.
- the stitch formation organs and the stitch formation process are identical to those of the Singer embroidery machine. The only difference to these is that on each needle still a presser is provided which holds the embroidery bottom during stitch formation. The presser foot is raised whenever the hoop moves.
- individual embroidery heads are usually equipped with a thread monitor system, which automatically shuts off the machine when the thread breaks.
- the first multi-head embroidery machines were offered 100 years ago by the German Singer Nähmaschinen factory (see “ The Art Of Embroidery, Coleman, Schneider, 1991 ).
- the first automatic multi-head embroidery machine was launched on the market in 1927 (also known as the "Würker Automat”). Technology and Product Theory, Klaus Freier, VEB book publisher, für, 1991, pages 130 to 131 ) Directed.
- the embroidery heads of the multi-head embroidery machines are mounted laterally displaceable on a support arm. Below each embroidery head is a throat plate in which a needle hole is provided for the needle and which defines the embroidery point locally.
- Each needle of an embroidery head is displaceable laterally to the mentioned embroidery point, on which the embroidered embroidery material spanned in a clamping frame which can be displaced in the x- and y-direction during operation rests.
- the needle which is located at the embroidery site, penetrates through the embroidery material and into the needle hole during the movement of the needle.
- the upper thread is passed through the embroidery material and formed by a corresponding needle movement, a loop on the back of the embroidery material. Through this loop then the lower thread is guided.
- the upper thread When retracting the needle, the upper thread is tightened and formed in the embroidery a so-called stitch.
- embroidering only one of the needle points is active, namely the one which is located at the embroidery point.
- the embroidery heads of the mentioned multi-head embroidery machines are arranged in a known manner in a specific Rapportlie along the support arm.
- a characteristic of these multi-head multi-needle embroidery sewing machines is therefore that there are a plurality of needle locations per embroidery head. This has the advantage that each Needle point can be equipped with a different thread and therefore buntings can be performed by always only the corresponding needle is put into action.
- the needle plunger and their associated thread levers of a group of needles are usually stored in a needle housing that brings the selected needle plunger and the associated thread lever before a stationary mounted drive for the purpose of changing the thread by moving.
- a conventional multi-head multi-needle embroidery sewing machine is exemplary in the FIGS. 1 and 2 shown.
- This comprises a frame 201, an embroidery table 203 arranged on the frame 201 and a plurality of embroidery heads 205 arranged in series above the embroidery table FIG. 2 it can be seen, each embroidery head 205 has a plurality of needle points equipped with a needle 215 each.
- Each needle point includes stationary thread guide elements 207 or thread brakes, an up and down movable thread receiving lever resp. Thread guide 209, Fadenumlenkmaschine 211 and one on a needle cancer 213 with needle tappet 214 arranged needle 215.
- each needle plunger 214 is equipped with a presser 217.
- the embroidery frames 219 can be inserted into a large clamping frame 221 which extends across the width of the embroidery table 203.
- the clamping frame 221 is displaceable in a known manner in the x and y directions.
- the embroidery heads are arranged on a linear guide 223 and displaceable along it in the x-direction.
- a disadvantage of the known multi-head embroidery sewing machines is that the presser footprints are arranged directly on the needle plunger and thus coupled to the movement of the needle plunger. Another disadvantage is that a separate presser footer is required for each needle.
- the Stoffdschreibfuss is disposed on a rod which is guided vertically movable by a guide member.
- a guide member On this rod, two position members are fixed in a middle section at a distance from each other. Between these position links is a link which is rotatably mounted on the rod. The link is connected via a connecting arm and a drive lever to the shaft of the presser foot drive motor.
- a roller On one of the position members, a roller is arranged, which engages in a guide groove of the guide member.
- the guide groove has an upper and a lower straight guide portion, which are interconnected via an inclined guide portion. In sewing mode, the roller in the lower guide section moves up and down synchronously with the needle drive. In this case, a needle hole of Stoffdrückfusses exactly above the needle hole of a needle plate.
- the drive shaft of the drive motor is rotated so far that the roller is moved over the oblique guide section to the end of the upper guide section.
- the rod rotates, on which the presser foot is arranged, so that the needle hole of the presser foot is spaced from the needle hole of the throat plate.
- the German patent application DE-OS-10 2008 004855 discloses a device for lifting the presser foot of a multi-head embroidery machine.
- the device comprises a driving cam arranged on a drive cam, which cooperates with a transmission element for generating a vibrating movement of the latter.
- the transmission element is articulated at a first end of a drive lever, which is rotatable about a pivot point.
- the second end of the drive lever is articulated on a drive block, which is guided vertically movably along a guide rod.
- the drive block carries a connection holder which interacts with a drive holder in a form-fitting manner.
- the drive holder is guided axially movably on a needle plunger.
- a presser foot drive shaft is arranged parallel and at a small distance from the needle bar guide shaft.
- a presser foot height adjuster for moving the pivot point of the presser foot drive lever. This makes it possible to adjust the height of the presser foot.
- DE-OS-10 2008 012 846 which is a further development of the embroidery machine DE-OS-10 2008 004855 can be taken, is provided between the drive block and the connection holder, a spring which biases the connection holder down.
- a spring which biases the connection holder down.
- the embodiment of the DE-OS-10 2008 012 846 is further characterized in that both the needle bar and the Stoffdrückerfuss be operated by an individual drive mechanism. This has the advantage that the movement path of the presser foot can be generated freely and thus the stroke or the lower end point of the presser foot can be generated freely.
- the disadvantage on the other hand, is that it requires a complex control in order to synchronize the individual drives. Yet another disadvantage is that a number of motors corresponding to the number of pin locations is required for each pin location. This makes the embroidery machine described not only expensive, but also prone to repairs.
- Object of the present invention is to propose a multi-head embroidery needle sewing machine, which does not have certain of the aforementioned disadvantages.
- an object is to provide a multi-head multi-needle embroidery sewing machine, which is characterized by a higher efficiency compared to conventional machines.
- the aim is to provide a machine in which the presser foot is independent of the movement of the needle tappet movable.
- Another goal is to propose an embroidery machine whose drive is robust and inexpensive to produce.
- the present invention relates to a multi-head embroidery machine.
- This has at least one embroidery head, which has a plurality of needle locations.
- the needle points are arranged relative to an embroidery point in the x-direction, ie laterally displaceable on a support.
- Each needle point comprises organs, such as thread guides, thread guiding devices, and a needle plunger, to each of which a needle can be fastened.
- the needle plungers can be moved back and forth in the z-direction.
- the aforementioned organs are collectively referred to as upper thread unit.
- Each embroidery head is assigned a lower thread unit. Between the upper thread unit and the lower thread unit, a clamping frame for clamping an embroidery material is arranged.
- the clamping frame has two in the y-direction spaced from each other first and second fabric holding elements.
- multi-head embroidery machines have a gearbox, eg with a central drive shaft, for synchronously driving the upper and lower thread units.
- the problem is solved in an embroidery machine according to the preamble of claim 1, characterized in that the gearbox of the presser units are driven by a common presser-drive shaft.
- This has the advantage that a synchronization with the needle movement is possible.
- the drive can be produced inexpensively.
- the engine of the main drive shaft of the embroidery machine can be used to drive the presser-drive shaft by the main drive shaft is coupled to the fabric presser drive shaft.
- the main drive shaft and the presser drive shaft preferably extend over the entire length of the embroidery machine.
- the same drive shaft is used for driving the needle tappet and the fabric presser and preferably the large thread guide.
- a gear can be used, as described below for the presser foot.
- the axially movable presser foot is arranged at a distance from a needle fastened to the needle tappet.
- the fabric presser is thus no longer located directly on the needle plunger, but defined as a separately driven unit that can be completely separate from the needle drive in a multi-needle embroidery machine.
- This has the big advantage that only one fabric presser per embroidery head is needed.
- the presser foot is no longer directly coupled to the movement of the needle tappet. This has, among other things, the further great advantage that the presser foot is not subject to the movement pattern of the needle and can even obtain a completely independent movement pattern.
- the inventive multi-needle embroidery machine which builds on the already known for many decades Singer embroidery sewing machine, thus goes a completely new approach.
- the fabric presser is very close to the needle.
- the distance between the needle and the fabric presser is between 2 and 4 millimeters. This means that the maximum stitch length is limited to this distance from 2 to 4 mm. Otherwise, namely, would be trapped in the stitch formation of the upper thread between the fabric presser and the needle plate, which can lead to a yarn breakage.
- the presser unit comprises a presser tab, to which a presser finger is preferably releasably secured, wherein the presser finger is located at a distance from a needle arranged on the needle tappet.
- the distance of the fabric presser finger is preferably more than 5 mm, preferably more than 10 mm and most preferably 12 or more mm from the needle.
- each presser unit is driven by a separate gear.
- This has the advantage that not too large masses must be moved.
- An advantageous embodiment provides that the material pressing units can be driven by a common drive shaft. This has the advantage that the synchronization with the needle movement is simplified.
- the drive shaft may be arranged on the carrier and extend over the entire length of the machine, Incidentally, the drive shaft for the presser unit may be coupled to a central drive shaft.
- a separate from the needle drive unit gear is driven for the presser unit.
- gear such as a coupling or cam gear
- the transmission comprises a pivotable about a pivot axis pivot lever which drives the presser unit.
- a pivot lever is preferably arranged stationary and rotationally fixed on an axis.
- Cams, eccentrics, cams, etc. can be used to generate a swinging motion. be used.
- One solution provides a gear with cams which converts the rotary motion of the drive shaft into a reciprocating motion of the presser foot.
- the transmission may include a lever mechanism and an eccentric gear to produce the reciprocating movement of the presser foot.
- a cost-effective solution provides that the drive shaft is coupled to generate the oscillating movement with the main drive shaft of the embroidery machine. This can be done by toothed belts, chains or in other ways. As a result, the presser foot moves completely synchronously with the needle drive.
- the presser foot is articulated on the first end of the pivoting lever, and the transmission engages on the second end.
- a first and a second extension are provided at a distance from each other at the second proximal end of the pivot lever.
- These two first and second extensions are advantageously arranged on opposite sides of a plane passing through the pivot axis of the pivoting lever and the axis of rotation of the drive shaft.
- a first eccentric disc engage to produce a movement of the pivot lever in one direction and the second extension attack a second eccentric to produce a movement of the pivot lever in the opposite direction.
- the presser comprises a Stoffdschreiber ram, whose first end is articulated via a balancing connecting rod at the first end of the pivot lever, and at the second end of a presser finger is fixed.
- the compensation piston compensates for the deflection, which is generated by the partial circular movement of the pivot lever.
- the presser finger is made of an elastically deformable material, preferably spring steel. This can be inexpensively produced by means of forming technology from a steel sheet.
- the part of the presser finger which contacts the fabric is preferably coated with elastic plastic.
- the fabric presser is made axially movable relative to Stoffdrückerstössel. This has the advantage that different high embroidery and / or different thicknesses of materials can be recorded.
- the presser foot is arranged stationary on the embroidery machine, that is not moved laterally.
- a plurality of embroidery heads are arranged laterally movably on a mounting rail.
- the embroidery head is moved so far laterally relative to a drive element to select another needle point until the desired needle point can interact with the drive element.
- an embroidery machine frame is provided on which the drive for the stitch-forming members is preferably stationary, i. stationary, is arranged.
- the one or more embroidery heads having a plurality of needle locations are laterally displaceable relative to the drive.
- a plurality of embroidery heads is provided.
- the presser unit 11 shown in the figures essentially comprises an axially upwardly and downwardly movable presser foot 13 and a gear 15 for producing the material presser movement.
- the presser 13 consists of a Stoffdschreiber ram 17, at the first end of a compensation spigot 19 is hinged, and at the second end of a fabric presser finger 21 is releasably attached.
- the Stoffdschreibstössel 17 is guided axially displaceable by means of one or more bearings or guide bushes not shown in the figure.
- the presser finger 21 has a lower portion 22 with a preferably flat foot 23 which abuts the embroidery material during operation of the embroidery machine and in the lower dead position of the fabric presser (s. Fig. 3 and 5 ).
- An upper portion 24 of the Stoffdschreiberfingers 21 is U-shaped and serves for attachment to the Stoffdschreibstössel 17.
- the presser finger 21 is fastened by means of a clamping block 35 releasably attached to the Stoffdschreibstössel 17.
- the terminal block 35 is fastened by means of a locking screw 37 on Stoffdschreibstössel 17.
- the Stoffdschreiberfingerfinger 2list by a protruding from the terminal block 35 pin 33 in the slot 34 against rotation.
- the pin 33 protrudes through a slot 34 in the base leg of the U-shaped portion of the presser finger.
- the longitudinal extent of the slot limits the maximum travel of the presser finger 21 relative to the Stoffdschreibstössel 17.
- a Stoffdschreiberstössel 17 between the clamping block 35 and the leg 25 arranged spring 28 pushes the leg 25 down and pulls the leg 27 to the stop 26, which preferably from dampening Material exists.
- a stop 26 for example, serve a plastic washer.
- plastic material for the stop 26 an elastomer can also be used. Due to the resilient and resilient design of the presser finger 21, on the one hand, differently high embroideries and, on the other hand, fabrics of different thicknesses can be retained on an embroidery plate present under the embroidery material.
- the foot 23 is arranged via a connecting part 28 on the leg 25 of the presser foot 21.
- the foot 23 is formed as a plane, preferably approximately rectangular contact plate, which extends approximately parallel to the legs 25,27 and preferably in alignment therewith.
- the present presser foot has no recess or opening for a needle, since it is arranged at a greater distance from the needle.
- the gear 15 for generating the material pressing movement in the axial longitudinal extent comprises a pivotable about a pivot axis 41 pivot lever 43, which with its first end with the presser foot 13, respectively. the compensation connecting rod 19, hinged ( Fig. 3 ).
- a first extension 45 and a second extension 47 are formed.
- a first roller 49 is freely rotatably mounted, which can cooperate with a first cam 51 of the transmission 15.
- a second roller 53 is freely rotatably mounted, which with a second cam 55 of the transmission 15th can interact.
- the two cam disks 51, 55 define eccentric cam tracks with their circumference.
- cam tracks are formed so that the pivot lever 43 is performed by cooperation of the eccentric cam 51,55 with the rollers 49,53 during one revolution of the cam 51,55 play. This is achieved by a cam follower seated on a slightly eccentric bolt, and this bolt is rotated until the pivot lever runs free of play.
- the cams 51,55 are rotatably mounted on a rotatable about a rotation axis 57 drive shaft 59.
- This drive shaft 57 serves the common drive of all fabric presser of an inventive multi-head embroidery machine.
- another motion conversion mechanism known to those skilled in the art may be used, which converts a rotary motion of a drive shaft into an oscillatory motion of a stitch forming member such as a presser foot. This may for example be a cam with an endless cam groove or track, which is arranged rotationally fixed to the drive shaft. In the cam track, a cam follower is guided, which converts the rotary motion of the drive shaft into a reciprocating motion.
- FIG. 6 shows a partial view of an embroidery head 61 in a perspective view.
- the view shows the needle at bottom dead center of the stitch formation movement.
- the embroidery head 61 shown has a total of 6 needle points 63, each of which is equipped with a large thread guide 65, thread guide means 67 and a needle tappet 70 with needle 69 arranged thereon. It can be seen that only one single presser foot 13 per embroidery head 61 is provided, which is stationary, ie non-displaceable laterally, arranged on a carrier 71. On the carrier 71 one and preferably a plurality of guides 73 are provided (in Fig. 6 only one is shown), along which the embroidery head 61 is displaceable with the needle points. This means that the embroidery head 61 is designed as a carriage, which is mounted displaceably on the guides 73.
- the carrier 71 is fixedly arranged on an embroidery machine frame 72, not shown in detail.
- a stitch plate 75 is provided, on which a sticking surface rests during the embroidering.
- the needle plate 77 is provided in the needle plate 75, through which the needle 69 can guide the needle thread on the back of the embroidery ground.
- There is a distance a between the needle 69 and the presser foot 21 which is greater than 5 mm, preferably more than 8 mm and most preferably more than 12 mm.
- the embroidery head 61 is displaced relative to the carrier 71 until that point of the needle, which is equipped with the desired thread, is positioned in front of a drive element not shown in detail.
- the drive element is coupled to the needle plunger so that the oscillating movement of the needle plunger can be effected via a rotating drive shaft and a corresponding gear.
- the fabric pusher ram can be permanently coupled to the drive ".
- An embroidery machine in particular a multi-needle embroidery machine, has at least one embroidery head arranged on a carrier 71, which has a plurality of needle locations 63.
- the needle points 63 are arranged laterally displaceable relative to an embroidery point in a direction of displacement along the carrier 71.
- Each needle point 63 includes by definition all essential stitch forming organs, such as a thread guide 65, various thread guide devices 67, and arranged on a needle tappet 70 needle 69.
- the needle tappets 70 arranged thereon needles 69 are respectively by a needle drive unit in a first direction back and forth respectively. movable up and down.
- Each embroidery head is associated with a lower thread unit, which supplies the lower thread.
- a arranged on a frame 72 gear 15 ensures the synchronous movement of the stitch-forming organs of the upper thread unit and the lower thread unit.
- the described multi-needle embroidery machine is characterized in that on the frame 72 per embroidery head at least one presser unit 11 is provided with an axially movable presser foot 13 at a distance from the needle tappet 70.
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Abstract
Description
Die vorliegende Erfindung betrifft eine Mehrkopf- -Stickmaschine gemäss Oberbegriff von Anspruch 1.The present invention relates to a multi-head embroidery machine according to the preamble of claim 1.
Gemäss dem Buch "
Eine zweite Einteilungsart orientiert sich an der Anzahl der gleichzeitig arbeitenden Nadeln: Zu den einnadligen Stickmaschinen zählen die Singer-, Adler- und die Kurbelstickmaschine. Mehrnadlige oder Rapportstickmaschinen sind Schiffchenstickmaschinen und die Handstickmaschine.A second type of classification is based on the number of needles working at the same time: The one-needle embroidery machines include the Singer, Eagle and Crank embroidery machines. Multi-needle or rapport embroidery machines are shuttle embroidery machines and the hand embroidery machine.
Neben diesen beiden Gruppen gibt es noch die Mehrkopf-Stickmaschine, die keiner der beiden vorgenannten Gruppen zugeordnet werden kann. Das Prinzip dieser Maschine beruht darauf, dass auf eine grosse Tischplatte 3, 4, 6,10 oder 12 Singerstickmaschinenköpfe aufmontiert sind, die durch eine gemeinsame Antriebswelle in Bewegung gesetzt werden. Der dadurch erreichte Synchronlauf der Köpfe ist notwendig, damit alle Nadeln gleichzeitig einstechen oder aus dem Stickboden heraus sind. Dabei kann der Stickboden für jeden Kopf einzeln in einem Stickrahmen eingespannt sein. Diese Stickrahmen werden mittels Schraubverbindungen an einem gatterähnlichen Gebilde, das von einem kleinen Automaten aus in der horizontalen Ebene gesteuert wird, befestigt. Bei einem Stickautomaten mit 6 Köpfen beträgt das Stickfeld ca. 240 x 200 mm. Die Stichbildungsorgane und der Stichbildungsprozess sind identisch mit denjenigen der Singer Stickmaschine. Einziger Unterschied zu diesen ist, dass an jeder Nadel noch ein Stoffdrücker vorgesehen ist, welcher den Stickboden während der Stichbildung festhält. Der Stoffdrücker wird immer dann angehoben, wenn sich der Stickrahmen weiter bewegt. Ausserdem sind einzelnen Stickköpfe in der Regel mit einem Fadenwächtersystem ausgestattet, das die Maschine bei Fadenbruch automatisch abschaltet.In addition to these two groups, there is still the multi-head embroidery machine, which can be assigned to neither of the above two groups. The principle of this machine is based on the fact that mounted on a
Die ersten Mehrkopf-Stickmaschinen wurden bereits vor 100 Jahren durch die deutsche Singer Nähmaschinen Fabrik angeboten (s. "
Die vorliegende Erfindung bezieht sich auf die vorerwähnten Mehrkopf- Sticknähmaschinen, bei welchen jeder Stickkopf mit einer Mehrzahl von Nadelstellen ausgestattet ist. Nachfolgend werden diese Mehrkopf- Sticknähmaschinen in der Beschreibung zwecks besserer Unterscheidung auch vereinfachend als Mehrkopf-Mehrnadel-Stickmaschinen bezeichnet. Dabei umfasst im Regelfall jede Nadelstelle einen Fadenwächter (optional), einen Fadenleiter (in der Literatur auch als Fadenaufnahmehebel bezeichnet), Fadenführungseinrichtungen, einschliesslich stichausgleichender Fadenspannungsteile, für den Oberfaden und eine an einem Nadelstössel angeordnete Nadel, welche auf- und ab bewegbar geführt und von einer Antriebseinheit angetrieben ist. Die vorerwähnten stichbildenden Komponenten werden in der vorliegenden Beschreibung gesamthaft auch als Oberfadeneinheit bezeichnet. Die Stickköpfe der Mehrkopf-Stickmaschinen sind auf einem Tragarm lateral verschiebbar gelagert. Unterhalb jedes Stickkopfes befindet sich eine Stichplatte, in welcher ein Nadelloch für die Nadel vorgesehen ist und welche die Stickstelle örtlich definiert. Jede Nadel eines Stickkopfes ist lateral zur erwähnten Stickstelle verschiebbar, auf welcher im Betrieb das in einem in x- und y-Richtung verschiebbaren Spannrahmen aufgespannte Stickgut aufliegt. Jene Nadel, welche sich an der Stickstelle befindet, dringt bei der Nadelbewegung durch das Stickgut und in das Nadelloch. Dabei wird der Oberfaden durch das Stickgut geführt und durch eine entsprechende Nadelbewegung eine Schlaufe auf der Rückseite des Stickguts gebildet. Durch diese Schlaufe wird dann der Unterfaden geführt. Beim Rückzug der Nadel wird der Oberfaden angezogen und im Stickgut ein sogenannter Stich gebildet. Beim Sticken ist jeweils nur eine der Nadelstellen aktiv, nämlich diejenige welche sich an der Stickstelle befindet. Die Stickköpfe der erwähnten Mehrkopf-Stickmaschinen sind in bekannter Art in einem bestimmten Rapportverhältnis entlang des Tragarms angeordnet.The present invention relates to the aforementioned multi-head embroidery sewing machines in which each embroidery head is provided with a plurality of needle locations. Hereinafter, these multi-head embroidery sewing machines are also referred to as multi-head multi-needle embroidery machines in the description for ease of distinction. As a rule, each needle point comprises a thread monitor (optional), a thread guide (also referred to in the literature as thread take-up lever), thread guide devices, including stitch-compensating thread tension parts, for the upper thread and a needle arranged on a needle plunger which moved up and down and from a drive unit is driven. The aforementioned stitch-forming components are also referred to in the present description as an upper thread unit. The embroidery heads of the multi-head embroidery machines are mounted laterally displaceable on a support arm. Below each embroidery head is a throat plate in which a needle hole is provided for the needle and which defines the embroidery point locally. Each needle of an embroidery head is displaceable laterally to the mentioned embroidery point, on which the embroidered embroidery material spanned in a clamping frame which can be displaced in the x- and y-direction during operation rests. The needle, which is located at the embroidery site, penetrates through the embroidery material and into the needle hole during the movement of the needle. In this case, the upper thread is passed through the embroidery material and formed by a corresponding needle movement, a loop on the back of the embroidery material. Through this loop then the lower thread is guided. When retracting the needle, the upper thread is tightened and formed in the embroidery a so-called stitch. When embroidering only one of the needle points is active, namely the one which is located at the embroidery point. The embroidery heads of the mentioned multi-head embroidery machines are arranged in a known manner in a specific Rapportverhältnis along the support arm.
Ein Charakteristikum dieser Mehrkopf-Mehrnadel-Sticknähmaschinen ist also, dass pro Stickkopf eine Mehrzahl von Nadelstellen vorhanden ist. Dies hat den Vorteil, dass jede Nadelstelle mit einem anderen Faden ausgerüstet sein kann und daher Buntstickereien ausgeführt werden können, indem immer nur die entsprechende Nadel in Tätigkeit gesetzt wird.A characteristic of these multi-head multi-needle embroidery sewing machines is therefore that there are a plurality of needle locations per embroidery head. This has the advantage that each Needle point can be equipped with a different thread and therefore buntings can be performed by always only the corresponding needle is put into action.
Die Nadelstössel und die ihnen zugeordneten Fadenhebel einer Nadelgruppe sind üblicherweise in einem Nadelgehäuse gelagert, das zum Zwecke des Fadenwechsels durch Verschieben den ausgewählten Nadelstössel und den dazugehörigen Fadenhebel vor einen ortsfest angebrachten Antrieb bringt.The needle plunger and their associated thread levers of a group of needles are usually stored in a needle housing that brings the selected needle plunger and the associated thread lever before a stationary mounted drive for the purpose of changing the thread by moving.
Eine konventionelle Mehrkopf-Mehrnadel-Sticknähmaschine ist beispielhaft in den
Ein Nachteil der bekannten Mehrkopf-Mehrnadel-Sticknähmaschinen ist, dass die Stoffdrücker direkt am Nadelstössel angeordnet und somit an die Bewegung der Nadelstössel gekoppelt sind. Nachteilig ist auch, dass für jede Nadel ein separater Stoffdrücker erforderlich ist.A disadvantage of the known multi-head embroidery sewing machines is that the presser footprints are arranged directly on the needle plunger and thus coupled to the movement of the needle plunger. Another disadvantage is that a separate presser footer is required for each needle.
In der
Der Stoffdrückfuss ist an einer Stange angeordnet, welche durch ein Führungsteil vertikal beweglich geführt ist. An dieser Stange sind in einem mittleren Abschnitt zwei Positionsglieder in Abstand voneinander festgemacht. Zwischen diesen Positionsgliedern befindet sich ein Verbindungsglied, welches drehbar an der Stange angeordnet ist. Das Verbindungsglied ist über einen Verbindungsarm und einen Antriebshebel mit der Welle des Stoffdrückerantriebsmotor verbunden. An einem der Positionsglieder ist eine Rolle angeordnet, welche in eine Führungsnut des Führungsteils eingreift. Die Führungsnut hat einen oberen und einen unteren geraden Führungsabschnitt, welche über einen schrägen Führungsabschnitt miteinander verbunden sind. Im Nähbetrieb bewegt sich die Rolle im unteren Führungsabschnitt synchron mit dem Nadelantrieb auf und ab. Dabei befindet sich ein Nadelloch des Stoffdrückfusses exakt über dem Nadelloch einer Stichplatte.The Stoffdrückfuss is disposed on a rod which is guided vertically movable by a guide member. On this rod, two position members are fixed in a middle section at a distance from each other. Between these position links is a link which is rotatably mounted on the rod. The link is connected via a connecting arm and a drive lever to the shaft of the presser foot drive motor. On one of the position members, a roller is arranged, which engages in a guide groove of the guide member. The guide groove has an upper and a lower straight guide portion, which are interconnected via an inclined guide portion. In sewing mode, the roller in the lower guide section moves up and down synchronously with the needle drive. In this case, a needle hole of Stoffdrückfusses exactly above the needle hole of a needle plate.
Für den Nadelwechsel wird die Antriebswelle des Antriebsmotors so weit gedreht, dass die Rolle über den schrägen Führungsabschnitt an das Ende des oberen Führungsabschnitt verschoben wird. Dabei dreht sich die Stange, an welchem der Stoffdrückerfuss angeordnet ist, sodass das Nadelloch des Stoffdrückerfuss vom Nadelloch der Stichplatte beabstandet ist.For the needle change, the drive shaft of the drive motor is rotated so far that the roller is moved over the oblique guide section to the end of the upper guide section. In this case, the rod rotates, on which the presser foot is arranged, so that the needle hole of the presser foot is spaced from the needle hole of the throat plate.
Die deutsche Offenlegungsschrift
Wie insbesondere aus der
Aufgabe der vorliegenden Erfmdung ist es, eine Mehrkopf-Mehrnadel-Sticknähmaschine vorzuschlagen, welche bestimmte der eingangs erwähnten Nachteile nicht aufweist. Insbesondere ist ein Ziel, eine Mehrkopf-Mehrnadel-Sticknähmaschine bereitzustellen, welche sich gegenüber herkömmlichen Maschinen durch eine höhere Effizienz auszeichnet. Ziel ist es, eine Maschine zur Verfügung zu stellen, bei welcher der Stoffdrücker unabhängig von der Bewegung des Nadelstössels bewegbar ist. Ein weiteres Ziel ist es, eine Stickmaschine vorzuschlagen, deren Antrieb robust und kostengünstig herstellbar ist.Object of the present invention is to propose a multi-head embroidery needle sewing machine, which does not have certain of the aforementioned disadvantages. In particular, an object is to provide a multi-head multi-needle embroidery sewing machine, which is characterized by a higher efficiency compared to conventional machines. The aim is to provide a machine in which the presser foot is independent of the movement of the needle tappet movable. Another goal is to propose an embroidery machine whose drive is robust and inexpensive to produce.
Die vorliegende Erfindung bezieht sich auf eine Mehrkopf -Stickmaschine. Diese besitzt wenigstens einen Stickkopf, welcher eine Mehrzahl von Nadelstellen aufweist. Die Nadelstellen sind relativ zu einer Stickstelle in x-Richtung, d.h. lateral, verschiebbar an einem Träger angeordnet. Jede Nadelstelle umfasst Organe, wie Fadenleiter, Fadenführungseinrichtungen, und einen Nadelstössel, an welchem jeweils eine Nadel befestigbar ist. Die Nadelstössel sind in z-Richtung hin und her bewegbar. Die vorerwähnten Organe werden zusammengefasst auch als Oberfadeneinheit bezeichnet. Jedem Stickkopf ist eine Unterfadeneinheit zugeordnet. Zwischen der Oberfadeneinheit und der Unterfadeneinheit ist ein Spannrahmen zum Aufspannen eines Stickguts angeordnet. Der Spannrahmen besitzt zwei in y-Richtung in Abstand voneinander angeordnete erste und zweite Stoffhalteelemente. Wie allgemein bekannt ist, besitzen Mehrkopf-Stickmaschinen ein Getriebe, z.B. mit einer zentralen Antriebswelle, um die Ober- und Unterfadeneinheit synchron anzutreiben.The present invention relates to a multi-head embroidery machine. This has at least one embroidery head, which has a plurality of needle locations. The needle points are arranged relative to an embroidery point in the x-direction, ie laterally displaceable on a support. Each needle point comprises organs, such as thread guides, thread guiding devices, and a needle plunger, to each of which a needle can be fastened. The needle plungers can be moved back and forth in the z-direction. The aforementioned organs are collectively referred to as upper thread unit. Each embroidery head is assigned a lower thread unit. Between the upper thread unit and the lower thread unit, a clamping frame for clamping an embroidery material is arranged. The clamping frame has two in the y-direction spaced from each other first and second fabric holding elements. As is well known, multi-head embroidery machines have a gearbox, eg with a central drive shaft, for synchronously driving the upper and lower thread units.
Erfindungsgemäss wird die Aufgabe bei einer Stickmaschine gemäss Oberbegriff von Anspruch 1 dadurch gelöst, dass die Getriebe der Stoffdrückereinheiten durch eine gemeinsame Stoffdrücker-Antriebswelle angetrieben sind. Dies hat den Vorteil, dass eine Synchronisation mit der Nadelbewegung möglich ist. Dadurch, dass keine einzelnen Motoren eingesetzt sind, kann der Antrieb kostengünstig hergestellt werden. Dabei kann der Motor der Hauptantriebswelle der Stickmaschine dazu genutzt werden, auch die Stoffdrücker-Antriebswelle anzutreiben, indem die Hauptantriebswelle mit der Stoffdrücker-Antriebswelle gekoppelt wird. Die Hauptantriebswelle und die Stoffdrücker-Antriebswelle erstrecken sich vorzugsweise über die gesamte Länge der Stickmaschine.According to the invention the problem is solved in an embroidery machine according to the preamble of claim 1, characterized in that the gearbox of the presser units are driven by a common presser-drive shaft. This has the advantage that a synchronization with the needle movement is possible. The fact that no individual motors are used, the drive can be produced inexpensively. In this case, the engine of the main drive shaft of the embroidery machine can be used to drive the presser-drive shaft by the main drive shaft is coupled to the fabric presser drive shaft. The main drive shaft and the presser drive shaft preferably extend over the entire length of the embroidery machine.
Vorteilhaft ist für den Antrieb des Nadelstössels und des Stoffdrückers und vorzugsweise des grossen Fadenleiters die gleiche Antriebswelle eingesetzt. Auf diese Weise lassen sich die Herstellkosten noch weiter senken. Für den Antrieb des Nadelstössels und für den grossen Fadenleiter kann ein Getriebe eingesetzt werden, wie weiter unten für den Stoffdrücker beschrieben.Advantageously, the same drive shaft is used for driving the needle tappet and the fabric presser and preferably the large thread guide. In this way, the manufacturing costs can be further reduced. For the drive of the needle punch and for the large thread guide, a gear can be used, as described below for the presser foot.
Vorteilhaft ist der axial bewegliche Stoffdrücker in Abstand zu einer am Nadelstössel befestigten Nadel angeordnet. Im Unterschied zum Stand der Technik ist bei einer Mehrnadel-Stickmaschine der Stoffdrücker also nicht mehr direkt am Nadelstössel angeordnet, sondern als separat angetriebene Einheit definiert, die vollkommen getrennt vom Nadelantrieb sein kann. Dies hat den grossen Vorteil, dass nur noch ein Stoffdrücker pro Stickkopf benötigt wird. Ein weiterer Vorteil ist, dass der Stoffdrücker nicht mehr direkt an die Bewegung des Nadelstössels gekoppelt ist. Dies hat u.a. den weiteren grossen Vorteil, dass der Stoffdrücker nicht dem Bewegungsmuster der Nadel unterliegt und sogar ein völlig eigenständiges Bewegungsmuster erhalten kann. Die erfindungsgemässe Mehrnadel-Stickmaschine, die auf der bereits seit vielen Jahrzehnten bekannten Singer-Sticknähmaschine aufbaut, geht somit einen völlig neuen Ansatz. Durch den im Vergleich zum Stand der Technik vergrösserten Abstand des Stoffdrückers von der Nadel besteht auch keine Gefahr, dass der Stichbildungsprozess behindert wird. Bei den vorbekannten und eingangs zitierten Stickmaschinen befindet sich der Stoffdrücker sehr nah bei der Nadel. Üblicherweise ist der Abstand zwischen der Nadel und dem Stoffdrücker zwischen 2 und 4 Millimetern. Dies bedeutet, dass die maximale Stichlänge auf diesen Abstand von 2 bis 4 mm beschränkt ist. Ansonsten würde nämlich bei der Stichbildung der Oberfaden zwischen dem Stoffdrücker und der Stichplatte eingeklemmt, was zu einem Fadenbruch führen kann.Advantageously, the axially movable presser foot is arranged at a distance from a needle fastened to the needle tappet. In contrast to the prior art, the fabric presser is thus no longer located directly on the needle plunger, but defined as a separately driven unit that can be completely separate from the needle drive in a multi-needle embroidery machine. This has the big advantage that only one fabric presser per embroidery head is needed. Another advantage is that the presser foot is no longer directly coupled to the movement of the needle tappet. This has, among other things, the further great advantage that the presser foot is not subject to the movement pattern of the needle and can even obtain a completely independent movement pattern. The inventive multi-needle embroidery machine, which builds on the already known for many decades Singer embroidery sewing machine, thus goes a completely new approach. Due to the increased distance of the fabric presser from the needle in comparison with the prior art, there is also no risk that the stitch formation process will be hindered. In the previously known and initially cited embroidery machines, the fabric presser is very close to the needle. Usually, the distance between the needle and the fabric presser is between 2 and 4 millimeters. This means that the maximum stitch length is limited to this distance from 2 to 4 mm. Otherwise, namely, would be trapped in the stitch formation of the upper thread between the fabric presser and the needle plate, which can lead to a yarn breakage.
Vorteilhaft umfasst die Stoffdrückereinheit einen Stoffdrückerstössel, an welchem ein Stoffdrückerfinger vorzugsweise lösbar festgemacht ist, wobei der Stoffdrückerfinger sich in Abstand von einer am Nadelstössel angeordneten Nadel befindet. Der Abstand des Stoffdrückerfingers beträgt dabei vorzugsweise mehr als 5 mm, vorzugsweise mehr als 10 mm und ganz besonders bevorzugt 12 oder mehr mm von der Nadel.Advantageously, the presser unit comprises a presser tab, to which a presser finger is preferably releasably secured, wherein the presser finger is located at a distance from a needle arranged on the needle tappet. The distance of the fabric presser finger is preferably more than 5 mm, preferably more than 10 mm and most preferably 12 or more mm from the needle.
Vorteilhaft ist jede Stoffdrückereinheit durch ein separates Getriebe angetrieben. Dies hat den Vorteil, dass keine allzu grossen Massen bewegt werden müssen. Eine vorteilhafte Ausführungsform sieht vor, dass die Stoffdrückereinheiten durch eine gemeinsame Antriebswelle antreibbar sind. Dies hat den Vorteil, dass die Synchronisation mit der Nadelbewegung vereinfacht ist. Die Antriebswelle kann am Träger angeordnet sein und sich über die gesamte Länge der Maschine erstrecken, Im Übrigen kann die Antriebswelle für die Stoffdrückereinheit mit einer zentralen Antriebswelle gekoppelt sein.Advantageously, each presser unit is driven by a separate gear. This has the advantage that not too large masses must be moved. An advantageous embodiment provides that the material pressing units can be driven by a common drive shaft. This has the advantage that the synchronization with the needle movement is simplified. The drive shaft may be arranged on the carrier and extend over the entire length of the machine, Incidentally, the drive shaft for the presser unit may be coupled to a central drive shaft.
Vorteilhaft ist für die Stoffdrückereinheit ein von der Nadelantriebseinheit separates Getriebe angetrieben. Für den Antrieb der Stoffdrückereinheit können unterschiedlich ausgebildete, dem Fachmann bekannte Getriebe, wie z.B. ein Koppel- oder Kurvengetriebe eingesetzt werden. Gemäss einer Ausführungsform umfasst das Getriebe einen um eine Schwenkachse verschwenkbaren Schwenkhebel, welcher die Stoffdrückereinheit antreibt. Ein solcher Schwenkhebel ist vorzugsweise auf einer Achse stationär und drehfest angeordnet. Für die Erzeugung einer Schwingbewegung können Kurvenscheiben, Exzenter, Nocken u.ä. zum Einsatz kommen. Eine Lösung sieht ein Getriebe mit Kurvenscheiben vor, welche die rotierende Bewegung der Antriebswelle in eine hin- und hergehende Bewegung des Stoffdrückers umwandelt. Alternativ kann das Getriebe einen Hebelmechanismus und ein Exzentergetriebe aufweisen, um die hin- und hergehende Bewegung des Stoffdrückers zu erzeugen. Eine kostengünstige Lösung sieht vor, dass die Antriebswelle zur Erzeugung der Schwingbewegung mit der Hauptantriebswelle der Stickmaschine gekoppelt ist. Dies kann durch Zahnriemen, Ketten oder auf andere Art erfolgen. Dadurch bewegt sich der Stoffdrücker vollkommen synchron mit dem Nadelantrieb.Advantageously, a separate from the needle drive unit gear is driven for the presser unit. For the drive of the presser unit differently trained, known in the art gear, such as a coupling or cam gear can be used. According to one embodiment, the transmission comprises a pivotable about a pivot axis pivot lever which drives the presser unit. Such a pivot lever is preferably arranged stationary and rotationally fixed on an axis. Cams, eccentrics, cams, etc. can be used to generate a swinging motion. be used. One solution provides a gear with cams which converts the rotary motion of the drive shaft into a reciprocating motion of the presser foot. Alternatively, the transmission may include a lever mechanism and an eccentric gear to produce the reciprocating movement of the presser foot. A cost-effective solution provides that the drive shaft is coupled to generate the oscillating movement with the main drive shaft of the embroidery machine. This can be done by toothed belts, chains or in other ways. As a result, the presser foot moves completely synchronously with the needle drive.
Gemäss einer bevorzugten Ausführungsform ist am ersten Ende des Schwenkhebels der Stoffdrücker angelenkt, und am zweiten Ende greift das Getriebe an. Dies ist eine einfache und zuverlässige Konstruktion, welche sich kostengünstig herstellen lässt. Vorteilhaft sind am zweiten proximalen Ende des Schwenkhebels ein erster und ein zweiter Fortsatz in Abstand von einander vorgesehen. Diese beiden ersten und zweiten Fortsätze sind vorteilhaft an gegenüberliegenden Seiten einer durch die Schwenkachse des Schwenkhebels und der Drehachse der Antriebswelle gehenden Ebene angeordnet. Dabei kann am ersten Fortsatz eine erste Exzenterscheibe angreifen zur Erzeugung einer Bewegung des Schwenkhebels in einer Richtung und am zweiten Fortsatz eine zweite Exzenterscheibe angreifen zur Erzeugung einer Bewegung des Schwenkhebels in entgegengesetzter Richtung. Diese Ausführungsform ermöglicht eine praktisch spielfreie Schwingbewegung des Schwenkhebels.According to a preferred embodiment, the presser foot is articulated on the first end of the pivoting lever, and the transmission engages on the second end. This is a simple and reliable design that can be manufactured inexpensively. Advantageously, a first and a second extension are provided at a distance from each other at the second proximal end of the pivot lever. These two first and second extensions are advantageously arranged on opposite sides of a plane passing through the pivot axis of the pivoting lever and the axis of rotation of the drive shaft. In this case, on the first extension, a first eccentric disc engage to produce a movement of the pivot lever in one direction and the second extension attack a second eccentric to produce a movement of the pivot lever in the opposite direction. This embodiment enables a virtually play-free oscillating movement of the pivot lever.
Vorteilhaft umfasst der Stoffdrücker einen Stoffdrückerstössel, dessen erstes Ende über ein Ausgleichspleuel am ersten Ende Schwenkhebels angelenkt ist, und an dessen zweiten Ende ein Stoffdrückerfinger festgemacht ist. Der Ausgleichspleuel kompensiert dabei die Auslenkung, die durch die teilkreisförmige Bewegung des Schwenkhebels erzeugt wird. Zweckmässigerweise ist der Stoffdrückerfinger aus einem elastisch verformbaren Material, vorzugsweise Federstahl, hergestellt. Dieser lässt sich kostengünstig mittels Umformtechnik aus einem Stahlblech herstellen.Advantageously, the presser comprises a Stoffdrücker ram, whose first end is articulated via a balancing connecting rod at the first end of the pivot lever, and at the second end of a presser finger is fixed. The compensation piston compensates for the deflection, which is generated by the partial circular movement of the pivot lever. Conveniently, the presser finger is made of an elastically deformable material, preferably spring steel. This can be inexpensively produced by means of forming technology from a steel sheet.
Vorteilhaft ist der Teil des Stoffdrückerfingers, welcher den Stoff berührt, mit vorzugsweise elastischem Kunststoff beschichtet. Dies hat den Vorteil, dass einerseits dünne, empfindliche Stoffe verarbeitet werden können und andererseits für normale Stoffe eine bessere Haftung erreicht werden kann. Vorteilhaft ist der Stoffdrücker relativ zum Stoffdrückerstössel axial beweglich ausgeführt. Dies hat den Vorteil, dass unterschiedlich hohe Stickereien und/oder unterschiedlich dicke Stoffe festgehalten werden können. Im Unterschied zu den konventionellen Mehrkopf-Mehrnadel-Stickmaschinen, bei welchen je ein Stoffdrücker an jedem Nadelstössel vorgesehen und mit diesen lateral verschiebbar ist, ist der Stoffdrücker an der Stickmaschine stationär angeordnet, d.h. wird nicht seitlich verschoben. Auch wenn grundsätzlich nur ein Stickkopf mit mehreren Nadelstellen vorgesehen sein kann, ist gemäss der bevorzugten Ausführungsform eine Mehrzahl von Stickköpfen an einer Tragschiene lateral beweglich angeordnet. Dabei wird zur Auswahl einer anderen Nadelstelle der Stickkopf relativ zu einem Antriebselement so weit lateral verschoben, bis die gewünschte Nadelstelle mit dem Antriebselement zusammenwirken kann.Advantageously, the part of the presser finger which contacts the fabric is preferably coated with elastic plastic. This has the advantage that on the one hand thin, sensitive substances can be processed and on the other hand, better adhesion can be achieved for normal substances. Advantageously, the fabric presser is made axially movable relative to Stoffdrückerstössel. This has the advantage that different high embroidery and / or different thicknesses of materials can be recorded. In contrast to the conventional multi-head multi-needle embroidery machines, in each of which a presser foot is provided on each needle plunger and with these laterally displaceable, the presser foot is arranged stationary on the embroidery machine, that is not moved laterally. Even if in principle only one embroidery head with several needle locations can be provided, according to the preferred embodiment, a plurality of embroidery heads are arranged laterally movably on a mounting rail. In this case, the embroidery head is moved so far laterally relative to a drive element to select another needle point until the desired needle point can interact with the drive element.
Wie bereits aus dem Stand der Technik bekannt, ist ein Stickmaschinengestell vorgesehen, an welchem der Antrieb für die stichbildenden Organe vorzugsweise stationär, d.h. ortsfest, angeordnet ist. Dabei sind der oder die eine Mehrzahl von Nadelstellen aufweisenden Stickköpfe relativ zum Antrieb lateral verschiebbar. Vorteilhaft ist eine Mehrzahl von Stickköpfen vorgesehen.As already known from the prior art, an embroidery machine frame is provided on which the drive for the stitch-forming members is preferably stationary, i. stationary, is arranged. In this case, the one or more embroidery heads having a plurality of needle locations are laterally displaceable relative to the drive. Advantageously, a plurality of embroidery heads is provided.
Ein Ausführungsbeispiel einer erfindungsgemässen Mehrkopf-Mehrnadelstickmaschine wird nachfolgend anhand der Figuren beispielhaft beschrieben. Dabei zeigt:
- Fig. 1
- Eine herkömmliche Mehrkopf-Mehrnadel-Sticknähmaschine mit mehreren Stickköpfen in einer perspektivischen Ansicht;
- Fig. 2
- Ein einzelner Stickkopf einer bekannten Mehrkopf-Mehrnadel-Sticknähmaschine mit mehreren Nadelstellen in einer Frontansicht;
- Fig. 3
- Eine erfindungsgemässe Stoffdrückereinheit mit einem Stoffdrücker, einem am Stoffdrücker angeordneten Stoffdrückerfinger sowie dem Getriebe für den Stoffdrücker in Seitenansicht;
- Fig. 4
- Das Getriebe von
Fig. 3 näher in perspektivischer Ansicht; - Fig. 5
- Der Stoffdrückerfinger näher im Detail; und
- Fig. 6
- Eine perspektivische Teilansicht eines Stickkopfes mit mehreren Nadelstellen und einem Stoffdrücker.
- Fig. 1
- A conventional multi-needle embroidery sewing machine with multiple embroidery heads in a perspective view;
- Fig. 2
- A single embroidery head of a known multi-needle multi-needle embroidery sewing machine with multiple needle locations in a front view;
- Fig. 3
- An inventive presser unit with a presser foot, arranged on the fabric presser fabric presser finger and the gearbox for the presser footer in side view;
- Fig. 4
- The transmission of
Fig. 3 closer in perspective view; - Fig. 5
- The presser finger closer in detail; and
- Fig. 6
- A partial perspective view of an embroidery head with several needle points and a fabric presser.
Die in den Figuren gezeigte Stoffdrückereinheit 11 umfasst im Wesentlichen einen axial auf und ab bewegbaren Stoffdrücker 13 und ein Getriebe 15 zur Erzeugung der Stoffdrückerbewegung. Der Stoffdrücker 13 besteht aus einem Stoffdrückerstössel 17, an dessen erstem Ende ein Ausgleichspleuel 19 angelenkt ist, und an dessen zweitem Ende ein Stoffdrückerfinger 21 lösbar befestigt ist. Der Stoffdrückerstössel 17 ist mittels eines oder mehreren in der Figur nicht gezeigten Lagern oder Führungsbüchsen axial verschieblich geführt.The
Der Stoffdrückerfinger 21 besitzt einen unteren Abschnitt 22 mit einem vorzugsweise flachen Fuss 23, welcher im Betrieb der Stickmaschine und in der unteren Totlage des Stoffdrückers am Stickgut anliegt (s.
Der Stoffdrückerfingerfinger 2list durch einen vom Klemmblock 35 abstehenden Stift 33 im Langloch 34 verdrehgesichert. Der Stift 33 ragt durch ein Langloch 34 im Basisschenkel des U-förmigen Abschnitts des Stoffdrückerfinger. Die Längserstreckung des Langlochs begrenzt den maximalen Weg des Stoffdrückerfingers 21 relativ zum Stoffdrückerstössel 17. Eine am Stoffdrückerstössel 17 zwischen dem Klemmblock 35 und dem Schenkel 25 angeordnete Feder 28 drückt den Schenkel 25 nach unten und zieht den Schenkel 27 zum Anschlag 26, welcher vorzugsweise aus dämpfendem Material besteht. Als Anschlag 26 kann beispielsweise eine Kunststoff-Unterlagscheibe dienen. Als Kunststoffmaterial für den Anschlag 26 kann auch ein Elastomer zum Einsatz gelangen. Durch die federnde und nachgiebige Ausführung des Stoffdrückerfingers 21 können einerseits unterschiedlich hohe Stickereien und andererseits unterschiedlich dicke Stoffe an einer unter dem Stickgut vorhandenen Stickplatte festgehalten werden.The Stoffdrückerfingerfinger 2list by a protruding from the
Der Fuss 23 ist über ein Verbindungsteil 28 am Schenkel 25 des Stoffdrückerfingers 21 angeordnet. Der Fuss 23 ist als eine plane, vorzugsweise ungefähr rechteckige Anlageplatte ausgebildet, welche sich ungefähr parallel zu den Schenkel 25,27 und vorzugsweise fluchtend zu diesen erstreckt. Im Unterschied zu konventionellen Stoffdrückerfüssen besitzt der vorliegende Stoffdrückerfuss keine Ausnehmung oder Öffnung für eine Nadel, da er in einem grösseren Abstand zur Nadel angeordnet ist.The
Das Getriebe 15 zur Erzeugung der Stoffdrückerbewegung in dessen axialer Längserstreckung (Pfeil 39) umfasst einen um eine Schwenkachse 41 verschwenkbaren Schwenkhebel 43, welcher mit seinem ersten Ende mit dem Stoffdrücker 13, resp. dem Ausgleichspleuel 19, gelenkig verbunden ist (
Unter dem Stickkopf 61 ist eine Stichplatte 75 vorgesehen, auf welcher während des Stickens ein Stickgrund aufliegt. In der Stichplatte 75 ist Nadelloch 77 vorhanden, durch welches die Nadel 69 den Nadelfaden auf die Rückseite des Stickgrunds führen kann. Zwischen der Nadel 69 und dem Stoffdrückerfuss 21 ist ein Abstand a vorhanden, welcher grösser als 5 mm, vorzugsweise mehr als 8 mm und ganz besonders bevorzugt mehr als 12 mm ist.Under the
Zur Auswahl einer bestimmten Nadelstelle für den Stickvorgang wird der Stickkopf 61 gegenüber dem Träger 71 so weit verschoben, bis jene Nadelstelle, die mit dem gewünschten Faden ausgestattet ist, vor einem nicht näher dargestellten Antriebselement positioniert ist. In dieser Position wird das Antriebselement an den Nadelstössel gekoppelt, sodass über eine rotierende Antriebswelle und ein entsprechendes Getriebe die oszillierende Bewegung des Nadelstössels bewirkt werden kann. Im Unterschied zum Nadelantrieb kann der Stoffdrückerstössel permanent an den Antrieb angekoppelt sein".To select a specific needle point for the embroidery process, the
Eine Stickmaschine, insbesondere Mehrnadel-Stickmaschine besitzt mindestens einen an einem Träger 71 angeordneten Stickkopf, welcher eine Mehrzahl von Nadelstellen 63 aufweist. Die Nadelstellen 63 sind relativ zu einer Stickstelle in einer Verschieberichtung lateral entlang des Trägers 71 verschiebbar angeordnet. Jede Nadelstelle 63 umfasst definitionsgemäss alle wesentlichen Stichbildungsorgane, wie einen Fadenleiter 65, diverse Fadenführungseinrichtungen 67, und eine an einem Nadelstössel 70 angeordnete Nadel 69. Die Nadelstössel 70 mit daran angeordneten Nadeln 69 sind jeweils durch eine Nadelantriebseinheit in einer ersten Richtung hin und her resp. auf und ab bewegbar. Jedem Stickkopf ist eine Unterfadeneinheit zugeordnet, welche den Unterfaden liefert. Ein an einem Gestell 72 angeordnetes Getriebe 15 sorgt für die synchrone Bewegung der stichbildenden Organe der Oberfadeneinheit und der Unterfadeneinheit. Die beschriebene Mehrnadel-Stickmaschine zeichnet sich dadurch aus, dass am Gestell 72 pro Stickkopf wenigstens eine Stoffdrückereinheit 11 mit einem axial beweglichen Stoffdrücker 13 in Abstand zum Nadelstössel 70 vorgesehen ist.An embroidery machine, in particular a multi-needle embroidery machine, has at least one embroidery head arranged on a
- 1111
- StoffdrückereinheitPresser unit
- 1313
- Stoffdrückerpresser
- 1515
- Getriebetransmission
- 1717
- StoffdrückerstösselPresser ram
- 1919
- AusgleichspleuelAusgleichspleuel
- 2121
- StoffdrückerfingerPresser finger
- 2222
- unterer Abschnitt des Stoffdrückerfingerslower section of the presser finger
- 2323
- Fuss des StoffdrückerfingersFoot of the presser finger
- 2424
- oberer Abschnitt des StoffdrückerfingersUpper section of the presser finger
- 25,2725.27
- Schenkel des U-förmigen AbschnittsLegs of the U-shaped section
- 2626
- Anschlagattack
- 29,3129.31
- Ausnehmungen in den SchenkelnRecesses in the thighs
- 2828
- Federfeather
- 2929
-
Ausnehmung im Schenkel 25Recess in the
leg 25 - 3030
- Verbindungsteilconnecting part
- 3131
-
Ausnehmung im Schenkel 27Recess in the
leg 27 - 3333
- Schraubverbindungscrew
- 3434
- LanglochLong hole
- 3535
- Klemmblockterminal block
- 3737
- Feststellschraubelocking screw
- 3939
- Axiale Bewegungsrichtung des StoffdrückerstösselsAxial direction of movement of the fabric pusher turret
- 4141
- Schwenkachse des SchwenkhebelsSwivel axis of the pivot lever
- 4343
- Schwenkhebelpivoting lever
- 4545
- Erster FortsatzFirst extension
- 4747
- Zweiter FortsatzSecond extension
- 4949
- Erste Rolle am ersten FortsatzFirst roll on the first extension
- 5151
- Erste KurvenscheibeFirst cam
- 5353
- Zweite Rolle am zweiten FortsatzSecond roll on the second extension
- 5555
- Zweite KurvenscheibeSecond cam
- 5757
- Drehachse der AntriebswelleRotary axis of the drive shaft
- 5959
- Antriebswelle für KurvenscheibenDrive shaft for cams
- 6161
- StickkopfStick head
- 6363
- Nadelstellenneedle points
- 6565
- grosser Fadenleiterbig thread guide
- 6767
- FadenführungseinrichtungenYarn guides
- 6969
- Nadelneedle
- 7070
- Nadelstösselneedle plunger
- 7171
- Trägercarrier
- 7272
- StickmaschinengestellStick machine frame
- 7373
- Führungsschienenguide rails
- 7575
- Stichplatteneedle plate
- 7777
- Nadellochpinhole
Claims (15)
einem am Träger (71) angeordneten Getriebe für die Erzeugung der hin- und hergehenden Bewegung des Nadelstössels, und
jeweils einer einzelnen Stoffdrückereinheit (11) mit einem axial beweglichen Stoffdrücker (13) für jeden Stickkopf, umfassend jeweils ein Getriebe für jeden Stoffdrücker,
dadurch gekennzeichnet,
dass die Getriebe der Stoffdrückereinheiten (11) durch eine gemeinsame Stoffdrücker-Antriebswelle (59) angetrieben sind.A multi-head embroidery machine, comprising a plurality of embroidery heads arranged on a carrier (71), each embroidery head having a plurality of needle locations (63) which are displaceable relative to an embroidery location in a direction of displacement along the support (71), ie laterally and each needle point (63) has a needle tappet (70) on which a needle (69) arranged or. can be arranged
a transmission (71) arranged on the support for generating the reciprocating movement of the needle ram, and
in each case a single presser unit (11) with an axially movable presser foot (13) for each embroidery head, comprising in each case one transmission for each presser foot,
characterized,
in that the gears of the presser units (11) are driven by a common presser drive shaft (59).
dass am ersten Fortsatz (45) eine erste Exzenterscheibe (51) angreift zur Erzeugung einer Bewegung des Schwenkhebels (13) in einer Richtung und am zweiten Fortsatz (47) eine zweite Exzenterscheibe (55) angreift zur Erzeugung einer Bewegung des Schwenkhebels (13) in entgegen gesetzter Richtung.Embroidery machine according to one of claims 4 to 7, characterized in that at the second end of the pivot lever (43) a first and a second extension (45,47) are provided at a distance from each other, which first and second extensions (45,47) opposite sides of a through the pivot axis (41) of the pivot lever (43) and the rotation axis (57) of the drive shaft (59) going plane are arranged, and
a first eccentric disk (51) engages on the first extension (45) to produce a movement of the pivoting lever (13) in one direction and on the second extension (47) engages a second eccentric disk (55) to produce a movement of the pivoting lever (13) opposite direction.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01970/09A CH702470A1 (en) | 2009-12-18 | 2009-12-18 | Embroidery machine, in particular, multi-head multi-needle embroidery machine. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2351881A1 true EP2351881A1 (en) | 2011-08-03 |
EP2351881B1 EP2351881B1 (en) | 2012-10-31 |
Family
ID=42200936
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10195854A Not-in-force EP2351881B1 (en) | 2009-12-18 | 2010-12-20 | Multi-head embroidery machine |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2351881B1 (en) |
KR (1) | KR101790644B1 (en) |
CN (1) | CN102121177B (en) |
CH (1) | CH702470A1 (en) |
TW (1) | TWI593847B (en) |
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CN104562490A (en) * | 2015-02-03 | 2015-04-29 | 陈展新 | Needle bar protective mouth driving structure of towel embroiderer |
WO2017038229A1 (en) * | 2015-09-04 | 2017-03-09 | ブラザー工業株式会社 | Sewing machine |
CN106757884A (en) * | 2017-03-06 | 2017-05-31 | 浙江镨美科智能刺绣设备有限公司 | The machine head of embroidery machine that shank guide plate space avoids |
CN107119397A (en) * | 2017-05-27 | 2017-09-01 | 浙江信胜缝制设备有限公司 | A kind of towel embroidery cam coordinates combining structure with roller |
CN108049043A (en) * | 2017-11-29 | 2018-05-18 | 诸暨和昶机电科技有限公司 | A kind of independent carving aperture apparatus of embroidery machine |
CN108193396A (en) * | 2018-02-06 | 2018-06-22 | 浙江信胜缝制设备有限公司 | A kind of machine head of embroidery machine and embroidery machine |
CN110318179A (en) * | 2019-07-25 | 2019-10-11 | 浙江镨美科智能刺绣设备有限公司 | A kind of height-adjustable mechanism of the presser feet of embroidery machine |
EP3556923A1 (en) * | 2018-04-20 | 2019-10-23 | Dürkopp Adler AG | Sewing machine |
CN111041725A (en) * | 2019-12-27 | 2020-04-21 | 赵海 | Embroidery machine disk belt type flat belt feeding and needle bar rotating cooperative system and cooperative method |
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CN107385713B (en) * | 2017-08-22 | 2023-07-14 | 诸暨玛雅电器机械有限公司 | Independent presser foot control mechanism of embroidery machine |
CN110344187B (en) * | 2019-07-09 | 2020-11-17 | 安徽和邦纺织科技有限公司 | Computerized embroidery device capable of automatically supplying bobbin thread without changing bobbin |
CN110318177B (en) * | 2019-08-09 | 2024-09-24 | 诸暨市有容机械厂 | Embroidery machine |
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US20030140831A1 (en) * | 2002-01-31 | 2003-07-31 | Manfred Zesch | Computerized stitching including embroidering |
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- 2010-12-17 KR KR1020100129821A patent/KR101790644B1/en active IP Right Grant
- 2010-12-20 EP EP10195854A patent/EP2351881B1/en not_active Not-in-force
- 2010-12-20 CN CN201010601952.0A patent/CN102121177B/en not_active Expired - Fee Related
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104562490A (en) * | 2015-02-03 | 2015-04-29 | 陈展新 | Needle bar protective mouth driving structure of towel embroiderer |
US10407811B2 (en) | 2015-09-04 | 2019-09-10 | Brother Kogyo Kabushiki Kaisha | Sewing machine |
WO2017038229A1 (en) * | 2015-09-04 | 2017-03-09 | ブラザー工業株式会社 | Sewing machine |
CN106757884A (en) * | 2017-03-06 | 2017-05-31 | 浙江镨美科智能刺绣设备有限公司 | The machine head of embroidery machine that shank guide plate space avoids |
CN107119397A (en) * | 2017-05-27 | 2017-09-01 | 浙江信胜缝制设备有限公司 | A kind of towel embroidery cam coordinates combining structure with roller |
CN108049043A (en) * | 2017-11-29 | 2018-05-18 | 诸暨和昶机电科技有限公司 | A kind of independent carving aperture apparatus of embroidery machine |
CN108049043B (en) * | 2017-11-29 | 2023-08-15 | 诸暨市乐业机电有限公司 | Independent hole carving device of embroidery machine |
CN108193396A (en) * | 2018-02-06 | 2018-06-22 | 浙江信胜缝制设备有限公司 | A kind of machine head of embroidery machine and embroidery machine |
EP3556923A1 (en) * | 2018-04-20 | 2019-10-23 | Dürkopp Adler AG | Sewing machine |
DE102018206088A1 (en) * | 2018-04-20 | 2019-10-24 | Dürkopp Adler AG | sewing machine |
JP2019188142A (en) * | 2018-04-20 | 2019-10-31 | デュルコップ アドラー アクチエンゲゼルシャフト | sewing machine |
CN110318179A (en) * | 2019-07-25 | 2019-10-11 | 浙江镨美科智能刺绣设备有限公司 | A kind of height-adjustable mechanism of the presser feet of embroidery machine |
CN111041725A (en) * | 2019-12-27 | 2020-04-21 | 赵海 | Embroidery machine disk belt type flat belt feeding and needle bar rotating cooperative system and cooperative method |
Also Published As
Publication number | Publication date |
---|---|
EP2351881B1 (en) | 2012-10-31 |
TW201124582A (en) | 2011-07-16 |
TWI593847B (en) | 2017-08-01 |
KR101790644B1 (en) | 2017-10-26 |
KR20110070821A (en) | 2011-06-24 |
CN102121177B (en) | 2015-11-25 |
CH702470A1 (en) | 2011-06-30 |
CN102121177A (en) | 2011-07-13 |
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