EP2330242B1 - Multihead sewing machine and lower thread assembly for multihead sewing machine - Google Patents
Multihead sewing machine and lower thread assembly for multihead sewing machine Download PDFInfo
- Publication number
- EP2330242B1 EP2330242B1 EP10191983A EP10191983A EP2330242B1 EP 2330242 B1 EP2330242 B1 EP 2330242B1 EP 10191983 A EP10191983 A EP 10191983A EP 10191983 A EP10191983 A EP 10191983A EP 2330242 B1 EP2330242 B1 EP 2330242B1
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- European Patent Office
- Prior art keywords
- embroidery
- shuttle
- carriage
- transmission
- guide device
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C11/00—Devices for guiding, feeding, handling, or treating the threads in embroidering machines; Machine needles; Operating or control mechanisms therefor
- D05C11/18—Shuttles ; Shuttle holders; Shuttle driving arrangements
Definitions
- the present invention relates to a multi-head embroidery machine according to the preamble of claim 1 (See also US Pat. No. 4,515,116 ) and a lower thread unit according to the preamble of claim 13.
- a first type of classification is based on the number of thread systems involved in the embroidery process: in some machines, the embroidery is produced by only one thread system, other machines require two thread systems, namely, in addition a second sub, Hind, spool, shuttle or bobbin thread.
- a second type of classification is based on the number of needles working at the same time:
- the one-needle embroidery machines include the Singer, Eagle and Crank embroidery machines.
- Mehmadlige or rapport embroidery machines are shuttle embroidery machines and the hand embroidery machine.
- the multi-head embroidery machine which can be assigned to neither of the above two groups.
- the principle of this machine is based on a large table top 3, 4, 6, 10 or 12 Singer embroidery machine heads are mounted, which are set by a common drive shaft in motion. The synchronization of the heads thus achieved is necessary so that all needles simultaneously pierce or are out of the embroidery ground.
- the embroidery bottom can be clamped individually for each head in an embroidery hoop.
- These hoops are fastened by means of screw connections to a gate-like structure, which is controlled by a small automaton in the horizontal plane.
- the embroidery field is approx. 240 x 200 mm.
- the stitch formation organs and the stitch formation process are identical to those of the Singer embroidery machine. The only difference to these is that on each needle still a presser is provided which holds the embroidery bottom during stitch formation. The presser foot is raised whenever the hoop moves.
- individual embroidery heads are usually equipped with a thread monitor system, which automatically shuts off the machine when the thread breaks.
- the first multi-head embroidery machines were offered 100 years ago by the German Singer Nähmaschinen factory (see “ The Art Of Embroidery, Coleman, Schneider, 1991 ).
- the first automatic multi-head embroidery machine was launched on the market in 1927 (also known as the "Würker Automat”). Technology and Product Theory, Klaus Freier, VEB book publisher, für, 1991, pages 130 to 131 ) Directed.
- the present invention relates to the aforementioned multi-head embroidery sewing machines in which each embroidery head is provided with a plurality of needle locations.
- these multi-head embroidery sewing machines are also referred to as multi-head Mehmadel embroidery machines in the description for ease of distinction.
- each needle point comprises a thread monitor (optional), a thread guide (also referred to in the literature as thread take-up lever), thread guide devices, including stitch-compensating thread tension parts, for the upper thread and a needle arranged on a needle plunger which moved up and down and from a drive unit is driven.
- the aforementioned stitch-forming components are also referred to in the present description as an upper thread unit.
- the embroidery heads of the multi-head embroidery machines are mounted laterally displaceable on a support arm.
- each embroidery head is a throat plate in which a needle hole is provided for the needle and which the embroidery resp. Stichstelle defined locally.
- Each needle of an embroidery head is displaceable laterally to the mentioned stitching point, on which in operation the embroidery material spanned in a clamping frame which is displaceable in the x- and y-direction rests.
- the needle which is located at the stitching point, penetrates through the embroidery material and into the needle hole during the needle movement.
- the upper thread is passed through the embroidery material and formed by a corresponding needle movement, a loop on the back of the embroidery material. Through this loop then the lower thread is guided.
- the upper thread is tightened and formed in the embroidery a so-called stitch.
- embroidering only one of the needle points is active, namely the one which is located at the stitching point.
- the embroidery heads of the mentioned multi-head embroidery machines are arranged in a known manner in a specific Rapportlie along the support arm.
- a characteristic of these multi-head Mehmadel embroidery sewing machines is therefore that there are a plurality of needle locations per embroidery head. This has the advantage that each needle point can be equipped with a different thread and therefore buntings can be performed by always only the corresponding needle is put into action.
- the needle tappet and their assigned thread levers of a group of needles are usually stored in a carrier, which brings the selected needle tappet and the associated thread lever before a stationary mounted drive for the purpose of changing the thread by moving.
- FIGS. 1 and 2 A conventional multi-head Mehmadel embroidery sewing machine is exemplary in the FIGS. 1 and 2 shown.
- This comprises a frame 201, an embroidery table 203 arranged on the frame 201 and a plurality of embroidery heads 205 arranged in series above the embroidery table FIG. 2 it can be seen, each embroidery head 205 has a plurality of needle points equipped with a needle 215 each.
- Each needle point comprises stationary thread guide elements 207 or thread brakes, respectively, an up and down movable thread take-up lever.
- each needle plunger 214 is equipped with a presser 217.
- the embroidery frames 219 can be inserted into a large clamping frame 221 which extends across the width of the embroidery table 203.
- the clamping frame 221 is displaceable in a known manner in the x and y directions.
- the embroidery heads are arranged on a linear guide 223 and displaceable along it in the x-direction.
- the lower thread for the embroidery head is provided in the conventional multi-head Mehmadel embroidery machines each by a spool, which is accommodated in a housing, as used in any conventional sewing machine. On the spool can be wound up to 100 m thread. This has the consequence that in the multi-head embroidery machines, the spools are changed relatively of. When the thread supply is exhausted, the machine must be stopped and the spool changed.
- a conventional shuttle embroidery machine contains a large number of embroidering points arranged in a row and an equally large number of needles and shuttles. Unlike spools, boats have the advantage that bobbins with up to approximately 250 m of thread can be accommodated in the shuttle.
- a driver bar To reciprocate the shuttle is a driver bar, which extends over the entire length of the shuttle embroidery machine. For each boat, a lower driver nail and an upper driver nail are provided in the driver bar, between which the shuttle is located. With these driver nails the shuttle is moved up and down in the shuttle of the so-called Stöckli.
- Such shuttle embroidery machines are for example in the EP-A-1 881 098 .
- This shuttle embroidery machine has in common that the driver bar is set in a reciprocating motion via a transmission. This has the advantage that only one transmission is necessary for the multiplicity of embroidering points. To enable even higher embroidery speeds, the beats EP-A-1 595 990 to couple the drive shaft via a plurality of spaced apart crank gear. This can be counteracted deformation of the driver bar at very high speeds stitching. A disadvantage of said shuttle embroidery machines is that they are expensive to manufacture.
- Object of the present invention is to propose a multi-head embroidery sewing machine, which does not have certain of the aforementioned disadvantages.
- an object is to provide a multi-head embroidery sewing machine, which differs from conventional machines by a higher efficiency.
- the aim is to provide a machine in which the bobbin thread needs to be changed less often.
- Yet another goal is to provide a machine that is easy to operate.
- the present invention relates to a multi-head embroidery machine.
- This has at least one embroidery head, which has a plurality of needle locations.
- the needle locations are relative to an x-direction embroidery location, i. laterally, slidably arranged on a table or support.
- Each needle point comprises organs, such as thread guides, thread guiding devices, and a needle plunger, to each of which a needle can be fastened.
- the needle plungers can be moved back and forth in the z-direction.
- the aforementioned organs are collectively referred to as upper thread unit.
- Each embroidery head is assigned a lower thread unit. Between the upper thread unit and the lower thread unit, a clamping frame for clamping an embroidery material is arranged.
- the clamping frame has two in the y-direction spaced from each other first and second fabric holding elements.
- multi-head embroidery machines have a transmission, e.g. with a central drive shaft to synchronously drive the upper and lower thread unit.
- the problem is solved in an embroidery machine according to the preamble of claim 1, characterized in that the lower thread unit has a Schiffchen operationsvortechnisch for guiding a shuttle and a transmission for driving the Schiffchen Entrysvortechnisch.
- the drive ensures that the shuttle is moved back and forth. Each drive is directly with only one shuttle, respectively. Shuttles recording connected.
- the shuttle guide device is realized as a single-boat guidance. In contrast to shuttle embroidery machines, however, no driver bar with driver nails is provided in the embroidery machine according to the invention, but a separate transmission for each boat.
- the advantage over conventional shuttle embroidery machines is that much less mass has to be moved.
- the drives for the boats are synchronized driven by a continuous shaft.
- the shuttle guiding device comprises a carriage movably arranged along a guide element for receiving a shuttle, wherein the carriage is in each case in communication with the transmission.
- the carriage can be guided precisely and ensures the propulsion of the shuttle.
- a rotatable drive shaft is provided which is in communication with the transmission.
- the transmission is preferably designed to perform the rotating movement to convert the drive shaft into a reciprocating motion of the shuttle.
- the shuttle guide device is arranged on a mounting frame and has a carriage movably arranged on the carriage guide device for receiving a shuttle.
- This carriage is coupled to the transmission in such a way that the shuttle track can be moved back and forth in a plane which runs essentially parallel to the throat plate (and thus to the embroidery base) and perpendicular to the direction of needle movement.
- Such a unit is inexpensive to produce and allows high speeds.
- a motion conversion mechanism which converts the rotary motion of a drive shaft into a reciprocating motion of the carriage.
- the person skilled in various variants for converting a rotational movement in a translational (axial) movement are known.
- the reciprocating motion of the shuttle is resp. of the shuttle accommodating the carriage via directly or indirectly associated with a drive shaft cams or cam gears generated.
- Such drives can be designed differently and are known in the art.
- the reciprocating movement of the shuttle is resp. of the shuttle receiving the carriage generated via a drive shaft in communication coupling gear.
- An eccentric elements having coupling gear has the advantage that a play-free guidance of the carriage is possible.
- the shuttle movement in one direction through the transmission comes about, and the return movement of the carriage by a spring means which is connected to the carriage or a carriage coupled to the part, is effected.
- the transmission would thus drive the shuttle against the force of a return movement causing spring means.
- Such a transmission can be relatively simple and correspondingly inexpensive.
- the forward and backward movement of the carriage is effected by a cam gear.
- the transmission has a pivotable about an axis of rotation rocker arm and a hinged to a first end of the rocker arm Schiffchenpleuel.
- This Schiffchenpleuel is preferably hinged to the other, second end of the carriage.
- a device, in particular crank rocker or crank mechanism is provided, which is in communication with the rocker arm to reciprocate the rocker arm in the embroidery mode.
- the device is formed by a first gear which is rotatably mounted on the main drive shaft, a second gear which engages the toothing of the first gear and is rotatably mounted on the mounting frame about an axis of rotation, and a connecting rod, which with a first end on second gear and is hinged to the second end of the rocker arm.
- a trained gear allows a play-free guidance of the carriage and a high number of revolutions during operation of the embroidery machine.
- the shuttle guide device is a linear guide with at least one rectilinear guide element, on which guide element of the carriage for receiving the shuttle is slidably disposed.
- a linear guide is less prone to failure, durable and inexpensive to produce.
- the shuttle guide device preferably has two spaced-apart, parallel guide elements, preferably guide rods, on which the carriage is movably arranged.
- An advantageous embodiment of the shuttle guide device provides that this is arranged pivotably about a pivot axis on the mounting frame and is pivotable from an operating position to an open position. This has the advantage that the boat is easily accessible when it has to be changed. Locking means are advantageously provided to determine the carriage guide device in the operating position.
- the Schiffchen Resultssvoriques, the transmission and preferably the main drive shaft are arranged on the mounting frame.
- the mounting frame can also be placed on the main drive shaft, which drives a plurality of lower thread units simultaneously.
- the mounting frame may have feet with mounting holes for mounting the same on a substrate, in particular a carrier which extends to the entire length of the machine on which the table is mounted.
- a plurality of upper thread units and associated lower thread units are arranged on a frame.
- the lower thread units which are each arranged on a separate mounting frame, arranged at the distance of the embroidery heads on an embroidery machine frame.
- At least one clamping frame is preferably provided for clamping the embroidery material, which is movably arranged between the upper and lower thread units in the x and y directions.
- a tenter is known to those skilled in conventional multi-head Mehmadel embroidery sewing machines.
- the rocker arm is pivotally mounted on a clamping block about a rotation axis, and the clamping block is rotatably connected to a pivot shaft.
- Such an arrangement has the advantage that further movement possibilities of the boat are given by the mobility of the rocker arm, for example, to move the shuttle regardless of a movement of the main drive shaft. This allows, for example, on the one hand to move the shuttle out of phase, or to move the shuttle when the main drive is stopped.
- the in the FIGS. 3 to 8 illustrated Bobbin thread unit 11 of a multi-head Mehmadel embroidery machine comprises a mounting frame 13, on which a shuttle guide device 15 is arranged with a reciprocable carriage 17, and a gear 19, which with the carriage 17 for generating the reciprocating movement in one Active compound is.
- the shuttle guide device 15 is preferably a linear guide formed by two guide rods 21, which is arranged on the mounting frame 13.
- the guide rods 21 are arranged between a front plate 23 and a mounting block 25 at a distance and parallel to each other.
- the mounting block 25 is pivoted about a rotation axis 27 on the mounting plate 13.
- a receptacle 29 is formed for a boat 31, in which a reel with the lower thread can be used.
- the boat 31 is preferably identical to those boats, as they are used in the known large shuttle embroidery machines.
- the transmission 19 for generating a reciprocating movement of the carriage 17 preferably comprises a pivotable about a rotation axis 33 rocking lever 35, a Schiffchenpleuel 37, which is articulated with a first end on the rocker arm 35 and the second end of the carriage 17 7, and a connecting rod 39 which engages with a first end on a gear 41 and a second end approximately in the center of the rocker arm 39.
- the toothing of the gear 41 engages in the toothing of a drive gear 43, which is arranged rotatably on a drive shaft 45.
- the drive shaft 45 extends across the entire width of the novel multihead Mehmadel embroidery machine and drives the shuttles of a plurality of lower thread units simultaneously (not shown in the figures).
- the gear 41 is freely rotatably mounted on the mounting frame 13 about a rotation axis 47.
- the pin 49 rotatably hinged to the gear connecting rod 39 an eccentric gear is formed, through which upon rotation of the gear 41 of the rocker arm 35 and thus also the carriage 17 is put into a reciprocating motion.
- the carriage movement is synchronized with the needle movement of the upper thread unit not shown in the figures.
- the carriage guide device 15 is pivotally mounted about the rotation axis 27 on the mounting frame 13 and can be pivoted from an operating position in which the shuttle guide runs parallel to a throat plate 51, in an open position in which the slide guide device 15 of the throat plate 51 has swung away.
- an axially movable and prestressed by a spring 55 locking pin 57 is provided on a projection 53.
- the locking pin 57 can engage in a recess 59 when the slide guide device 15 is pivoted to the needle plate 51.
- the recess 59 is provided on an arranged on the mounting frame 13, elongate guide member 61. At opposite ends of the guide member 61 provided projections 63 limit the path of the pivotable carriage guide device 15. In the open position of the carriage guide device 15, the boat 31 can be easily changed because it is easily accessible from the outside.
- feet 65 are formed or moored to arrange the lower thread unit 11 on a frame not shown in detail.
- the frame is a table frame, as it is known from the multi-head multi-needle embroidery sewing machines.
- mount the lower thread unit on a vertical base so that the boats in the vertical perform an up and down movement.
- the fabric would have to be rotated from the horizontal position to a vertical position, and the needle as well, so that it is perpendicular to the fabric.
- circular holes 67 are provided to fasten the lower thread units by means of screws on a frame can.
- the stitch plate 51 is arranged on the mounting frame 13 and the stitch plate 51 is arranged.
- a needle hole 69 is provided through which each of the needle located in the embroidery position (not shown in the figures) of the Mehmadelstickkopfes can extend.
- the rocking lever 35 is rotatably arranged on an axis 68, which is part of a clamping part 70.
- the clamping member 70 is rotatably mounted on a pivotable shaft 72 which is pivotable between two extreme positions.
- the pivotability of the rocker arm 35 has the advantage that the carriage 17 is independent of the drive by the pivot axis 72 movable. This further degree of freedom of movement makes it possible, for example, to lay the needle thread when embroidering or to offset the shuttle movement during drilling.
- a transmission for the generation of shuttle movement comprises a lever 71, which is pivotable about a stationary pivot point 73.
- a first arm 75 cooperates with a first eccentric cam or cam 77 and the second arm 79 with a second eccentric cam 81.
- a reciprocating movement of the lever 71 is forced, which can drive a shuttle.
- a simple lever 84 and a spring 85 can also be used to effect a restoring movement ( Fig. 10 ).
- a multi-head multi-needle embroidery sewing machine has a plurality of spaced embroidery heads which are arranged laterally movable on carrier rails. Each embroidery head has a plurality of at regular intervals from each other needle locations, the essential stitch forming members, a thread guide, thread guide means, and a needle arranged on a needle ram. These components are summarized in the context of the present application also referred to as upper thread unit.
- the needle performs an up and down movement and penetrates into the needle hole of a needle plate, on which the embroidery base is arranged.
- Each embroidery head is assigned a lower thread unit, which under resp. located behind the throat plate.
- a preferably common transmission ensures a synchronous movement of the upper thread unit and the lower thread unit.
- the lower thread unit has a shuttle instead of a spool, in which a bobbin with up to 250 m thread can be accommodated.
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Description
Die vorliegende Erfindung betrifft eine Mehrkopf- Stickmaschine gemäss Oberbegriff von Anspruch 1 (Siehe auch
Gemäss dem Buch "
Eine zweite Einteilungsart orientiert sich an der Anzahl der gleichzeitig arbeitenden Nadeln: Zu den einnadligen Stickmaschinen zählen die Singer-, Adler- und die Kurbelstickmaschine. Mehmadlige oder Rapportstickmaschinen sind Schiffchenstickmaschinen und die Handstickmaschine.A second type of classification is based on the number of needles working at the same time: The one-needle embroidery machines include the Singer, Eagle and Crank embroidery machines. Mehmadlige or rapport embroidery machines are shuttle embroidery machines and the hand embroidery machine.
Neben diesen beiden Gruppen gibt es noch die Mehrkopf-Stickmaschine, die keiner der beiden vorgenannten Gruppen zugeordnet werden kann. Das Prinzip dieser Maschine beruht darauf, dass auf eine grosse Tischplatte 3, 4, 6, 10 oder 12 Singerstickmaschinenköpfe aufmontiert sind, die durch eine gemeinsame Antriebswelle in Bewegung gesetzt werden. Der dadurch erreichte Synchronlauf der Köpfe ist notwendig, damit alle Nadeln gleichzeitig einstechen oder aus dem Stickboden heraus sind. Dabei kann der Stickboden für jeden Kopf einzeln in einem Stickrahmen eingespannt sein. Diese Stickrahmen werden mittels Schraubverbindungen an einem gatterähnlichen Gebilde, das von einem kleinen Automaten aus in der horizontalen Ebene gesteuert wird, befestigt. Bei einem Stickautomaten mit 6 Köpfen beträgt das Stickfeld ca. 240 x 200 mm. Die Stichbildungsorgane und der Stichbildungsprozess sind identisch mit denjenigen der Singer Stickmaschine. Einziger Unterschied zu diesen ist, dass an jeder Nadel noch ein Stoffdrücker vorgesehen ist, welcher den Stickboden während der Stichbildung festhält. Der Stoffdrücker wird immer dann angehoben, wenn sich der Stickrahmen weiter bewegt. Ausserdem sind einzelnen Stickköpfe in der Regel mit einem Fadenwächtersystem ausgestattet, das die Maschine bei Fadenbruch automatisch abschaltet.In addition to these two groups, there is still the multi-head embroidery machine, which can be assigned to neither of the above two groups. The principle of this machine is based on a large table top 3, 4, 6, 10 or 12 Singer embroidery machine heads are mounted, which are set by a common drive shaft in motion. The synchronization of the heads thus achieved is necessary so that all needles simultaneously pierce or are out of the embroidery ground. In this case, the embroidery bottom can be clamped individually for each head in an embroidery hoop. These hoops are fastened by means of screw connections to a gate-like structure, which is controlled by a small automaton in the horizontal plane. For an embroidery machine with 6 heads, the embroidery field is approx. 240 x 200 mm. The stitch formation organs and the stitch formation process are identical to those of the Singer embroidery machine. The only difference to these is that on each needle still a presser is provided which holds the embroidery bottom during stitch formation. The presser foot is raised whenever the hoop moves. In addition, individual embroidery heads are usually equipped with a thread monitor system, which automatically shuts off the machine when the thread breaks.
Die ersten Mehrkopf-Stickmaschinen wurden bereits vor 100 Jahren durch die deutsche Singer Nähmaschinen Fabrik angeboten (s. "
Die vorliegende Erfindung bezieht sich auf die vorerwähnten Mehrkopf- Sticknähmaschinen, bei welchen jeder Stickkopf mit einer Mehrzahl von Nadelstellen ausgestattet ist. Nachfolgend werden diese Mehrkopf- Sticknähmaschinen in der Beschreibung zwecks besserer Unterscheidung auch vereinfachend als Mehrkopf-Mehmadel-Stickmaschinen bezeichnet. Dabei umfasst im Regelfall jede Nadelstelle einen Fadenwächter (optional), einen Fadenleiter (in der Literatur auch als Fadenaufnahmehebel bezeichnet), Fadenführungseinrichtungen, einschliesslich stichausgleichender Fadenspannungsteile, für den Oberfaden und eine an einem Nadelstössel angeordnete Nadel, welche auf- und ab bewegbar geführt und von einer Antriebseinheit angetrieben ist. Die vorerwähnten stichbildenden Komponenten werden in der vorliegenden Beschreibung gesamthaft auch als Oberfadeneinheit bezeichnet. Die Stickköpfe der Mehrkopf-Stickmaschinen sind auf einem Tragarm lateral verschiebbar gelagert. Unterhalb jedes Stickkopfes befindet sich eine Stichplatte, in welcher ein Nadelloch für die Nadel vorgesehen ist und welche die Stick- resp. Stichstelle örtlich definiert. Jede Nadel eines Stickkopfes ist lateral zur erwähnten Stichstelle verschiebbar, auf welcher im Betrieb das in einem in x- und y-Richtung verschiebbaren Spannrahmen aufgespannte Stickgut aufliegt. Jene Nadel, welche sich an der Stichstelle befindet, dringt bei der Nadelbewegung durch das Stickgut und in das Nadelloch. Dabei wird der Oberfaden durch das Stickgut geführt und durch eine entsprechende Nadelbewegung eine Schlaufe auf der Rückseite des Stickguts gebildet. Durch diese Schlaufe wird dann der Unterfaden geführt. Beim Rückzug der Nadel wird der Oberfaden angezogen und im Stickgut ein sogenannter Stich gebildet. Beim Sticken ist jeweils nur eine der Nadelstellen aktiv, nämlich diejenige welche sich an der Stichstelle befindet. Die Stickköpfe der erwähnten Mehrkopf-Stickmaschinen sind in bekannter Art in einem bestimmten Rapportverhältnis entlang des Tragarms angeordnet.The present invention relates to the aforementioned multi-head embroidery sewing machines in which each embroidery head is provided with a plurality of needle locations. Hereinafter, these multi-head embroidery sewing machines are also referred to as multi-head Mehmadel embroidery machines in the description for ease of distinction. As a rule, each needle point comprises a thread monitor (optional), a thread guide (also referred to in the literature as thread take-up lever), thread guide devices, including stitch-compensating thread tension parts, for the upper thread and a needle arranged on a needle plunger which moved up and down and from a drive unit is driven. The aforementioned stitch-forming components are also referred to in the present description as an upper thread unit. The embroidery heads of the multi-head embroidery machines are mounted laterally displaceable on a support arm. Below each embroidery head is a throat plate in which a needle hole is provided for the needle and which the embroidery resp. Stichstelle defined locally. Each needle of an embroidery head is displaceable laterally to the mentioned stitching point, on which in operation the embroidery material spanned in a clamping frame which is displaceable in the x- and y-direction rests. The needle, which is located at the stitching point, penetrates through the embroidery material and into the needle hole during the needle movement. In this case, the upper thread is passed through the embroidery material and formed by a corresponding needle movement, a loop on the back of the embroidery material. Through this loop then the lower thread is guided. When retracting the needle, the upper thread is tightened and formed in the embroidery a so-called stitch. When embroidering only one of the needle points is active, namely the one which is located at the stitching point. The embroidery heads of the mentioned multi-head embroidery machines are arranged in a known manner in a specific Rapportverhältnis along the support arm.
Ein Charakteristikum dieser Mehrkopf-Mehmadel-Sticknähmaschinen ist also, dass pro Stickkopf eine Mehrzahl von Nadelstellen vorhanden ist. Dies hat den Vorteil, dass jede Nadelstelle mit einem anderen Faden ausgerüstet sein kann und daher Buntstickereien ausgeführt werden können, indem immer nur die entsprechende Nadel in Tätigkeit gesetzt wird.A characteristic of these multi-head Mehmadel embroidery sewing machines is therefore that there are a plurality of needle locations per embroidery head. This has the advantage that each needle point can be equipped with a different thread and therefore buntings can be performed by always only the corresponding needle is put into action.
Die Nadelstössel und die ihnen zugeordneten Fadenhebel einer Nadelgruppe sind üblicherweise in einem Träger gelagert, der zum Zwecke des Fadenwechsels durch Verschieben den ausgewählten Nadelstössel und den dazugehörigen Fadenhebel vor einen ortsfest angebrachten Antrieb bringt.The needle tappet and their assigned thread levers of a group of needles are usually stored in a carrier, which brings the selected needle tappet and the associated thread lever before a stationary mounted drive for the purpose of changing the thread by moving.
Eine konventionelle Mehrkopf-Mehmadel-Sticknähmaschine ist beispielhaft in den
Der Unterfaden für den Stickkopf wird bei den herkömmlichen Mehrkopf-Mehmadel-Stickmaschinen jeweils durch ein Spulchen bereitgestellt, welches in einem Gehäuse, wie es bei jeder herkömmlichen Nähmaschine eingesetzt ist, aufgenommen ist. Auf dem Spulchen kann bis zu 100 m Faden aufgewickelt werden. Dies hat zur Folge, dass bei den Mehrkopf-Stickmaschinen die Spulchen relativ of gewechselt werden. Ist der Fadenvorrat verbraucht, muss die Maschine angehalten und das Spulchen gewechselt werden.The lower thread for the embroidery head is provided in the conventional multi-head Mehmadel embroidery machines each by a spool, which is accommodated in a housing, as used in any conventional sewing machine. On the spool can be wound up to 100 m thread. This has the consequence that in the multi-head embroidery machines, the spools are changed relatively of. When the thread supply is exhausted, the machine must be stopped and the spool changed.
Eine konventionelle Schiffchenstickmaschine enthält eine grosse Anzahl von in einer Reihe angeordneten Stickstellen und eine ebenso grosse Anzahl von Nadeln und Schiffchen. Schiffchen haben im Unterschied zu Spulchen den Vorteil, dass in den Schiffchen Bobinen mit bis zu ungefähr 250 m Faden untergebracht werden können. Zur Hin- und Herbewegung der Schiffchen dient ein Treiberbalken, welcher sich über die ganze Länge der Schiffchenstickmaschine erstreckt. Für jedes Schiffchen sind ein unterer Treibernagel und ein oberer Treibernagel im Treiberbalken vorgesehen, zwischen denen das Schiffchen angeordnet ist. Mit diesen Treibernägeln wird das Schiffchen in der Schiffchenbahn des sogenannten Stöckli auf- und abbewegt. Derartige Schiffchenstickmaschinen sind beispielsweise in der
Aufgabe der vorliegenden Erfindung ist es, eine Mehrkopf- Sticknähmaschine vorzuschlagen, welche bestimmte der eingangs erwähnten Nachteile nicht aufweist. Insbesondere ist ein Ziel, eine Mehrkopf-Sticknähmaschine bereitzustellen, welche sich gegenüber herkömmlichen Maschinen durch eine höhere Effizienz auszeichnet. Ziel ist es, eine Maschine zur Verfügung zu stellen, bei welcher der Unterfaden weniger oft gewechselt werden muss. Noch ein Ziel ist es, eine Maschine bereitzustellen, welche gut bedienbar ist.Object of the present invention is to propose a multi-head embroidery sewing machine, which does not have certain of the aforementioned disadvantages. In particular, an object is to provide a multi-head embroidery sewing machine, which differs from conventional machines by a higher efficiency. The aim is to provide a machine in which the bobbin thread needs to be changed less often. Yet another goal is to provide a machine that is easy to operate.
Die vorliegende Erfindung bezieht sich auf eine Mehrkopf -Stickmaschine. Diese besitzt wenigstens einen Stickkopf, welcher eine Mehrzahl von Nadelstellen aufweist. Die Nadelstellen sind relativ zu einer Stickstelle in x-Richtung, d.h. lateral, verschiebbar an einem Tisch oder Träger angeordnet. Jede Nadelstelle umfasst Organe, wie Fadenleiter, Fadenführungseinrichtungen, und einen Nadelstössel, an welchem jeweils eine Nadel befestigbar ist. Die Nadelstössel sind in z-Richtung hin und her bewegbar. Die vorerwähnten Organe werden zusammengefasst auch als Oberfadeneinheit bezeichnet. Jedem Stickkopf ist eine Unterfadeneinheit zugeordnet. Zwischen der Oberfadeneinheit und der Unterfadeneinheit ist ein Spannrahmen zum Aufspannen eines Stickguts angeordnet. Der Spannrahmen besitzt zwei in y-Richtung in Abstand voneinander angeordnete erste und zweite Stoffhalteelemente. Wie allgemein bekannt ist, besitzen Mehrkopf-Stickmaschinen ein Getriebe, z.B. mit einer zentralen Antriebswelle, um die Ober- und Unterfadeneinheit synchron anzutreiben.The present invention relates to a multi-head embroidery machine. This has at least one embroidery head, which has a plurality of needle locations. The needle locations are relative to an x-direction embroidery location, i. laterally, slidably arranged on a table or support. Each needle point comprises organs, such as thread guides, thread guiding devices, and a needle plunger, to each of which a needle can be fastened. The needle plungers can be moved back and forth in the z-direction. The aforementioned organs are collectively referred to as upper thread unit. Each embroidery head is assigned a lower thread unit. Between the upper thread unit and the lower thread unit, a clamping frame for clamping an embroidery material is arranged. The clamping frame has two in the y-direction spaced from each other first and second fabric holding elements. As is well known, multi-head embroidery machines have a transmission, e.g. with a central drive shaft to synchronously drive the upper and lower thread unit.
Erfindungsgemäss wird die Aufgabe bei einer Stickmaschine gemäss Oberbegriff von Anspruch 1 dadurch gelöst, dass die Unterfadeneinheit eine Schiffchenführungsvorrichtung zur Führung eines Schiffchens und ein Getriebe für den Antrieb der Schiffchenführungsvorrichtung aufweist. Der Antrieb sorgt im Betrieb der Stickmaschine dafür, dass das Schiffchen hin- und her bewegt wird. Dabei ist jeder Antrieb direkt mit nur einem Schiffchen resp. Schiffchenaufnahme verbunden. Die Schiffchenführungsvorrichtung ist dabei als Einzel-Schiffchenführung realisiert. Im Unterschied zu Schiffchenstickmaschinen ist bei der erfindungsgemässen Stickmaschine jedoch kein Treiberbalken mit Treibernägeln, sondern für jedes Schiffchen ein eigenes Getriebe vorgesehen. Der Vorteil gegenüber konventionellen Schiffchenstickmaschinen ist, dass sehr viel weniger Masse bewegt werden muss. Die Antriebe für die Schiffchen sind über eine durchgehende Welle synchronisiert antreibbar. Der Einsatz eines Schiffchens anstelle eines Spulchens bei einer Mehrkopf-Sticknähmaschine hat den grossen Vorteil, dass der Fadenvorrat anstelle von ca. 100 m bis zu 250 m sein kann. Folge ist, dass bei der neuartigen Stickmaschine der Unterfaden bedeutend weniger oft gewechselt werden muss. Ein weiterer Vorteil ist, dass die bereits bei Grossstickmaschinen bekannten Schiffchen eingesetzt werden können.According to the invention the problem is solved in an embroidery machine according to the preamble of claim 1, characterized in that the lower thread unit has a Schiffchenführungsvorrichtung for guiding a shuttle and a transmission for driving the Schiffchenführungsvorrichtung. During operation of the embroidery machine, the drive ensures that the shuttle is moved back and forth. Each drive is directly with only one shuttle, respectively. Shuttles recording connected. The shuttle guide device is realized as a single-boat guidance. In contrast to shuttle embroidery machines, however, no driver bar with driver nails is provided in the embroidery machine according to the invention, but a separate transmission for each boat. The advantage over conventional shuttle embroidery machines is that much less mass has to be moved. The drives for the boats are synchronized driven by a continuous shaft. The use of a shuttle instead of a spool in a multi-head embroidery sewing machine has the great advantage that the thread supply can be up to 250 m instead of about 100 m. As a result, the bobbin thread needs to be changed much less frequently in the new embroidery machine. Another advantage is that the wells already known in large embroidery machines can be used.
Vorteilhaft umfasst die Schiffchenführungsvorrichtung einen entlang eines Führungselements beweglich angeordneten Schlitten für die Aufnahme eines Schiffchens, wobei der Schlitten jeweils mit dem Getriebe in Verbindung steht. Der Schlitten lässt sich präzis führen und sorgt für den Antrieb des Schiffchens. Zweckmässigerweise ist eine drehbare Antriebswelle vorgesehen, welche mit dem Getriebe in Verbindung steht. Das Getriebe ist vorzugsweise ausgelegt, um die rotierende Bewegung der Antriebswelle in eine- hin- und hergehende Bewegung des Schiffchens umzuwandeln. Es sind unterschiedliche Getriebevarianten bekannt, um eine Drehbewegung in eine translatorische Bewegung umzuwandeln. Zu erwähnen sind insbesondere das Koppelgetriebe und das Kurvengetriebe. Beide Getriebetypen eignen sich für den Einsatz an der erfindungsgemässen Stickmaschine.Advantageously, the shuttle guiding device comprises a carriage movably arranged along a guide element for receiving a shuttle, wherein the carriage is in each case in communication with the transmission. The carriage can be guided precisely and ensures the propulsion of the shuttle. Conveniently, a rotatable drive shaft is provided which is in communication with the transmission. The transmission is preferably designed to perform the rotating movement to convert the drive shaft into a reciprocating motion of the shuttle. There are different transmission variants known to convert a rotational movement into a translational movement. To mention in particular the coupling gear and the cam mechanism. Both types of gear are suitable for use on the embroidery machine according to the invention.
Gemäss einer bevorzugten Ausführungsform ist die Schiffchenführungsvorrichtung an einem Montagerahmen angeordnet und besitzt einen an der Schlittenführungsvorrichtung beweglich angeordneten Schlitten für die Aufnahme eines Schiffchens. Dieser Schlitten ist mit dem Getriebe derart gekoppelt, dass die Schiffchenbahn in einer Ebene, welche im Wesentlichen parallel zur Stichplatte (und damit zum Stickgrund) und senkrecht zur Richtung der Nadelbewegung verläuft, hin-und her bewegbar ist. Eine solche Einheit ist kostengünstig herstellbar und ermöglicht hohe Tourenzahlen.According to a preferred embodiment, the shuttle guide device is arranged on a mounting frame and has a carriage movably arranged on the carriage guide device for receiving a shuttle. This carriage is coupled to the transmission in such a way that the shuttle track can be moved back and forth in a plane which runs essentially parallel to the throat plate (and thus to the embroidery base) and perpendicular to the direction of needle movement. Such a unit is inexpensive to produce and allows high speeds.
Vorteilhaft ist ein Bewegungsumwandlungsmechanismus vorgesehen, welcher die rotierende Bewegung einer Antriebswelle in eine hin- und hergehende Bewegung des Schlittens umwandelt. Dem Fachmann sind verschiedene Varianten zur Umwandlung einer Rotationsbewegung in eine translatorische (axiale) Bewegung bekannt. Gemäss einer ersten bevorzugten Variante ist die hin- und hergehende Bewegung des Schiffchens resp. des das Schiffchen aufnehmenden Schlittens über mit einer Antriebswelle direkt oder indirekt in Verbindung stehenden Kurvenscheiben oder Kurvengetriebe erzeugt. Solche Antriebe können unterschiedlich gestaltet sein und sind dem Fachmann bekannt. Gemäss einer zweiten Variante ist die hin- und hergehende Bewegung des Schiffchens resp. des das Schiffchen aufnehmenden Schlittens über mit einer Antriebswelle in Verbindung stehenden Koppelgetriebe erzeugt. Ein Exzenterelemente aufweisendes Koppelgetriebe hat den Vorteil, dass eine spielfreie Führung des Schlittens möglich ist.Advantageously, a motion conversion mechanism is provided which converts the rotary motion of a drive shaft into a reciprocating motion of the carriage. The person skilled in various variants for converting a rotational movement in a translational (axial) movement are known. According to a first preferred variant, the reciprocating motion of the shuttle is resp. of the shuttle accommodating the carriage via directly or indirectly associated with a drive shaft cams or cam gears generated. Such drives can be designed differently and are known in the art. According to a second variant, the reciprocating movement of the shuttle is resp. of the shuttle receiving the carriage generated via a drive shaft in communication coupling gear. An eccentric elements having coupling gear has the advantage that a play-free guidance of the carriage is possible.
Denkbar ist, dass die Schiffchenbewegung in einer Richtung durch das Getriebe, z.B. eine Kurvenscheibe oder einen Hebelmechanismus in Kombination mit einer Kurbelschwinge, zustande kommt, und die Rückstellbewegung des Schlittens durch ein Federmittel, welches mit dem Schlitten oder einem den Schlitten gekoppelten Teil verbunden ist, bewirkt ist. In einer solchen Variante würde das Getriebe also das Schiffchen gegen die Kraft eines eine Rückstellbewegung bewirkenden Federmittels antreiben. Ein solches Getriebe kann relativ einfach ausgebildet und entsprechend kostengünstig sein. Vorzugsweise ist jedoch die Vor- und Rückwärtsbewegung des Schlittens durch ein Kurvenscheibengetriebe bewirkt.It is conceivable that the shuttle movement in one direction through the transmission, e.g. a cam or a lever mechanism in combination with a rocker arm, comes about, and the return movement of the carriage by a spring means which is connected to the carriage or a carriage coupled to the part, is effected. In such a variant, the transmission would thus drive the shuttle against the force of a return movement causing spring means. Such a transmission can be relatively simple and correspondingly inexpensive. Preferably, however, the forward and backward movement of the carriage is effected by a cam gear.
In einer bevorzugten Ausführungsform weist das Getriebe einen um eine Drehachse verschwenkbaren Schwinghebel und einen mit einem ersten Ende am Schwinghebel angelenkten Schiffchenpleuel auf. Dieser Schiffchenpleuel ist vorzugsweise mit dem anderen, zweiten Ende am Schlitten angelenkt. Ausserdem ist eine Vorrichtung, insbesondere Kurbelschwinge oder Kurbeltrieb, vorgesehen, welche mit dem Schwinghebel in Verbindung steht, um den Schwinghebel im Stickbetrieb hin- und her zu bewegen. Vorteilhaft ist die Vorrichtung gebildet durch ein erstes Zahnrad, welches drehfest auf der Hauptantriebswelle angeordnet ist, ein zweites Zahnrad, welches in die Verzahnung des ersten Zahnrads eingreift und am Montagerahmen um eine Drehachse drehbar angeordnet ist, und einem Pleuel, welcher mit einem ersten Ende am zweiten Zahnrad und mit dem zweiten Ende am Schwinghebel angelenkt ist. Ein derart ausgebildetes Getriebe ermöglicht eine spielfreie Führung des Schlittens und eine hohe Tourenzahl im Betrieb der Stickmaschine.In a preferred embodiment, the transmission has a pivotable about an axis of rotation rocker arm and a hinged to a first end of the rocker arm Schiffchenpleuel. This Schiffchenpleuel is preferably hinged to the other, second end of the carriage. In addition, a device, in particular crank rocker or crank mechanism, is provided, which is in communication with the rocker arm to reciprocate the rocker arm in the embroidery mode. Advantageously, the device is formed by a first gear which is rotatably mounted on the main drive shaft, a second gear which engages the toothing of the first gear and is rotatably mounted on the mounting frame about an axis of rotation, and a connecting rod, which with a first end on second gear and is hinged to the second end of the rocker arm. Such a trained gear allows a play-free guidance of the carriage and a high number of revolutions during operation of the embroidery machine.
Vorteilhaft ist die Schiffchenführungsvorrichtung eine Linearführung mit wenigstens einem geradlinig verlaufenden Führungselement, an welchem Führungselement der Schlitten zur Aufnahme des Schiffchens verschieblich angeordnet ist. Eine solche Linearführung ist wenig störungsanfällig, langlebig und kostengünstig herstellbar. Für eine präzise Führung des Schlittens weist die Schiffchenführungsvorrichtung vorzugsweise zwei in einem Abstand voneinander angeordnete, parallele Führungselemente, vorzugsweise Führungsstäbe, auf, an welchen der Schlitten beweglich angeordnet ist.Advantageously, the shuttle guide device is a linear guide with at least one rectilinear guide element, on which guide element of the carriage for receiving the shuttle is slidably disposed. Such a linear guide is less prone to failure, durable and inexpensive to produce. For a precise guidance of the carriage, the shuttle guide device preferably has two spaced-apart, parallel guide elements, preferably guide rods, on which the carriage is movably arranged.
Eine vorteilhafte Ausführungsform der Schiffchenführungsvorrichtung sieht vor, dass diese um eine Schwenkachse schwenkbar am Montagerahmen angeordnet ist und von einer Betriebsstellung in eine Offenstellung verschwenkbar ist. Dies hat den Vorteil, dass das Schiffchen gut zugänglich ist, wenn es gewechselt werden muss. Vorteilhaft sind Feststellmittel vorgesehen, um die Schlittenführungsvorrichtung in der Betriebsstellung festzustellen.An advantageous embodiment of the shuttle guide device provides that this is arranged pivotably about a pivot axis on the mounting frame and is pivotable from an operating position to an open position. This has the advantage that the boat is easily accessible when it has to be changed. Locking means are advantageously provided to determine the carriage guide device in the operating position.
Zweckmäßigerweise sind am Montagerahmen die Schiffchenführungsvorrichtung, das Getriebe und vorzugsweise die Hauptantriebswelle angeordnet. Dabei kann der Montagerahmen auch auf die Hauptantriebswelle, welche eine Mehrzahl von Unterfadeneinheiten gleichzeitig antreibt, aufgesetzt sein. Der Montagerahmen kann Füsse mit Befestigungslöchern aufweisen zur Befestigung desselben auf einem Untergrund, insbesondere eines Trägers, welcher sich auf die ganze Länge der Maschine erstreckt, auf welchem auch der Tisch befestigt ist. Vorteilhaft sind eine Mehrzahl von Oberfadeneinheiten und diesen zugeordneten Unterfadeneinheiten an einem Gestell angeordnet. Dabei sind die Unterfadeneinheiten, welche jeweils an einem separaten Montagerahmen angeordnet sind, im Abstand der Stickköpfe an einem Stickmaschinengestell angeordnet. Ausserdem ist vorzugsweise mindestens ein Spannrahmen zum Aufspannen des Stickguts vorgesehen, welcher zwischen den Ober-und Unterfadeneinheiten in x- und y-Richtung beweglich angeordnet ist. Ein solcher Spannrahmen ist dem Fachmann von herkömmlichen Mehrkopf-Mehmadel-Sticknähmaschinen bekannt. Vorzugsweise ist der Schwinghebel an einem Klemmblock um eine Drehachse schwenkbar angeordnet, und der Klemmblock ist drehfest mit einer Schwenkwelle verbunden. Eine solche Anordnung hat den Vorteil, dass durch die Beweglichkeit des Schwinghebels weitere Bewegungsmöglichkeiten des Schiffchens gegeben sind, um beispielsweise unabhängig von einer Bewegung der Hauptantriebswelle das Schiffchen zu bewegen. Dies erlaubt es beispielsweise einerseits das Schiffchen phasenverschoben zu bewegen, oder das Schiffchen zu bewegen, wenn der Hauptantrieb steht.Conveniently, the Schiffchenführungsvorrichtung, the transmission and preferably the main drive shaft are arranged on the mounting frame. In this case, the mounting frame can also be placed on the main drive shaft, which drives a plurality of lower thread units simultaneously. The mounting frame may have feet with mounting holes for mounting the same on a substrate, in particular a carrier which extends to the entire length of the machine on which the table is mounted. Advantageously, a plurality of upper thread units and associated lower thread units are arranged on a frame. In this case, the lower thread units, which are each arranged on a separate mounting frame, arranged at the distance of the embroidery heads on an embroidery machine frame. In addition, at least one clamping frame is preferably provided for clamping the embroidery material, which is movably arranged between the upper and lower thread units in the x and y directions. Such a tenter is known to those skilled in conventional multi-head Mehmadel embroidery sewing machines. Preferably, the rocker arm is pivotally mounted on a clamping block about a rotation axis, and the clamping block is rotatably connected to a pivot shaft. Such an arrangement has the advantage that further movement possibilities of the boat are given by the mobility of the rocker arm, for example, to move the shuttle regardless of a movement of the main drive shaft. This allows, for example, on the one hand to move the shuttle out of phase, or to move the shuttle when the main drive is stopped.
Gegenstand der vorliegenden Erfindung ist auch eine Unterfadeneinheit für eine Mehrkopf-Mehrnadel-Stickmaschine, mit
- einem Montagerahmen, an welchem eine Schiffchenführungsvorrichtung vorzugsweise angeordnet ist,
- einem an der Schiffchenführungsvorrichtung beweglich angeordneten Schlitten für die Aufnahme eines Schiffchens, und
- einem am Montagerahmen angeordneten Getriebe, welches mit dem Schlitten gekoppelt ist zur Erzeugung einer hin- und hergehenden Bewegung des Schiffchens im Stickbetrieb. Solche Unterfadeneinheiten können mit den dazugehörenden Oberfadeneinheiten zu Mehrkopf-Mehmadel-Stickmaschinen unterschiedlicher Grösse zusammengebaut sein. Dabei treibt eine vorzugsweise gemeinsame Hauptantriebswelle eine Mehrzahl von Unterfaden- und Oberfadeneinheiten. Vorteilhafte Ausbildungen solcher Unterfadeneinheiten sind in den Unteransprüchen definiert und wurden bereits oben eingehend diskutiert.
- a mounting frame on which a shuttle guide device is preferably arranged,
- a carriage movably arranged on the shuttle guide device for receiving a shuttle, and
- a arranged on the mounting frame gear, which is coupled to the carriage for generating a reciprocating motion of the shuttle in embroidery operation. Such lower thread units can be assembled with the associated upper thread units to multi-head Mehmadel embroidery machines of different sizes. In this case, a preferably common main drive shaft drives a plurality of lower thread and upper thread units. Advantageous embodiments of such lower thread units are defined in the subclaims and have already been discussed in detail above.
Ausführungsbeispiele der Erfindung werden nachfolgend anhand der Figuren beispielhaft beschrieben. Es zeigt:
- Fig. 1
- Eine herkömmliche Mehrkopf-Mehmadel-Sticknähmaschine mit mehreren Stickköpfen in einer perspektivischen Ansicht;
- Fig. 2
- Ein einzelner Stickkopf einer bekannten Mehrkopf-Mehmadel-Sticknähmaschine mit mehreren Nadelstellen in einer Frontansicht;
- Fig. 3
- Eine perspektivische Ansicht einer erfindungsgemässen Unterfadeneinheit einer neuartigen Mehrkopf-Mehmadel-Stickmaschine mit einer an einem Montagerahmen angeordneten Schlittenführungsvorrichtung für einen Schlitten, einem Schlitten und einem Getriebe zum Bewegen des Schlittens;
- Fig. 4
- Die Unterfadeneinheit von
Fig. 3 in Seitenansicht, wobei der Schlitten sich in einer zurückgezogenen Extremposition befindet; - Fig. 5
- Eine Ansicht der Unterfadeneinheit wie in
Fig. 4 , in welcher der Schlitten sich in einer Zwischenposition befindet; - Fig. 6
- Eine Ansicht der Unterfadeneinheit wie in
Fig. 4 , in welcher der Schlitten sich in einer vorderen Extremposition befindet; - Fig. 7
- Eine Ansicht der Unterfadeneinheit wie in
Fig. 4 , in welcher der Schlitten sich in einer Zwischenposition auf dem Rückweg von der vorderen Extremposition befindet; - Fig. 8
- Eine Ansicht der Unterfadeneinheit wie in
Fig. 4 , in welcher die Schlittenführungsvorrichtung nach unten in eine Offenstellung verschwenkt ist; - Fig. 9
- Schematisch eine weitere Ausführungsform eines Schiffchengetriebes mit Exzenterscheiben.
- Fig. 1
- A conventional multi-head Mehmadel embroidery sewing machine with multiple embroidery heads in a perspective view;
- Fig. 2
- A single embroidery head of a known multi-head Mehmadel embroidery sewing machine with multiple needle locations in a front view;
- Fig. 3
- A perspective view of an inventive lower thread unit of a novel multi-head Mehmadel embroidery machine with a mounted on a mounting frame carriage guide device for a carriage, a carriage and a gearbox for moving the carriage;
- Fig. 4
- The bobbin unit of
Fig. 3 in side view, wherein the carriage is in a retracted extreme position; - Fig. 5
- A view of the bobbin unit as in
Fig. 4 in which the carriage is in an intermediate position; - Fig. 6
- A view of the bobbin unit as in
Fig. 4 in which the carriage is in a forward extreme position; - Fig. 7
- A view of the bobbin unit as in
Fig. 4 in which the carriage is in an intermediate position on the return from the forward extreme position; - Fig. 8
- A view of the bobbin unit as in
Fig. 4 in which the carriage guiding device is pivoted downwards into an open position; - Fig. 9
- Schematically another embodiment of a shuttle transmission with eccentric discs.
Die in den
An den Führungsstäben 21 ist der Schlitten 17 linear beweglich geführt. Am Schlitten 17 ist eine Aufnahme 29 für ein Schiffchen 31 ausgebildet, in welchem eine Bobine mit dem Unterfaden eingesetzt werden kann. Das Schiffchen 31 ist vorzugsweise identisch mit denjenigen Schiffchen, wie sie bei den bekannten Schiffchen-Grossstickmaschinen eingesetzt sind.At the
Das Getriebe 19 zur Erzeugung einer hin und her gehenden Bewegung des Schlittens 17 umfasst vorzugsweise einen um eine Drehachse 33 verschwenkbaren Schwinghebel 35, ein Schiffchenpleuel 37, welcher mit einem ersten Ende am Schwinghebel 35 und mit dem zweiten Ende am Schlitten 17 7 angelenkt ist, und einem Pleuel 39, welcher mit einem ersten Ende an einem Zahnrad 41 und einem zweiten Ende ungefähr in der Mitte des Schwinghebels 39 angreift. Die Verzahnung des Zahnrads 41 greift dabei in die Verzahnung eines Antriebszahnrads 43 ein, welches auf einer Antriebswelle 45 drehfest angeordnet ist. Die Antriebswelle 45 erstreckt sich über die gesamte Breite der neuartigen Mehrkopf-Mehmadel-Stickmaschine und treibt die Schiffchen einer Mehrzahl von Unterfadeneinheiten gleichzeitig an (in den Figuren nicht gezeigt).The
Das Zahnrad 41 ist an dem Montagerahmen 13 um eine Drehachse 47 frei drehbar gelagert. Durch den mittels eines Bolzens 49 drehbar am Zahnrad angelenkten Pleuel 39 ist ein Exzentergetriebe gebildet, durch welches bei einer Rotation des Zahnrads 41 der Schwinghebel 35 und damit auch der Schlitten 17 in eine hin und her gehende Bewegung versetzt wird. Über die Antriebswelle 45 ist die Schlittenbewegung mit der Nadelbewegung der in den Figuren nicht gezeigten Oberfadeneinheit synchronisiert.The
Gemäss der gezeigten bevorzugten Ausführungsform ist die Schlittenführungsvorrichtung 15 um die Drehachse 27 verschwenkbar an dem Montagerahmen 13 angeordnet und kann von einer Betriebsstellung, in welcher die Schiffchenführung parallel zu einer Stichplatte 51 verläuft, in eine Offenstellung verschwenkt werden, in welcher die Schlittenführungsvorrichtung 15 von der Stichplatte 51 weggeschwenkt ist. Um die Schlittenführungsvorrichtung 15 in der Betriebsstellung festzustellen, ist an einem Fortsatz 53 ein axial beweglicher und mittels einer Feder 55 vorgespannter Arretierstift 57 vorgesehen. Der Arretierstift 57 kann in eine Ausnehmung 59 einrasten, wenn die Schlittenführungsvorrichtung 15 zur Stichplatte 51 verschwenkt wird. Die Ausnehmung 59 ist an einem an dem Montagerahmen 13 angeordneten, länglichen Führungsteil 61 vorgesehen. An gegenüberliegenden Enden des Führungsteils 61 vorgesehene Vorsprünge 63 begrenzen den Weg der verschwenkbaren Schlittenführungsvorrichtung 15. In der Offenstellung der Schlittenführungsvorrichtung 15 kann das Schiffchen 31 bequem gewechselt werden, da es von aussen leicht zugänglich ist.According to the preferred embodiment shown, the
An dem Montagerahmen 13 sind Füsse 65 ausgebildet oder festgemacht, um die Unterfadeneinheit 11 an einem nicht näher gezeigten Gestell anzuordnen. Vorzugsweise ist das Gestell ein Tischgestell, wie es von den Mehrkopf-Mehrnadel-Sticknähmaschinen bekannt ist. Denkbar ist jedoch auch, die Unterfadeneinheit an einem senkrechten Untergrund zu montieren, sodass die Schiffchen in der Senkrechten eine Auf- und Abbewegung ausführen. Hierzu müsste auch der Stoff von der horizontalen Lage in eine vertikale Lage gedreht werden, und die Nadel ebenso, sodass diese senkrecht zur Stoffbahn steht. In den Füssen 65 sind kreisrunde Löcher 67 vorgesehen, um die Unterfadeneinheiten mittels Schrauben an einem Gestell befestigen zu können. An dem Montagerahmen 13 ist auch die Stichplatte 51 angeordnet. In der Stichplatte 51 ist ein Nadelloch 69 vorgesehen, durch welches sich jeweils die in der Stickstellung befindliche Nadel (in den Figuren nicht gezeigt) des Mehmadelstickkopfes erstrecken kann.On the mounting
Gemäss der in den Figuren gezeigten bevorzugten Ausführungsform einer Unterfadeneinheit ist der Schwinghebel 35 an einer Achse 68 drehbar angeordnet, welche Teil eines Klemmteils 70 ist. Das Klemmteil 70 ist auf eine verschwenkbare Welle 72, welche zwischen zwei Extrempositionen verschwenkbar ist, drehfest aufgesetzt. Die Verschwenkbarkeit des Schwinghebels 35 bringt den Vorteil mit sich, dass der Schlitten 17 unabhängig vom Antrieb durch die Schwenkachse 72 bewegbar ist. Dieser weitere Bewegungsfreiheitsgrad ermöglicht beispielsweise das Verlegen des Nadelfadens beim Ansticken oder das Versetzen der Schiffchenbewegung beim Bohren.According to the preferred embodiment of a bobbin thread unit shown in the figures, the rocking
In
Eine Mehrkopf-Mehrnadel-Sticknähmaschine besitzt eine Mehrzahl von in Abstand angeordneten Stickköpfen, welche lateral beweglich an Trägerschienen angeordnet sind. Jeder Stickkopf hat eine Mehrzahl von in regelmässigen Abständen voneinander Nadelstellen, deren wesentlichen Stichbildungsorgane, ein Fadenleiter, Fadenführungseinrichtungen, und eine an einem Nadelstössel angeordnete Nadel sind. Diese Komponenten werden im Kontext der vorliegenden Anmeldung zusammengefasst auch als Oberfadeneinheit bezeichnet. Im Betrieb vollführt die Nadel eine auf- und abgehende Bewegung und dringt in das Nadelloch einer Stichplatte ein, auf welcher der Stickgrund angeordnet ist. Jedem Stickkopf ist eine Unterfadeneinheit zugeordnet, welche sich unter resp. hinter der Stichplatte befindet. Ein vorzugsweise gemeinsames Getriebe sorgt für eine synchrone Bewegung der Oberfadeneinheit und der Unterfadeneinheit. Im Unterschied zu den herkömmlichen Mehrkopf-Mehrnadel-Sticknähmaschinen weist die Unterfadeneinheit anstelle eines Spulchens ein Schiffchen auf, in welchem eine Bobine mit bis zu ca. 250 m Faden Platz findet.A multi-head multi-needle embroidery sewing machine has a plurality of spaced embroidery heads which are arranged laterally movable on carrier rails. Each embroidery head has a plurality of at regular intervals from each other needle locations, the essential stitch forming members, a thread guide, thread guide means, and a needle arranged on a needle ram. These components are summarized in the context of the present application also referred to as upper thread unit. In operation, the needle performs an up and down movement and penetrates into the needle hole of a needle plate, on which the embroidery base is arranged. Each embroidery head is assigned a lower thread unit, which under resp. located behind the throat plate. A preferably common transmission ensures a synchronous movement of the upper thread unit and the lower thread unit. In contrast to the conventional multi-head multi-needle embroidery sewing machines, the lower thread unit has a shuttle instead of a spool, in which a bobbin with up to 250 m thread can be accommodated.
- 1111
- UnterfadeneinheitLower thread unit
- 1313
- Montagerahmenmounting frame
- 1515
- SchlittenfiihrungsvorrichtungSchlittenfiihrungsvorrichtung
- 1717
- Schlittencarriage
- 1919
- Getriebetransmission
- 2121
- Führungsstäbeguide bars
- 2323
- Stirnplattefaceplate
- 2525
- Montageblockmounting block
- 2727
- Drehachse des MontageblocksRotary axis of the mounting block
- 2929
- Aufnahmeadmission
- 3131
- Schiffchenshuttle
- 3333
- Drehachse des SchwinghebelRotary axis of the rocker arm
- 3535
- Schwinghebelrocker
- 3737
- SchiffchenpleuelSchiffchenpleuel
- 3939
- Pleuelpleuel
- 4141
- Zahnradgear
- 4343
- Antriebszahnraddrive gear
- 4545
- Antriebswelledrive shaft
- 4747
- Drehachse des Zahnrads 41Rotary axis of the gear 41st
- 4949
-
Bolzen zur Befestigung des Pleuels am Zahnrad 41Bolt for attaching the connecting rod to the
gear 41 - 5151
- Stichplatteneedle plate
- 5353
- Fortsatzextension
- 5555
- Federfeather
- 5757
- Arretierstiftlocking pin
- 5959
- Ausnehmungrecess
- 6161
- Führungsteilguide part
- 6363
- Vorsprünge am FührungsteilProjections on the guide part
- 6565
- Füsse des MontagerahmensFeet of the mounting frame
- 6767
- Löcher im Fuss des MontagerahmensHoles in the foot of the mounting frame
- 6868
-
Achse für Pleuel 39Axis for connecting
rod 39 - 6969
- Nadellochpinhole
- 7070
- Klemmteilclamping part
- 7171
- Hebellever
- 7272
-
Welle zum Verschwenken des Pleuels 39Shaft for pivoting the connecting
rod 39 - 7373
- Drehpunkt des Hebels 71Fulcrum of the lever 71
- 75,7975.79
- erster und zweiter Arm des Hebels 71first and second arm of the lever 71st
- 77,8177.81
- erste und zweite Exzenter- oder Kurvenscheibefirst and second eccentric or cam disc
- 8383
- Drehpunkt der ExzenterscheibenFulcrum of the eccentric discs
- 8484
- einfacher Hebelsimple lever
- 8585
- Federfeather
Claims (14)
- Multi-head embroidery machine, comprising at least one embroidery head, which embroidery head has a plurality of needle positions, which are arranged so they can move in a direction of displacement relative to an embroidery position, and- in each case a lower thread unit (11) associated with an embroidery head, characterised in- that the lower thread unit (11) has a shuttle guide device (15) to guide a shuttle (31) and a transmission (19) to drive the shuttle guide device wherein for each shuttle guide device (15) a separate transmission (19) is provided.
- Embroidery machine according to claim 1, characterised in that the shuttle guide device (15) comprises a carriage (17), arranged so it can move along a guide device (21), for accommodating a shuttle (31), and each carriage is connected to the transmission (19).
- Embroidery machine according to claim 1 or 2, characterised in that a rotatable drive shaft (45), which is connected to the transmission (19), is provided and the transmission is designed to convert the rotary movement of the drive shaft (45) into a reciprocating movement of the shuttle.
- Embroidery machine according to any one of claims 1 to 3, characterised in that the transmission (19) is a coupled gear or a cam gear.
- Embroidery machine according to any one of claims 2 to 4, characterised in that the shuttle guide device (15) and the transmission are arranged on a mounting frame (13).
- Embroidery machine according to any one of claims 2 to 5, characterised in that the transmission (19) has a rocker arm (35) that can pivot about a rotational axis and a shuttle connecting rod (37), a first end of which is articulated on the rocker arm (35), the other, second end of which shuttle connecting rod (37) is articulated on the carriage (17), and in that a device, in particular a crank mechanism, is provided which is connected to the rocker arm (35) in order to move the rocker arm (35) back and forth during the embroidery process.
- Embroidery machine according to claim 3 and 6, characterised in that the device is formed by a first gear wheel (43), which is locked on the main drive shaft (45), a second gear wheel (41), which engages in the teeth of the first gear wheel (43) and is arranged on the mounting frame (13) so that it can pivot about a rotational axis (47), and a connecting rod (39), a first end of which is articulated on the second gear wheel (41) and the second end of which is articulated on the rocker arm (35).
- Embroidery machine according to any one of claims 2 to 7, characterised in that the shuttle guide device (15) is a linear guide with at least one guide element (21) running in a straight-line, on which guide element (21) the carriage (17) is displaceably arranged in order to accommodate the shuttle (31).
- Embroidery machine according to any one of claims 1 to 8, characterised in that the carriage guide device (15) is arranged on the mounting frame (13) so that it can pivot about a rotational axis (27) and can be swivelled from an operating position to an open position.
- Embroidery machine according to any one of claims 1 to 9, characterised in that a plurality of embroidery heads and a corresponding number of lower thread units associated therewith are arranged on a rack, and in that at least one clamping frame is provided for stretching the embroidery fabric, which is arranged so it can move between the upper and lower thread units in the x and y-direction on the embroidery machine rack.
- Embroidery machine according to any one of claims 6 to 10, characterised in that the rocker arm (35) is arranged on a clamp block (70) so that it can pivot about a rotational axis, and the clamp block (70) is preferably locked with a swivel shaft.
- Embroidery machine according to any one of claims 2 to 11, characterised in that the one movement of the carriage (17) in one direction is caused by the transmission, and the other movement of the carriage (17) in the opposite direction is caused by a spring, which is connected to the carriage (17) or a part coupled with the carriage (17).
- Lower thread unit (11) for a multi-head embroidery machine, comprising- a mounting frame (13), on which a shuttle guide device (15) is arranged,- a carriage (17) arranged so it can move on the shuttle guide device (15) for accommodating a shuttle (31), and- a transmission arranged on the mounting frame (13), which is coupled with the carriage (17) in order to produce a reciprocating movement of the shuttle (31) during the embroidery process, whereas for each shuttle guide device (15) a separate transmission (19) is provided.
- Lower thread unit (11) according to claim 13, characterised in that the transmission is a coupled gear or cam gear that the shuttle guide device (15) preferably is arranged on the mounting frame (13), so it can pivot about a rotational axis (27) and can be swivelled from an operating position to an open position, and vice versa.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01854/09A CH702330A1 (en) | 2009-12-02 | 2009-12-02 | Multi-head multi-needle embroidery machine and bobbin unit for multi-head multi-needle embroidery machine. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2330242A1 EP2330242A1 (en) | 2011-06-08 |
EP2330242B1 true EP2330242B1 (en) | 2012-10-24 |
Family
ID=42046243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10191983A Not-in-force EP2330242B1 (en) | 2009-12-02 | 2010-11-19 | Multihead sewing machine and lower thread assembly for multihead sewing machine |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2330242B1 (en) |
KR (1) | KR101791112B1 (en) |
CN (1) | CN102086567B (en) |
CH (2) | CH702330A1 (en) |
TW (1) | TWI589749B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016096458A1 (en) | 2014-12-16 | 2016-06-23 | Lässer Ag | Method for maintaining a spacing between the end of a shuttle and a driver nail |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH705472A1 (en) | 2011-09-08 | 2013-03-15 | Laesser Ag | Embroidery machine. |
CH708496A1 (en) | 2013-08-28 | 2015-03-13 | Lässer Ag | A shuttle embroidering. |
JP6556997B2 (en) * | 2014-10-29 | 2019-08-07 | 蛇の目ミシン工業株式会社 | Sewing machine and method for controlling sewing machine |
CN104674461B (en) * | 2015-03-17 | 2017-04-19 | 廖红艳 | Multi-needle fine-adjustment computerized sewing machine |
CH712431A1 (en) * | 2016-05-03 | 2017-11-15 | Lässer Ag | Method for actuating a thread cutting and thread clamping device for cutting the shuttle thread on a large embroidery machine and a device for carrying out the method. |
CN108060521A (en) * | 2018-01-30 | 2018-05-22 | 洛阳雀金绣文化创意有限公司 | A kind of sparrow gold embroiders the application method of embroidery machine rotary sleeve transposition slabbing blade device |
CN108103688B (en) * | 2018-02-12 | 2023-07-28 | 北京大豪科技股份有限公司 | Positioning grabbing structure of bottom thread replacing mechanism of embroidery machine and embroidery machine |
CN112226922A (en) * | 2020-10-10 | 2021-01-15 | 韩建 | Become rail wire device based on sewing machine operation |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE286479C (en) * | ||||
DE375027C (en) * | 1919-06-12 | 1923-05-05 | Willy Hug | Device for driving the shuttle of shuttle knitting machines |
GB800240A (en) * | 1955-05-18 | 1958-08-20 | Pathe Tool Mfg Co Inc | Multi-needle shuttle sewing machines, embroidery machines and the like |
JP2958945B2 (en) * | 1993-04-27 | 1999-10-06 | ブラザー工業株式会社 | Cap frame structure for embroidery sewing machine |
IT1271106B (en) * | 1994-11-28 | 1997-05-26 | Giannino Landoni | "MULTI-NEEDLE QUILTING MACHINE WITH KNOTTED POINT IN WHICH THE SHUTTLES MAKE A CIRCLE-CIRCLE MOVEMENT" |
KR100294067B1 (en) * | 1999-04-30 | 2001-06-15 | 박정수 | Multi head pattern sewing machine |
CN100379920C (en) * | 2002-03-18 | 2008-04-09 | 拉泽股份公司 | Method and device for actuating a shuttle of a shuttle knitting machine |
EP1595990B1 (en) * | 2004-04-29 | 2006-05-24 | Lässer AG | Shuttle embroidery machine |
TWI444516B (en) * | 2006-07-20 | 2014-07-11 | Lasser Ag | Shuttle embroidery machine |
JP2008054994A (en) * | 2006-08-31 | 2008-03-13 | Barudan Co Ltd | Multi-head sewing machine |
-
2009
- 2009-12-02 CH CH01854/09A patent/CH702330A1/en not_active Application Discontinuation
-
2010
- 2010-11-19 EP EP10191983A patent/EP2330242B1/en not_active Not-in-force
- 2010-11-19 CH CH01995/10A patent/CH702277A2/en not_active Application Discontinuation
- 2010-11-30 TW TW099141330A patent/TWI589749B/en not_active IP Right Cessation
- 2010-12-02 KR KR1020100121881A patent/KR101791112B1/en active IP Right Grant
- 2010-12-02 CN CN201010576963.8A patent/CN102086567B/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016096458A1 (en) | 2014-12-16 | 2016-06-23 | Lässer Ag | Method for maintaining a spacing between the end of a shuttle and a driver nail |
Also Published As
Publication number | Publication date |
---|---|
KR20110063350A (en) | 2011-06-10 |
EP2330242A1 (en) | 2011-06-08 |
CH702330A1 (en) | 2011-06-15 |
CN102086567A (en) | 2011-06-08 |
CH702277A2 (en) | 2011-06-15 |
CN102086567B (en) | 2014-12-03 |
TW201124581A (en) | 2011-07-16 |
TWI589749B (en) | 2017-07-01 |
KR101791112B1 (en) | 2017-10-30 |
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