EP2310153A1 - Procede de mise en forme de plusieurs variantes d'une piece en tole, outil de mise en forme ainsi que dispositif pour la mise en oeuvre de ce procede - Google Patents
Procede de mise en forme de plusieurs variantes d'une piece en tole, outil de mise en forme ainsi que dispositif pour la mise en oeuvre de ce procedeInfo
- Publication number
- EP2310153A1 EP2310153A1 EP09800115A EP09800115A EP2310153A1 EP 2310153 A1 EP2310153 A1 EP 2310153A1 EP 09800115 A EP09800115 A EP 09800115A EP 09800115 A EP09800115 A EP 09800115A EP 2310153 A1 EP2310153 A1 EP 2310153A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blank
- variant
- tool
- variants
- stamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/22—Deep-drawing with devices for holding the edge of the blanks
Definitions
- the present invention relates to a method of shaping several variants of a sheet metal part, a shaping tool and a device for implementing this method, this part being able in particular to be a part for a vehicle automobile.
- the present invention relates to a method of shaping a roof of a roof of a vehicle.
- a pavilion is usually made of sheet metal. It is manufactured during a shaping process with successive operations proper stamping, trimming, punching and lifting.
- the manufacture of a pavilion of a vehicle roof will now serve as an illustration of an application of the method of shaping a sheet metal part object of the invention without this being limiting.
- stamping process a sheet is deformed using a movable punch relative to a fixed die, the sheet being inserted between the punch and the die.
- the stamping step is followed by trimming and punching steps performed using a cutting punch moved transversely to the direction of travel of the die. For this, it is necessary to exert a counter-support against the force of the cutting punch, which is done by maintaining the stamped part with a new matrix coming into contact with the face of the part corresponding to the stamping die.
- a stamping process similar to a process of embossing a conventional pavilion but with specific adaptations of the tools used in relation to the dimensions of this roof pavilion. different from those of a classical pavilion.
- the conventional pavilion variant is not manufactured using common stamping tools with the variant of panoramic roof pavilion and each pavilion variant has its specific stamping tools, or five tools for a conventional pavilion and five stamping tools for a roof with panoramic roof.
- the length of a panoramic roof pavilion is shorter than the length of a conventional pavilion, when for a stamping operation, the front or rear part of this panoramic roof pavilion is positioned for treatment, there is a risk of crushing the opposite rear or front part of this panoramic roof pavilion which is not placed at the same location of the shaping tool used as the corresponding part of a longer classical pavilion.
- a panoramic roof pavilion does not have the same front and rear parts as a classic pavilion and these two pavilions do not have the same shape.
- the object of the present invention is to standardize the forming processes and the tools used in shaping a set of variants of a given type of sheet metal parts, these variants differing in particular in their length.
- the subject of the invention is a process for shaping a variant of a sheet metal part, said part having several variants with front and rear ends connected by a longitudinal part of different length, said method comprising the following steps:
- stamping along the length of said blank, this stamping being carried out with a specific tool adapted to the length of said blank, - positioning of the blank in the working position by its similar end portion, stamping said end portion similar to the blank, this stamping being performed by a common tool for the different variants, the stamping pressure not being applied in the area of the blank corresponding to said end different from at least the variant having the shortest length.
- the method comprises, after the first stamping step, a specific cutting step for each blank, this cutting being carried out with a specific tool, adapted to the length of the stamped blank, and after the second stamping step. a step of trimming of said similar end portion of the blank and sides of its longitudinal portion, this trimming being performed by a common tool for the different variants, without application of the tool in the area of the blank corresponding to said end different from at least the variant having the shortest length.
- at least one variant of the part, other than the variant having the shortest length is subsequently subjected to a shaping step for resuming the shaping work on said zone.
- the invention also relates to a tool for implementing such a method, this tool being used in the second stamping step and in the cutting step that follows said second step, characterized in that it carries the at least one transverse shape providing a spacing between its working surface and the stamped blank, this transverse shape being opposite the region of the blank corresponding to said different end of the variant having the shortest length.
- said shape is a transverse groove.
- the invention also relates to a device for implementing such a method, this device comprising stamping tools and tools for additional operations such as trimming, punching, lifting, characterized in that it includes at least one tool common to all variants for their shaping, said tool having a transverse shape providing a spacing between its working surface and the stamped blank, this transverse shape being located vis-à-vis the area of the blank corresponding to said end different from the variant having the shortest length.
- the device has two specific tools for each blank and two of said tools to all variants having a transverse shape.
- the common tool when there are more than two variants, has as many transverse forms of spacing as the number of variants decreased by one, each transverse shape being in front of the corresponding blank area at the different end of each variant not having the maximum length.
- the invention also relates to a motor vehicle roof liner, with a variant of standard form and at least one variant in the form of a panoramic roof liner having a reduced length compared to the standard variant, characterized in that it is manufactured according to such a method or with such a device, said similar end being its rear end.
- the variant roof panoramic roof has at the base of its front end, making said different end, an extension piece forming a support for the panoramic window to add to said flag.
- FIG. 1 is a schematic representation of a top view of a vehicle roof roof blank, showing the locations on this blank of the various stamping or stamping operations carried out thereon,
- FIG. 2 is a schematic representation of a three-quarter lateral view of the rear of a panoramic roof pavilion and of a conventional roof pavilion having the common characteristics of the roof according to the invention
- FIG. 3 is a diagrammatic representation in plan view of a half portion of a normal roof pavilion placed next to a half section of panoramic roof pavilion, showing the common parts of these two pavilions,
- FIG. 4 is a schematic representation of a section of a roof pavilion undergoing an operation on its rear part made with a common tool for a normal roof pavilion and a panoramic roof pavilion.
- the sheet metal part shown in illustration is a motor vehicle roof liner. It is understood that the sheet metal part, according to the present invention, may be another sheet metal part, for example but not only a motor vehicle, in particular a bodywork part, such as a hood, a rear flap, a wall of chest.
- a bodywork part such as a hood, a rear flap, a wall of chest.
- Figure 1 shows the various stamping operations and associated operations that undergoes a preliminary piece of sheet metal to become a roof panoramic roof.
- This preliminary sheet metal part will be designated by the name blank but is also called blank and refers to the raw material that has not yet been stamped.
- a stamping process is practiced using high-power stamping presses equipped with special tools which generally comprise a hollow matrix, conforming to the shape of a face of the blank, a punch, in relief, conforming to the shape of the opposite face of the blank, this punch being advantageously surrounded by a blank holder.
- the principle of stamping is based on the plastic deformation of the blank consisting of an elongation or local shrinkage of the sheet to obtain the desired shape on the final piece.
- the elongated areas of the preform have a decreased thickness and the areas of the preform subjected to shrinkage are thickened or folded on their surface. These areas are to be avoided and the tools are configured to limit the formation of such areas and / or move them to portions of the blank that will be removed in a subsequent step of the shaping process.
- the matrix must have a surface condition that does not present any risk of tearing the blank and make it possible to limit the appearance of the zones with folds or to block them in certain parts of the blank.
- stamping tools and additional operations to this stamping are therefore very expensive and very specialized. It is therefore appropriate to limit, as long as possible, the number of tools used for a process of shaping such a part.
- the blank E undergoes a stamping operation P4 of its rear part, for example to form a gutter as in Figure 1, then a cutting operation, lifting and punching P5.
- the first condition is that the rear part of each variant of the final part and therefore of its blank which will be subjected to the steps P4 and P5, here a panoramic roof and a roof of conventional roof, must be strictly the same for all variants.
- the second condition is that the curve of each variant of the final part and therefore of its blank must be strictly the same for all variants.
- curve of the room it is understood the shape of the upper face of the room.
- Figures 2 and 3 are respectively a three-quarter lateral view of the rear of a panoramic roof pavilion and a normal roof pavilion, and a top view of a half part of normal roof pavilion set to side of a half section of panoramic roof pavilion, showing the common areas of these two horns, the horns shown in these figures being formed in accordance with the present invention.
- roof top variants have been grouped together in Figure 2 for comparison purposes, they are not formatted at the same time.
- a panoramic roof pavilion 1 and a normal roof pavilion have the same rear part 3 and the same side parts common to both pavilions.
- the upper surface of the two flags 1 and 1 ' is identical to the common rear portion 3 of these flags up to the front end Ib of the panoramic roof pavilion 1.
- a panoramic roof lodge 1 has at its front end a piece 2 in extension of the lower part of its front end Ib, serving as a support for receiving the window extending the roof 1 on the roof of the vehicle.
- this part 2 in extension is on the lower surface of the flag 1 and is in the form of a bracket with its lower part substantially parallel to the flag.
- This piece 2 in extension protrudes from the front portion Ib of the roof panoramic roof 1 and its lower part. There is therefore a risk that the front portion Ib of this flag 1, including this piece 2 in extension, is damaged during the formatting process of the flag.
- the present invention provides that the shaping tools used in common for a normal pavilion and a roof pavilion panoramic 1 include, in the zone 4 corresponding to the presence of this piece 2 in extension, a shape for maintaining a spacing between them and this piece 2 in extension, so that it is not subjected to any pressure and is damaged during formatting operations.
- This shape is necessary so as not to crush the front end of the roof roof panoramic which is the shortest, and the extension piece associated with this front end.
- This shape may be in the form of a transverse groove, not shown in the figures, or any other means for maintaining said spacing.
- the latter comprises at least one common tool for setting in the form of all the room variants for each step P4 or P5 described in Figure 1, so two tools in total for these two steps.
- the device for implementing the method comprises at least one common tool having a transverse shape providing a spacing between its working surface and the blank to be shaped, this transverse shape being -vis the area of the blank corresponding to the front end of the variant having the shortest length.
- the device according to the invention has two specific tools for each blank and two of said tools having a transverse shape, said tools being common to the blanks.
- the tool has as many transverse forms of spacing as the number of variants decreased by one, this transverse form being in front of the zone of the blank corresponding to the non-similar end of each variant not having the maximum length.
- the method according to the present invention carries out a method of shaping a variant of a sheet metal part 1, 1 ', said part having several variants with front ends Ib and rear the connected by a longitudinal part of different length, said method comprising the following steps: - design variants so that they all have a front end portion Ib or rear the similar with a same curve, this end being called similar end la and l another opposite end being called a different end Ib, said similar end portion extending along the length of the shorter variant,
- the sheet metal part to be shaped is not limited to a substantially rectangular piece as the flag 1 or the shown in FIGS.
- there may be more than two variants unlike the roof pavilion with its classic roof variant and roof pavilion panoramic. Disengagement may be provided for said different end of each blank having a reduced length variant with respect to the longer variant.
- a shaping device with at least one tool common to more than two variants, this tool having disengagement parts associated with the different end of each variant and corresponding to a specific length of the part variant, this with the exception of the longer room variant.
- the method comprises, after the first stamping step, a specific step of trimming for each variant, this trimming being carried out with a specific tool, adapted to the length of the stamped blank, and after the second stamping step, a step of trimming said end portion of the blank and sides of its longitudinal portion, this trimming being performed by a common tool for the different blanks, without application of the tool in the area of the blank corresponding to said end different from at least the variant having the shortest length.
- these variants may undergo a resumption of shaping work adapted at least in the area corresponding to said different end of the shorter length variant.
- At least the part variant, other than that presenting the smallest length is subsequently subjected to a shaping step for resuming the shaping work on said area.
- the method according to the present invention therefore relates to at least one variant of a piece that can be described as a standard and a variant of a piece of reduced length. It is however obvious that the present invention may also relate to a standard part variant and a reduced width part variant. The wording of the method remains substantially unchanged with the only modification being the replacement of a similar rear or front end for the two pieces by a similar longitudinal edge for these two pieces.
- the present invention makes it possible to use two stamping tools that are specific to each flag variant, during the steps P2 and P3, shown in FIG. 1, as well as two stamping tools that are common during the steps P4 and P5.
- the succession of forming processes can be as follows. A series of a part variant is manufactured, followed by a series of another variant of this piece. During this change of series, only the two tools corresponding to steps P2 and P3 described in FIG. 1 are to be changed.
- Figure 4 shows a section of a roof pavilion, showing the superposition of a conventional roof pavilion with a panoramic roof pavilion 1, both made in accordance with the present invention.
- the common part 5 to the two flags has the same curve, that is to say the same upper surface.
- the two superposed pavilions 1 of FIG. 4 also have the same rear face FP3 to be shaped, as well as the same side edges as far as the end of the panoramic roof pavilion ending in its front edge and the extension piece 2, forming a support for the panoramic window, in its lower part.
- the rear end has been worked but does not form the final rear gutter 3 yet.
- the punch 7 is pressed, in particular by being guided by elements such as a blank holder 8 cooperating with another blank holder disposed in the common part 5, on the other side of said punch 7, essentially in the Y direction against the FP3 profile of the gutter blank.
- the other side of the FP3 profile is supported by a die 6 pressed against it according to the arrow X. It follows the formation of the final profile FF of the gutter 3. As the deformation of the blank is plastic by exceeding the yield strength and the stamping does not fully plasticize the blank thus stamped, a springback study is necessary to ensure the final assembly.
- the step of the shaping process concerning the similar rear part for the normal roof pavilion and for the panoramic roof pavilion 1, is done with the same tool, the common part 5 also being subjected to the action of a mean of pression.
- the front end Ib of the roof panoramic roof 1 and the extension piece 2 could be crushed, which is not the case according to the the present invention, since the tool comprises a shape enabling it to be disengaged from contact with the blank by creating a spacing between this tool and the blank.
- the process steps of the panoramic roof pavilion 1 are identical to those of the normal roof pavilion, with the difference that the length of the shaping depends directly on the length of the pavilion treated.
- the invention is not limited to the embodiment described and illustrated which has been given by way of example.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0854990A FR2934184B1 (fr) | 2008-07-22 | 2008-07-22 | Procede de mise en forme de plusieurs variantes d'une piece en tole, outil de mise en forme ainsi que dispositif pour la mise en oeuvre de ce procede |
PCT/FR2009/051242 WO2010010261A1 (fr) | 2008-07-22 | 2009-06-29 | Procede de mise en forme de plusieurs variantes d'une piece en tole, outil de mise en forme ainsi que dispositif pour la mise en oeuvre de ce procede |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2310153A1 true EP2310153A1 (fr) | 2011-04-20 |
EP2310153B1 EP2310153B1 (fr) | 2012-08-29 |
Family
ID=40291347
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09800115A Active EP2310153B1 (fr) | 2008-07-22 | 2009-06-29 | Procede de mise en forme de plusieurs variantes d'une piece en tole, outil de mise en forme ainsi que dispositif pour la mise en oeuvre de ce procede |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP2310153B1 (fr) |
CN (1) | CN102105238B (fr) |
BR (1) | BRPI0909594B1 (fr) |
ES (1) | ES2390012T3 (fr) |
FR (1) | FR2934184B1 (fr) |
WO (1) | WO2010010261A1 (fr) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101941032B (zh) * | 2010-07-15 | 2012-03-28 | 联伟汽车零部件(重庆)有限公司 | 汽车纵梁前段后盖板局部拉延成型工艺 |
FR2987766B1 (fr) * | 2012-03-06 | 2014-03-28 | Peugeot Citroen Automobiles Sa | Outil pour l’emboutissage et le tombage de bords d’un capot d’un vehicule |
CN102784850B (zh) * | 2012-08-21 | 2015-04-08 | 武汉钢铁(集团)公司 | 热冲压成形曲边坯料的定位方法 |
DE102013011951A1 (de) * | 2013-07-18 | 2015-01-22 | GM Global Technology Operations LLC (n. d. Ges. d. Staates Delaware) | Verfahren zum Fertigen von Kraftfahrzeug-Karosserieteilen |
CN106914536A (zh) * | 2017-03-29 | 2017-07-04 | 柳州职业技术学院 | 一种有或无天窗共用的汽车顶盖能共模冲压生产的加工工艺 |
CN110976691B (zh) * | 2019-12-24 | 2021-04-27 | 东风汽车集团有限公司 | 一种汽车顶盖和顶盖后横梁嵌套拉延成型方法 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1081942A (zh) * | 1993-07-18 | 1994-02-16 | 丹东汽车工具厂 | 汽车驱动桥整体式桥壳体制造方法及其模具 |
JPH07299527A (ja) * | 1994-05-09 | 1995-11-14 | Mazda Motor Corp | プレス成形装置 |
RU2096232C1 (ru) * | 1994-12-05 | 1997-11-20 | Акционерное общество "Научно-технический центр АвтоВАЗ" | Способ сборки автомобильных кузовов разного типа и кузов автомобиля, изготавливаемый таким способом |
DE29510120U1 (de) * | 1995-06-22 | 1995-09-07 | Daimler Benz Ag | Kraftwagen mit veränderbarem Aufbau |
EP1286846B1 (fr) * | 2000-06-05 | 2006-11-15 | Webasto Vehicle Systems International GmbH | Toit modulaire d'un vehicule automobile |
US20020003054A1 (en) * | 2000-07-10 | 2002-01-10 | Teruo Kamada | Vehicular body panel or component part and method for manufacturing same |
EP1539556B1 (fr) * | 2000-12-23 | 2006-09-06 | Bayerische Motoren Werke Aktiengesellschaft | Section plate d'une enveloppe externe d'une carrosserie de vehicule |
DE10318345A1 (de) * | 2002-04-18 | 2003-10-30 | Gerhard Semrau | Fahrzeugdach |
-
2008
- 2008-07-22 FR FR0854990A patent/FR2934184B1/fr not_active Expired - Fee Related
-
2009
- 2009-06-29 EP EP09800115A patent/EP2310153B1/fr active Active
- 2009-06-29 ES ES09800115T patent/ES2390012T3/es active Active
- 2009-06-29 WO PCT/FR2009/051242 patent/WO2010010261A1/fr active Application Filing
- 2009-06-29 BR BRPI0909594-2A patent/BRPI0909594B1/pt active IP Right Grant
- 2009-06-29 CN CN200980128800.9A patent/CN102105238B/zh active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2010010261A1 * |
Also Published As
Publication number | Publication date |
---|---|
BRPI0909594B1 (pt) | 2019-11-19 |
WO2010010261A1 (fr) | 2010-01-28 |
CN102105238A (zh) | 2011-06-22 |
CN102105238B (zh) | 2014-07-23 |
ES2390012T3 (es) | 2012-11-05 |
BRPI0909594A2 (pt) | 2018-01-09 |
FR2934184B1 (fr) | 2011-03-18 |
EP2310153B1 (fr) | 2012-08-29 |
FR2934184A1 (fr) | 2010-01-29 |
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