EP2349582B2 - Beschichtetes beschichtungsanlagenbauteil, insbesondere glockenteller, und entsprechendes herstellungsverfahren - Google Patents

Beschichtetes beschichtungsanlagenbauteil, insbesondere glockenteller, und entsprechendes herstellungsverfahren Download PDF

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Publication number
EP2349582B2
EP2349582B2 EP09744972.2A EP09744972A EP2349582B2 EP 2349582 B2 EP2349582 B2 EP 2349582B2 EP 09744972 A EP09744972 A EP 09744972A EP 2349582 B2 EP2349582 B2 EP 2349582B2
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EP
European Patent Office
Prior art keywords
coating
base body
bell cup
functional element
mass density
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09744972.2A
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German (de)
English (en)
French (fr)
Other versions
EP2349582A2 (de
EP2349582B1 (de
Inventor
Hans-Georg Fritz
Steffen Wesselky
Timo Beyl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Systems AG
Original Assignee
Duerr Systems AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Duerr Systems AG filed Critical Duerr Systems AG
Priority to PL09744972T priority Critical patent/PL2349582T3/pl
Publication of EP2349582A2 publication Critical patent/EP2349582A2/de
Application granted granted Critical
Publication of EP2349582B1 publication Critical patent/EP2349582B1/de
Publication of EP2349582B2 publication Critical patent/EP2349582B2/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/14—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts
    • B05B15/18—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
    • B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
    • B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/028—Including graded layers in composition or in physical properties, e.g. density, porosity, grain size
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2201/00—Polymeric substrate or laminate
    • B05D2201/02—Polymeric substrate
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24983—Hardness
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/24992—Density or compression of components

Definitions

  • the invention relates to a bell cup for a rotary atomizer and a corresponding manufacturing method.
  • rotary atomizers are usually used as application devices, which have a rapidly rotating bell cup which sprays off and atomizes the paint to be applied due to the centrifugal forces acting on the paint.
  • the aim is to have the lowest possible weight in order to reduce the mechanical loads that the bell cup exerts on the bearing unit or on the compressed air turbine used for the drive due to the high speed.
  • the lowest possible weight of the bell cup is also advantageous in order to minimize the forces occurring when the bell cup is braked and accelerated, and thereby reduce the risk of the bell cup being thrown off, which could cause an accident.
  • the bell cup must be designed to withstand sufficient rotational speeds, so that the materials used must have sufficient strength.
  • the conventional bell cups are therefore usually made of titanium or aluminum in order to achieve sufficient strength with the lowest possible weight.
  • composite bell plates are made EP 1 317 962 B1 and DE 20 2007 015 115 U1 known.
  • Such composite bell cups have a material combination of a light material with relatively low strength and a heavy material with high strength in order to achieve a bell cup with the lowest possible weight and highest possible strength.
  • the composite bell plates therefore consist of several components made of different materials, with the various components being connected to one another during assembly.
  • composite bell plates of this type do not yet form a satisfactory compromise between the design goals of the lowest possible weight on the one hand and the greatest possible strength on the other.
  • bell cups of this type with a wear-reducing or friction-reducing coating are known, for example, from DE 101 12 854 A1 and DE 10 2006 022 057 B3 .
  • the invention is therefore based on the object of creating a bell cup which has the greatest possible mechanical strength with the lowest possible weight. Furthermore, the invention is based on the object of specifying a suitable production method.
  • the bell cup has a shaping base body and a functional element, the functional element serving to mechanically stiffen the coating system component and consisting of a material with a greater mass density than the shaping base body.
  • the functional element is not designed as a separate, independent component of the bell cup, but consists of a coating that is at least partially applied to the base body and connected to the base body.
  • the layered functional element on the base body is a stiffening element that consists of a material that has a greater mass density and greater strength than the material of the base body.
  • the coating on the base body has the function of mechanically stiffening the base body and thus also the finished coating system component, which is advantageous in the case of a bell cup in order to increase the rotational speed stability of the bell cup.
  • the mechanically stiffening coating thus increases the rigidity of the bell cup significantly, so that the rigidity of the coating system component with the mechanically stiffening coating satisfies the specified requirements, whereas the base body alone without the stiffening coating does not meet the specified requirements.
  • the functional element not only serves to mechanically stiffen the coating system component, but also to electrically functionalize the coating system component.
  • the coating can consist of a material that has a different electrical conductivity than the material of the base body.
  • the layered functional element also functionalizes the coating system component chemically.
  • the coating can consist of a material that has different chemical properties than the material of the shaping base body.
  • the coating of the base body is a metal coating.
  • the coating has a layer thickness that can be in the range of up to several millimeters.
  • the layer thickness is therefore preferably greater than 1 mm.
  • the layer thickness is preferably less than 5 mm.
  • the invention is not limited to the value ranges mentioned above, but can in principle also be implemented with other layer thicknesses.
  • the functionalizing coating contains a plurality of superimposed layers with different properties.
  • the functionalizing coating can contain a wear-reducing layer, a stiffness-increasing layer, an anti-stick layer and/or a chemically resistant layer.
  • the coating has a material gradient transverse to the layer profile, so that a material property in the coating changes along the material gradient, i.e. transverse to the layer profile.
  • the material gradient occurs within at least one of the layers, so that the material properties change within the relevant layer.
  • the material gradient occurs within the coating over a number of layers, so that the material properties in the coating change over a number of layers. For example, there is the possibility that the coating and/or the individual layers of the coating become increasingly harder from the inside out.
  • the functionalizing coating is applied at least partially to the base body.
  • the entire surface of the base body is provided with the functionalizing coating.
  • the functionalizing coating is also the alternative option for the functionalizing coating to be applied only to part of the surface of the base body.
  • the base body has a cavity, for example in order to reduce the weight of the base body, it being possible for the functionalizing coating to be applied to the inner wall of the cavity of the base body.
  • the coating is doped with a dopant in order to be able to distinguish an original part from a counterfeit.
  • the doping of layers with a dopant is known from semiconductor technology and therefore does not need to be described in more detail.
  • the coating is doped, it is possible for all original parts to be doped in the same way, so that counterfeits can be identified on the basis of the doping without being able to distinguish the individual original parts from one another.
  • the individual original parts are individually coded as part of the doping in order to be able to identify the individual original parts later on the basis of the coding.
  • the individual coating system components can be coded, for example, by varying the doping strength, the doping site and/or the doping agent.
  • the base body and the coating provided for reinforcement are preferably designed in such a way that the base body does not have sufficient speed resistance without the coating, but only in the finished state with the coating.
  • the base body is preferably made of plastic or a plastic composite material in order to achieve the lowest possible weight of the base body.
  • the invention is not limited to plastics with regard to the material for the base body, but can also be implemented with other materials that are as light as possible.
  • the invention enables the realization of a relatively light coating plant component which, together with the base body and the functional element, has an average mass density which can be in the range between 1 g/cm 3 and 5 g/cm 3 .
  • the coating system component according to the invention has a specific strength ratio between the mechanical strength of the material of the functional element on the one hand and the strength of the material of the base body on the other hand, with the material of the functional element generally having a significantly greater strength than the material of the base body.
  • the strength ratio with regard to the tensile strength is preferably at least 1:4.
  • the bell cup according to the invention has a specific mass density ratio between the mass density of the material of the functional element and the mass density of the material of the base body, with the material of the functional element generally having a significantly greater mass density than the material of the base body.
  • the bulk density ratio is in the range of 1:20-1:2.
  • the bell cup according to the invention has a specific thickness ratio between the material thickness of the base body and the layer thickness of the coating.
  • the thickness ratio can range from 1:20 to 1:2.
  • the invention is not limited to a single bell cup, but also includes a rotary atomizer with a bell cup according to the invention.
  • the invention also includes a painting device, such as a multi-axis painting robot, which has a rotary atomizer with the above-described bell cup according to the invention as the application device.
  • a painting device such as a multi-axis painting robot, which has a rotary atomizer with the above-described bell cup according to the invention as the application device.
  • the invention also includes a corresponding production method for producing a bell cup according to the invention, the stiffening coating being applied to the base body as part of the production method according to the invention.
  • the base body can be produced, for example, by a rapid prototyping method, as is described, for example, in the German patent application 10 2008 047 118.6 is described.
  • the base body is produced by an injection molding process or by a machining process.
  • the invention also enables the use of non-light-resistant polymers (e.g. UV-crosslinking polymers), such as those used in stereolithographic processes, since these are completely protected from UV light by the coating.
  • non-light-resistant polymers e.g. UV-crosslinking polymers
  • FIG 1 shows a conventional bell cup 1 in the assembled state on a rotary atomizer 2 shown only partially.
  • the bell cup 1 is conventionally made of titanium or aluminum in order to achieve the greatest possible strength and a correspondingly high speed stability with the lowest possible weight. To minimize the weight, the bell cup 1 also has a cavity 3, which, however, figure 1 is not shown.
  • figure 2 shows a cross-sectional view of a part of a bell cup 1 according to the invention, which is partially combined with the device described above and shown in FIG figure 1 illustrated bell plate 1 corresponds, so that to avoid repetition, reference is made to the above description, the same reference numerals being used for corresponding details.
  • a special feature of this bell cup 1 according to the invention is first of all that the bell cup 1 has a shaping base body 4 which consists of plastic and is therefore relatively light.
  • the base body 4 has a significantly lower mechanical strength than the conventional bell cup 1 made of aluminum or titanium according to FIG figure 1 .
  • the base body 4 is therefore provided with a mechanically stiffening coating 5 on the outside.
  • the inner wall of the cavity 3 is also provided with a mechanically stiffening coating 6 for mechanical stiffening of the bell cup 1 .
  • the coatings 5, 6 consist of a nanocrystalline metal layer with a layer thickness of 500 ⁇ m.
  • a special feature of this exemplary embodiment is that the bell cup 1 does not have a cavity 3, but is only provided with the coating 5 on the outside.
  • the cross-sectional view in figure 4 shows in a schematic form a base body 7 of a coating system component with a single-layer coating 8 applied to the base body 7 to functionalize the coating system component.
  • the coating 8 is also a nanocrystalline metal layer.
  • a special feature of this exemplary embodiment is that the coating 8 is not a single layer, but has four layers 8.1-8.4 lying one on top of the other.
  • the layers 8.1-8.4 here have different material properties, so that a material gradient forms within the coating 8 from the inside to the outside. For example, the strength, the hardness and/or the electrical conductivity in the coating 8 can increase from the inside to the outside.
  • the coating 8 has two layers and has two layers 8.1, 8.2 that lie on top of one another.
  • the outer layer 8.1 is an anti-adhesive layer that is optionally electrically conductive or electrically non-conductive.
  • the underlying layer 8.2 is a nanocrystalline metal layer or another electrically conductive layer.
  • a special feature of this embodiment is that the inner wall of the cavity 3 is not coated.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Nozzles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
EP09744972.2A 2008-11-07 2009-11-02 Beschichtetes beschichtungsanlagenbauteil, insbesondere glockenteller, und entsprechendes herstellungsverfahren Active EP2349582B2 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL09744972T PL2349582T3 (pl) 2008-11-07 2009-11-02 Powlekany element instalacji powlekającej, w szczególności talerz stożkowy, oraz odpowiedni sposób wytwarzania

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008056411A DE102008056411A1 (de) 2008-11-07 2008-11-07 Beschichtungsanlagenbauteil, insbesondere Glockenteller, und entsprechendes Herstellungsverfahren
PCT/EP2009/007841 WO2010051958A2 (de) 2008-11-07 2009-11-02 Beschichtungsanlagenbauteil, insbesondere glockenteller, und entsprechendes herstellungsverfahren

Publications (3)

Publication Number Publication Date
EP2349582A2 EP2349582A2 (de) 2011-08-03
EP2349582B1 EP2349582B1 (de) 2015-06-03
EP2349582B2 true EP2349582B2 (de) 2023-01-18

Family

ID=41382026

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09744972.2A Active EP2349582B2 (de) 2008-11-07 2009-11-02 Beschichtetes beschichtungsanlagenbauteil, insbesondere glockenteller, und entsprechendes herstellungsverfahren

Country Status (10)

Country Link
US (1) US10471445B2 (zh)
EP (1) EP2349582B2 (zh)
JP (2) JP2012508098A (zh)
CN (1) CN102281954B (zh)
DE (1) DE102008056411A1 (zh)
ES (1) ES2545978T5 (zh)
HU (1) HUE027200T2 (zh)
PL (1) PL2349582T3 (zh)
PT (1) PT2349582E (zh)
WO (1) WO2010051958A2 (zh)

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DE102016006177A1 (de) 2016-05-24 2017-11-30 Eisenmann Se Applikationsbauteil aus Schaum
JP6886005B2 (ja) * 2017-03-09 2021-06-16 トリニティ工業株式会社 静電塗装機用の回転霧化頭及びその製造方法
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GB2563054B (en) * 2017-06-01 2022-04-20 Novanta Tech Uk Limited Rotary atomiser bell cups
DE102017219317A1 (de) * 2017-10-27 2019-05-02 Friedrich-Alexander-Universität Erlangen-Nürnberg Turbinen-, Verdichter-, im 3D-Druck hergestellte- und/oder Motor-Komponente sowie die Verwendung vorgefertigter Teilstücke zur Oberflächenbeschichtung

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WO2010051958A2 (de) 2010-05-14
CN102281954A (zh) 2011-12-14
US20110265717A1 (en) 2011-11-03
JP2015107489A (ja) 2015-06-11
DE102008056411A1 (de) 2010-05-20
HUE027200T2 (en) 2016-08-29
ES2545978T3 (es) 2015-09-17
EP2349582A2 (de) 2011-08-03
JP6267661B2 (ja) 2018-01-24
WO2010051958A3 (de) 2010-07-15
CN102281954B (zh) 2016-07-06
PT2349582E (pt) 2015-09-03
EP2349582B1 (de) 2015-06-03
PL2349582T3 (pl) 2015-11-30
JP2012508098A (ja) 2012-04-05
ES2545978T5 (es) 2023-05-11

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