EP2293940B2 - Presse offset rotative - Google Patents

Presse offset rotative Download PDF

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Publication number
EP2293940B2
EP2293940B2 EP09761617.1A EP09761617A EP2293940B2 EP 2293940 B2 EP2293940 B2 EP 2293940B2 EP 09761617 A EP09761617 A EP 09761617A EP 2293940 B2 EP2293940 B2 EP 2293940B2
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EP
European Patent Office
Prior art keywords
web
format
printed
printing
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP09761617.1A
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German (de)
English (en)
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EP2293940B1 (fr
EP2293940A1 (fr
Inventor
Andreas Ewald Heinrich Bernard
Klaus Ludwig Christmann
Burkard Otto Herbert
Bernd Ulrich Herbert Keller
Erwin Paul Josef Lehrieder
Klaus Walter RÖDER
Karl Robert SCHÄFER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koenig and Bauer AG
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Koenig and Bauer AG
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Priority claimed from DE200810002056 external-priority patent/DE102008002056A1/de
Priority claimed from DE200810002058 external-priority patent/DE102008002058B4/de
Application filed by Koenig and Bauer AG filed Critical Koenig and Bauer AG
Publication of EP2293940A1 publication Critical patent/EP2293940A1/fr
Publication of EP2293940B1 publication Critical patent/EP2293940B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/02Conveying or guiding webs through presses or machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/02Conveying or guiding webs through presses or machines
    • B41F13/06Turning-bar arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • B65H45/221Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement incorporating folding triangles
    • B65H45/225Arrangements of folding triangles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/28Folding in combination with cutting

Definitions

  • the invention relates to a web offset printing press for operating the web offset printing press according to claim 1.
  • the DE 10 2004 043 681 A1 discloses a commercial web press with roll handling, draw-in, multiple 1-printing units, optionally a coating unit, a dryer, a cooling unit, a superstructure and a folder.
  • a section length on the web is, for example, occupied by default with four printed pages arranged side by side in DIN A4.
  • the WO 2005/108262 A1 discloses a printing machine with two parallel commercial-press lines, a web by means of printing units by interchangeable modules with Druckwerkszylindem different Zylinderumfnature between 1,100 mm and 1,500 mm with variable section length printable, and processable by a folder with variable section length.
  • the printing system may be assigned in different versions an asymmetric, a symmetricaloderein designed in the manner of a funnel structure with small and large-format folders superstructure. By combining hoppers and turner bars in the superstructure systems as well as the folders with different variability and production at four, six or eight sides in the scope of a large variety of products can be realized.
  • WO2005 / 105447 A is a newspaper printing machine disclosed, being provided on a six newspaper pages wide form cylinder side by side two dreikumbleamba printing plates.
  • the printing forms can have side by side formats of different print page widths.
  • the WO 2006111521 A discloses a newspaper printing press with printing towers. Here, webs are deflected over web-wide turning bars by 90 ° to a multiple former side by side funnel structure. The strands coming from the formers are fed to a common downstream folder for further processing.
  • WO 2007/020288 A is a printing press system with a newspaper printing press and a second printing machine disclosed, wherein webs of the one and the other printing press together can be guided on a funnel structure.
  • the second printing machine can also be designed as a commercial printing press.
  • the folding unit of the newspaper printing press can in this case have one or two folders.
  • the invention has for its object to provide a web offset printing machine for high page numbers with high variability and cost-effectiveness while maintaining the print quality.
  • the invention relates to a commercial web-fed rotary printing press or web-fed rotary printing press with z. B. 1 to i (i preferably 2, possibly also 3 to 5) Rollenabspul enableden with retractors (separately standing, but preferably in the Rollenabspul overlooked integrated) 1 to i paper webs with large web width or maximum web width (at least 2,500 mm) in z , B. 1 to m printing units (for a web-fed printing press m 2 preferably) printed.
  • a printing unit line has in each case 1 to p (p mostly 4, preferably 2 ⁇ p ⁇ 6) printing units m, z. B.
  • id rule 1 dryer per train but also 2 to 4 lanes in a dryer feasible and dry with z.
  • a multifunctional superstructure in which the 1-1 tracks are cut lengthwise into 2 to r (r> 8, preferably 10 or 12, less than 30), preferably even-numbered strands or partial webs, single and / or several of these strands or partial strands
  • r> 8 preferably 10 or 12, less than 30
  • partial webs are turned and guided or mixed on or between other strands or partial webs, perforations may optionally be introduced in the longitudinal or transverse direction with different distances between them, optionally clocked in the longitudinal direction or continuous glue traces are applied.
  • the merged and prepared strands or partial webs of at least one printing unit are in one embodiment about 1 to former (q preferably 1, usually 2 but also 3 or 4 to 8) and / or over 1 to v (v preferably at least r) turning bars fed with corresponding register units either in a folder system.
  • the folder system consists z. B. from 1 to mformatfesten and / or format variable NOTEur- / flap / bands / wheels folders that separately side by side or in an apparatus with 1 to 4 cross-cutting and folding devices, eg. B. with the possibility not to collect the cut units to collect several times (preferably 2x), to fold across, to split 1 to 2 or even 3 to 4 displays, then fold again in an advantageous embodiment and pass on to further processing ,
  • the merged and prepared strands or partial webs of the at least one printing unit line in a Querschneider directed. Cutter then cuts the individual products across the web direction and passes them to the finishing, whereby intermediate print or final products with page numbers between 2 (eg for poster advertising prints) and 392 (small format books, magazines, magazines) allows become
  • UV printing and coating unit with dryer and / or longitudinal / Brukantenberough and / orAltar approaching. Plow folding device (s).
  • a web-processing and / or processing machine, z. B. printing machine in particular a web offset printing machine designed as a web-fed rotary printing press for printing one or more webs B, has a plurality of units 100; 200; 300; 400; 500; 600; 700; 800 for supply, printing and further processing on ( Fig. 1 ).
  • a roll handling 100 in particular a roll changer 100 is to be duckled web B, in particular paper web B, unwound before it is fed via an infeed 200 one or more printing units 300.
  • Additional printing units 300 can be provided for the printing units 300 (eg four pieces for four-color printing) provided by default for multi-color printing, which can then also be used, for example, alternately with one or more of the remaining printing units 300 for the flying printing form change.
  • a coating unit 400 may be provided in the web path.
  • the web B preferably consists of a paper which is stronger and has a higher coating than newsprint. It has z. B. a grammage of at least 60 g / m 2 , in particular at least 70 g / m 2 , and / or a coating weight of at least 5 g / m 2 , in particular at least 10 g / m 2 , on. In other advantageous mode of operation, for.
  • the web B consists of a (eg, compared to newspaper paper thinner) and preferably uncoated paper. Es Cincinnatiz. B. a grammage of 25 g / m 2 to 35 g / m 2 on.
  • the web B passes through the printing units 300 in a substantially horizontal direction.
  • the web B passes through a dryer 500 and is optionally cooled again in a cooling unit 600, if the drying takes place in a thermal manner.
  • a drying unit 600 After the dryer 500, in or after the cooling unit 600, at least one further, in Fig. 1 Not shown conditioning, such. B. a coating device and / or a Wiederbefeuchtung be provided.
  • the web B can be fed via a superstructure 700 to a folding apparatus 800.
  • the overbuilding 700 has z. B. at least one not in Fig.
  • silicone work at least one longitudinal cutting device and in one embodiment at least one or more turning corners 711, with pairs to be turned turner bars 712 for moving a number of partial webs, and a funnel unit 703 with one or more Falztrichtem 708, or in another embodiment at least the number of to be produced Partial webs corresponding group of individual turning bars 712.
  • the said silicone work can also be before the superstructure 700, z. B. be arranged in the region of the cooling unit 600.
  • the Studentsbaubau 700 can continue in Fig. 1 not shown Perforierwerk, a gluing unit, a numbering and / or a Pflugfalz have. After passing through the superstructure 700, the web B or partial webs are fed into a folding apparatus 800.
  • the printing machine additionally has a separate cross cutter, z. B. a so-called. Planoausleger, in which a, for example, not guided by the folder 800 web B cut into format sheets and possibly stacked or designed.
  • Fig. 2 and 3 show advantageous embodiments of a printing press or printing press system with two printing units M or machine escape M, which each receive a web B from a reel changer 100.
  • the printed sheets B are in a superstructure 700 and a downstream folding apparatus 800 separated into products, or - at least partially processed into a common product.
  • the two printing unit lines M are arranged in two vertically superimposed planes, in particular directly above one another, while the two printing unit lines M in Fig. 3 are arranged substantially in a same horizontal plane next to each other.
  • two folders 800 and guide elements are provided which transfer web cords from one of the printing unit lines M to either one or the other of the folders 800.
  • the aggregates 100 cooperating with the still uncut web B; 200; 300; 400; 500; 600 of the printing press have an effective width transverse to the transport direction of the web B, which allows the processing of webs B of a maximum width bB of at least 2,500 mm.
  • effective width is the respective width or clear width of the directly or indirectly cooperating with the web B components (eg, roller, cylinder, implementation, sensors, travel paths, etc.) of the units 100; 200; 300; 400; 500; 600, so that the web B can be processed, conditioned and conveyed in its full width bB.
  • the aggregates 100; 200; 300; 400; 500; 600 in their functionality (material supply, rail transport, sensors, processing) designed such that even partial widths webs B 'in the printing press down to a width bB' of only 450 mm are processed.
  • the aggregates 100 defining a printing section with a width and a printing length a; 200; 300; 400; 500; 600; 700; 800 are designed such that they are, for example, between 1,100 mm and 1,900 mm, advantageously between 1,200 mm and 1,900 mm, in particular in a slender version in about 1,240 ⁇ 5 mm or 1,340 ⁇ 5 mm and in a more powerful version 1,780 ⁇ 5 mm or 1,860 ⁇ 5 mm print length a (per revolution of the master cylinder 304, eg printing cylinder 304, on the web B.
  • the print length a in a first embodiment is between 1,100 mm (possibly between 1,200 mm) and 1,400 in the first embodiment in the longitudinal direction of the web B (or peripheral direction of the printing cylinder 304), for example, as standard with four standing or six lying printed pages, eg DIN A4- Format, and / or in the transverse direction of the web B side by side with 12 standing or lying 8 printed pages (DIN A4 format) printed or occupied in the stronger second Ausyog in the longitudinal direction of the web B (resp. Circumferential direction of the printing cylinder 304), for example, standard with 8 lying or 6 stationary printed pages (for example, a length s), z. B.
  • a (semi-) automatic transport and / or handling system 900 of the rollers for transport and alignment is provided Fig. 3 shown, wherein a transport path 901, z. B. a rail 901 (or rail system 901) for a transport 902, z. B. a dolly 902, from a receiving station 906 to the roll changer 100, possibly via one or more turntables 903, is provided.
  • z. B. For the Aufachsung is due to the large roll width z. B. provided a centering.
  • z. B. a possibility of lifting on support rollers and / or additional measurement with axis correction of the roller sleeve 116, z. B. sleeve 116 on a in Fig. 3 only indicated transfer table 904.
  • a roller 104; 106 carrying transport car 902 or transfer table 904, which is supported in front of the roof can pivot about a vertical axis (see curved double arrow in FIG Fig. 4 ). In a development of this is even at 180 ° about a vertical axis pivotable about a correction of the winding direction, z. B. a supplied with wrong Wickelsinn role 104; 106, on the transfer table 904 in Roll changer 100 to perform.
  • additional stub rails arranged in a star shape on the transfer table 904 can be provided directly on the roll changer 100 as roll buffer positions.
  • the roll handling 100 can be used as a standstill roll changer with web storage or else advantageous, as in Fig. 4 illustrated, designed as a reel changer 100 for the flying reel change.
  • the new roller 104; 106 rotatable on a carrying this trolley 902, z. B. flying, is stored, and this dolly 902 serves as a carrier during the unwinding by the roller 104; 106 or the pin or the trolley 902 is coupled to a drive of the roller handling 100, and uncoupled again after unwinding.
  • Trained as a roll changer 100 for the flying change roller handling 100 has several, here two, pairs of support arms 101; 102, which on a support 103 in pairs in an alignment parallel to the axis of rotation R104; R106 of a roll to be unwound 104; 106 z.
  • B. are mounted individually movable ( Fig. 4 ).
  • the split, individually movable support arms 101; 102 allow the simultaneous inclusion of rollers 104; 106 different width bB; bB 'by the support arms 101 and 102.
  • the axial movement for example, not shown drive motors and / or not shown spindle drives.
  • the carrier 103 which in total such. B.
  • a roller core receiving cones 111 are rotatory, for example via a belt drive from a drive motor, not shown, either on a cone 111 per pair of support arms 101; 102, or in an advantageous embodiment on both cones 111 per pair drivable.
  • the two drive motors associated with a pair of cones 111 are electronically synchronized in an advantageous embodiment. They are designed to be adjustable at least in terms of their speed, advantageous with respect to their angular position and get their speed and / or angular position specification from a common drive control, z. B. from a same frequency converter.
  • a web edge detection (not shown) for the running web B; B 'provided.
  • the result is compared with a setpoint value and, if deviated, a regulation of the web edge by axial movement of the roller 104; 106 via the corresponding pair of support arms 101; 102 made.
  • Fig. 4 an advantageous embodiment of the pivot drive for the carrier 103 is shown, wherein the carrier 103 on both sides of the rollers 104; 106 is pivotable by drive motors 112.
  • the two drive motors 112 assigned to the carrier 103 on both sides are electronically synchronized. They are designed to be adjustable at least in terms of their speed, advantageous with respect to their angular position and get their speed and / or angular position specification from a common drive control, z. B. from a same frequency converter.
  • a rotary actuator this can be a gear, z. B. a non-rotatably connected to the axis of the carrier 103 gear 109 and a pinion 108 (a drive motor 112 or an output of an intermediate transmission) take place.
  • the pinion 108 (motor pinion) can also mesh with two intermediate wheels, which in turn mesh with the gear 109 at two circumferential points.
  • the cones 111 in addition to the usual clamping mechanisms of radially acting, z. B. spring-loaded, clamping elements 113 additionally axially movable driver 114, z. B. in the manner of domes 114, which engage in the end face in which the paper-carrying sleeve 116 and produce a circumferentially acting positive connection ( Fig. 6 ).
  • a brake 107 which if needed z. B. in the case of an emergency stop - on the front side of the roller 104; 106 is adjustable. This can be in rotatable as rotatable roller, z. B. a friction wheel, be formed.
  • the roller may in this case be arranged on a rotor of a resistor designed in the manner of a generator-operated motor.
  • the brake 107 can on both ends of the roller 104; 106 be provided ( Fig. 5 ).
  • the printing unit M without or in particular in conjunction with one or more of the other mentioned measures, instead of a single wide web B also parallel or side by side with two part-width lanes B1; B2 from two reelstands 100.1; 100.2 be loaded.
  • the printing unit M without or in particular in conjunction with one or more of the other mentioned measures, instead of a single wide web B also parallel or side by side with two part-width lanes B1; B2 from two reelstands 100.1; 100.2 be loaded.
  • the means for roll logistics Dolly 902 etc.
  • FIG. 7 two reelstands 100.1; 100.2 offset in the direction of the printing unit line and transverse to the web B1; B2 considered juxtaposed.
  • the distance, viewed in the direction of the printing unit line, can in this case be dimensioned such that a roll feed via a transport path 901 (shown in dashed lines) - z. B. by means of rail-mounted trolley 902 or AGV - can be done in an alignment between the two staggered reelstands 100.1, 100.2.
  • Fig. 8 In a favorable embodiment of the Fig. 8 are the roll changers 100.1; 100.2 arranged with their axes of rotation parallel to the direction of the printing unit line M or the machine alignment M and stand on both sides of the machine alignment M.
  • the unraveled web B1; B2 is deflected once in each case via a turning bar 117 by 90 ° in the direction of the machine alignment M.
  • two reel changers 100.1 formed with the same maximum nominal width; 100.2 be provided.
  • Fig. 9 is set forth an embodiment, wherein either two the same (maximum) nominal diameter having roll changer 100.1; 100.2 or, advantageously, two different sizes from one another having different nominal width roll changer 100.1; 100.2 different width rollers 104; 106 wear.
  • the turning bars 117 having embodiments in an advantageous development of these these in one direction z.
  • the printing unit line M for web widths up to a certain first web width could be loaded with only one web B2, and for web widths beyond this, two webs B1 and B2.
  • a retraction system for retraction of the web B; B ' provided in the machine, which has on both sides of a rope or chain system, which is preferably equipped with traction compensation (Einziehweg not congruent with Bruweg).
  • This can be, for example, a spring system in the feeder tip.
  • B. a rod connected to each other.
  • the infeed 200 may have at least one device for adjusting the web tension and possibly a device for lateral alignment.
  • the feed unit 200 is integrated into the frame of the roll exchanger 100 with.
  • the drawing-in unit 200 has a tension roller 202 driven by a drive motor (not shown) ( Fig. 10 ).
  • the drive motor can be regulated with respect to its torque in one variant and be regulated in another variant with respect to its speed.
  • Slippage is on the one hand by large winding of the tension roller 202 from 90 to 180 ° (by S-shaped course of the web B in the infeed 200 and the second by the train roller 202, for example, pneumatically engageable rollers 203 (width in the axial direction of each less than 100 mm) and / or a pressure roller 201 (width in the axial direction of at least half the tension roller length), eg, a pressure roller 201.
  • interaction with one is via a middle region of the tension roller 202 Pressurizer 201 (stretching effect), and provided in both edge regions, each with a single or more individual rollers 203 (avoiding wrinkles) .
  • the impression roller 201 and / or the two-sided rollers 203 on the different halves of the draw roller 202 With different pressures to the tension roller 202 can be adjusted .. This can - in conscience limits - an axial position of Sei tenkanten the web B influenced, and, z. B. i.V.m. appropriate sensor and control device to be controlled.
  • the printing units 300 are referred to as so-called 1-printing units 300, standing in the manner of a double printing unit 300, d. H. with predominantly vertically stacked cylinders 303; 304, z. B. printing cylinder 303; 304, in particular transfer and form cylinder 303; 304, and / or between the printing units 300 substantially horizontal web run, formed.
  • the axes of rotation of the printing cylinder 303; 304 of a double printing unit 300, or the four printing cylinder 303; 304 of the two co-operating printing units 301 executed in print-on substantially lying in a common plane E lying.
  • the plane E takes z. B. an angle between 76 ° and 87 °, in particular between 80 ° and 85 ° to the plane of the incoming web B and / or to the horizontal ( Fig. 11 ).
  • the inking unit 305 has next to a in Fig. 11 not shown ink supply z. B. a paint box with a regulator for regulating the flow of color or a feed bar with a plurality of metering of a number of color pumps, a plurality of rollers 313 to 325.
  • the ink feed can also be designed as a doctor bar.
  • the ink passes from the ink fountain via the fountain roller 313, the film roller 314, and one or more serially arranged ones, on juxtaposed rollers 313-325 Ink rollers 315 and first distribution cylinder 316 depending on the operation of the inking unit 305 via at least one ink roller 317 to 320 on at least one further Reibzylinder321; 324 and from there via at least one application roller 322; 323; 325 on the surface of the forme cylinder 304.
  • the color of the first distribution cylinder 316 via different possible paths - depending on the position of the rollers 317 and 318 - optionally or simultaneously (in series or parallel) via two further distribution cylinder 321; 324 to the applicator rollers 322; 323; 325th
  • applicator roller 328 of dampening unit 306 may be selectively brought into contact with rubbing cylinder 324 ("the inking unit” 305) where a color dampening emulsion is formed. In both positions, however, it acts with the forme cylinder 304 on one side, and with another roller 329 of the dampening unit 306, z.
  • B. a friction roller 329, in particular a iridescent chrome roller 329 together.
  • the chrome roller 329 receives the dampening solution from a moistening device, for. B. a roller 330, in particular a fountain roller 330, which in a dampening solution supply 332, z. B. a water tank, diving.
  • the moistening device can also be a rotating brush or a spray bar of a spray dampening unit.
  • bearing units 307 in particular in linear bearing units 307, be stored.
  • the bearing units 307 are arranged or even mounted on the frame inside, that the cylinder pin receiving cylinder-facing points of the radial bearings on the frame inside, ie in a protruding from the frame escape inwardly region, are arranged.
  • Fig. 12 Variants of the printing unit 300 are set forth, wherein the movable cylinder 303; 304 are arranged in bearings with linear travel L. Exemplary here are the inking 305 in one too Fig. 11 different variant with only three Reibzylindern 321; 324; 316 shown.
  • Fig. 12a In the execution after Fig. 12a ) are the lower forming and transfer cylinder 304; 303 and the upper mold cylinder 304 - in bearing units 307 - along a linear travel L movable (on / Abstellieri) stored.
  • the upper transfer cylinder 303 is in this case frame-mounted (possibly only adjustable) stored.
  • Fig. 12b are all four printing cylinder 303; 304 movably mounted along a linear travel L.
  • the direction of the linear travel L preferably runs such that the -. B. for reasons of a force-defined pressure-on setting (s.u.) - with the plane E at most forms an angle of 15 °, e.g. form an acute angle ⁇ of about 10 °, preferably about 0 ° with each other.
  • the storage unit 307 has z. B. next to a pin of the cylinder in question 303; 304 receiving radial bearing bearing means for a radial movement of the cylinder 303; 304 on.
  • the storage unit 307 z. B. frame-mounted bearing elements as well as against these movable bearing elements.
  • the bearing elements take in pairs a radial bearing receiving bearing block.
  • the frame or carrier-fixed bearing elements are arranged on a carrier which is connected to the side frame or is.
  • force-controllable actuators 308 are preferably provided (based on hydraulic, magnetic or piezoelectric forces) which are arranged in the direction of the bearing block in the direction of the pressure point.
  • At least one of the movable cylinders 303; 304 is provided an adjustable, the way to the pressure point limiting stopper, which is initially adjustable when setting the pressure-on position by the cylinder 303; 304 is set with the desired (setting) pressure, the stopper is moved to the resulting position, and now, in printing operation, the cylinder 303; 304 is clamped with a pressure higher than the setting pressure against the set stop.
  • second actuators 309 is provided, which can compensate for example at a corresponding pressure level, the weight and can be activated for parking.
  • the lower cylinders 303; 304 have no second actuators 309 here. At pressure-on, however, they must be set at a pressure level higher than the upper cylinders 303 by an amount corresponding to the weight force; 304th
  • Fig. 12c In the execution after Fig. 12c ) is the upper transfer cylinder 303 - as regards the movement in the direction of adjustment along the travel L for on / off - arranged frame fixed.
  • a direction of movement C which is perpendicular to the cylinder axis of rotation and at least one component perpendicular to the direction of adjustment along the travel L.
  • the direction of movement C is selected perpendicular to the adjustment direction along the travel L and causes an unidirectional actuation (so-called "cooking") of the respective cylinder 303.
  • the adjustment of the cylinder 303 can via a manual or motorized actuating means, preferably via a motor-driven adjusting spindle or a pressure medium actuated actuator.
  • Such a bearing allows an inclination of the thus mounted cylinder 303rd
  • the force-controlled setting (or the provision of a purely force-based presetting of an adjustable stop) - in contrast to the path-controlled adjustment - already compensates for different substrate thicknesses or other geometric effects.
  • Fig. 13 shows a further embodiment of an advantageous Farbwerks- / Feuchtwerks-expression, wherein an inking roller is provided, which has a substantially substantially the forme cylinder 304, or approximately the same, or slightly smaller (0.3 - 3% smaller) diameter.
  • This application roller 323 ' is also in the plane E with its axis of rotation when pressure is applied.
  • the applicator roll 328' can also essentially have a diameter corresponding to the forme cylinder 304, or approximately the same, or slightly smaller (0.3-3% smaller) diameter exhibit.
  • it can also be arranged to cooperate with the rubbing cylinder 324 of the inking unit 305 in addition to the rubbing roller 329 of the dampening unit 306 or optionally be arranged.
  • the forming and / or transfer cylinders 304; 303 formed with a cooling device.
  • printing lines may have a line five printing units 300, of which then z. B. two in alternation for the flying pressure plate change (Imprint prepare) are operable.
  • an automatic plate change on the currently parked printing unit 301 while the rest of the machine is possible would also be possible during the imprint mode.
  • Fig. 14 shows an occupancy of a forme cylinder 304 in the circumferential direction with six lying print pages and in the longitudinal direction with up to eight lying print pages in a format F1, in particular in DIN A4 format A4, wherein the numbers in Fig. 14 exemplify the sides lengths of the format under consideration and cutting edges in mm.
  • the format F1 represents, for example, a standard format for the printing press, in which then z. B. also the nominal size and / or nominal page number is specified.
  • the forme cylinder 304 in this case has in the longitudinal direction z. For example, an effective bale length 1304 of at least approx. 2,415 mm (plus possible additions for trimming) and a circumference u304 of approx.
  • 1,335 mm (1,340 ⁇ 5 mm, see slim version above).
  • This embodiment is as an advantageous embodiment in Table 2 of Fig. 18 under the column "3" x perimeter for a total number of pages of 96 pages (front and back of the web per printing unit revolution).
  • 1 x circumference means in the linguistic meaning used here two sides in the circumferential direction, correspondingly for2x or 3x etc. apply.
  • Fig. 15 is a variant for the occupancy of a forme cylinder 304 in the circumferential direction with four stationary printed pages and in the longitudinal direction with up to 12 stationary printed pages in a format F1, in particular in DIN A4 format A4 shown, the numbers in Fig. 14 exemplify the side lengths of the format under consideration and cutting edges in mm.
  • the forme cylinder 304 in this case has in the longitudinal direction z.
  • This embodiment is as an advantageous embodiment in Table 1 of Fig. 18 under the column "2" x circumference for a total page number of 96 pages (front and back of the web per unit revolution).
  • Fig. 16 shows advantageous embodiments a), b) c) and d) for the assignment of the forme cylinder 304 with one or more of the printing pages bearing printing forms:
  • FIG. 16A is a single printing plate 333 (plate) z. B. over the entire effective length of the forme cylinder 304 and substantially the entire circumference u304 arranged
  • This printing forme 333 has z. B. a width b333 of 3,040 mm. It is held with their ends in a longitudinal direction of the lateral surface continuous channel 331.
  • This version offers maximum variability in the formats to be printed.
  • FIG. 16b An advantageous embodiment in terms of handling shows Fig. 16b ), wherein in the longitudinal direction next to each other two substantially around the entire circumference u304 reaching plates (printing plates 333, for example each about 1,520 mm wide) are arranged. These may be aligned in a same continuous channel 313 with their ends, or as in Fig. 16d Reducing susceptibility to vibration, with its ends offset by 180 ° from one another, to two channels 331 (or channel sections) offset from one another by 180 °.
  • two printing forms 333 extending over the entire length but reaching only half the circumference can be arranged in two channels 331 offset from one another by 180 ° ( Fig. 16c )).
  • the latter is advantageous if, with simple handling, an arrangement of printed images in the longitudinal direction should be ensured without restriction by a joint line. This may be the case, for example, if, in addition to an even number, an odd number of printed images distributed over the entire length should be arranged.
  • Fig. 17 shows advantageous embodiments a), b), c) and d) for the assignment of the transfer cylinder 303 with one or more blankets 334;
  • a single blanket 334 is disposed over the entire length 1303 and substantially the entire circumference.
  • This blanket 334 has z. B. is a width b334 of 3,040 mm on this is held with its ends in a longitudinal direction of the lateral surface continuous channel 336.
  • This version offers maximum variability in the formats to be transferred.
  • FIG. 17b An advantageous embodiment in terms of handling shows Fig. 17b ), wherein in the longitudinal direction next to each other two substantially around the entire circumference u303 reaching blankets 334, z. B. a width b334 of about 1,520 mm, are arranged. These can be aligned in a same continuous channel 336 with their ends, or as in Fig. 17d ) - susceptible to vibration - with their ends offset by 180 ° to each other in two mutually offset by 180 ° channels 336 (or channel sections) ("stacked"). This is advantageous if, with simple handling, an arrangement of printed images in the circumferential direction should be ensured without restriction by a joint line.
  • two printing blankets 334 extending over the entire length but only reaching around half the circumference can be arranged in two channels 336 offset from each other by 180 ° ( Fig. 17c )).
  • the latter is advantageous if, with simple handling, an arrangement of printed images in the longitudinal direction should be ensured without restriction by a joint line. This may be the case, for example, when an odd-numbered number, an odd-numbered, distributed over the entire length number of printed images should be arranged.
  • so-called metal printing blankets with an elastic and / or compressible layer located on a metallic carrier plate are used.
  • this variant of the blanket 334 is for the o. G. Assignments, particularly advantageous, however, in conjunction with two circumferentially successively arranged Drucktüchem 334, whose ends are arranged in two mutually offset by 180 °, over the usable length continuous channels 336.
  • the printing blankets 334 are provided with a comparatively thick, elastically / compressibly active layer, eg. B. at least 2 mm thick, and / or comparatively more compressible (softer) material equipped. This results in a vibration-related fluctuation in the contact pressure between the cylinders 303; 304 reducible.
  • Fig. 18 gives an overview of basically conceivable variants in the formation of effective lengths and circumferences of the printing cylinder 303; 304, but here particularly preferred variants are characterized by circling.
  • the mentioned page numbers represent the page numbers that can be generated when fully occupied with print pages of the format F1 (eg DIN A4 format A4), ie a production in the first operating situation (homogeneous assignment of the forme cylinder 304 with print images of the same format and the same orientation) ,
  • the bales of the forming and / or transfer cylinder 304; 303 as a cylindrical body made of several layers of plastic, z.
  • plastic z.
  • CFRP or cascaded constructed of several individually manufactured plastic pipes, z.
  • the base body may be formed exclusively of plastic, but in another embodiment also have a metallic layer, but the plastic layers at least significantly, z. B. at least halfway to contribute to the load as a load-bearing elements.
  • a plurality of printing blankets 334 and / or a plurality of printing forms 333 are juxtaposed (possibly also stacked) or circumferentially one behind the other on the corresponding cylinder 303; 304 arranged.
  • the printing plates 333 may advantageously -. B. at the leading and / or trailing end - be stiffened with strips, which has advantages for transport and attachment to the cylinder 304.
  • Rollers 313 to 325 and 328 to 330 of the inking and / or dampening unit 305; 306-in particular z. B. an o. G. Chrome roller 329 and or one or more o. G. Application rollers 322; 323; 32; 328 - may be formed in the manner of impression roller, in which case z. B. the jacket tube is clamped against a continuous central shaft and / or supported.
  • one or more of the friction cylinders 316; 321; 324 of the inking and / or dampening unit 305; 306 crowned executed, ie they have a larger diameter (eg at least 0.5 mm) in their center than in their edge regions in order to compensate for the deflection.
  • the web B After printing and drying, preferably by means of a dryer 500, the web B occurs; B '(or two parallel tracks B1, B2) from the dryer 500 and is z. B. supplied via guide elements 501 of the cooling unit 600.
  • the guide elements 501 may in this case preferably be designed as guide elements 501 with air outlet openings for forming an air cushion for contactless web guidance.
  • turner bars whose longitudinal axis is perpendicular to the direction of the incoming web B; B '( Fig. 19 ).
  • a condensate suction 502, z. B. a largely closed, acted upon with at least slight negative pressure space through which the web B; B 'is provided, provided.
  • the slight negative pressure can be formed for example by a fan 503 in a suction line of the room.
  • the cooling unit 600 comprises a group of cooled rolls 601, e.g. B. cooling rollers 601, which, of the to be cooled web B; B 'z. B. in each case in a wrap angle of at least 180 °, preferably at least 240 °, are looped in succession.
  • cooling rollers 601 with a large diameter, z. B. at least 300 mm, formed.
  • they Preferably, they have channels (in the longitudinal direction or in a spiral shape) through which they pass under their lateral surface.
  • a rewet device 602 may be disposed in the web path.
  • the web B runs; B 'for further processing into the superstructure 700.
  • the printed web B; B 'or the printed webs B1; B2 cut to the formats and further processing corresponding partial webs, placed in the required alignment and / or the desired position, and thus aligned and "sorted" the further processing in one or more folders 800 supplied.
  • this can be achieved by a folder 800 (with, for example, a folder) having only one exit 806, but a later separation of the successive products.
  • a folder 800 having only one exit 806, but a later separation of the successive products.
  • This is z. B. thereby realized that the two (sub-) products forming strands 709 are laterally slightly offset in the folder 800 and therefore laterally in the display laterally offset from each other to come to rest.
  • formers 708 in the superstructure 700 for example, two formers 708 are with their funnel tip in a projected in the horizontal direction of transport of the incoming web B; B '(longitudinal direction) relative to one another and offset for the above-mentioned operation ( Fig. 24 ).
  • turner bars 712 eg. Fig.
  • the impact areas of the partial webs on the turning bars for the different strands to be assigned to the web strands can be chosen so differently that the alignment of the folding machine 800 running partial webs or web strands bx; by; bz of one to be formed (partial) product and those of the other to be formed (partial) product laterally slightly offset from each other, so that the one strand bundle laterally offset to the other strand bundle enters the folder 800.
  • a folding apparatus 800 may have a plurality, e.g. Two or three, outputs 806 (e.g. Fig. 21 ), on which the different products are designed.
  • the different products result here z. B. of circumferentially on the forme cylinders 304 successively arranged different, the various (sub-) products associated printed images.
  • a folding apparatus 800 may have a multiple folding apparatus 800 (800.1, 800.2) having a plurality of cylinder groups (eg two or three folding units, eg cylinder groups), each having one outlet 806 or having a plurality of outlets 806 on which the different products are designed ( Fig. 22 and 24 ).
  • a multiple folding apparatus 800 800.1, 800.2 having a plurality of cylinder groups (eg two or three folding units, eg cylinder groups), each having one outlet 806 or having a plurality of outlets 806 on which the different products are designed ( Fig. 22 and 24 ).
  • a superstructure 700 having one or more formers 708 may be equipped with j formers 708 (j e N> 0) which are fixed or displaceable in the longitudinal and / or transverse direction.
  • j> 2 folder 708, it is basically possible to separate the products lying inside one another in the shingled stream (longitudinally offset formers 708, see above).
  • At least twice the circumference ie at least four horizontal or vertical standard pages, eg DIN A4, one behind the other in the circumferential direction
  • At least twice the circumference are suitable for very flexibly processing products with vertical and / or horizontal sides.
  • a combination thereof and / or optionally an additional cutter can be particularly flexible enable.
  • an optimized superstructure 700 is preferably advantageous.
  • the arrangement of at least two formers 708 is advantageous in connection with a plurality of sections or products to be produced at the same time.
  • the superstructure 700 in each case comprises a longitudinal cutting device 701 through which the web B; B 'can be cut in one and / or two-sided printing partial webs bx or web strands bx.
  • At least a number of, but advantageously all the web B; B 'blade units 705 cutting in web cords bx are preferably in the direction transverse to web B; B 'arranged adjustable.
  • the blade units 705 are z. B. each individually driven rotationally and / or individually on / off.
  • the blade unit 705 is designed to be axially movable on a frame-fixed traverse.
  • the axial alignment can be done on manually adjusted techniques (release and displacement, manually driven spindle (s), etc.) or in an advantageous embodiment by drives (eg motorized by spindles).
  • the latter is particularly advantageous if the axial positioning or at least presetting of the machine control automatically based on the intended width for printing the web B; B 'and the product-specific cut lines to be made or from a control panel or made automatically.
  • the superstructure 700 can functionally and / or structurally still a Brukanten- or Brumittenregel observed with z.
  • a further advantage is the arrangement of scanning heads for the color register control on both sides of the web B; B '.
  • the resulting web strands bx are all guided over the flanks of formers 708. So that the web strands bx can be displaced laterally in their flight, depending on the product requirements, one or more reversing corners 711 are provided with pairs of rotating turning bars 712 for displacing a number of part webs bx in front of the hopper unit 703 with one or more folders 708.
  • the web strands bx guided via the former (s) 708 are then - folded or cut open at the longitudinal fold - fed to the folder 800 as a strand bundle.
  • the resulting web strands bx are not passed through the former 708, but guided as einatbreite web strands bx on a turning 702, which -. B. transversely to the inlet direction side by side - at least a number of turning bars 712 which corresponds to the number x of maximum on a maximum width of web B side by side by default to be printed pages (eg., In horizontal or upright DIN A4 format) Fig. 20 and 21 ).
  • the web strands bx After deflecting the web strands bx by - projected into the horizontal - 90 °, the web strands bx pass through a register 706 with at least x-1 register rollers 707 before the summarized web strands bx combined to one or more common strands 709 and one or more downstream Folders 800 (800.1; 800.2) are fed.
  • a plurality, in particular all of the turning bars 712 of the turning tool 702 transversely to the incoming web strand bx movable and / or formed with a length which is projected to the width of the incoming web strand bx longer (in particular at least 1.5 times) as a pressure side of the (Standard) formats F1 (eg DIN A4 format) in the transverse direction.
  • the (Standard) formats F1 eg DIN A4 format
  • Fig. 21 shows by way of example the guidance of the web strands bx together in a folding apparatus 800.
  • the web strands bx can also be shown in parallel in two folders 800.1; 800.2 be led. In this case, in the presence of multiple output paths B; B 'web strands bx of a web B; B 'the strand of the web strands bx the other initial web B; B 'be assigned. Different product strengths can be realized simultaneously.
  • Fig. 25 shows an embodiment wherein from a starting web B; B 'x x turner bars the x web strands bx; by on two folders 800.1; 800.2 be split.
  • B With such a wide printing press or web B; B 'can be at the same time with each revolution two identical products or two different partial products in each one folder 800.1; Create 800.2. This may be advantageous in view of the difficulties encountered in folding with increasing product strength (damage, accuracy, etc.).
  • two products of different page numbers can be produced simultaneously by -. B. from the web center of the exit web B; B 'starting - web strands bx variable to the strand 709 for one or the other folding apparatus 800.1; 800.2 can be added.
  • the two folders 800.1; 800.2 also be designed differently from each other.
  • one folding unit 800.1 may be formed with one pin folder 800.1 and the other one folder folder 800.2 and / or one folder 800.1 with respect to a fixed-length processing capability for a first portion length and the other folder 800.2 may be configured for a different second portion length (see, for example, FIGS both folders 800.1; 800.2 in Fig. 23 with different distances between holding tools 802 of the respective transport cylinder 801, ie different section lengths) and / or the one folding apparatus 800.1 with regard to a fixed-format processing capability z.
  • FIGS both folders 800.1; 800.2 in Fig. 23 with different distances between holding tools 802 of the respective transport cylinder 801, ie different section lengths
  • the one folding apparatus 800.1 with regard to a fixed-format processing capability z.
  • the standard product for a first section length and the other folding apparatus 800.2 as a folding apparatus 800.2 with variable section length (ie, for example, with acceleration section 807, see Fig. 36 ) and / or one folding apparatus 800.1 without and the other folding apparatus 800.2 may be formed with means for forming a second longitudinal or transverse fold.
  • a third embodiment ( Fig. 24 ) of the superstructure 700 may be particularly advantageous from the first embodiment ("funnel superstructure” 700, with formers 708) and the second embodiment ("magazine superstructure” 700, without formworker 708).
  • the former 328 may be preceded by one or more turning tables 711 in the web path.
  • two different products eg a newspaper-like longitudinally folded product with printed pages of a first format A in broadsheet arrangement s on the forme cylinder 304 and a tabloid or book-like product of a second format A, for example in tabloid arrangement I (FIG I) on the forme cylinder 304) in two subordinate folders 800.1 provided for this purpose; 800.2 are produced.
  • the two differently processed web strands bx of two different webs B; B 'different print lines M come.
  • the two different formats A, z are produced in two subordinate folders 800.1 provided for this purpose; 800.2.
  • Eg A4 and A3 formats Z side by side on longitudinal sections of a same forme cylinder 304 or side by side as print images on a same web B; B 'be arranged.
  • printed images of a stationary newspaper or magazine format can be arranged on a longitudinal section of a same forme cylinder 304, while print images of another stationary newspaper / magazine format or horizontal printed pages of a tabloid format are arranged on another longitudinal section.
  • - printed web strands bx are, for example - at least partially - cut in two-sided width web strands bx, longitudinally folded, in a folder 800.1; 800.2 cut to sections with a length corresponding to a standing pressure side transversely folded and delivered to the display, while, for example, by the second longitudinal section -.
  • two folders 800.1; 800.2 may have a back-to-back arrangement (as in Fig. 24 ), a head to head arrangement (like Fig. 25 ) or alignment in the same direction. In the latter case, it may again be advantageous to use the two folders 800.1; 800.2 to offset each other in height or to use a designed as a double folder folding machine 800 with two vertically offset folding cylinder groups.
  • At least one of the folders 800.1; 800.2 designed as a folding unit 800 with variable section length This points - as in Fig. 36 schematically illustrated - a transport cylinder 801 upstream cross cutting device 811 and an acceleration section 807 for the cut product sections 808 (signatures) -. B. by means of a tape system 809 - on.
  • the equidistant distances of holding tools 802 on the transport cylinder 801.z. B. gripper or NOTEurzylinder 801 at least correspond to the longest to be printed in the web running direction printed image.
  • the transport cylinder 801 including belt system 809 is designed so that it can be operated with a relation to the uncut strand 709 higher conveying or peripheral speed, while z. B.
  • the upstream units 300 are operated substantially with the not yet transversely cut strand 709 promotional speed / peripheral speed.
  • the holding tools 802 eg, grippers or pin bars 802, the transport cylinder 801
  • the transport cylinder 801 is therefore suitable for processing different side lengths of printed pages arranged on the forme cylinder 304 as section lengths in two different operating situations, for example printed page sections of the same format (eg DIN A4 format) lying in one operating situation and standing in another operating situation or, in a first operating situation, pressure side sections having a length of a first integer divider (eg three or six) of the forme cylinder circumference, and in another operating situation pressure side sections mi t is a length of a second, different from the first integer divisor (z. B. two, four or eight) of the form cylinder circumference.
  • the / the folder (s) 800 is / are here z. B. oriented so that the axis of rotation of the transfer cylinder 801 perpendicular to the axis of rotation of the upstream printing cylinder 303; 304 or projected in the horizontal direction of transport in the folder 800 across the machine alignment M ("machine axis") runs.
  • the web strands bx have in their width z.
  • the partial webs bx can be split into two strands 709 and simultaneously two folders 800.1; 800.2 (or two groups of folding cylinders of a double folder 800.1; 800.2).
  • the turning bars 712 may be cantilevered in this embodiment or the following embodiments or be supported on both sides by a frame indicated by dashed lines.
  • One, several or all turning bars 712 can advantageously over a setting range transverse to the incoming web B; B 'or partial web bx be movably mounted.
  • Fig. 27 shows a superstructure 700 designed as a so-called funnel superstructure 700, wherein, however, the former (s) 708 has a running-on direction projected in the horizontal direction, which runs perpendicular to the machine alignment M.
  • the folder (s) 800.1; 800.2 is / are here z. B.
  • the web strands bx point in front of the turning bars 712 in their width z. B. two printed pages - z. B. two horizontal printing page (eg., A4 size) on.
  • the two-side wide web strands bx are folded longitudinally over the former 708 and fed to the folder 800 or multiple folders 800 for the transverse cutting and transverse folding.
  • the web strands bx between the turning bars 712 and the former 708 can be cut into one-side-wide web strips and placed on top of each other by the former hopper 708.
  • the partial webs bx can be split into two strands 709 and simultaneously two folders 800.1; 800.2 (or two groups of folding cylinders of a double folder 800.1; 800.2).
  • Fig. 28 shows the simultaneous production of two different products or partial products or product formats by means of a hopper superstructure 700 and two folders 800.1; 800.2 from a same printed web B; B ':
  • the web strands by; bz different widths (or printed page formats and / or - orientations) are now combined into strands 709 and different folders 800.1; Fed 800.2.
  • the broader web strands are longitudinally folded over the former 708.1 and further processed in a first folder 800.1 to a cross-break product (eg., In the manner of a newspaper), while z. B. einatbreite web strands bz superposed on the other former 708.2 and in the second folder 800.2 to a tabloid product (eg., To a substantially A4 product) are further processed (shown in phantom).
  • the former 328.1; 708.2 also omitted, the folder 800.2 then possibly rotated by 90 ° for display is arranged.
  • Fig. 28 For example, possible orientations of horizontal (tabloid) printed pages and upright (broadsheet) printed pages are indicated.
  • Fig. 28 are the casserole directions (see arrows) of the two-sided formers 708.1; 708.2 as well as the transport directions in the folders 800.1; 800.2 formed parallel to each other.
  • Fig. 29 shows an arrangement according to Fig. 28 However, wherein the running directions of the two-sided formers 708.1; 708.2 as well as the transport directions in the folders 800.1; 800.2 are formed antiparallel to each other.
  • the latter is advantageous in terms of a backup function, since without much effort a same product with the same occupancy of the cylinder 304 on one or the other folder 800.1; 80.2 can be produced.
  • Fig. 30 shows an embodiment above examples, but with two arranged on a same machine side folding 800.1; 800.2 - in particular each with upstream former 708.1; 708.2.
  • Fig. 31 shows an advantageous embodiment, wherein a projected into the horizontal direction baking direction on the / the former 328.1; 708.2 parallel to the machine alignment M and / or perpendicular to rotation axes of the printing cylinder 303; 304 runs.
  • the folder (s) 800.1; 800.2 is / are here z. B. oriented so that the axis of rotation of the transport cylinder 801 perpendicular to the axis of rotation of the upstream printing cylinder 303; 304 or projected in the horizontal direction of transport in the folder 800.1; 800.2 runs transversely to the machine alignment M ("machine axis").
  • two folders 800.1; 800.2 may be formed on a same plane, offset vertically from each other, or as a folder 800 having two folding cylinder groups and two trays.
  • Fig. 32 shows a schematic front view of a magazine superstructure 700 (without former) with a downstream folding apparatus 800 - comparable to an embodiment according to Fig. 26. to 33 in contrast shows a hopper superstructure 700 with a former 708 between turning bars 712 and the folding apparatus 800.
  • Fig. 34 shows a schematic front view of a magazine superstructure 700 (without former) with two downstream folders 800.1; 800.2. Schematically, by means of only an exemplary number of web strands bx; by; bz a division into two folders 800.1; 800.2 shown.
  • Fig. 35 schematically the case for a hopper superstructure 700 with two formers 708 and two folders 800.1; 800.2, wherein two strand bundles of web strands bx; by; bz over the formers 708 out, and at the same time two folders 800.1; 800.2 be supplied.
  • one, several or all of the web strands bx; bx; bz can be transferred from one bundle to the other (for example in order to be able to realize correspondingly different section or product strengths.)
  • a stapling device can also be used on individual strands
  • the folding devices 800.1, 800.2 arranged offset on one another can also be arranged at the same height next to one another.
  • folder 800 has this, or in two folders 800.1; 800.2 at least one of the folders 800.1; 800.2, preferably in addition to the first transverse folding device (eg transport cylinder 801 with folding jaw cylinder 814 designed as folding blade cylinder) downstream of a means for forming a second transverse fold 803 and / or a means for forming a longitudinal fold 804.
  • first transverse folding device eg transport cylinder 801 with folding jaw cylinder 814 designed as folding blade cylinder
  • Fig. 37 shows advantageous production possibilities with a printing unit line M (or a web B), the printing cylinder 303; 304 has a width of 12 and a perimeter of four upright A4 pages (for dimensions, see for example above) and two folders 800.1; 800.2 or a folder 800 with two folding cylinder groups and two displays are arranged downstream:
  • a raster for the occupancy with standing DIN A4 format print images is at the top center, obliquely hatched an exemplary representation of a tabloid page T, z. B. in A3 format, and with crosshatch an exemplary representation of a stationary page in a DIN A2 format or corresponding newspaper format Z or newspaper-like print image format Z indicated.
  • the two tables shown under the folders 800.1 and 800.2 indicated 800 indicate advantageous productions. From a lane B; B '; B1; B2 are each a product example of a line of the first table by the first folder 800.1 and at the same time a product example from the same line of the second table with the second folder 800.2 maximum produced. It is advantageous, for example, if for a mode of operation in standard production with homogeneous form cylinder occupancy, d. H. arranged on the form cylinder jacket printed pages of a single same format with a uniform orientation, at the first folder 800.1 a partial product of 48 DIN A4 pages and the second folder 800.2 also a partial product of 48 DIN A4 pages are designed.
  • a further advantageous production variant with three sub-products having the same number of pages can be produced if, for example, on one folding apparatus 800.1 two unsorted 32-page partial products (from four double-sided or 8 single-page strands), and on the other folding apparatus 800.2 an unsubsulated 32-page partial product (from two double-sided or 4 single-sided strings) is generated and designed. If all the strands of the superstructure 700 (in this case two strand strands bx; bx; bz are denoted as strands of two DIN A4 pages) are applied to a folding apparatus 800.1; 800.2, a product with 96 DIN A4 pages can be produced in collective production (marked with »in the tables).
  • a DIN A4 product of 2 x 32 pages (unkempt) or 64 pages (collected), and at the same time a 16 page tabloid product (or 2 x 8 pages unsorted) are laid out on the other folder 800.2 become.
  • they share the same path B; B 'produced strands as indicated in each case in column 1 in four or two, each with a corresponding width -.
  • B. a standing DIN A4 or two standing DIN A4 pages corresponding tabloid.
  • the assignment with the different print images on the forme cylinder 304 takes place in each case according to the screening in the required strands.
  • Fig. 38b is an example of the simultaneous production of an A4 (or alternatively tabloid) and - z. B. as an advertisement or small newspaper - a newspaper-like product in broadsheet s of the printed image in a newspaper-like format Z or A2 format.
  • A4 or alternatively tabloid
  • - z. B. as an advertisement or small newspaper - a newspaper-like product in broadsheet s of the printed image in a newspaper-like format Z or A2 format.
  • four of the two-A4 widths "strands" are printed in the manner of pages in newspaper format Z. These four "strands" need not be in four, but can be divided into only two two-sided web strands bx; bx; bz cut, and the two each two-newspaper page width web strands bx; bx; bz over each other via a former 708 are fed before they run into the folder 800.2.
  • z. B. in addition to the standard A4 product (print page of a format A), with z. B. in the circumferential direction of a number of multiples of two), for example, another DIN A4 format deviating format (eg., Special format S, for example, in the circumferential direction a multiple of three corresponding number of printed pages here in the circumferential direction three printed pages of a standing Special size S2 or six printed pages of a special size S1 (see also Fig. 39 ), at the same time on the web B; B 'printed and in two folders 800.1; 800.2 processed.
  • the print images may not have to reach the end of the effective bale.
  • the first folder 800.1 for example, as a fixed-format NOTEurfalzapparat for a fixed standard format, eg. B. A4 size A4, and the second folder 800.2, for example, formed as a variable-format folder 800.2.
  • the latter can be operated with the corresponding requirement, depending on the mode of operation and occupancy (homogeneous / inhomogeneous) of the machine.
  • Fig. 39 shows an overview of advantageous production options according to the principle of mixed production Fig. 38c) with printing pages on the forme cylinder 304 differing in format and / or orientation.
  • B simultaneously from the same web B; B '(partial) produce products that z. B. are located in a same row of the two tables.
  • On the one folder 800.1 can then z. B. a number y of partial webs by to usual products in DIN A4 format A4 are produced, while on the other folding apparatus 800.2 from a number z of partial webs bz from the same printed web B; B 'Products with horizontal or vertical printed pages of a special format S1; S2 or even one of the first format A4 different format, eg. B.
  • the corresponding number z of the partial webs bz then depends on the page width of the printed image of the special format S; S1; S2 or formats A2; A3 and / or after its orientation s; I and, if appropriate, whether the printing cylinder cylinders 304; 303 are formed with an addition to the defined by the maximum number of DIN A4 pages side by side nominal width width b304.
  • the first folder 800. for example, as a fixed-format folder 800.1 with a substantially two standing pages in A4 format or a half circumference u304 of the forme cylinder 304 corresponding section length on the transport cylinder 801, and the other folder 800.2 either as a variable-format folder 800.2 or with a Special format S1; S2 corresponding section length of z.
  • a third of the circumference u304 of the forme cylinder 304 is formed.
  • y 3 partial webs z.
  • An advantageous embodiment has a number y of partial webs by z. B. pages in A4 format in the above manner, while a number z of sub-webs bz, as in Fig. 38b ) shown schematically, mitz. B. a standing newspaper or magazine-like format Z in standing orientation, z. B. three standing pages in a row, has.
  • One or more of these second partial webs bz can then have a width in front of the former 328, which has two printed pages of the format Z next to one another.
  • Fig. 40 The conditions for the production possibilities are correspondingly up to Fig. 37 however, for a printing unit line M, its printing cylinder 303; 304 has a width of 12 and a perimeter of six upright A4 pages (dimensions see eg above) and two folders 800.1; 800.2 or a folding apparatus 800 are arranged downstream with two Falzzylinder phenomenon and two displays.
  • a printing unit line M its printing cylinder 303; 304 has a width of 12 and a perimeter of six upright A4 pages (dimensions see eg above) and two folders 800.1; 800.2 or a folding apparatus 800 are arranged downstream with two Falzzylinder weakness and two displays.
  • obliquely hatched an exemplary representation of a tabloid page T and indicated by cross-hatching an exemplary representation of a stationary page in a DIN A2 or corresponding newspaper Z format.
  • Fig. 38 The principles described above are to be transferred directly to this case, wherein due to the larger circumference in the circumferential direction correspondingly more of the pages shown in each format A4; T; Z; S are to be arranged.
  • Fig. 38c comparable operating situation, can here as a special format S, for example, in the circumferential direction a multiple of four corresponding number of printed pages - here in the circumferential direction z.
  • B. four or eight printed pages with corresponding side lengths in the circumferential direction - be provided while a standard format, z. B.
  • A4 is printed with six printed pages on the circumference.

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  • Engineering & Computer Science (AREA)
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  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Rotary Presses (AREA)

Claims (18)

  1. Presse rotative offset, comportant une bande (B ; B') et comportant plusieurs groupes (100 ; 200 ; 300 ; 400 ; 500 ; 600 ; 700 ; 800) destinés à l'alimentation, à l'impression et au traitement, comprenant plusieurs groupes d'impression en I (300) du type groupe d'impression recto-verso, à travers lesquels la bande (B ; B') défile sensiblement dans la direction horizontale, et au moins une première plieuse (800 ; 800.1 ; 800.2) pour former un pli transversal, les groupes d'impression (300) comportant respectivement au moins un cylindre porte-cliché (304) et un cylindre de transfert (303) coopérant avec la bande (B ; B'), une largeur utile du corps des cylindres porte-cliché (304) ayant une largeur correspondant à une largeur d'impression d'au moins x = 8 pages imprimées avec une orientation en hauteur ou en largeur dans un format DIN A4 (A4), un premier nombre x ; y ; z de premiers faisceaux de bande (bx ; by ; bz) générés par des coupes longitudinales de la bande (B ; B') étant guidé vers la première plieuse (800 ; 800.1 ; 800.2) et un deuxième nombre y ; x de deuxièmes faisceaux de bande (bx ; by ; bz) générés par des coupes longitudinales de la même bande (B ; B') étant simultanément guidé vers une deuxième plieuse (800 ; 800.1 ; 800.2) pour former un pli transversal, le cylindre porte-cliché (304) portant dans un état de fonctionnement, de manière juxtaposée dans la direction longitudinale, des impressions dans un premier format (A ; A2 ; A3 ; A4 ; S ; Z) et/ou avec une première orientation (l ; s), de même que des deuxièmes impressions différentes des premières impressions par leur format (A ; A2 ; A3 ; A4 ; S ; Z) et/ou leur orientation (I ; s), les groupes (100 ; 200 ; 300 ; 400 ; 500 ; 600) de la presse qui coopèrent avec la bande (B) non encore coupée ayant une largeur utile transversalement à la direction de transport de la bande (B) qui permet le traitement de bandes (B) d'une largeur (bB) maximale d'au moins 2.500 mm, au moins une des plieuses (800 ; 800.1 ; 800.2) étant réalisée comme plieuse (800 ; 800.1 ; 800.2) à longueur de coupe (a) réglable de manière variable.
  2. Presse rotative offset selon la revendication 1, caractérisée en ce que, dans un premier état de fonctionnement, le cylindre porte-cliché (304) porte sur son corps uniquement des impressions dans un même premier format (A ; A2 ; A3 ; A4) et avec une même orientation (I ; s), et/ou en ce que tous les faisceaux de bande (bx ; by ; bz) obtenus à partir de la même bande (B ; B') sont imprimés, dans un premier état de fonctionnement, avec des impressions dans un même premier format (A ; A2 ; A3 ; A4) et avec une même orientation (I ; s).
  3. Presse rotative offset selon la revendication 2, caractérisée en ce que, dans un deuxième état de fonctionnement, le cylindre porte-cliché (304) porte sur son corps uniquement des impressions dans un deuxième format (A ; A2 ; A3 ; A4 ; S ; Z), différent du premier format (A ; A2 ; A3 ; A4), et/ou avec une orientation (I ; s) différente de la première orientation (I ; s), et/ou en ce que tous les faisceaux de bande (bx ; by ; bz) obtenus à partir de la même bande (B ; B') sont imprimés, dans un deuxième état de fonctionnement, avec des impressions dans un deuxième format (A ; A2 ; A3 ; A4 ; S ; Z), différent du premier format (A ; A2 ; A3 ; A4), et/ou avec une orientation (I ; s) différente de la première orientation (I ; s).
  4. Presse rotative offset selon la revendication 1, caractérisée en ce que, dans un état de fonctionnement, le cylindre porte-cliché (304) porte les unes derrière les autres sur un tronçon longitudinal de sa surface extérieure dans la direction circonférentielle un nombre de quatre ou six impressions dans un premier format (A ; A2 ; A3 ; A4 ; S ; Z) et en même temps sur un autre tronçon longitudinal dans la direction circonférentielle un nombre d'impressions dans un deuxième format (A ; A2 ; A3 ; A4 ; S ; Z) égal à la moitié du nombre précédent, et/ou en ce que, dans un état de fonctionnement, un nombre (y) de faisceaux de bandes (by), obtenus à partir d'une bande (B ; B') porte sur une longueur d'impression (a), respectivement les unes derrière les autres un nombre de quatre ou six impressions dans un premier format (A ; A2 ; A3 ; A4 ; S ; Z), et un nombre (z) de bandes partielles (bz) obtenues à partir de la même bande (B ; B'), porte sur une longueur d'impression (a), les unes derrière les autres, un nombre d'impressions dans un deuxième format (A ; A2 ; A3 ; A4 ; S ; Z) égal à la moitié du nombre précédent.
  5. Presse rotative offset selon la revendication 1, caractérisée en ce qu'un cylindre porte-cliché (304) porte sur un tronçon longitudinal un nombre d'impressions dans un premier format (A ; A2 ; A3 ; A4 ; Z ; S) correspondant à un multiple (n ∈ N) de trois, et en même temps, sur un autre tronçon longitudinal, un nombre d'impressions dans un deuxième format (A ; A2 ; A3 ; A4 ; Z ; S) non divisible par trois, en particulier six impressions dans un premier format (A ; A2 ; A3 ; A4 ; Z ; S) les unes derrière les autres dans la direction circonférentielle sur un tronçon longitudinal et, en même temps, quatre ou huit impressions dans un deuxième format (A ; A2 ; A3 ; A4 ; Z ; S) les unes derrière les autres dans la direction circonférentielle sur un autre tronçon longitudinal.
  6. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que le cylindre porte-cliché (304) porte sur sa surface extérieure un seul cliché (333) sur lequel sont disposées toutes les impressions à imprimer.
  7. Presse rotative offset selon la revendication 1, caractérisée en ce qu'une largeur des premiers faisceaux de bande (bx ; by ; bz) est différente de la largeur des deuxièmes faisceaux de bande (bx ; by ; bz).
  8. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que les deux plieuses (800 ; 800.1 ; 800.2) sont configurées avec des longueurs de coupe (a) différentes les unes des autres sur le cylindre de transport (801).
  9. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que les deux plieuses (800 ; 800.1 ; 800.2) sont configurées sous forme de plieuses (800 ; 800.1 ; 800.2) de types différents les uns des autres, en particulier sous forme de deux plieuses différentes choisies dans les types : plieuse à picots, plieuse à mâchoires et plieuse rotative.
  10. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce qu'un paquet constitué de premiers faisceaux de bande (bx ; by ; bz) est acheminé vers une des plieuses (800 ; 800.1 ; 800.2) sans passer par un cône de pliure (708), et un paquet constitué de deuxièmes faisceaux de bande (bx ; by ; bz) est acheminé vers l'autre plieuse (800 ; 800.1 ; 800.2) après le défilement à travers un cône de pliure (708).
  11. Presse rotative offset selon la revendication 10, caractérisée en ce que les premiers faisceaux de bande (bx ; by ; bz) comportent des pages dans un premier format (A ; A2 ; A3 ; A4 ; Z ; S) imprimées avec une orientation en largeur (l) sur le cylindre porte-cliché (304), les deuxièmes faisceaux de bande (bx ; by ; bz) comportent des pages dans un deuxième format (A ; A2 ; A3 ; A4 ; Z ; S) imprimées avec une orientation en hauteur (s) sur le cylindre porte-cliché (304).
  12. Presse rotative offset selon la revendication 7 ou une autre des revendications précédentes, caractérisée en ce que pour réaliser un produit hétérogène, en particulier un dépliant-surprise (pop-up), avec une partie en saillie sur les autres couches, au moins un premier faisceau de bande (bx ; by ; bz) et un deuxième faisceau de bande (bx ; by ; bz), différent par sa largeur, sont acheminés conjointement vers une plieuse (800 ; 800.1 ; 800.2).
  13. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que le cylindre porte-cliché (304) a une largeur correspondant à une largeur de huit pages dans un format DIN A4 (A4), en particulier avec une orientation en largeur, et une circonférence correspondant à une longueur de six pages dans un format DIN A4 (A4), en particulier avec une orientation en largeur.
  14. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que, le cylindre porte-cliché (304) a une largeur correspondant à une largeur douze pages dans un format DIN A4 (A4), en particulier avec une orientation en hauteur, et une circonférence correspondant à une longueur de quatre pages dans un format DIN A4 (A4), en particulier avec une orientation en hauteur.
  15. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que les axes de rotation du cylindre porte-cliché (304) et du cylindre de transfert (303) d'un groupe d'impression (300) en mode d'impression activé sont réalisés horizontalement sensiblement dans un plan (E) commun.
  16. Presse rotative offset selon la revendication 1 ou une autre des revendications précédentes, caractérisée en ce que le cylindre porte-cliché (304) comporte au moins un canal (331), continu sur toute la longueur utile (L304) du corps du cylindre, pour la fixation d'un cliché (333) continu sur toute la longueur ou de plusieurs clichés (333) juxtaposés.
  17. Presse rotative offset selon la revendication 1, caractérisée en ce qu'en amont des groupes d'impression (300) est monté au moins un changeur de bobines (100) dont le porte-bobine (103), portant une bobine (104; 106), est apte à pivoter au moyen de moteurs d'entraînement (112) agissant sur les deux côtés dudit porte-bobine.
  18. Presse rotative offset selon la revendication 1, caractérisée en ce qu'une construction en surélévation (700) comporte une unité de coupe longitudinale (701) avec une pluralité de massicots (705) mobiles transversalement au sens de la bande (B ; B') entrante.
EP09761617.1A 2008-05-28 2009-05-27 Presse offset rotative Active EP2293940B2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE200810002056 DE102008002056A1 (de) 2008-05-28 2008-05-28 Rollenoffsetdruckmaschine sowie Verfahren zum Betrieb der Rollenoffsetdruckmaschine
DE200810002058 DE102008002058B4 (de) 2008-05-28 2008-05-28 Rollenrotationsdruckmaschine mit einer Druckeinheit
PCT/EP2009/056461 WO2009150054A1 (fr) 2008-05-28 2009-05-27 Presse offset rotative et procédé pour faire fonctionner la presse offset rotative

Publications (3)

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EP2293940A1 EP2293940A1 (fr) 2011-03-16
EP2293940B1 EP2293940B1 (fr) 2012-03-21
EP2293940B2 true EP2293940B2 (fr) 2016-07-27

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EP09761617.1A Active EP2293940B2 (fr) 2008-05-28 2009-05-27 Presse offset rotative

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US (1) US8347785B2 (fr)
EP (1) EP2293940B2 (fr)
CN (2) CN103448352B (fr)
AT (1) ATE550184T1 (fr)
ES (1) ES2380406T3 (fr)
WO (1) WO2009150054A1 (fr)

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DE102012103729B4 (de) * 2012-04-27 2022-09-08 Manroland Goss Web Systems Gmbh Druckmaschine sowie Herstellverfahren für Druckprodukte
US20140121091A1 (en) * 2012-10-26 2014-05-01 Kabushiki Kaisha Tokyo Kikai Seisakusho Variable cutoff folding device and printer comprising variable cutoff folding device
DE102013203477B3 (de) 2013-03-01 2014-01-16 Koenig & Bauer Aktiengesellschaft Druckwerk
CA2959020A1 (fr) * 2014-08-22 2016-02-25 Phillip Digenova Ligne de presse flexible utilisant des zones d'impression modulaires
NL2019408B1 (nl) * 2017-08-10 2019-02-21 Mps Holding Bv Samenstel voor het bewerken van een substraatbaan
EP3511516A1 (fr) * 2018-01-16 2019-07-17 Siemens Aktiengesellschaft Ensemble de logement sous-marin
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EP2293940B1 (fr) 2012-03-21
EP2293940A1 (fr) 2011-03-16
ES2380406T3 (es) 2012-05-11
CN103448352B (zh) 2015-09-09
WO2009150054A1 (fr) 2009-12-17
US20110132215A1 (en) 2011-06-09
ATE550184T1 (de) 2012-04-15
CN102046381B (zh) 2013-09-18
CN102046381A (zh) 2011-05-04
US8347785B2 (en) 2013-01-08
CN103448352A (zh) 2013-12-18

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