EP2323909B1 - Procede et appareillage pour manipuler des recipients a boissons - Google Patents

Procede et appareillage pour manipuler des recipients a boissons Download PDF

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Publication number
EP2323909B1
EP2323909B1 EP09781847.0A EP09781847A EP2323909B1 EP 2323909 B1 EP2323909 B1 EP 2323909B1 EP 09781847 A EP09781847 A EP 09781847A EP 2323909 B1 EP2323909 B1 EP 2323909B1
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EP
European Patent Office
Prior art keywords
containers
product
supplied
supply
determined
Prior art date
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Active
Application number
EP09781847.0A
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German (de)
English (en)
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EP2323909A1 (fr
Inventor
Uwe Hasler
Josef Mayer
Markus ZÖLFL
Josef Raith
Norbert Heimann
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Krones AG
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Krones AG
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Publication of EP2323909A1 publication Critical patent/EP2323909A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007—Applications of control, warning or safety devices in filling machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/001—Arrangements to enable adjustments related to the product to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus

Definitions

  • the present invention relates to a method and an apparatus for treating containers, in particular containers for drinks. It is known from the prior art that in the context of a manufacturing and filling process for containers, these containers are treated in different ways and further elements are attached to these bottles, such as labels or closures, or even a beverage, is filled into these. It is often the case that at the beginning of a process, it is determined how many containers are produced and how the process tries to use the right amount of material. The material supply takes place in filling and packaging lines on the machines such that all products to be processed are transported from a magazine via a transport unit, which has a certain reservoir, to the place of processing.
  • a tank which can also be considered as a magazine.
  • a suitable transport unit which includes a certain capacity, to the place of processing.
  • the liquid may be, for example, piping.
  • the transport units to be used hold large quantities or quantities of the corresponding goods.
  • automatic change mass transport units such as rollers in magazines
  • the assembly processes of mass transport units are additionally reduced in time.
  • large magazines or transport units are particularly problematic in the case of a production program change in the line, since large magazines or reservoirs in transport units must be emptied at the end of the processing process.
  • this process requires a relatively large amount of time and, on the other hand, the corresponding packaging materials and contents may possibly no longer be used and are therefore to be regarded as rejects.
  • DE 102 36 241 A1 discloses a filling device for capsules, in particular medicament capsules, and relates to a method for treating containers according to the preamble of claim 1 and a device for treating containers according to the preamble of claim 10.
  • DE 33 32 117 T1 shows a labeling device for applying labels to objects, wherein the labels are cut from an endless belt and a continuous supply without interruption of a continuous sequence of adhesive labels carrying carrier tape or carrier strip to the label station should be possible.
  • the EP 1 225 129 A2 describes a method for producing cigarette packages.
  • the residual amount of past cigarettes still to be processed is determined, the supply of used cigarettes further limited to the remaining amount to be processed, the new cigarettes to be packaged are kept available for the following supply and finally the last cigarette pack with the old cigarettes and the Old material identified and segregated.
  • the present invention is therefore based on the object, especially in a production program change in a line to reduce the downtime. Furthermore, the invention has for its object to reduce the amount of waste caused by a production program change.
  • the containers are transported along a predetermined transport path and combined with at least one further product which can be determined in terms of its quantity such that the product is fed to each individual container in a predetermined feed region of the transport path, the product passing along a feed line is guided to the feed area.
  • At least one identification state which is characteristic for a number of the supplied containers is determined in a detection region which is arranged upstream in relation to the feed region in a direction of transport of the containers and depending on this identification state a residual quantity for the product to be supplied is determined up to a product change of the product in the predetermined feed area, in order to enable a multiengineering synchronization, wherein the residual quantity (M) is determined taking into account a reference quantity for the containers (10) merged with the product, wherein the reference quantity is a predeterminable maximum quantity for the goods to be produced, and wherein the containers (10) comprise a group of containers are selected, which contains plastic bottles, glass bottles, preforms, crates and the like and at least one product is selected from a group of products, which container closures, labels. Foils, pallets, liquids, drinks and the like contains.
  • the identification state can be, for example, a number of containers which are to be treated before a product change or combined with the product.
  • the state could be a filling state of a transport device. For example, it could be established at the beginning of a transport route that no further containers arrive and thus only the containers present in the transport route are to be treated.
  • the identification state is based on a distinction as to whether a container is present at a certain point of the system or not.
  • an identification state could also be determined which is characteristic for a quantity of the product and a number of containers are determined as a function of this identification state. These two methods are very similar and are based on different viewpoints with regard to the observed or calculated quantities or numbers.
  • said identification state can also be specified by the user or an automatic system. For example, a container lock can be closed and prevented in this way that get more containers in the transport route. In the case of blocked installations or installations in which the containers are guided in pieces, said identification state is known from the outset or can be read out, for example from a storage device.
  • containers which are equipped with labels are provided, for example with closures or filled with a product or on containers, which are palletized and the like.
  • the further product may be both a solid product, such as the mentioned labels, closures, liners, and a liquid product, such as, in particular, a beverage to be filled or another liquid. It would also be possible to use the method according to the invention and the device for equipping containers with several products, ie. H. both for the fitting with the closures and for the fitting with labels.
  • the invention is based on the idea, the appropriate materials and products just in the right amount or only with minor deviations to the end of the production program to transport to the place of processing in the respective machines.
  • the residual amount is determined taking into account a subset of the product located in the feed line.
  • the amount of labels or closures can be determined, which are located between a magazine for the product and the transfer area.
  • the amount of a liquid product in a supply line between a tank and the filling area can also be determined.
  • the remaining amount is calculated considering a number of the containers between the detection area and the feeding area, i. the transport route in this area determined. It is thus possible, for example, for a buffer path to be arranged between the detection area and the feed area, in which a substantially specific number of containers is arranged.
  • this amount for example, it can be determined how many pieces of labels are still to be prepared so that, for example, the feed line for the product can also be largely emptied. In this way, on the one hand the times for product changes can be minimized, since not an old label tape must be removed from the feed area. Also in this way the loss of label material can be reduced.
  • the automatic change of transport units can be done in time so that at the end of the process in the machine that sort of material is ready for processing, which is needed next, for example a following line production program. In this way, emptying times can be avoided, as well as loading times for the new mass transport unit can be avoided and a loss of material within the transport unit between the magazine and the place of processing in the machine.
  • the stated amount is preferably a residual amount of the product. This determines which amount of product is still needed to properly populate a certain margin, depending on the key figure.
  • a production counter available at individual points and particularly preferably at each point of the value added to the within a machine material on or in the semi-finished product or introduced. In this way, it can be determined how many semi-finished products are manufactured on the individual machines from the start of production. The information on how many products are to be processed at the respective machines or stations is the machine or the station manually or through a computerized system announced. In this way the quantity of semi-finished products still to be processed is known at all times.
  • counting mechanisms can be provided at various points of the system, which count there, respectively, the number of passing containers.
  • counting mechanisms could also be provided on any diversion devices which, for example, reject defective containers, in order to be able to correct a determined number accordingly.
  • the product is selected from a range of products including container closures, labels, films, carton blanks, liners, pallets, liquids, especially beverages, combinations thereof, and the like.
  • the product is stored in a storage device, i. H. in particular the magazine mentioned above, stockpiled.
  • said quantity is determined taking into account a reference quantity for the containers to be combined with the product.
  • This reference quantity is a user-specified maximum number of items to be produced.
  • a synchronization can be ensured by the quantity adjustment and a resulting timing scheme. Following this time scheme, material change operations can be initiated.
  • At least temporarily different products are stored in the storage device, for example, labels of a different type.
  • these different products are at least temporarily stored at different times or periods.
  • the above-mentioned amount is determined to prepare a product change, that is, the inventive method is used in particular for preparing a product change, such as a change from one label to another label.
  • the containers are selected from a group of containers containing plastic bottles, glass bottles, preforms, tubes, cartons, crates, pallet carriers and the like.
  • the containers do not necessarily have to be sealed in a liquid-tight manner.
  • the products may, for example, be intermediate layers or pallet carriers for such pallets.
  • the individual processing units of a corresponding processing machine are blocked with each other, that is, for example, a transport device which transports the containers in a transport path, with a feeding device which supplies the product is blocked.
  • a jam detection is provided which detects a jam of the containers and also takes this into account in the determination of the quantity.
  • the present invention is further directed to a device for treating containers for beverages, which has a transport device which transports the containers along a predetermined transport path, and a feed unit, which supplies each product a further product in a predetermined feed region, wherein a feed line is provided, along which the product is supplied from a storage device for the product of the feed unit.
  • the device has a in a transport direction of the containers upstream of the feed unit arranged detection unit, which determines a characteristic state, which is characteristic of a number of the supplied containers.
  • the device further comprises a control device which, depending on this characteristic state, a remaining quantity for the product to be supplied taking into account a number of containers (10) between the detection area (8) and the feed area (D), and a residual amount (M) taking into account in the feed line (6) located subset of the product (20) can be determined, which is still to be supplied to a product change of the product in the predetermined feed area (D) to allow a multiengineering synchronization, wherein the control means the residual amount (M) below Determining a reference quantity for the containers (10) merged with the product, the reference quantity being a predefinable maximum quantity for the goods to be produced, the containers (10) being selected from a group of containers containing plastic bottles, glass bottles, preforms, Beverage boxes and and at least one product is selected from a group of products containing containers, labels, foils, pallets, liquids, drinks and the like.
  • a control device which, depending on this characteristic state, a remaining quantity for the product to be supplied taking into account a
  • the feeder unit is selected from a group of feeder units which include container labeling devices, container closure devices, group container assemblies, or the like.
  • the device for treating containers is preferably a system which supplies the containers with labels.
  • the actual labeling device in this case is the above-mentioned feeding unit.
  • the device is a system which expands preforms into containers and subsequently fills them with a product such as a beverage.
  • Fig. 1 shows a block diagram-like representation of a device 1 according to the invention for the treatment of containers 10.
  • device 1 is a system that provides filled bottles with labels.
  • this representation is to be understood as exemplary and applicable to other devices which treat containers in a predetermined manner or equip, such as capper, filling, disinfection equipment and the like.
  • the reference symbol T refers to a transport path along which the containers already filled are transported.
  • a storage area 4 several rows of containers 10 can be transported side by side.
  • Arrows shown indicate the transport direction.
  • the containers 10 are spent starting from several or wider tracks on less or narrower lanes.
  • the arrangement of the individual webs is conceivable in other ways.
  • Reference numeral 18 denotes a container feeding section which extends between a point A lying in a detection area 8 and a point B here marking the end of the feeding section 18.
  • a point A lying in a detection area 8
  • a point B marking the end of the feeding section 18.
  • it is known or ascertainable how many containers 10 are in working operation in this feed section 18.
  • it may be sufficient if only the approximate number of containers in the feed section 18 is known.
  • the reference numeral 14 refers to a feed unit, wherein it is here in this feed unit 14 is a labeling device which supplies the containers 10 labels or these labels, starting from a label tape 20 (only schematically shown) attaches to the containers 10.
  • the labels are supplied starting from a magazine 16 via a feed line 6 of the feed unit 14.
  • the labels are thus the product described at the beginning.
  • the reference symbol D denotes the feed region in which the product is supplied to the containers 10. Here, this feed region is arranged in the region of the labeling device 14.
  • At least one value is known, which is characteristic of the number of labels that are in the feed line 6 during working operation.
  • This value can be the absolute number of labels, but it would also be conceivable that a length of the label tape between the magazine 16 and the feed unit 14 is known. Again, it is not essential that the exact length or the exact number of labels is known, an approximate number may be sufficient.
  • Fig. 2 shows a representation for illustrating the control mechanisms.
  • the arrow P denotes the transport direction of the containers 10.
  • the reference numeral 26 refers to the detection unit, which detects the characteristic of a number of containers 10 state Z and outputs by means of a signal S to the magazine. This may be a jam detection device, which also detects whether containers are present in the area 8. Depending on this state Z, a quantity M for the product to be supplied, here the number of labels still to be supplied, is determined.
  • this information can be output to the storage unit or magazine 16. Due to the (determined or yet to be determined) number of containers, which are located between the points A and B and due to the also known number of labels in the feed section 6, the magazine or a control device within this magazine decide when the supply to interrupt labels 20.
  • the user may be instructed to cut off the label tape at a particular location.
  • that portion of the label which is still in the feed section 6 can be attached to the containers 10. In this way, on the one hand, this proportion of labels is not lost and on the other hand, this proportion must not be removed from the feed line in a product change, which is sometimes very expensive.
  • a filling device 2 can report an upcoming product change and / or a signal indicating that the filling device is empty to the labeling device 14 or the magazine 16 or, as mentioned, the detection unit 26 detects a lack of containers , The magazine can now begin to empty its label memory. Once a certain minimum has been reached, the labeling machine 14 preferably reduces the speed to reduce the risk of a band break in the event of a failure.
  • FIG. Fig. 1 detects a lack of containers ie a lack of containers.
  • This further detection unit is arranged in a region of the transport path in which the containers are connected in one line, so that the number of containers between the points C and B is known depending on the type. In a piecewise transport, the number of containers in each case is known.
  • a lock may close due to the lack of container and the feed unit 14 terminate the labeling process.
  • some residual labels are preferably left behind in order to compensate for any failures, in particular of other machine parts. Thereupon, the conversion to a new product at the feed unit 14 can take place and finally the production with the new product can be started.
  • the containers 10 After attaching the labels 20 to the containers 10, the containers 10 continue along the transport path T (FIG. Fig. 1 ). It is possible that packaging or assembly units are provided which group the containers. Also, such assembly units can be integrated into the system in the manner according to the invention. Thus, for example, in a similar manner such a compilation device be reported that a stream (possibly already labeled) containers 10 is interrupted and thus only those containers that are located in a section 22 to be provided with a specific packaging material or in one of a certain kind.
  • a further detection unit 28 may be provided.
  • the control can also be carried out with the aid of the detection unit 24 and / or the detection unit 26.
  • a plurality of detection units are provided, which control an overall process, and thus cause in many places a saving of the equipment used in each case for the containers.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Labeling Devices (AREA)
  • Basic Packing Technique (AREA)

Claims (7)

  1. Procédé pour manipuler des récipients (10) pour des boissons, les récipients (10) étant transportés le long d'un trajet de transport (T) prédéfini et étant guidés simultanément avec au moins un produit supplémentaire dont la quantité peut être déterminée de telle manière que le produit est amené dans une zone d'amenée (D) prédéterminée du trajet de transport (T) à chaque récipient (10), le produit supplémentaire étant guidé le long d'un trajet d'amenée (6) en direction de la zone d'amenée (D), dans lequel on détermine, dans une zone de détection (8), qui est disposée dans une direction de transport des récipients (10) en amont par rapport à la zone d'amenée (D), au moins un état caractéristique (Z) qui est caractéristique pour un nombre de récipients (10) amenés,
    caractérisé en ce
    qu'en fonction de cet état caractéristique (Z), on détermine une quantité restante (M) du produit à amener en tenant compte d'une nombre de pièces des récipients (10) entre la zone de détection (8) et la zone d'amenée (D), et une quantité restante (M) en tenant compte d'une quantité partielle du produit (20) se trouvant sur le trajet d'amenée (6), lesquelles quantités restantes restent à être amené dans la zone d'amenée (D) prédéterminée jusqu'à un changement du produit, afin de permettre une synchronisation en termes de technique de gestion des quantités, la quantité restante (M) étant déterminée en tenant compte d'une quantité de référence pour les récipients (10) guidés simultanément avec le produit, la quantité de référence étant une quantité maximale pouvant être prédéfinie des articles à produire, et les récipients (10) étant choisis parmi un groupe de récipients qui contient des bouteilles en plastique, des bouteilles en verre, des ébauches, des caisses à boissons et similaire, et au moins un produit étant choisi parmi un groupe de produits qui contient des fermetures de récipient, des étiquettes, des films plastiques, des palettes, des liquides, des boissons et similaires.
  2. Procédé selon au moins l'une quelconque des revendications précédentes,
    caractérisé en ce
    qu'un produit supplémentaire est choisi parmi un groupe de produits qui contient des fermetures de récipient, des étiquettes, des films plastiques, des découpes de carton, des couches intermédiaires, des palettes, des liquides, en particulier des boissons, des combinaisons de ces derniers et similaires.
  3. Procédé selon au moins l'une quelconque des revendications précédentes,
    caractérisé en ce
    que le produit est stocké dans un système de stockage (16).
  4. Procédé selon la revendication 3,
    caractérisé en ce
    que des stocks de divers produits sont constitués au moins temporairement dans le système de stockage (16).
  5. Procédé selon au moins l'une quelconque des revendications précédentes,
    caractérisé en ce
    qu'un produit supplémentaire est traité immédiatement après la quantité restante.
  6. Dispositif pour manipuler des récipients (10) pour des boissons, comprenant un système de transport (2), au moyen duquel les récipients (10) peuvent être transportés le long d'un trajet de transport (T) prédéfini, une unité d'amenée (14), au moyen de laquelle un produit supplémentaire peut être amené à chaque récipient (10) dans une zone d'amenée (D) prédéfinie, un trajet d'amenée (6), le long duquel le produit peut être guidé en partant d'un système de stockage (16) du produit en direction de l'unité d'amenée (14), le dispositif (1) présentant une unité de détection (26) disposée dans une direction de transport des récipients (10) en amont de l'unité d'amenée (14), au moyen de laquelle unité de détection on peut déterminer un état caractéristique (Z) qui est caractéristique pour un nombre de récipients (10) amenés,
    caractérisé en ce
    que le dispositif présente un système de commande, au moyen duquel sont déterminées, en fonction dudit état caractéristique (Z), une quantité restante (M) du produit à amener en tenant compte d'un nombre de pièces de récipients (10) entre la zone de détection (8) et la zone d'amenée (D), et une quantité restante (M) en tenant compte d'une quantité partielle du produit (20) se trouvant sur le trajet d'amenée (6), lesquelles quantités restantes restent à être amené dans la zone d'amenée (D) prédéterminée jusqu'à un changement du produit, afin de permettre une synchronisation selon la technique de gestion des quantités, le système de commande déterminant la quantité restante (M) en tenant compte d'une quantité de référence pour les récipients (10) guidés simultanément avec le produit, la quantité de référence étant une quantité maximale pouvant être prédéfinie pour les articles à produire, les récipients (10) étant choisis parmi un groupe de récipients qui comprend des bouteilles en plastique, des bouteilles en verre, des ébauches, des caisses à boissons et similaires, et au moins un produit étant choisi parmi un groupe de produits qui comprend des fermetures de récipients, des étiquettes, des films plastiques, des palettes, des liquides, des boissons et similaires.
  7. Dispositif (1) selon la revendication 6,
    caractérisé en ce
    que l'unité d'amenée (14) est choisie parmi un groupe d'unités d'amenée qui contient des systèmes d'étiquetage pour des récipients, des systèmes de fermeture pour des récipients, des unités de composition de groupes de récipients ou similaires.
EP09781847.0A 2008-08-14 2009-08-14 Procede et appareillage pour manipuler des recipients a boissons Active EP2323909B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008037708.2A DE102008037708B4 (de) 2008-08-14 2008-08-14 Verfahren und Vorrichtung zum Behandeln von Getränkebehältnissen
PCT/EP2009/060545 WO2010018224A1 (fr) 2008-08-14 2009-08-14 Procédé et appareillage pour manipuler des récipients à boissons

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EP2323909A1 EP2323909A1 (fr) 2011-05-25
EP2323909B1 true EP2323909B1 (fr) 2013-10-02

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US (1) US8651260B2 (fr)
EP (1) EP2323909B1 (fr)
CN (1) CN102123915B (fr)
DE (1) DE102008037708B4 (fr)
WO (1) WO2010018224A1 (fr)

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DE102015119023A1 (de) * 2015-11-05 2017-05-11 Krones Ag Verfahren und Vorrichtung zum Behandeln von Getränkebehältnissen
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US8651260B2 (en) 2014-02-18
US20110132720A1 (en) 2011-06-09
EP2323909A1 (fr) 2011-05-25
WO2010018224A1 (fr) 2010-02-18
CN102123915A (zh) 2011-07-13
DE102008037708B4 (de) 2014-05-28
DE102008037708A1 (de) 2010-02-25
CN102123915B (zh) 2015-12-09

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