EP2349582B1 - Composant de dispositif de revêtement, notamment cloche rotatoire, et procédé de fabrication correspondant - Google Patents
Composant de dispositif de revêtement, notamment cloche rotatoire, et procédé de fabrication correspondant Download PDFInfo
- Publication number
- EP2349582B1 EP2349582B1 EP09744972.2A EP09744972A EP2349582B1 EP 2349582 B1 EP2349582 B1 EP 2349582B1 EP 09744972 A EP09744972 A EP 09744972A EP 2349582 B1 EP2349582 B1 EP 2349582B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating
- base body
- machine component
- coating machine
- functional element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000576 coating method Methods 0.000 title claims description 122
- 239000011248 coating agent Substances 0.000 title claims description 118
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 7
- 229920003023 plastic Polymers 0.000 claims description 7
- 238000010422 painting Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000005524 ceramic coating Methods 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 claims description 2
- 239000010432 diamond Substances 0.000 claims description 2
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000001746 injection moulding Methods 0.000 claims description 2
- 239000007769 metal material Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 238000005520 cutting process Methods 0.000 claims 1
- 238000001465 metallisation Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 30
- 101100327917 Caenorhabditis elegans chup-1 gene Proteins 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 239000002019 doping agent Substances 0.000 description 3
- 238000007306 functionalization reaction Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229910019590 Cr-N Inorganic materials 0.000 description 1
- 229910019588 Cr—N Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000000181 anti-adherent effect Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000454 electroless metal deposition Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000005468 ion implantation Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
- B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
- B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/14—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts
- B05B15/18—Arrangements for preventing or controlling structural damage to spraying apparatus or its outlets, e.g. for breaking at desired places; Arrangements for handling or replacing damaged parts for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
- B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/028—Including graded layers in composition or in physical properties, e.g. density, porosity, grain size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2201/00—Polymeric substrate or laminate
- B05D2201/02—Polymeric substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/24983—Hardness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/24992—Density or compression of components
Definitions
- the invention relates to a coating plant component, in particular a bell cup for a rotary atomizer, and a corresponding manufacturing method.
- the lowest possible weight is sought in order to reduce the mechanical loads exerted by the bell cup due to the high speed on the bearing unit or the drive used for compressed air turbine.
- the lowest possible weight of the bell cup is also advantageous in order to minimize the forces occurring when braking and accelerating the bell cup and thereby reduce the risk of accident-prone bell cup ejection.
- composite bell plates are made EP 1 317 962 B1 and DE 20 2007 015 115 U1 known.
- Such compound bell cups have a material combination of a lightweight material with relatively low strength and a heavy material with a high strength in order to achieve a bell cup with the lowest possible weight and maximum strength.
- the compound cam plates therefore consist of several components made of different materials, wherein the various components are connected to each other during assembly.
- composite bell cup still do not form a satisfactory compromise between the design objectives of the lowest possible weight on the one hand and the highest possible strength on the other hand.
- bell cups have a friction-reducing coating or a wear-reducing coating, but the coating has no influence on the weight and mechanical strength of the bell cup.
- Such bell cups with a wear-reducing or friction-reducing coating are known, for example DE 101 12 854 A1 and DE 10 2006 022 057 B3 ,
- the invention is therefore an object of the invention to provide a bell cup, which has the greatest possible mechanical strength with the lowest possible weight. Furthermore, the invention has for its object to provide a suitable manufacturing method.
- the coating system component eg a bell cup
- the functional element serves for mechanical stiffening of the coating system component and consists of a material with a greater mass density than the shaping base body.
- the functional element not as a separate independent Component of the bell cup is formed, but consists of a coating which is at least partially applied to the base body and connected to the base body.
- the layer-shaped functional element on the base body is a stiffening element, which consists of a material which has a greater mass density and greater strength than the material of the base body.
- the coating on the base body thus has the function here of mechanically stiffening the base body and thus also the finished coating system component, which is advantageous in particular with a bell cup in order to increase the rotational speed resistance of the bell cup.
- the mechanically stiffening coating substantially increases the stiffness of the coating installation component, so that the stiffness of the coating installation component with the mechanically stiffening coating meets the given requirements, whereas the base body alone without the stiffening coating does not meet the specified requirements.
- the functional element not only serves for mechanical stiffening of the coating system component, but also for electrical Functionalization of the coating system component.
- the coating may consist of a material which has a different electrical conductivity than the material of the main body.
- the layered functional element also chemically functionalises the coating system component.
- the coating may consist of a material which has different chemical properties than the material of the shaping body.
- the coating of the base body may be, for example, a metal coating, a ceramic coating, a diamond ceramic coating, a carbonaceous coating and / or a nanocrystalline coating, such as the nanocrystalline metal coating offered by DuPont under the brand MetaFuse TM.
- the coating may consist of organic, inorganic or metallic substances or a mixture thereof.
- the coating has a layer thickness which may be in the range up to several millimeters.
- the layer thickness is therefore preferably greater than 1 mm.
- the layer thickness is preferably less than 5mm.
- the invention is in terms of the layer thickness of the functionalizing coating not limited to the aforementioned ranges of values, but in principle also with other layer thicknesses feasible.
- the functionalizing coating contains several superimposed layers with different properties.
- the functionalizing coating may include a wear-reducing layer, a stiffness-enhancing layer, an anti-adhesion layer, and / or a chemically-resistant layer.
- the coating has a material gradient across the layer so that a material property in the coating varies along the material gradient, i. across the shift.
- the material gradient occurs here within at least one of the layers, so that the material properties change within the relevant layer.
- the material gradient occurs within the coating over several layers, so that the material properties in the coating change over several layers. For example, there is the possibility that the coating and / or the individual layers of the coating become increasingly harder from the inside to the outside.
- the functionalizing coating is at least partially applied to the base body.
- the entire surface of the main body is provided with the functionalizing coating.
- the functionalizing coating is applied only to a part of the surface of the main body.
- the base body has a cavity, for example, to reduce the weight of the base body, wherein the functionalizing coating may be applied to the inner wall of the cavity of the base body.
- the coating is doped with a dopant in order to distinguish an original part of a plagiarism can.
- This is i.a. makes sense, as a bell cup must meet safety requirements.
- the doping of layers with a dopant is known from semiconductor technology and therefore need not be described in detail.
- When doping the coating there is the possibility that all original parts are doped in the same way, so that it is possible to detect plagiarisms on the basis of the doping, without being able to distinguish the individual original parts from one another.
- individual coding of the individual original parts to take place within the scope of the doping in order to be able to individually identify the individual original parts on the basis of the coding.
- the coding of the individual coating installation components can be carried out, for example, by varying the doping strength, the doping location and / or the doping agent.
- the coating system component is preferably an application element rotating in operation, which applies a coating agent to a component to be coated.
- application elements are bell cups and spray discs for rotary atomizers.
- coating device component used in the context of the invention is not restricted to application elements but encompasses all components of coating systems, such as, for example, color changers, atomizer parts, metering pumps and robot parts, to name just a few examples.
- the base body and the coating provided for the stiffening are preferably designed so that the base body without the coating does not have sufficient rotational speed resistance, but only in the finished state with the coating.
- the base body is preferably made of plastic or a plastic composite material in order to achieve the lowest possible weight of the base body.
- the invention is not limited to plastics with respect to the material for the main body, but also with other materials as light as possible feasible.
- the invention enables the realization of a relatively light coating machine part having together with the base body and the functional element has an average bulk density, which may range between 1 g / cm 3 and 5 g / cm 3.
- the coating system component according to the invention has a specific strength ratio between the mechanical strength of the material of the functional element on the one hand and the strength of the material of the base body on the other hand, wherein the material of the functional element usually has a substantially greater strength than the material of the base body.
- the strength ratio with respect to the tensile strength is at least 1: 4.
- the coating system component according to the invention (for example, bell cup) has a specific mass density ratio between the mass density of the material of the functional element and the mass density of the material of the base body, wherein the material of the functional element usually has a substantially greater mass density than the material of the main body.
- the mass density ratio is in the range of 1: 20-1: 2.
- the coating system component according to the invention has a specific thickness ratio between the material thickness of the base body and the layer thickness of the coating.
- the thickness ratio can range from 1:20 to 1: 2.
- the invention is not limited to a single bell cup, but also includes a rotary atomizer with a bell cup according to the invention.
- the invention also includes a painting device, such as a multi-axis painting robot, which has a rotary atomizer with the above-described bell plate according to the invention as an application device.
- a painting device such as a multi-axis painting robot, which has a rotary atomizer with the above-described bell plate according to the invention as an application device.
- the invention also encompasses a corresponding production method for producing a coating installation component according to the invention, wherein the stiffening coating is applied to the basic body in the context of the production method according to the invention.
- various methods can be used, such as painting, dipping, plasma coating, electroless metal deposition or electroplating, with any combination of the aforementioned coating methods are possible.
- the base body can be produced, for example, by a rapid prototyping method, as described, for example, in the German patent application 10 2008 047 118.6 is described.
- the main body is produced by an injection molding process or by a machining process.
- the invention also allows for the use of non-lightfast polymers (e.g., UV crosslinking polymers), e.g. be used in stereolithographic processes, since they are completely protected by the coating from UV light.
- non-lightfast polymers e.g., UV crosslinking polymers
- FIG. 1 shows a conventional bell cup 1 in the assembled state on a rotary atomizer only partially shown.
- the bell cup 1 is conventionally made of titanium or aluminum in order to achieve the highest possible strength and a correspondingly high speed resistance with the lowest possible weight.
- the bell cup 1 further comprises a cavity 3, which, however, in FIG. 1 not shown.
- FIG. 2 shows a cross-sectional view of a portion of a bell cup 1 according to the invention, which partially with the above-described and in FIG. 1 illustrated bell cup 1, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
- a special feature of this bell cup 1 according to the invention consists first of all in that the bell cup 1 has a shaping basic body 4 which consists of plastic and is therefore relatively light.
- the base body 4 has a substantially lower mechanical strength than the aluminum or titanium existing conventional bell cup 1 according to FIG. 1 ,
- the base body 4 is therefore provided externally with a mechanically stiffening coating 5.
- the inner wall of the cavity 3 is provided with a mechanically stiffening coating 6 for mechanical stiffening of the bell cup 1.
- the coatings 5, 6 consist in this embodiment of a nanocrystalline metal layer with a layer thickness of 500 .mu.m.
- FIG. 3 is largely consistent with that described above and in FIG. 2 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
- bell cup 1 has no cavity 3, but is provided only on the outside with the coating 5.
- the cross-sectional view in FIG. 4 shows in schematic form a base body 7 of a coating system component with a single-layer coating 8 applied to the base body 7 for functionalizing the coating system component.
- the coating 8 is also a nanocrystalline metal layer in this exemplary embodiment.
- FIG. 5 partly in agreement with the one described above and in FIG. 4 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
- a special feature of this embodiment is that the coating 8 is not single-layered, but has four superposed layers 8.1-8.4.
- the layers 8.1-8.4 in this case have different material properties, so that forms a material gradient from the inside to the outside within the coating 8. For example, the strength, the hardness and / or the electrical conductivity in the coating 8 can increase from the inside to the outside.
- the coating 8 is two-ply and has two layers 8.1, 8.2, which lie one above the other.
- an anti-adhesive layer which is either electrically conductive or electrically non-conductive.
- the underlying layer 8.2 is a nanocrystalline metal layer or another electrically conductive layer.
- FIG. 7 is largely consistent with that described above and in FIG. 2 illustrated embodiment, so reference is made to avoid repetition of the above description, wherein the same reference numerals are used for corresponding details.
- a special feature of this embodiment is that the inner wall of the cavity 3 is not coated.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Claims (15)
- Élément d'une installation de revêtement (1), en particulier un bol (1) pour un pulvérisateur (2) rotatif, comportant :a) un corps de base (4 ; 7) donnant la forme, etb) un élément fonctionnel (5, 6 ; 8) pour la rigidification mécanique de l'élément de l'installation de revêtement (1), ledit élément fonctionnel (5, 6 ; 8) étant réalisé dans un matériau avec une masse volumique supérieure à celle du corps de base (4 ; 7),
caractérisé en ce quec) l'élément fonctionnel (5, 6 ; 8) est un revêtement (5, 6 ; 8) qui est appliqué au moins en partie sur le corps de base (4 ; 7). - Élément d'une installation de revêtement (1) selon la revendication 1, caractérisé en ce que le revêtement (5, 6 ; 8) est réalisé dans un matériau dont la résistance à la traction est supérieure à celle du matériau du corps de base (4 ; 7).
- Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le revêtement (5, 6 ; 8) esta) un revêtement métallique,b) un revêtement céramique,c) un revêtement céramique à structure de diamant,d) un revêtement (5, 6 ; 8) contenant du carbone, et/oue) un revêtement (5, 6 ; 8) nanocristallin
et/ ouf) est réalisé en matières organiques, anorganiques ou métalliques ou en un mélange de ceux-ci. - Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le revêtement (5, 6 ; 8) a une épaisseur de couche inférieure à 5 mm.
- Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractériséa) en ce que le revêtement (5, 6 ; 8) contient plusieurs couches (8.1-8.4) superposées avec des propriétés différentes, et/oub) en ce que le revêtement (5, 6 ; 8) comporte un gradient de matière de telle sorte qu'une propriété de la matière varie le long du gradient de matière, et/ouc) en ce que le gradient de matière apparaît à l'intérieur d'au moins une des couches (8.1-8.4), de telle sorte que les propriétés de la matière varient à l'intérieur de la couche, oud) en ce que le gradient de matière à l'intérieur du revêtement (5, 6 ; 8) apparaît sur plusieurs couches (8.1-8.4), de telle sorte que les propriétés de la matière dans le revêtement (5, 6 ; 8) varient sur plusieurs couches (8.1-8.4), et/oue) en ce que le revêtement (5, 6 ; 8) et/ou les différentes couches (8.1-8.4) du revêtement (5, 6 ; 8) deviennent de plus en plus dures de l'intérieur vers l'extérieur.
- Élément d'une installation de revêtement (1) selon la revendication 5, caractérisé en ce que le revêtement (5, 6 ; 8) comporte les couches (8.1-8.4) suivantes :a) une couche diminuant l'usure, et/oub) une couche augmentant la rigidité, et/ouc) une couche résistant aux agents chimiques, et/oud) une couche diminuant l'adhérence.
- Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le revêtement (5, 6 ; 8) est appliqué au moins en partie sur une paroi intérieure d'une cavité (3) dans l'élément de l'installation de revêtement (1).
- Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que le revêtement (5, 6 ; 8) est dopé par un moyen de dopage.
- Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'élément de l'installation de revêtement (1), conjointement avec le corps de base (4 ; 7) et l'élément fonctionnel (5, 6 ; 8), possède une masse volumique moyenne, quia) est supérieure à 0,5 g/cm3, etb) est inférieure à 10 g/cm3.
- Élément d'une installation de revêtement (1) selon l'une quelconque des revendications précédentes, caractérisé para) un rapport de résistance déterminé entre la résistance du matériau du revêtement (5, 6 ; 8) et la résistance du matériau du corps de base (4 ; 7), le rapport de résistance étant supérieur à 1 et inférieur à 20, et/oub) un rapport de masse volumique déterminé entre la masse volumique du matériau du revêtement (5, 6 ; 8) et la masse volumique du matériau du corps de base (4 ; 7), le rapport de masse volumique étant supérieur à 1 et/ou inférieur à 50.
- Pulvérisateur rotatif (2) comportant un bol (1) ou un disque de pulvérisation selon l'une quelconque des revendications précédentes.
- Dispositif de peinture, en particulier robot de peinture à plusieurs axes, comportant un pulvérisateur rotatif (2) selon la revendication 11.
- Procédé permettant la fabrication d'un élément d'une installation de revêtement (1), en particulier un bol (1) ou un disque de pulvérisation pour un pulvérisateur rotatif (2), en particulier, selon l'une quelconque des revendications 1 à 10, comportant les étapes suivantes :a) mise à disposition d'un corps de base (4 ; 7) donnant la forme,b) mise à disposition d'un élément fonctionnel (5, 6 ; 8) pour la rigidification mécanique de l'élément de l'installation de revêtement (1), ledit élément fonctionnel (5, 6 ; 8) étant réalisé dans un matériau plus lourd que celui du corps de base (4 ; 7),
caractérisé en ce quec) l'élément fonctionnel (5, 6 ; 8) est un revêtement (5, 6 ; 8) qui est appliqué au moins en partie sur le corps de base (4 ; 7). - Procédé selon la revendication 13, caractérisé en ce que le revêtement (5, 6 ; 8) est appliqué sur le corps de base (4 ; 7) au moyen de l'un des procédés suivants :a) peintureb) immersionc) revêtement plasmad) dépôt métallique sans courante) électrolyse.
- Procédé selon l'une quelconque des revendications 13 à 14, caractériséa) en ce que le corps de base (4 ; 7) est réalisé au moyen d'un procédé de fabrication génératif, en particulier un processus de prototypage rapide, oub) en ce que le corps de base (4 ; 7) est réalisé au moyen d'un procédé formant la matière plastique, en particulier au moyen d'un moulage par injection ou d'un procédé par enlèvement de copeaux.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09744972T PL2349582T3 (pl) | 2008-11-07 | 2009-11-02 | Powlekany element instalacji powlekającej, w szczególności talerz stożkowy, oraz odpowiedni sposób wytwarzania |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008056411A DE102008056411A1 (de) | 2008-11-07 | 2008-11-07 | Beschichtungsanlagenbauteil, insbesondere Glockenteller, und entsprechendes Herstellungsverfahren |
PCT/EP2009/007841 WO2010051958A2 (fr) | 2008-11-07 | 2009-11-02 | Composant de dispositif de revêtement, notamment cloche, et procédé de fabrication correspondant |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2349582A2 EP2349582A2 (fr) | 2011-08-03 |
EP2349582B1 true EP2349582B1 (fr) | 2015-06-03 |
EP2349582B2 EP2349582B2 (fr) | 2023-01-18 |
Family
ID=41382026
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09744972.2A Active EP2349582B2 (fr) | 2008-11-07 | 2009-11-02 | Composant de dispositif de revêtement, notamment cloche rotatoire, et procédé de fabrication correspondant |
Country Status (10)
Country | Link |
---|---|
US (1) | US10471445B2 (fr) |
EP (1) | EP2349582B2 (fr) |
JP (2) | JP2012508098A (fr) |
CN (1) | CN102281954B (fr) |
DE (1) | DE102008056411A1 (fr) |
ES (1) | ES2545978T5 (fr) |
HU (1) | HUE027200T2 (fr) |
PL (1) | PL2349582T3 (fr) |
PT (1) | PT2349582E (fr) |
WO (1) | WO2010051958A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017202544A1 (fr) | 2016-05-24 | 2017-11-30 | Eisenmann Se | Élément d'application d'un pulvérisateur rotatif composé d'un matériau à base de mousse, procédé de fabrication dudit élément et procédé de pulvérisation |
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JP6886005B2 (ja) * | 2017-03-09 | 2021-06-16 | トリニティ工業株式会社 | 静電塗装機用の回転霧化頭及びその製造方法 |
JP6813087B2 (ja) * | 2017-05-17 | 2021-01-27 | 日産自動車株式会社 | 回転霧化式塗装装置のベルカップ |
GB2563054B (en) * | 2017-06-01 | 2022-04-20 | Novanta Tech Uk Limited | Rotary atomiser bell cups |
DE102017219317A1 (de) * | 2017-10-27 | 2019-05-02 | Friedrich-Alexander-Universität Erlangen-Nürnberg | Turbinen-, Verdichter-, im 3D-Druck hergestellte- und/oder Motor-Komponente sowie die Verwendung vorgefertigter Teilstücke zur Oberflächenbeschichtung |
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-
2008
- 2008-11-07 DE DE102008056411A patent/DE102008056411A1/de not_active Withdrawn
-
2009
- 2009-11-02 EP EP09744972.2A patent/EP2349582B2/fr active Active
- 2009-11-02 CN CN200980150587.1A patent/CN102281954B/zh active Active
- 2009-11-02 ES ES09744972T patent/ES2545978T5/es active Active
- 2009-11-02 WO PCT/EP2009/007841 patent/WO2010051958A2/fr active Application Filing
- 2009-11-02 HU HUE09744972A patent/HUE027200T2/en unknown
- 2009-11-02 PT PT97449722T patent/PT2349582E/pt unknown
- 2009-11-02 JP JP2011535040A patent/JP2012508098A/ja active Pending
- 2009-11-02 PL PL09744972T patent/PL2349582T3/pl unknown
- 2009-11-02 US US13/128,068 patent/US10471445B2/en active Active
-
2015
- 2015-01-28 JP JP2015014677A patent/JP6267661B2/ja active Active
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017202544A1 (fr) | 2016-05-24 | 2017-11-30 | Eisenmann Se | Élément d'application d'un pulvérisateur rotatif composé d'un matériau à base de mousse, procédé de fabrication dudit élément et procédé de pulvérisation |
DE102016006177A1 (de) | 2016-05-24 | 2017-11-30 | Eisenmann Se | Applikationsbauteil aus Schaum |
Also Published As
Publication number | Publication date |
---|---|
WO2010051958A2 (fr) | 2010-05-14 |
JP6267661B2 (ja) | 2018-01-24 |
US10471445B2 (en) | 2019-11-12 |
EP2349582B2 (fr) | 2023-01-18 |
US20110265717A1 (en) | 2011-11-03 |
ES2545978T3 (es) | 2015-09-17 |
JP2015107489A (ja) | 2015-06-11 |
EP2349582A2 (fr) | 2011-08-03 |
WO2010051958A3 (fr) | 2010-07-15 |
DE102008056411A1 (de) | 2010-05-20 |
PT2349582E (pt) | 2015-09-03 |
JP2012508098A (ja) | 2012-04-05 |
PL2349582T3 (pl) | 2015-11-30 |
CN102281954B (zh) | 2016-07-06 |
ES2545978T5 (es) | 2023-05-11 |
CN102281954A (zh) | 2011-12-14 |
HUE027200T2 (en) | 2016-08-29 |
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