EP2346050B1 - Conducteur électrique résistant à la traction - Google Patents

Conducteur électrique résistant à la traction Download PDF

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Publication number
EP2346050B1
EP2346050B1 EP10013736.3A EP10013736A EP2346050B1 EP 2346050 B1 EP2346050 B1 EP 2346050B1 EP 10013736 A EP10013736 A EP 10013736A EP 2346050 B1 EP2346050 B1 EP 2346050B1
Authority
EP
European Patent Office
Prior art keywords
wires
tension
electrical conductor
copper
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10013736.3A
Other languages
German (de)
English (en)
Other versions
EP2346050A2 (fr
EP2346050A3 (fr
Inventor
Wolfgang Dlugas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HEW Kabel GmbH and Co KG
Original Assignee
HEW Kabel GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HEW Kabel GmbH and Co KG filed Critical HEW Kabel GmbH and Co KG
Publication of EP2346050A2 publication Critical patent/EP2346050A2/fr
Publication of EP2346050A3 publication Critical patent/EP2346050A3/fr
Application granted granted Critical
Publication of EP2346050B1 publication Critical patent/EP2346050B1/fr
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Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0009—Details relating to the conductive cores
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables

Definitions

  • the subject of the present invention is a tension-resistant electrical conductor comprising a central core wire and at least two wire layers arranged above the core wire.
  • Such a conductor is for example in the EP 2 096 645A1 described, the desired tensile strength is achieved by an over the core wire of copper arranged layer of steel wires. Should be used such a conductor with a suitable insulation in particular for wiring or sensor cables in the automotive industry, where it depends on small cross-sections and thus good flexibility and high flexibility and high tensile strength.
  • a stranded conductor which consists of a plurality of stranded or twisted individual wires or individual wire bundles of copper or a copper alloy with a surrounded by at least one outer layer heart.
  • the heart of hard-drawn, ie cold-formed, wires also includes an outer layer of annealed wires or wire bundles.
  • Surrounding the centerpiece is a further layer of individual wires, optionally provided with another layer of individual wires that are stranded or gashed with the centerpiece.
  • the wires forming the core central wire and single wires of the first layer
  • the individual wires which surround the core and consist of annealed wire, cause the splicing of the outer wires does not occur when cutting the stranded conductor, so that the ends of the stranded conductors can be easily inserted into the openings of plug-in elements.
  • All wires of the stranded conductor consist of a copper-silver alloy.
  • the invention is therefore based on the object, the conductor of an electrical cable or a line of small outer dimensions in such a way that it is highly flexible and tensile strength, but also easily closed by a simple, in today's connection technology as a particularly rational evaluated crimp seal gas-tight.
  • an inner first wire layer is arranged from a circumferentially changing sequence of copper wires and wires higher tensile strength and the outer second or any other wire layer consists exclusively of copper wires.
  • the wires of increased tensile strength in the conductor strand in contrast to the known conductor are arranged in a star shape and thus allow increased flexibility, without the demanded tensile strength is impaired. If, as in aviation, more emphasis is placed on a reduction in weight, then the inventively constructed electrical conductors are of particular importance here as well.
  • a particular advantage of the invention lies in the fact that in a radial pressing force exerted by the circumference by a deformation of the softer copper wires, all cavities in the conductor filled to the core wire and thus, for. a remote, i. stripped conductor end, gas-tight.
  • the wires of increased tensile strength following the densification of the conductor are practically embedded in a copper matrix.
  • the copper matrix provides an extremely good and durable electrical contact connection to the surrounding connection part, such as a crimp contact.
  • Such a conductor is therefore to be used with particular advantage where, as in the automotive sector, but also in aerospace technology, special requirements for the electrical supply cable or lines in terms of flexibility, tensile strength and corrosion resistance are provided with a secure contact ability.
  • the wires of increased tensile strength may, for example, be high-alloyed copper wires, but in the practice of the invention, steel wires and in particular wires made of stainless steel will be used which have an even higher tensile strength and are corrosion-resistant in the case of stainless steel.
  • a thus formed stranded conductor has a tensile force of at least 200 N.
  • the copper wire used as the core wire and arranged in the individual wire layers of copper wires can be in continuation of the invention bare copper wires, but it has proven particularly advantageous to use for the purposes of the invention, nickel-plated, tin-plated or silvered copper wires.
  • the electrical conductor according to the invention may, depending on the purpose of use a variety of insulation over the outermost copper wire layer.
  • the insulation can consist of a polyvinyl chloride (PVC), polyethylene (PE) or else of a rubber or silicone rubber material, or also be prepared from a polymer based on polyether ketones (PEK, PEEK, PEKK). If, as in automotive engineering, for example, increased demands in terms of corrosion resistance and resistance to aggressive media, such as oils and fats made, then you will continue to use the invention as an insulating material for the electrical conductor rather fluoropolymers.
  • PVC polyvinyl chloride
  • PE polyethylene
  • PEKK polyether ketones
  • Such fluoropolymers may be thermoformable polymers such as the perfluoroalkoxy copolymer (PFA), perfluoroethylene propylene (FEP), ethylene tetrafluoroethylene (ETFE) or even a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (TFA / PFA) or similar fluoropolymers.
  • PFA perfluoroalkoxy copolymer
  • FEP perfluoroethylene propylene
  • ETFE ethylene tetrafluoroethylene
  • TFA tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer
  • similar fluoropolymers such as the perfluoroalkoxy copolymer (PFA), perfluoroethylene propylene (FEP), ethylene tetrafluoroethylene (ETFE) or even a tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (TFA
  • a non-deformable in the heat fluoropolymer This is a polytetrafluoroethylene (PTFE) or a modified by addition Poytetrafluorethylen, if this modified polytetrafluoroethylene is not deformable in the heat.
  • PTFE polytetrafluoroethylene
  • Poytetrafluorethylen if this modified polytetrafluoroethylene is not deformable in the heat.
  • the invention is based on the in the Fig. 1 and 2 illustrated embodiments explained in more detail.
  • the Fig. 1 shows a section through an electrical cable 1, for example as a connecting line for the arranged in a motor vehicle lambda probe.
  • the electrical conductor of this cable 1 according to the invention consists of the central core wire 2 made of copper.
  • this core wire 2 made of copper.
  • six individual wires are arranged, these individual wires being formed as copper wires 3 and as steel wires 4, which alternate in sequence in the circumferential direction. This results in a star-shaped arrangement of the tensile and therefore rather stiff steel wires 4 with the result that the flexibility of the extremely thin cable is hardly affected.
  • a further twelve copper wires 5 are arranged, they form in the embodiment, the outermost wire layer on which finally the insulation 6 is applied.
  • the diameter of both the core wire 2, the copper wires 3 and 5 and the steel wires 4 is in the illustrated embodiment, 0.16 mm, so that there is a total diameter of the conductor of only about 0.75 mm. If, as in the present case, the cable 1 serves as a supply line for a lambda probe, the conductor insulation 6 is therefore advantageously made of polytetrafluoroethylene (PTFE), resulting in a total diameter of the inventive cable 1 of only about 1.31 mm.
  • PTFE polytetrafluoroethylene
  • the Fig. 2 shows the pressed conductor end 7 with the crimp contact 8 and a resulting from the compression of the copper wires 2,3 and 5 copper matrix 9, in which the steel wires 4 are embedded.
  • the crimp according to the invention is gas-tight and thus corrosion-resistant.
  • the targeted construction of the electrical conductor and the subsequent deformation of the conductor end 7 together with an enclosing crimp sleeve (8), a particularly intimate, good electrical connection between the conductor of the cable 1 according to the invention and the crimp contact is achieved. This results in a constant volume resistance over the entire circumference of the conductor end.
  • the inventive construction of the electrical conductor leads to a prefabrication of e.g. Wire harnesses with crimp contacts of high, consistent quality and high wiring speeds.
  • the invention is not limited to the embodiment and thus to the use of the cable 1 according to the invention in automotive engineering.
  • Other possible uses are, for example, the mentioned aviation industry as well as the wide area of data transmission.

Landscapes

  • Non-Insulated Conductors (AREA)
  • Insulated Conductors (AREA)

Claims (11)

  1. Conducteur électrique résistant à la traction, formé par une âme (2) centrale et au moins deux couches disposées au-dessus de l'âme (2), ladite âme (2) centrale étant réalisée en cuivre ou dans un alliage de cuivre, caractérisé en ce que sur l'âme (2) centrale est disposée une première couche intérieure réalisée par une suite alternée dans le sens périphérique de fils de cuivre (3) et de fils (4) à résistance à la traction plus élevée, et la troisième couche extérieure ou chaque couche supplémentaire est formée exclusivement par des fils de cuivre (5).
  2. Conducteur électrique résistant à la traction selon la revendication 1, caractérisé en ce que les fils (4) à résistance à la traction plus élevée sont des fils d'acier.
  3. Conducteur électrique résistant à la traction selon la revendication 1, caractérisé en ce que les fils (4) à résistance à la traction plus élevée sont des fils de cuivre hautement alliés.
  4. Conducteur électrique résistant à la traction selon la revendication 1, caractérisé en ce qu'au moins l'âme (2) centrale est un fil de cuivre nu.
  5. Conducteur électrique résistant à la traction selon la revendication 1, caractérisé en ce que les fils de cuivre (2, 3, 5) sont revêtus de nickel, d'étain ou d'argent.
  6. Conducteur électrique résistant à la traction selon la revendication 2, caractérisé en ce que les fils d'acier (4) sont réalisés dans un acier inoxydable.
  7. Conducteur électrique résistant à la traction selon la revendication 1 ou une des revendications suivantes, caractérisé en ce que l'extrémité ou les extrémités de ligne sont munies d'un contact serti (8).
  8. Conducteur électrique résistant à la traction selon la revendication 7, caractérisé en ce que l'assemblage serti entre les fils (2, 3, 4, 5) du conducteur électrique et le contact serti (8) est étanche aux gaz.
  9. Conducteur électrique résistant à la traction selon la revendication 1 ou une des revendications suivantes, comportant des fils d'acier dans la première couche intérieure, caractérisé en ce que la force de traction desdits fils d'acier est au moins de l'ordre de 200 N.
  10. Conducteur électrique résistant à la traction selon la revendication 1 ou une des revendications suivantes, comportant une isolation (6) résistant aux températures élevées, caractérisé en ce que ladite isolation (6) du conducteur est réalisée dans un fluoropolymère.
  11. Conducteur électrique résistant à la traction selon la revendication 10, caractérisé en ce que le fluoropolymère de l'isolation (6) est un polytétrafluoroéthylène.
EP10013736.3A 2009-12-22 2010-10-18 Conducteur électrique résistant à la traction Active EP2346050B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102009060419A DE102009060419A1 (de) 2009-12-22 2009-12-22 Zugfester elektrischer Leiter

Publications (3)

Publication Number Publication Date
EP2346050A2 EP2346050A2 (fr) 2011-07-20
EP2346050A3 EP2346050A3 (fr) 2012-07-25
EP2346050B1 true EP2346050B1 (fr) 2013-07-24

Family

ID=43302656

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10013736.3A Active EP2346050B1 (fr) 2009-12-22 2010-10-18 Conducteur électrique résistant à la traction

Country Status (4)

Country Link
US (1) US20110147079A1 (fr)
EP (1) EP2346050B1 (fr)
CA (1) CA2726059A1 (fr)
DE (1) DE102009060419A1 (fr)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130129289A1 (en) * 2011-11-18 2013-05-23 Carey S. ROLAND Case assembly having wicking barrier
US9140438B2 (en) * 2013-09-13 2015-09-22 Willis Electric Co., Ltd. Decorative lighting with reinforced wiring
EP3149747A4 (fr) 2014-05-30 2018-05-02 WireCo WorldGroup Inc. Câble électromécanique équilibré en couple gainé
US10522270B2 (en) 2015-12-30 2019-12-31 Polygroup Macau Limited (Bvi) Reinforced electric wire and methods of making the same
CN107204214A (zh) * 2017-05-25 2017-09-26 江苏鑫海铜业有限公司 一种具有超强抗拉伸能力的镀锡软铜绞线
US11877974B2 (en) * 2020-11-27 2024-01-23 Zhejiang E-cozy Electronic Technology Co., Ltd. Massage gun with improved connecting cable

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US3339012A (en) * 1963-07-29 1967-08-29 Simplex Wire & Cable Co Composite stranded conductor cable
US3345456A (en) * 1965-12-06 1967-10-03 American Chain & Cable Co Electrically conductive tensile cable
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GB9805518D0 (en) * 1998-03-17 1998-05-13 Expro North Sea Ltd Conductive slickline cable
JP4170497B2 (ja) * 1999-02-04 2008-10-22 日本碍子株式会社 ハーネス用電線導体
EP1191545A1 (fr) * 2000-09-20 2002-03-27 Nexans Conducteur torsadé
JP3719163B2 (ja) * 2001-05-25 2005-11-24 日立電線株式会社 可動部配線材用撚線導体及びそれを用いたケーブル
US6617516B1 (en) * 2002-08-12 2003-09-09 Markel Corporation Lead wire for oxygen sensor
JP2004288625A (ja) * 2003-03-06 2004-10-14 Auto Network Gijutsu Kenkyusho:Kk 自動車用電線
US6982385B2 (en) * 2003-12-04 2006-01-03 Jeng-Shyong Wu Wire cable of electrical conductor forming of multiple metals or alloys
DE102004050001A1 (de) * 2004-10-14 2006-04-20 Contitech Techno-Chemie Gmbh Crimpverbindung
JP2006147507A (ja) * 2004-11-25 2006-06-08 Auto Network Gijutsu Kenkyusho:Kk 自動車用複合電線
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Also Published As

Publication number Publication date
CA2726059A1 (fr) 2011-06-22
EP2346050A2 (fr) 2011-07-20
US20110147079A1 (en) 2011-06-23
EP2346050A3 (fr) 2012-07-25
DE102009060419A1 (de) 2011-06-30

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