EP2279310A1 - Track-guided self-climbing shuttering system with climbing rail extension pieces - Google Patents
Track-guided self-climbing shuttering system with climbing rail extension piecesInfo
- Publication number
- EP2279310A1 EP2279310A1 EP09726274A EP09726274A EP2279310A1 EP 2279310 A1 EP2279310 A1 EP 2279310A1 EP 09726274 A EP09726274 A EP 09726274A EP 09726274 A EP09726274 A EP 09726274A EP 2279310 A1 EP2279310 A1 EP 2279310A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- climbing
- rail
- rails
- guided
- concreting section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000009194 climbing Effects 0.000 title claims abstract description 280
- 238000009416 shuttering Methods 0.000 title abstract description 3
- 238000009415 formwork Methods 0.000 claims description 72
- 238000010276 construction Methods 0.000 claims description 3
- 125000006850 spacer group Chemical group 0.000 claims description 2
- 238000000034 method Methods 0.000 description 12
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
- E04B1/3505—Extraordinary methods of construction, e.g. lift-slab, jack-block characterised by the in situ moulding of large parts of a structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/20—Movable forms; Movable forms for moulding cylindrical, conical or hyperbolical structures; Templates serving as forms for positioning blocks or the like
- E04G11/28—Climbing forms, i.e. forms which are not in contact with the poured concrete during lifting from layer to layer and which are anchored in the hardened concrete
Definitions
- the invention relates to a rail-guided Inkietterschalungssystem in the construction sector, with climbing rails guided climbing rails, which are integrated into a scaffold unit, the climbing shoes are fastened to a cured concreting or concreting sections and guided the climbing rails in the climbing shoes, and are displaced.
- WO 2007/000139 Al known when using a self-climbing formwork system due to the length of the climbing rails first a building height must be achieved, which is sufficient so that the lower free ends of the climbing rails is not built with the ground on the first concreting, or a floor ceiling which can be built below the first concreting section collide. Therefore, it usually must first be completed two floors to use the self-climbing formwork system.
- the length of the climbing rails is determined by the height of the floors to be manufactured, or concreting sections, and the need for the presence of a trailing platform at higher concrete sections. The length of the climbing rails is therefore substantially greater than the height of the concreting section to be created.
- the object of the invention is to simplify the known rail-guided self-climbing formwork system so that it is accessible to a wider range of applications.
- the dependent claims represent preferred embodiments of Erfindungsgege ⁇ standes. It can be attached to the free ends of the climbing rails Kietterschienen- extension pieces, which have a shorter length than the climbing rails.
- the at least two parallel and spaced apart climbing rails must always be kept at least in each two climbing shoes arranged, and the climbing process itself must enter the climbing rails on attached to them climbing rail extension pieces in another third climbing shoe pairs and held there before dismantling the first of three superimposed pairs of climbing shoes, for example, to reinsert them as fourth climbing shoes over the third climbing shoes.
- the respective climbing rail must have a minimum length, which is significantly larger than a floor height to be concreted.
- climbing rail extension pieces you can shorten the actual climbing rails so much that they no longer project beyond a concreting section to be created in their total length, i. that the climbing rails have a length substantially equal to the height of the hardened concreting section to which the climbing rails are fastened via climbing shoes.
- a climbing rail or climbing rail pair shortened according to the invention can be used already after the completion of a first projectile or of a first concreting section.
- the at least two climbing rail extension pieces are rigidly connected to the free upper ends of the climbing rails, so that the climbing rails can be inserted in a climbing process in climbing shoes, which were attached to the last created and hardened concreting section.
- the climbing rail or the climbing rails still in two climbing shoes underneath, so that the climbing can be done even with great safety requirements.
- the climbing rails essentially have a length which corresponds to the height of a concreting section to be created, or is shorter than the height of a concreting section to be created.
- climbing rail extension pieces are releasably and / or pivotally mounted, which have a shorter length than the climbing rails.
- the self-tying shuttering system according to the invention can be used already after completion of a first concreting section.
- the climbing rail extension pieces are first released from the lower free ends of the climbing rails or pivoted thereto.
- the climbing rails are chosen so short that they have a length substantially equal to the height of the concreting section.
- the lower free ends of the climbing rails then do not collide with the ground on which the first concreting section is erected or a floor slab which may be constructed below the first concreting section. If a sufficient storey height is reached, then the climbing rail extension pieces are releasably and / or pivotally attached to the lower free ends of the climbing rails, so that, for example, a trailing platform can be provided thereon.
- the climbing rail Veri Kunststoff ceremoniess foundede are shorter than the height of a Betonierabitess to be created. On the one hand this achieves a desired handiness and on the other hand it is ensured over the length of the climbing rail extension pieces that with each climbing operation the climbing rail thus extended reaches the next climbing shoe safely and can be held there.
- the length of the climbing rail extension pieces is preferably longer than or equal to half the distance of two climbing shoes arranged directly above one another.
- a rigid connection between the free climbing rail ends and the climbing rail extension pieces can be made with simple structural means.
- such a connection can be quickly and easily solved again, because after each completed climbing the climbing rail extension pieces must be removed from the climbing rails again, so that the outer formwork and / or the inner formwork can be brought into a position in which the newly created Concrete section to be produced.
- each climbing rail extension piece is connectable via two Absteckbolzen with a free end of a climbing rail.
- a hinged connection can be made, as far as only one Absteckbolzen is used and two Absteckbolzen used to connect a climbing rail with a climbing rail extension piece spaced from each other, then arises between the climbing rail and the climbing rail extension piece a rigid connection.
- a simplified structure of the rail-guided self-climbing formwork system according to the invention is then ensured if the climbing rails as well as the climbing rail extension pieces of two rails are constructed, which are held together by support bolts and possibly spacers, connecting bolts spaced from each other.
- This has the advantage that it is possible to simply connect climbing rail extension pieces in or on climbing rails constructed in this way, and at the same time the arrangement provided for in the climbing rail can be continued without gaps in a climbing rail extension piece from a succession of supporting bolts.
- the rail-guided self-climbing formwork system has a scaffolding unit, on which a working platform and a trailing platform are formed.
- the climbing rails are integrated into the scaffolding unit.
- the scaffolding unit has exclusively a working platform and a trailing platform.
- an intermediate stage as in the prior art, can be dispensed with in the inventive design of the self-climbing formwork system. This considerably simplifies the entire rail-guided system.
- a movable outer or inner formwork is provided on the platform so that one hand on the working platform climbing shoes on a hardened concreting easily attach or dismantle and on the other hand, the outer or inner formwork can be moved on the platform in a position in the another concreting section can be made.
- Climbing cylinders can be placed on the climbing shoes, so that with the help of these climbing cylinders, the entire scaffolding unit can be pushed upwards on created concreting sections and, if necessary, even downwards. If a climbing process is completed, the climbing cylinder can be removed from the climbing shoes and placed on climbing shoes at a higher or lower position again.
- the patch Climbing cylinders engage in each case via a pawl, which is formed at the free end of a climbing cylinder, in supporting bolts of the climbing rails or the climbing rail extension pieces. If the climbing cylinders are extended, the climbing rails are moved along with the climbing rail extension pieces together with the entire scaffolding unit.
- a trailing platform can also be attached to the scaffolding unit on the first concreting section. If the climbing process initiated on the first concreting, then the caster is still on the ground, on which the first concreting was created on and with continuous climbing the climbing rail extension pieces pivot with the parts attached to the caster on the created first concreting and the trailing platform is self-adjusting.
- Fig. 1 is a side view of a rail-guided
- Self climbing formwork system which carries on a working platform an outer formwork, which along concreting sections with the Help the rail-guided self-climbing formwork system can be moved;
- Fig. 2 is an enlarged side view of parts of Fig. 1;
- Fig. 3 is a climbing rail and a climbing rail extension piece in a spatial representation, as they are composable;
- FIG. 6 shows a sequence of climbing operations subdivided into climbing sequences a) to e) with a rail-guided self-climbing formwork system according to the invention, which carries inner formwork on a working platform;
- Fig. 7 shows a sequence of climbing operations with a rail-guided self-climbing formwork system according to the invention in a climbing sequence a) to d) with a working platform which carries an outer formwork and a scaffold unit, which additionally has a trailing platform.
- the rail-guided self-climbing formwork system according to the invention is shown very schematically and the individual feature groups are not to scale.
- FIG. 10 shows a rail-guided self-climbing formwork system which has a working platform 12 in a scaffolding unit, on which an outer formwork 13 is placed.
- the outer formwork 13 is movable on the platform 12 in the direction of arrows 14.
- a trailing platform 16 is integrated, which is attached to a climbing rail 18 as the working platform 12.
- the scaffold unit is held together via climbing rails 18 (prior art).
- a first climbing rail extension piece 20 is placed at the upper free end and at the lower free end of the Kietterschiene 18, a second climbing rail extension piece 22 is attached.
- the climbing rail 18 is guided in climbing shoes 24, 26 and slidably held.
- a climbing cylinder 28 is placed, which has at its free end a pawl 30 which engages under a support pin 32 of the first climbing rail extension piece 20.
- Carrying bolts 32 are formed along the first climbing rail extension piece 20 and along the second climbing rail extension piece 22 and along the climbing rail 18 at provided intervals.
- the climbing shoes 24, 26 also have pawls in a known manner, which engage under the support bolts 32 and can hold the climbing rails 18 or the climbing rail extension pieces 20 in position.
- ceiling sections 45, 46, 47 are also indicated, which limit the respective concreting sections on one side. It goes without saying that, in order to produce a concreting section 40, 42, 44, an inner formwork corresponding to the outer formwork 13 shown in the FIG.
- the ceiling sections 45, 46, 47 are made with known ceiling formwork systems not shown in the figure.
- FIG. 2 shows a side view in an enlarged view sections of the second concreting section 42 and the third concreting section 44 of Figure 1.
- the ceiling portion 46 is indicated.
- Climbing shoes 26 and 34 are fastened in the anchor points 38 of the second and third concreting sections 42, 44.
- On the climbing shoe 26 a climbing cylinder 28 is placed in a known manner, which engages with the pawl 30 a support pin 32 of the first climbing rail Vericard ceremoniesswins 20.
- support bolts 32 are provided, all of which can be undercut by pawls in the climbing shoes 26 and 38.
- the first climbing rail extension piece 20 is inserted via a connecting piece 48 in the free end of the climbing rail 18 and about Absteckbolzen 50, the first climbing rail extension piece 20 is rigidly connected to the climbing rail 18.
- the climbing rail 18 also carries the working platform 12, on which the outer formwork 13 is movably mounted.
- FIG. 3 shows a spatial representation of the climbing rail 18 and a first climbing rail Verilind für ceremoniess consultancy 20, as used in the rail-guided self-climbing formwork system 10.
- the climbing rail 18 is composed of two U-Prof ⁇ len.
- Carrying bolts 32 hold the U-profiles together on one side.
- the length of the support pin 32 also determines the spacing of the two U-profiles from each other. Over the entire length of the climbing rail 18, the support bolts 32 are screwed at predetermined intervals with the U-profiles.
- the first climbing rail extension piece 20 can be inserted via the connecting piece 48 in the free end of the climbing rail 18 and there rigidly connected to the Absteckbolzen 50 with the climbing rail 18. About spring pins 51, the locking pin 50 can be secured.
- Connecting bolts 52 connect opposite to the support pin 32, the opposite U-profiles.
- the connecting pins 52 may correspond to the support bolts 32 and ensure the same spacing of the U-profiles from each other as dictated by the support bolts 32. ,
- Figure 4 shows a further spatial view of the first climbing rail extension piece 20. Via the connecting piece 48, the coupling is made to a climbing rail and the Absteckbolzen 50, the first climbing rail extension piece 20 is rigidly connected to a climbing rail. With the spring pins 51, the Absteckbolzen 50 are secured.
- the support bolts 32 shown in the figure can be engaged by latches of the climbing shoes or Kletterzyiinder.
- Figure 5 shows a front view of the first climbing rail extension piece 20. The support bolts 32 are visible and the connecting piece 48, the Absteckbolzen 50 are inserted and secured with spring pins 51.
- FIG. 6 shows a highly schematic sequence of a climbing process with the rail-guided self-climbing formwork system.
- the first concreting section 40 was made with a known wall formwork, and after the first concreting section 40 has hardened, the climbing shoes 24 and 26 are mounted on the first concreting section 40. Subsequently, the climbing rail 18 is inserted into the climbing shoes 24 and 26. The climbing shoes 24, 26 hold the climbing rail 18 and the scaffolding unit connected thereto, which holds an inner formwork 13 'movably on a working platform 12.
- the concreting section 42 was concreted and after hardened concreting section 42, the inner formwork 13' was moved to the position shown and the climbing shoes 34, 36 were mounted.
- the first climbing rail extension piece 20 was placed on the climbing rail 18 and rigidly connected to the climbing rail 18.
- a climbing cylinder 28 was placed, which engages in the retracted state with its pawl a support pin of the first climbing rail extension piece 20.
- the climbing process started with the rail-guided self-climbing formwork system (display section b)) and the climbing cylinder 28 extended, then the free end of the first climbing rail extension piece 20 after several cylinder strokes in the climbing shoe 34 until the latch of the climbing shoe 34 a support pin of the first climbing rail extension piece 20 can engage and hold.
- the climbing shoe 24, 26 hold the entire framework during a climbing process, while the climbing cylinder 28 is retracted for a new climbing shoe.
- the weight of the whole Self-climbing formwork system alone can be safely picked up by pawls of climbing shoe pairs 24 or 26 or 34.
- a secure guidance of the climbing rails 18 always takes place via two climbing shoe pairs, which lie one above the other in the vertical direction.
- the climbing cylinder 28 can then be retracted and so re-positioned so that the pawl of the climbing cylinder 28 can again engage under a support bolt of the first climbing rail extension piece 20 or the climbing rail 18. If the climbing cylinder 28 is then extended again, the entire rail-guided self-climbing formwork system climbs further upwards. Once the climbing rail 18 has climbed so far that another climbing rail extension piece 20 'at the lower free end of the climbing rail 18 can be mounted, the climbing rail extension piece 20' is rigidly connected to the climbing rail 18 by, for example via Absteckbolzen the climbing rail 18 is attached.
- the rail-guided self-climbing formwork system is held in the climbing shoes 26 and 34 via the climbing rail 18 and the ends of the climbing rail extension pieces 20, 20 'are still in the climbing shoes 24 and 36th
- the climbing process is further advanced and the rail-guided self-climbing formwork system is in a position in which a third concreting section can be created.
- the climbing rail 18 is held over the climbing shoes 34 and 36 by 36 latches of climbing shoes 34, 36 support bolts of the climbing rail 18 engage under.
- the first climbing rail extension piece 20 can now be removed from the climbing rail 18 and also the climbing rail extension piece 20 'is no longer needed for guiding or securing the rail-guided self-climbing formwork system.
- the Climbing cylinder 28 are removed from the climbing shoe 26.
- the climbing shoe 26 is also unscrewed from the first concreting section 40.
- Figure 7 shows a climbing sequence in side view in four sequences a) to d), as it is performed with a working platform 12 and an outer formwork.
- the rail-guided self-climbing formwork system shown in FIG. 7 can be used as an external formwork for creating the concreting sections, as shown in FIG.
- the rail-guided self-climbing formwork system is fastened via the climbing shoes 24 and 26 to the hardened first concreting section 40.
- the outer formwork 13 and the second concreting section 42 has been made.
- the outer formwork 13 has already moved away from the hardened second concreting section 42 and the climbing shoes 34 and 36 are already mounted on the hardened second concreting section.
- the first climbing rail extension piece 20 has been rigidly connected to the upper free end of the Kietterschiene 18 and at the lower free end of the climbing rail 18, a second climbing rail extension piece 22 is still hinged to the climbing rail 18 hinged.
- the second Climbing rail extension piece 22 carries parts of a trailing platform. If a climbing cylinder 28 is now placed on the climbing shoe 26 and the climbing process is then initiated via the climbing cylinder 28, the entire rail-guided self-climbing formwork system shifts up along the concreting sections 40, 42 and the trailing platform automatically adjusts itself according to gravity. All work in the area of the rail-guided self-climbing formwork system can be carried out via the work platform 12 and the trailing platform 16. In the illustrations c) and d), the rail-guided self-climbing formwork system is now moved further upwards until the outer formwork 13 can be brought into a position for a third concreting section. About the platform 12, the first climbing rail extension piece 20 can be removed and on the trailing platform 16, if necessary, the climbing shoe 24 and the climbing shoe 26 are reduced, if it is divisible climbing shoes.
- a rail-guided self-climbing formwork system 10 in the construction sector climbing rails 18 are guided in climbing shoes 24, 26, 34, 36, wherein the climbing rails are integrated into a scaffold unit.
- the scaffolding unit also includes a working platform 12 and a trailing platform 16, which are also attached to the climbing rails 18.
- climbing rail extension pieces 20, 22 can be placed and fixed there rigid.
- the climbing rail extension pieces 20, 22 have a shorter length than the climbing rails 18.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13195281.4A EP2725166B1 (en) | 2008-03-25 | 2009-03-21 | Method for creating concreting sections with the aid of a rail-guided self-climbing formwork system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008015682A DE102008015682A1 (en) | 2008-03-25 | 2008-03-25 | Rail-guided self-climbing formwork system with climbing rail extension pieces |
PCT/DE2009/000380 WO2009117986A1 (en) | 2008-03-25 | 2009-03-21 | Track-guided self-climbing shuttering system with climbing rail extension pieces |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13195281.4A Division EP2725166B1 (en) | 2008-03-25 | 2009-03-21 | Method for creating concreting sections with the aid of a rail-guided self-climbing formwork system |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2279310A1 true EP2279310A1 (en) | 2011-02-02 |
EP2279310B1 EP2279310B1 (en) | 2013-12-04 |
Family
ID=40933124
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13195281.4A Not-in-force EP2725166B1 (en) | 2008-03-25 | 2009-03-21 | Method for creating concreting sections with the aid of a rail-guided self-climbing formwork system |
EP09726274.5A Active EP2279310B1 (en) | 2008-03-25 | 2009-03-21 | Track-guided self-climbing shuttering system with climbing rail extension pieces |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13195281.4A Not-in-force EP2725166B1 (en) | 2008-03-25 | 2009-03-21 | Method for creating concreting sections with the aid of a rail-guided self-climbing formwork system |
Country Status (12)
Country | Link |
---|---|
US (2) | US20110171336A1 (en) |
EP (2) | EP2725166B1 (en) |
JP (1) | JP5335889B2 (en) |
KR (1) | KR101225811B1 (en) |
CN (2) | CN103556816B (en) |
AU (1) | AU2009229528B2 (en) |
CA (1) | CA2718609C (en) |
DE (1) | DE102008015682A1 (en) |
ES (2) | ES2599427T3 (en) |
HK (1) | HK1147536A1 (en) |
RU (1) | RU2459058C2 (en) |
WO (1) | WO2009117986A1 (en) |
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- 2009-03-21 KR KR1020107021201A patent/KR101225811B1/en active IP Right Grant
- 2009-03-21 CN CN201310272050.0A patent/CN103556816B/en not_active Expired - Fee Related
- 2009-03-21 US US12/736,221 patent/US20110171336A1/en not_active Abandoned
- 2009-03-21 CA CA2718609A patent/CA2718609C/en not_active Expired - Fee Related
- 2009-03-21 EP EP13195281.4A patent/EP2725166B1/en not_active Not-in-force
- 2009-03-21 CN CN200980115987.9A patent/CN102016199A/en active Pending
- 2009-03-21 ES ES13195281.4T patent/ES2599427T3/en active Active
- 2009-03-21 ES ES09726274.5T patent/ES2447867T3/en active Active
- 2009-03-21 WO PCT/DE2009/000380 patent/WO2009117986A1/en active Application Filing
- 2009-03-21 EP EP09726274.5A patent/EP2279310B1/en active Active
- 2009-03-21 AU AU2009229528A patent/AU2009229528B2/en not_active Ceased
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- 2009-03-21 RU RU2010143426/03A patent/RU2459058C2/en active
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2012
- 2012-11-15 US US13/677,337 patent/US8673189B2/en active Active
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CN103556816B (en) | 2016-06-22 |
CA2718609C (en) | 2013-06-04 |
EP2725166B1 (en) | 2016-09-14 |
JP5335889B2 (en) | 2013-11-06 |
EP2725166A1 (en) | 2014-04-30 |
US20110171336A1 (en) | 2011-07-14 |
US8673189B2 (en) | 2014-03-18 |
RU2459058C2 (en) | 2012-08-20 |
RU2010143426A (en) | 2012-04-27 |
KR20100123737A (en) | 2010-11-24 |
EP2279310B1 (en) | 2013-12-04 |
US20130318888A1 (en) | 2013-12-05 |
AU2009229528A1 (en) | 2009-10-01 |
DE102008015682A1 (en) | 2009-10-08 |
KR101225811B1 (en) | 2013-01-23 |
ES2447867T3 (en) | 2014-03-13 |
JP2011515602A (en) | 2011-05-19 |
HK1147536A1 (en) | 2011-08-12 |
CN102016199A (en) | 2011-04-13 |
ES2599427T3 (en) | 2017-02-01 |
WO2009117986A1 (en) | 2009-10-01 |
AU2009229528B2 (en) | 2011-07-14 |
CN103556816A (en) | 2014-02-05 |
WO2009117986A8 (en) | 2009-12-17 |
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