EP2325020B1 - Device for deforming a book cover spine of a book cover aligned on a book block spine - Google Patents

Device for deforming a book cover spine of a book cover aligned on a book block spine Download PDF

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Publication number
EP2325020B1
EP2325020B1 EP09405201.6A EP09405201A EP2325020B1 EP 2325020 B1 EP2325020 B1 EP 2325020B1 EP 09405201 A EP09405201 A EP 09405201A EP 2325020 B1 EP2325020 B1 EP 2325020B1
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EP
European Patent Office
Prior art keywords
backing
rails
tool
spine
book
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EP09405201.6A
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German (de)
French (fr)
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EP2325020A1 (en
Inventor
Hans Müller
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Mueller Martini Holding AG
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Mueller Martini Holding AG
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Priority to EP09405201.6A priority Critical patent/EP2325020B1/en
Priority to US12/952,942 priority patent/US8439621B2/en
Publication of EP2325020A1 publication Critical patent/EP2325020A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42C—BOOKBINDING
    • B42C7/00—Manufacturing bookbinding cases or covers of books or loose-leaf binders
    • B42C7/005—Creasing the back of covers

Definitions

  • the invention relates to a device for deforming a book block back approximately evenly aligned, possibly on the inside of a back insert having Buchdeckeschreibens a lying outstretched positioned book cover, consisting of a on the book block back facing inside of the book cover back movable, this between two lateral, opposing Formfalzschienen auslanderden, forming a web on the Buchdeckeschreiben forming tool having two adjacent and parallel to the Falzformschienen extending support strips which are adapted to adjust the web width of Buchdeckeschens transversely to the longitudinal extension of the Falzformschienen together the mutual distance changing adjustable.
  • the object of the invention to provide a robust and compact device that is suitable for the deformation of different width Buchdecker backs and is adjustable, adjustable and easy to use.
  • This solution is characterized i.a. with an adjusting mechanism in particular, in which the support strips are coupled in the guide plane in each case with two spaced along its longitudinal extension and eccentrically rotatable about a vertical axis driven drivers.
  • Fig. 1 to 3 . 6 and 7 show means 1 for deforming a approximately evenly distributed on a Buckblockrücken aligned, optionally on the inside with a back insert, also called Schrenz, provided Buchdeckerücken 7 lying in the deformation lying out book cover 2, consisting essentially of two book covers and the book cover backs 7 forming middle part consists.
  • the back insert is located between the covers of the book cover on the reference benefit and consists for example of cardboard or waste paper. Further relevant information can be found in DE 10'057 ⁇ 600, DE 10 ⁇ 057 ⁇ 602 or in the above-mentioned paperback book "Industrial Bookbinding".
  • the Fig. 1 Figure 1 illustrates a device 1 according to the invention in an initial standby or rest position in which a deformation tool 3, designated 3, is set for the forthcoming deformation preferred for straight back formation.
  • the deformation tool 3 which extends at least approximately over the length of a book height, is in the starting position at a distance below a book cover 2 for forming the Buchdecke Wegens 7 serving support level 48, which extends transversely to the conveying direction of the book block in a Ein distressmaschine (see, for example DE 1'436'086 A).
  • the part of a device 1 forming deformation tool 3 consists of two facing, vertical resp.
  • the tool bar 10 has approximately the length of the support strips 4, 5 and more than the width of the support strips at the largest web width. In the Fig. 2 . 3 and 6 the deformation tool 3 is in the raised position. Furthermore, the support surface 11 is provided as a management level of the tool bar 10 with sliding properties for the support strips 4, 5, so that thereon the skirting boards 8, 9 resp. let the support strips 4, 5 move easily.
  • the tool bar 10 is used according to Fig.
  • rotating bodies for example, about vertical axes 16, 17 drivable discs 12, 13, which are mounted in spaced along the tool carrier 10 recesses 14, 15 and at the top with respect to rotation axis 16, 17 respectively opposite drivers 18, 19; 20, 21.
  • the discs 12, 13 are sunk in the tool bar 10 so that they do not touch the underside of the support strips 4, 5.
  • the support strips 4, 5 have in theticianological Scheme parallel to the axis of rotation 16, 17 of the discs 12, 13 extending through openings 22, 23; 24, 25 or grooves, of the drivers 18, 19; 20, 21 are at least partially penetrated, wherein the drivers 18, 19; 20, 21 may be formed as stud bolts.
  • a controller connected to a (controllable) motor can also be used.
  • the on one side of the tool bar 10 above movement cam 27, 28 are by means of joints 32 or lateral guides with the oscillating on a frame 33, respectively.
  • slidably mounted slide 29 connected.
  • the support strips 4, 5 On the underside of the support strips 4, 5 has. This ensures that the support strips 4, 5 are adjustable transversely to the longitudinal extent of the deformation tool 3 exclusively.
  • the deformation tool 3 is designed to be interchangeable, so that other support strips 4, 5 are used.
  • the support strips 4, 5 can be exchanged on a deformation tool 3.
  • Fig. 7 shows the arrangement between the deformation tool 3, which is also connected to the frame 33, and the sliding device 30, the slide 29 according to the execution of the Fig. 1 to 3 is connected to the deformation tool 3.
  • the drive connected to the discs 12, 13, flat downwardly extending slide 29 has in the surface area a guide assembly for its displacement parallel to the longitudinal extension of the tool bar 10, on the one hand two spaced in the direction of displacement and extending in the latter slots 35, 36 and on the other a fixed to the frame 33, the slots 35, 36 associated and immersed in this sliding block 37, 38 on which the slider 29 is moved back and forth.
  • a bottom-up reaching slot-like opening 39 for as Carrier trained drive cam 40 is provided which is indirectly connected to the drive motor 31.
  • the slot-like opening 39 allows raising and lowering of the deformation tool 3 connected to the frame 33 Fig.
  • the output shaft 41 is formed as a spindle, which intersperses a spindle nut of an adjusting 42 meshing, to which the drive cam 40 is fixed, and that on a rod 43 in the direction of the sliding movements of the slider 29 is guided.
  • the 4 and 5 show the formation of the deformation tool 3 on the basis of a partial view / longitudinal section representation of the anti-slip connection between the top 11 of the tool bar 10, which rests on an intermediate element 51 designed as a heating element.
  • the support strips 4, 5 may be provided on the underside, for example, with magnetic forces that generate large attraction forces on the top of the iron-containing tool bar 10.
  • the support strips 4, 5 are in particular for the deformation processes at the bottom over the length of the skirting 8, 9 distributed equipped with permanent magnets 52 which are button-like and in the skirting boards 8, 9 are fixed interchangeably, for example by means of screw or adhesive.
  • the magnetic surface of the permanent magnets 52 is preferably flush with the underside of the support strips 4, 5 resp. Skirts 8, 9 aligned, also on and off switchable electromagnets could be used instead of the permanent magnets.
  • Known permanent magnets withstand temperatures up to 500 ° C.
  • the support strips 4, 5 can be pressed over the skirting boards 8, 9 by means of screws and compression springs on the tool bar 10, wherein the support strips 4, 5 are screwed into the tool bar 10 inserted and displaceable sliding blocks.
  • the in the Fig. 1 to 3 and 6 recognizable lift hook 54 is used for lifting or installation of a deformation tool 3 from the resp. in the device 1 by means of a hoist.
  • a connected to the frame 33 conical positioning pin 55 is provided, which is locked under spring pressure in a designated hole on the front side of the tool bar 10.
  • the intermediate element 51 is provided below the tool bar 10, which is equipped with heating elements 56 and from which the heat is transferred to the support strips 4, 5.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Specific Conveyance Elements (AREA)
  • Milling, Drilling, And Turning Of Wood (AREA)

Description

Die Erfindung betrifft eine Einrichtung zur Verformung eines auf einen Buchblockrücken etwa gleichmässig verteilt ausgerichteten, gegebenenfalls an der Innenseite eine Rückeneinlage aufweisenden Buchdeckerückens einer liegend ausgestreckte positionierten Buchdecke, bestehend aus einem auf die dem Buchblockrücken zugewandte Innenseite des Buchdeckerückens zu bewegbaren, diesen zwischen zwei seitlichen, entgegenstehenden Formfalzschienen aushebenden, einen Steg an dem Buchdeckerücken bildenden Verformungswerkzeug, das zwei benachbarte und parallel zu den Falzformschienen verlaufende Stützleisten aufweist, welche zur Einstellung der Stegbreite des Buchdeckerückens quer zur Längserstreckung der Falzformschienen gemeinsam den gegenseitigen Abstand verändernd verstellbar ausgebildet sind.The invention relates to a device for deforming a book block back approximately evenly aligned, possibly on the inside of a back insert having Buchdeckerückens a lying outstretched positioned book cover, consisting of a on the book block back facing inside of the book cover back movable, this between two lateral, opposing Formfalzschienen aushebenden, forming a web on the Buchdeckerücken forming tool having two adjacent and parallel to the Falzformschienen extending support strips which are adapted to adjust the web width of Buchdeckerückens transversely to the longitudinal extension of the Falzformschienen together the mutual distance changing adjustable.

Einrichtungen dieser Art werden bei Einhängemaschinen einer Buchfertigungslinie zur Verformung eines Buchdeckerückens eingesetzt. Auf einen vorausgehenden Teilprozess, mit dem gebundene Buchblocks insbesondere am Rücken bearbeitet werden, werden jeweils eine Buchdecke und ein Buchblock im Rückenbereich in der Einhängemaschine vereint, bevor das fertige rohe Buch abgepresst und Falze eingebrannt werden. Die Verformung eines Buchrückens erfolgt auf dem Zuführweg in die Einhängemaschine, wie dies beispielsweise in der DE 1'436'086 A beschrieben und dargestellt ist. Diese Vorgehensweise ist im " Lehrbuch für Buchbinder, Band 2, ISBN 3-88013-596-7 " näher beschrieben.Devices of this type are used in hemming machines of a book production line for the deformation of a book cover back. On a previous sub-process, are processed with the bound book block especially on the back, each a book cover and a book block in the back area are united in the Einhängemaschine before the finished raw book pressed and fuses are burned. The deformation of a book spine takes place on the Zuführweg in the Einhängemaschine, as for example in the DE 1'436'086A described and is shown. This procedure is in the " Textbook for Bookbinding, Volume 2, ISBN 3-88013-596-7 "described in more detail.

Aus der DE102006033117 A1 sind ein Verfahren und Vorrichtung zur Schaffung einer scharnierartigen, biegbaren Zone in einem Bogen aus Papier, Pappe, Karton oder Folie bekannt. Dazu ist beidseitig eines zu verformenden Rückenbereichs des als Umschlag für einen Buchblock dienenden Bogens ein aus einem Oberwerkzeug und einem Unterwerkzeug bestehendes Walzenbiegewerkzeugpaar angeordnet Während eines der beiden Walzenbiegewerkzeugpaare in Bezug auf die Breite des Buchblocks eingestellt werden kann, ist das andere Walzenbiegewerkzeugpaar ortsfest angeordnet.From the DE102006033117 A1 For example, a method and apparatus for providing a hinged, bendable zone in a sheet of paper, paperboard, cardboard or foil is known. For this purpose, on both sides of a back portion of the sheet serving as an envelope for a book block is arranged consisting of an upper tool and a lower tool Walzenbiegewerkzeugpaar While one of the two Walzenbiegewerkzeugpaare can be adjusted with respect to the width of the book block, the other Walzenbiegewerkzeugpaar is stationary.

Vorliegend stellt sich die Aufgabe an die Erfindung, eine robuste und kompakte Einrichtung zu schaffen, die sich zur Verformung unterschiedlich breiter Buchdeckerücken eignet und auf einfache Art einstell-, verstell- und bedienbar ist.In the present case, the object of the invention to provide a robust and compact device that is suitable for the deformation of different width Buchdecker backs and is adjustable, adjustable and easy to use.

Erfindungsgemäss wird die Aufgabe durch gelöst.According to the invention, this object is achieved by.

Diese Lösung zeichnet sich u.a. mit einem Verstellmechanismus besonders aus, bei dem die Stützleisten in der Führungsebene jeweils mit zwei entlang ihrer Längserstreckung beabstandeten und exzentrisch um eine senkrechte Achse verdrehbar angetriebenen Mitnehmern gekoppelt sind.This solution is characterized i.a. with an adjusting mechanism in particular, in which the support strips are coupled in the guide plane in each case with two spaced along its longitudinal extension and eccentrically rotatable about a vertical axis driven drivers.

Es lassen sich auch andere, zum Teil aufwändigere Verstellvorrichtungen wie Spindel- oder Schneckenantriebe etc. mit dem vorgeschlagenen System verwenden.It can also be other, sometimes more complex adjustment devices such as spindle or worm drives, etc. use with the proposed system.

Nachfolgend wird die Erfindung unter Bezugnahme auf den zitierten resp. den zitierenden Stand der Technik und die Zeichnung, auf die bezüglich aller in der Beschreibung nicht näher erwähnten Einzelheiten verwiesen wird, anhand eines Ausführungsbeispiels erläutert. In der Zeichnung zeigen:

Fig. 1
eine räumliche Darstellung einer erfindungsgemässen Einrichtung in der Ruhe- resp. Einstellposition,
Fig. 2
eine räumliche Darstellung der erfindungsgemässen Einrichtung nach Fig. 1 in einer Verformungsposition,
Fig. 3
eine räumliche Darstellung eines Verformungswerkzeuges mit abgenommenen Stützleisten der in den Fig. 1 und 2 gezeigten Einrichtung in einer Verformungsposition,
Fig. 4
eine auszugsweise räumliche Darstellung des Verformungswerkzeuges in einer teilweisen Ansicht-/ Schnitt-Darstellung,
Fig. 5
einen Querschnitt des Verformungswerkzeuges,
Fig. 6
eine räumliche Darstellung einer alternativen Ausführung einer erfindungsgemässen Einrichtung bei angehobenem Verformungswerkzeug und
Fig. 7
einen Querschnitt der in Fig. 2 dargestellten Einrichtung mit einem verformten Buchdeckerücken einer in die Einrichtung eingeführten Buchdecke.
The invention will be described with reference to the cited resp. the cited prior art and the drawing, to which reference is made with respect to all unspecified details in the description explained using an exemplary embodiment. In the drawing show:
Fig. 1
a spatial representation of an inventive device in the rest resp. setting position,
Fig. 2
a spatial representation of the inventive device after Fig. 1 in a deformation position,
Fig. 3
a spatial representation of a deformation tool with removed support strips in the Fig. 1 and 2 shown device in a deformation position,
Fig. 4
a partial spatial representation of the deformation tool in a partial view / sectional view,
Fig. 5
a cross section of the deformation tool,
Fig. 6
a spatial representation of an alternative embodiment of an inventive device with raised deformation tool and
Fig. 7
a cross section of in Fig. 2 illustrated device with a deformed Buchdeckerücken a introduced into the device book cover.

Die Fig. 1 bis 3, 6 und 7 zeigen Einrichtungen 1 zur Verformung eines auf einen Buckblockrücken etwa gleichmässig verteilt ausgerichteten, gegebenenfalls an der Innenseite mit einer Rückeneinlage, auch Schrenz genannt, versehenen Buchdeckerücken 7 einer bei der Verformung liegend ausgestreckten Buchdecke 2, die im Wesentlichen aus zwei Buchdeckeln und einem den Buchdeckerücken 7 bildenden Mittenteil besteht. Die Rückeneinlage befindet sich zwischen den Deckeln der Buchdecke an dem Bezugsnutzen und besteht beispielsweise aus Karton oder Altpapier. Weitere diesbezügliche Hinweise sind den DE 10`057`600, DE 10`057`602 oder dem oben erwähnten Taschenbuch "Industrielle Buchbinderei" zu entnehmen.The Fig. 1 to 3 . 6 and 7 show means 1 for deforming a approximately evenly distributed on a Buckblockrücken aligned, optionally on the inside with a back insert, also called Schrenz, provided Buchdeckerücken 7 lying in the deformation lying out book cover 2, consisting essentially of two book covers and the book cover backs 7 forming middle part consists. The back insert is located between the covers of the book cover on the reference benefit and consists for example of cardboard or waste paper. Further relevant information can be found in DE 10'057`600, DE 10`057`602 or in the above-mentioned paperback book "Industrial Bookbinding".

Die Fig. 1 veranschaulicht eine erfindungsgemässe Einrichtung 1 in einer Ausgangs-Bereitschafts- oder Ruhestellung, in der ein mit 3 bezeichnetes Verformungswerkzeug 3 für die bevorstehende, für eine gerade Rückenbildung bevorzugte Verformung eingestellt wird. Das Verformungswerkzeug 3, das sich wenigstens annähernd über die Länge einer Buchhöhe erstreckt, befindet sich in der Ausgangsstellung in einem Abstand unterhalb einer der Buchdecke 2 zur Verformung des Buchdeckerückens 7 dienenden Auflageebene 48, die quer zur Förderrichtung der Buchblocks in einer Einhängemaschine verläuft (siehe beispielsweise DE 1'436'086 A). Das Teil einer Einrichtung 1 bildende Verformungswerkzeug 3 besteht aus zwei sich zugewandten, senkrecht stehenden resp. parallel zur Aushebung des Buchdeckerückens 7 stehenden, hinsichtlich Abstand verstellbaren Stützleisten 4, 5, die die Breite eines auszuhebenden Steges 6 an einem Buchdeckerücken 7 bilden und an dem unteren Ende eine Fussleiste 8, 9 aufweisen, die auf einem Werkzeug balken 10 seitlich viersetzbar aufliegen. Der Werkzeugbalken 10 weist etwa die Länge der Stützleisten 4, 5 und mehr als die Breite der Stützleisten bei der grössten Stegbreite auf. In den Fig. 2, 3 und 6 befindet sich das Verformungswerkzeug 3 in der angehobenen Position. Weiterhin ist die Auflagefläche 11 als Führungsebene des Werkzeugbalkens 10 mit Gleiteigenschaften für die Stützleisten 4, 5 ausgestattet, sodass sich darauf die Fussleisten 8, 9 resp. die Stützleisten 4, 5 leicht verschieben lassen. Der Werkzeugbalken 10 dient gemäss Fig. 3 auch der Aufnahme von Drehkörpern, beispielsweise um senkrechte Achsen 16, 17 antreibbare Scheiben 12, 13, die in entlang des Werkzeugträgers 10 voneinander beabstandeten Ausnehmungen 14, 15 gelagert sind und an der Oberseite sich bezüglich Drehachse 16, 17 jeweils gegenüberliegende Mitnehmer 18, 19; 20, 21 aufweisen. Die Scheiben 12, 13 sind derart in dem Werkzeugbalken 10 versenkt, dass sie die Unterseite der Stützleisten 4, 5 nicht berühren. Die Stützleisten 4, 5 weisen im Fussleistebereich parallel zur Drehachse 16, 17 der Scheiben 12, 13 verlaufende Durchtrittsöffnungen 22, 23; 24, 25 oder Nuten auf, die von den Mitnehmern 18, 19; 20, 21 wenigstens teilweise durchsetzt werden, wobei die Mitnehmer 18, 19; 20, 21 als Stehbolzen ausgebildet sein können. Damit ein optimal wirksamer, gemeinsam entgegengerichteter Seitenhub der Stützleisten 4, 5 erzielt werden kann, sind in einer Ausgangsstellung die Mitnehmer 18, 19; 20, 21 einer Scheibe 12, 13 beispielsweise etwa 45° zu einer Längs- oder Längsmittelachse 26 des Werkzeugbalkens 10 diametral gegenüberliegend ausgerichtet, wie es die Fig. 1 bis 3 und 6 zeigen. Die Drehbewegungen der Scheiben 12, 13 über einen spitzen Winkel werden durch einen am Umfang einer Scheibe 12, 13 befestigten, den Werkzeugbalken 10 seitlich überstehenden Bewegungsnocken 27, 28 mittels eines Schiebers 29 einer Schiebevorrichtung 30 erreicht, die vorzugsweise mit einem Antriebsnocken 40 verbunden ist. Damit ist gewährleistet, dass gleichzeitig eine gleichförmige Veränderung an dem Abstand zwischen den Stützleisten stattfinden kann. Die Verstellung resp. Einstellung des Abstandes kann mittels motorischer oder manueller Kraft erfolgen. Zur Erhöhung der Genauigkeit kann auch eine mit einem (regelbaren) Motor verbundene Steuerung eingesetzt werden. Die auf der einen Seite des Werkzeugbalkens 10 vorstehenden Bewegungsnocken 27, 28 sind mittels Gelenken 32 oder seitlichen Führungen mit dem an einem Gestell 33 oszillierend resp. hin und her verschiebbar gelagerten Schieber 29 verbunden. Durch ein gemeinsames Verdrehen der Scheiben 12, 13 bewegen sich die Mitnehmer 18, 19; 20, 21 jeweils nach innen oder aussen und verkleinern oder vergrössern dabei den Abstand zwischen den Stützleisten 4, 5.The Fig. 1 Figure 1 illustrates a device 1 according to the invention in an initial standby or rest position in which a deformation tool 3, designated 3, is set for the forthcoming deformation preferred for straight back formation. The deformation tool 3, which extends at least approximately over the length of a book height, is in the starting position at a distance below a book cover 2 for forming the Buchdeckerückens 7 serving support level 48, which extends transversely to the conveying direction of the book block in a Einhängemaschine (see, for example DE 1'436'086 A). The part of a device 1 forming deformation tool 3 consists of two facing, vertical resp. parallel to the lifting of the Buchdeckerückens 7, adjustable in terms of spacing support strips 4, 5, which form the width of a raised web 6 on a Buchdeckerücken 7 and at the lower end of a skirting 8, 9, the bar on a tool 10 laterally viersetzbar rest. The tool bar 10 has approximately the length of the support strips 4, 5 and more than the width of the support strips at the largest web width. In the Fig. 2 . 3 and 6 the deformation tool 3 is in the raised position. Furthermore, the support surface 11 is provided as a management level of the tool bar 10 with sliding properties for the support strips 4, 5, so that thereon the skirting boards 8, 9 resp. let the support strips 4, 5 move easily. The tool bar 10 is used according to Fig. 3 Also, the inclusion of rotating bodies, for example, about vertical axes 16, 17 drivable discs 12, 13, which are mounted in spaced along the tool carrier 10 recesses 14, 15 and at the top with respect to rotation axis 16, 17 respectively opposite drivers 18, 19; 20, 21. The discs 12, 13 are sunk in the tool bar 10 so that they do not touch the underside of the support strips 4, 5. The support strips 4, 5 have in the Fußleistebereich parallel to the axis of rotation 16, 17 of the discs 12, 13 extending through openings 22, 23; 24, 25 or grooves, of the drivers 18, 19; 20, 21 are at least partially penetrated, wherein the drivers 18, 19; 20, 21 may be formed as stud bolts. So that an optimally effective, jointly opposite side stroke of the support strips 4, 5 can be achieved, in an initial position, the drivers 18, 19; 20, 21 a disc 12, 13, for example, approximately 45 ° to a longitudinal or longitudinal central axis 26 of the tool bar 10 diametrically opposite aligned, as it Fig. 1 to 3 and 6 demonstrate. The rotational movements of the disks 12, 13 over an acute angle are achieved by means of a slide 29 of a sliding device 30, which is fastened to the circumference of a disk 12, 13 and laterally projects beyond the tool beam 10, which is preferably connected to a drive cam 40. This ensures that at the same time a uniform change in the distance between the support strips can take place. The adjustment resp. Adjustment of the distance can be done by means of motor or manual force. To increase the accuracy, a controller connected to a (controllable) motor can also be used. The on one side of the tool bar 10 above movement cam 27, 28 are by means of joints 32 or lateral guides with the oscillating on a frame 33, respectively. slidably mounted slide 29 connected. By a common rotation of the discs 12, 13, the drivers 18, 19; 20, 21 respectively inwardly or outwardly and reduce or enlarge the distance between the support strips 4, 5.

Damit sich die Stützleisten 4, 5 beim Verdrehen der Scheiben 12, 13 bezüglich ihrer Längsrichtung gegenseitig nicht verschieben, ist zwischen den Stützleisten 4, 5 und dem Werkzeugbalken 10 eine quer zur Längserstreckung der Stützleisten 4, 5 und des Werkzeugbalkens 10 gerichtete Führungsanordnung 34 vorgesehen, die beispielsweise eine quer zur Längserstreckung der genannten Teile verlaufende Nut 53 in dem Werkzeugbalken 10 und einen in die Nut 53 des Werkzeugbalkens 10 eingreifenden Stift 57 oder dgl. an der Unterseite der Stützleisten 4, 5 aufweist. Damit ist gewährleistet, dass die Stützleisten 4, 5 ausschliesslich quer zur Längserstreckung des Verformungswerkzeuges 3 verstellbar sind.
Das Verformungswerkzeug 3 ist austauschbar ausgebildet, sodass auch andere Stützleisten 4, 5 verwendbar sind. Ueberdies können auch die Stützleisten 4, 5 an einem Verformungswerkzeug 3 ausgetauscht werden. Diese Art Konstruktion gestattet ein rasches Austauschen der Stützleisten 4, 5.
Weiterhin lassen sich dafür geeignete Stützleisten 4, 5 sowohl mit nach innen oder nach aussen gerichteten Fussleisten 8, 9 auf dem Werkzeugbalken 10 montieren. Diese Möglichkeiten stehen für einen universellen Einsatz der Verformungseinrichtung 1 bei erheblichen Unterschieden der Stegbreite zur Verfügung.
Fig. 7 zeigt die Anordnung zwischen Verformungswerkzeug 3, das ebenfalls mit dem Gestell 33 verbunden ist, und der Schiebevorrichtung 30, deren Schieber 29 gemäss Ausführung nach den Fig. 1 bis 3 mit dem Verformungswerkzeug 3 verbunden ist. Der mit den Scheiben 12, 13 antriebsverbundene, flächig nach unten sich erstreckende Schieber 29 weist im Flächenbereich eine Führungsanordnung zu seiner Verschiebbarkeit parallel zur Längserstreckung des Werkzeugbalkens 10 auf, die einerseits zwei in Verschieberichtung beabstandete und sich in letztere erstreckende Langlöcher 35, 36 und andererseits jeweils einen an dem Gestell 33 befestigten, den Langlöchern 35, 36 zugeordneten und in diese eintauchenden Gleitstein 37, 38 auf, an denen der Schieber 29 hin und her bewegt wird. Zwischen den Langlöchern 35, 36 ist eine von unten nach oben reichende schlitzartige Oeffnung 39 für einen als Mitnehmer ausgebildeten Antriebsnocken 40 vorgesehen, der mit dem Antriebsmotor 31 mittelbar verbunden ist. Die schlitzartige Oeffnung 39 gestattet ein Anheben und Absenken des mit dem Gestell 33 verbundenen Verformungswerkzeuges 3. Wie den Fig. 1 bis 3 entnehmbar, handelt es sich beim dargestellten Ausführungsbeispiel um einen Getriebemotor 31, dessen Abtriebswelle 41 als Spindel ausgebildet ist, die eine Spindelmutter eines Verstellorgans 42 kämmend durchsetzt, an dem der Antriebsnocken 40 befestigt ist, und das an einer Stange 43 in Richtung der Schiebebewegungen des Schiebers 29 geführt ist.Thus, the support strips 4, 5 during rotation of the discs 12, 13 with respect to their Longitudinal direction do not move each other, between the support strips 4, 5 and the tool bar 10 is a transversely to the longitudinal extent of the support strips 4, 5 and the tool bar 10 directed guide assembly 34 is provided, for example, a transverse to the longitudinal extent of said parts groove 53 in the tool bar 10th and an engaging in the groove 53 of the tool bar 10 pin 57 or the like. On the underside of the support strips 4, 5 has. This ensures that the support strips 4, 5 are adjustable transversely to the longitudinal extent of the deformation tool 3 exclusively.
The deformation tool 3 is designed to be interchangeable, so that other support strips 4, 5 are used. In addition, the support strips 4, 5 can be exchanged on a deformation tool 3. This type of construction allows a quick replacement of the support strips 4, 5.
Furthermore, suitable support strips 4, 5 can be mounted on the tool bar 10 with both inwardly or outwardly directed skirting boards 8, 9. These options are available for a universal use of the deformation device 1 with significant differences in web width.
Fig. 7 shows the arrangement between the deformation tool 3, which is also connected to the frame 33, and the sliding device 30, the slide 29 according to the execution of the Fig. 1 to 3 is connected to the deformation tool 3. The drive connected to the discs 12, 13, flat downwardly extending slide 29 has in the surface area a guide assembly for its displacement parallel to the longitudinal extension of the tool bar 10, on the one hand two spaced in the direction of displacement and extending in the latter slots 35, 36 and on the other a fixed to the frame 33, the slots 35, 36 associated and immersed in this sliding block 37, 38 on which the slider 29 is moved back and forth. Between the slots 35, 36 is a bottom-up reaching slot-like opening 39 for as Carrier trained drive cam 40 is provided which is indirectly connected to the drive motor 31. The slot-like opening 39 allows raising and lowering of the deformation tool 3 connected to the frame 33 Fig. 1 to 3 removed, it is in the illustrated embodiment is a geared motor 31, the output shaft 41 is formed as a spindle, which intersperses a spindle nut of an adjusting 42 meshing, to which the drive cam 40 is fixed, and that on a rod 43 in the direction of the sliding movements of the slider 29 is guided.

Zur Lagerung der Abtriebswelle 41 resp. Spindel sind ein mit dem Gestell 33 verbundener Lagerschild 44 und ein Lagerbock 45 vorgesehen. Die Wahl dieser Verstellvorrichtung ist auf vorhandene Maschinenteile zurückzuführen. Es wäre auch möglich, für eine Verstellvorrichtung ein Zahnstangegetriebe zu verwenden.For storage of the output shaft 41, respectively. Spindle are connected to the frame 33 bearing plate 44 and a bearing block 45 is provided. The choice of this adjustment is due to existing machine parts. It would also be possible to use a rack and pinion gear for an adjusting device.

Bei einer in Fig. 6 dargestellten alternativen Ausführungsform werden beim Anheben des Verformungswerkzeuges 3 die Scheiben 12, 13 resp. Bewegungsnocken 27, 28 von dem Schieber 29 entkuppelt, d.h., der Schieber 29, der mit dem Verstellorgan 42 fest verbunden ist, ändert seine Lage in senkrechter Richtung nicht.At an in Fig. 6 illustrated alternative embodiment, the discs 12, 13 respectively when lifting the deformation tool 3, respectively. Movement cam 27, 28 decoupled from the slider 29, ie, the slider 29 which is fixedly connected to the adjusting member 42 does not change its position in the vertical direction.

Das Anheben aus der Ruhe- oder Einstellposition des Verformungswerkzeuges 3 erfolgt mittels einer in Fig. 7 dargestellten Kolben-Zylinder-Einheit 46, die an dem Gestell 33 befestigt ist und das Verformungswerkzeug 3 auf einer Konsole 47 trägt. Durch das Anheben des Verformungswerkzeuges 3 wird -wie in Fig. 7 veranschaulicht- der Buchdeckerücken 7 zwischen zwei beabstandeten resp. eingestellten und den Stützleisten 4, 5 einen Falz bildend entgegenstehenden Formfalzschienen 49, 50 nach oben ausgestossen und mit Wärmeeinfluss verformt. Dadurch wird im Grenzbereich zwischen einem Buchdeckel und dem Buchdeckerücken 7 resp. an dem Bezugsnutzen jeweils ein Scharnier gebildet.The lifting of the rest or adjustment position of the deformation tool 3 by means of an in Fig. 7 illustrated piston-cylinder unit 46 which is fixed to the frame 33 and the deformation tool 3 on a bracket 47 carries. By raising the deformation tool 3 -as in Fig. 7 illustrated- the Buchdeckerücken 7 between two spaced resp. set and the support strips 4, 5 forming a fold opposing Formfalzschienen 49, 50 ejected upwards and deformed with heat influence. As a result, in the border area between a book cover and the Buchdeckerücken 7 resp. formed on the reference benefit in each case a hinge.

Die Fig. 4 und 5 zeigen die Ausbildung des Verformungswerkzeuges 3 anhand einer teilweisen Ansicht-/Längsschnitt-Darstellung zur verrutschfesten Verbindung zwischen der Oberseite 11 des Werkzeugbalkens 10, der auf einem als Heizelement ausgebildeten Zwischenelement 51 aufliegt. Die Stützleisten 4, 5 können an der Unterseite beispielsweise mit magnetischen Kräften versehen sein, die auf die Oberseite des eisenhaltigen Werkzeugbalkens 10 grosse Anziehungskräfte erzeugen. Die Stützleisten 4, 5 sind insbesondere für die Verformungsvorgänge an der Unterseite über die Länge der Fussleisten 8, 9 verteilt mit Dauermagneten 52 ausgerüstet, die knopfartig ausgebildet sind und in den Fussleisten 8, 9 beispielsweise mittels Schraube oder einem Klebstoff austauschbar befestigt sind. Die magnetische Oberfläche der Dauermagnete 52 ist vorzugsweise bündig mit der Unterseite der Stützleisten 4, 5 resp. Fussleisten 8, 9 ausgerichtet, auch ein- und ausschaltbare Elektromagnete könnten anstelle der Dauermagnete verwendet werden. Bekannte Dauermagnete widerstehen einer Temperatur bis 500°C.The 4 and 5 show the formation of the deformation tool 3 on the basis of a partial view / longitudinal section representation of the anti-slip connection between the top 11 of the tool bar 10, which rests on an intermediate element 51 designed as a heating element. The support strips 4, 5 may be provided on the underside, for example, with magnetic forces that generate large attraction forces on the top of the iron-containing tool bar 10. The support strips 4, 5 are in particular for the deformation processes at the bottom over the length of the skirting 8, 9 distributed equipped with permanent magnets 52 which are button-like and in the skirting boards 8, 9 are fixed interchangeably, for example by means of screw or adhesive. The magnetic surface of the permanent magnets 52 is preferably flush with the underside of the support strips 4, 5 resp. Skirts 8, 9 aligned, also on and off switchable electromagnets could be used instead of the permanent magnets. Known permanent magnets withstand temperatures up to 500 ° C.

Selbstverständlich können alternativ Anziehungskräfte auf die Stützleisten 4, 5 einwirkend durch in den Werkzeugbalken 10 eingelassene Dauermagnete 52 erzeugt werden.Of course, as an alternative attraction forces can be generated on the support strips 4, 5 acting by embedded in the tool bar 10 permanent magnets 52.

Alternativ können die Stützleisten 4, 5 über die Fussleisten 8, 9 mittels Schrauben und Druckfedern auf den Werkzeugbalken 10 gepresst werden, wobei die Stützleisten 4, 5 mit in den Werkzeugbalken 10 eingelegten und versetzbaren Nutensteinen verschraubt werden.Alternatively, the support strips 4, 5 can be pressed over the skirting boards 8, 9 by means of screws and compression springs on the tool bar 10, wherein the support strips 4, 5 are screwed into the tool bar 10 inserted and displaceable sliding blocks.

Der in den Fig. 1 bis 3 und 6 erkennbare Aufzugshaken 54 dient dem Ausheben oder Einbau eines Verformungswerkzeuges 3 aus der resp. in die Einrichtung 1 mittels eines Hebezeuges.The in the Fig. 1 to 3 and 6 recognizable lift hook 54 is used for lifting or installation of a deformation tool 3 from the resp. in the device 1 by means of a hoist.

Für eine genaue Positionierung des Verformungswerkzeuges 3 ist beispielsweise ein mit dem Gestell 33 verbundener kegeliger Positionierungsstift 55 vorgesehen, der unter Federdruck in einer dafür vorgesehenen Bohrung an der Stirnseite des Werkzeugbalkens 10 eingerastet wird.For a precise positioning of the deformation tool 3, for example, a connected to the frame 33 conical positioning pin 55 is provided, which is locked under spring pressure in a designated hole on the front side of the tool bar 10.

Bei der Verformung des Buchdeckerückens 7 werden die Stützleisten 4, 5 von unten stark erwärmt. Hierzu ist unterhalb des Werkzeugbalkens 10 das Zwischenelement 51 vorgesehen, das mit Heizstäben 56 ausgestattet ist und von dem aus die Wärme auf die Stützleisten 4, 5 übertragen wird.In the deformation of the book cover back 7, the support strips 4, 5 from below strongly heated. For this purpose, the intermediate element 51 is provided below the tool bar 10, which is equipped with heating elements 56 and from which the heat is transferred to the support strips 4, 5.

Claims (22)

  1. Device (1) for deforming a spine (7) of a book cover (2) lying in a horizontally extended position, lined up with a book block spine with approximately uniform distribution and optionally having a spine insert on the inside, [said device (1)] consisting of a deforming tool (3) movable towards the inside (side facing towards the book block spine) of the book cover spine (7) and forming a land (6) on the book cover spine (7) by lifting the latter between two lateral, opposing creasing rails (49, 50), said deforming tool (3) having two adjacent backing rails (4, 5) extending parallel with the creasing rails (49, 50), characterized in that the backing rails (4, 5) are designed to be movable simultaneously, altering the distance between them, at right angles to the longitudinal extent of the creasing rails (49, 50), so as to set the land width of the book cover spine (7), and in that the backing rails (4, 5) are supported on, and non-positively or positively attached to, a beam (10) of the deforming tool (3) with a guide plane on its upper side, each backing rail (4, 5) being respectively coupled to two driven dogs (18, 19; 20, 21).
  2. Device according to Claim 1, characterized in that each backing rail (4, 5), resting in a guide plane, is respectively coupled to two dogs (18, 19; 20, 21) which are spaced apart along the longitudinal extent of the backing rail and are each rotatably driven eccentrically about a vertical axis (16, 17).
  3. Device according to Claim 2, characterized in that two dogs (18, 19; 20, 21) mounted on one rotatable disc (12, 13) are respectively assigned to each axis (16, 17).
  4. Device according to Claim 3, characterized in that the dogs (18, 19; 20, 21) are mounted on the rotatable disc (12, 13) on opposite sides of the axis (16, 17).
  5. Device according to Claim 3 or Claim 4, characterized in that the discs (12, 13) are mounted in a beam (10) of the deforming tool (3).
  6. Device according to any one of Claims 1 to 5, characterized in that the guide plane is formed by a bearing surface (11) on the tool beam (10).
  7. Device according to any one of Claims 1 to 6, characterized in that the backing rails (4, 5) are non-positively or positively attached to the bearing surface (11) of the tool beam (10).
  8. Device according to Claim 7, characterized in that the backing rails (4, 5) are attached to the tool beam (10) by magnetic forces.
  9. Device according to Claim 8, characterized in that the backing rails (4, 5) have permanent magnets (52) on their underside, distributed over their length, each of whose surfaces acting magnetically on the tool beam (10) is aligned flush with the underside of the backing rails (4, 5), or [of] the baseplates (8, 9) of the backing rails (4, 5).
  10. Device according to any one of Claims 7 to 9, characterized in that the tool beam (10) has an at least partly magnetic surface acting on the ferrous-metal backing elements (4, 5).
  11. Device according to any one of Claims 3 to 10, characterized in that the rotatable discs (12, 13) have a driving connection to a slide mechanism (30).
  12. Device according to any one of Claims 3 to 11, characterized in that the discs (12, 13) are each rotatable through an acute angle at the axis (16, 17).
  13. Device according to any one of Claims 3 to 12, characterized in that the discs (12, 13) each have an actuating cam (27, 28) connected to the slider (29) at their periphery.
  14. Device according to any one of Claims 3 to 13, characterized in that the rotatable discs (12, 13) can be separated from the slide mechanism (30) by raising the tool beam (10).
  15. Device according to any one of Claims 11 to 14, characterized in that the slide mechanism (30) is connected to a spindle drive.
  16. Device according to any one of Claims 1 to 15, characterized in that the backing rails (4, 5) are adjustable in a guide arrangement (34) extending at right angles to their longitudinal extent.
  17. Device according to Claim 16, characterized in that the guide arrangement (34) has a keyway (53) in the tool beam (10), extending at right angles to the longitudinal extent of the backing rails (4, 5), to seat a guide key (55) of the backing rails (4, 5).
  18. Device according to any one of Claims 11 to 17, characterized in that the adjusting motions of the guide mechanism (30) are orientated parallel with the longitudinal extent of the backing rails (4, 5).
  19. Device according to any one of Claims 11 to 18, characterized in that a slider (29) of the slide mechanism (30) is guided displaceably in a slide arrangement (35, 37; 36, 38) mounted on a frame (33).
  20. Device according to Claim 19, characterized in that the downwards-jutting slider (29) has a vertically-extending opening (39) into which the drive cam (40) of a traversing member (42) connected to the spindle drive reaches.
  21. Device according to Claim 20, characterized in that the slider (29) is mounted on the traversing member (42).
  22. Device according to any one of Claims 5 to 21, characterized in that the tool beam (10) is arranged on a heating element configured as an intermediate element (51).
EP09405201.6A 2009-11-23 2009-11-23 Device for deforming a book cover spine of a book cover aligned on a book block spine Active EP2325020B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP09405201.6A EP2325020B1 (en) 2009-11-23 2009-11-23 Device for deforming a book cover spine of a book cover aligned on a book block spine
US12/952,942 US8439621B2 (en) 2009-11-23 2010-11-23 Device for shaping a back of a book cover that is aligned with a book block spine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP09405201.6A EP2325020B1 (en) 2009-11-23 2009-11-23 Device for deforming a book cover spine of a book cover aligned on a book block spine

Publications (2)

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EP2325020A1 EP2325020A1 (en) 2011-05-25
EP2325020B1 true EP2325020B1 (en) 2013-06-19

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EP09405201.6A Active EP2325020B1 (en) 2009-11-23 2009-11-23 Device for deforming a book cover spine of a book cover aligned on a book block spine

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EP (1) EP2325020B1 (en)

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DE102014004614A1 (en) 2014-03-29 2015-10-01 Kolbus Gmbh & Co. Kg Device for forming book covers
JP2017136831A (en) * 2016-02-01 2017-08-10 ミュラー・マルティニ・ホルディング・アクチエンゲゼルシヤフト Device for preforming and rounding book block
EP3235654B1 (en) 2016-04-21 2019-01-30 Müller Martini Holding AG Shaping tool and device for the forming of book covers
EP3235653B1 (en) 2016-04-21 2018-10-03 Müller Martini Holding AG Pre-heat station for a shaping tool for reforming book covers
EP3235652B1 (en) 2016-04-21 2018-09-26 Müller Martini Holding AG Device for forming of book covers

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Publication number Publication date
US8439621B2 (en) 2013-05-14
US20110123298A1 (en) 2011-05-26
EP2325020A1 (en) 2011-05-25

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