EP2272762B1 - Système d'emballage d'éléments longitudinaux et son procédé - Google Patents

Système d'emballage d'éléments longitudinaux et son procédé Download PDF

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Publication number
EP2272762B1
EP2272762B1 EP10006984.8A EP10006984A EP2272762B1 EP 2272762 B1 EP2272762 B1 EP 2272762B1 EP 10006984 A EP10006984 A EP 10006984A EP 2272762 B1 EP2272762 B1 EP 2272762B1
Authority
EP
European Patent Office
Prior art keywords
reception
receiving
parts
grooves
engagement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP10006984.8A
Other languages
German (de)
English (en)
Other versions
EP2272762A1 (fr
Inventor
Dietmar Bartsch
Henning Stelte
Werner Spengler
Heinrich Varnholt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dorma Deutschland GmbH
Original Assignee
Dorma Deutschland GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of EP2272762A1 publication Critical patent/EP2272762A1/fr
Application granted granted Critical
Publication of EP2272762B1 publication Critical patent/EP2272762B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/50—Internal supporting or protecting elements for contents
    • B65D5/5028—Elements formed separately from the container body
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
    • B65D25/02—Internal fittings
    • B65D25/10—Devices to locate articles in containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/20—Containers, packaging elements or packages, specially adapted for particular articles or materials for incompressible or rigid rod-shaped or tubular articles

Definitions

  • the invention relates to a system for packaging elongated parts such as profiles and the like, and a method for this.
  • Door systems include a plurality of profiles, for example frame profiles for doors.
  • profiles for example frame profiles for doors.
  • To transport such profiles usually several profiles are combined to form a unit and wrapped together with a film to protect the profiles from external damage.
  • cutting tools are used to cut the film. It can happen that the cutting tool comes into contact with one of the profiles and scratched it. This is particularly unfavorable in painted profiles, since they have to be repainted laboriously, which is complicated and expensive.
  • profiles made of bright polished stainless steel for example, such damage to the fact that the profile is unusable and must be replaced by a new profile, associated with costs and again with the risk of damaging.
  • the FR 2 471 321 A3 discloses a system for packaging elongate members, comprising at least one receiving member comprising two mutually parallel, opposite outer sides and on one or both outer sides continuous grooves which extend at a predetermined angle to a longitudinal extension of the receiving part and are formed, one of the elongated parts at least at a predetermined part substantially stationary.
  • One of the two outer sides is formed as a support or insertion section.
  • the object of the invention is at least to reduce the disadvantages of the prior art, especially at low cost to create an easy-to-do way to store and absorb elongated parts stable and safe for transport.
  • a system for packaging elongated parts such as profiles and the like comprises at least one receiving part.
  • the at least one receiving part has two mutually parallel, mutually remote outer sides. Continuous grooves are formed on one or both outer sides, which extend at a predetermined angle to a longitudinal extent of the receiving part and are adapted to receive one of the elongated parts at least at a predetermined part substantially stationary. Ie. the elongated parts are inserted into these grooves, which is very easy to do.
  • the predetermined one Angle allows, for example, a diagonal course of the groove, so that the packaging arrangement thus formed optimized in length, ie can be minimized.
  • this preferably has in the same direction as the grooves extending engagement grooves.
  • the engagement grooves are designed to be positively and / or positively engaged with corresponding engagement projections of a corresponding (other receiving) part.
  • the receiving part on this outside protruding and preferably in turn extending in this direction engaging projections.
  • These engagement projections are designed to be positively and / or positively engaged with corresponding engagement grooves of a corresponding (again other receiving) part.
  • One of the two outer sides is formed according to the invention as a support or insertion section.
  • the receiving part is arranged by means of this section to serve as a support for the entire packaging arrangement.
  • the lowermost receiving part is not only set up to receive elongated parts, but at the same time serves as a base or underlay for the entire packaging arrangement.
  • no additional measures are required to separately stabilize or support the packaging arrangement with regard to the absorption of the weights, for example the elongated parts have to. If a plurality of elongated parts are accommodated, the additional intermeshing of the parts of the packaging system also reduces the risk of deflection in the direction of the juxtaposed elongated parts.
  • the number of engaging projections on the respective outer side of the at least one receiving part is less than or equal to the number of engagement grooves on the other outer side.
  • the engaging projections of this receiving part are formed to a respective one of the engagement grooves preferably of the same receiving part on the other outer side of the receiving part is substantially complementary. In a depth direction substantially along the protruding direction and across the longitudinal extent of the respective insertion protrusion, it is preferably arranged at a position corresponding to a position of the respective ones of the engagement grooves on the other outside of the receiving part of the receiving part rotated by 0 ° or 180 ° in that direction matches.
  • two identical or rotationally symmetrical receiving parts can be inserted into each other via the corresponding pairings of engagement projections and engagement grooves, without going beyond the height in the overall arrangement over the outer dimensions of the individual receiving parts.
  • grooves are formed on both outer sides of the receiving portions, and they may be arranged so that, when the receiving portions are mated, at least some of the opposing grooves of the adjacent receiving portions each include a cavity, so that the respective elongate portion may be inclined with respect to the aforementioned predetermined portion remaining part of the mounted receiving part is added.
  • the respectively used elongated part of two instead of only one receiving part supported.
  • the grooves are less deep and thus more stable form, which increases the stability of the entire packaging arrangement.
  • the aforementioned angle is 0 ° or 90 °.
  • the received elongated parts are arranged along or transversely to the longitudinal extension of the respective receiving part.
  • the receiving part it is possible to use the receiving part as an entire base for the elongated parts received in the grooves.
  • the assembly is further simplified, since in extreme cases, only one receiving part is required to store the recorded elongated parts safely.
  • Both variants have the advantage of being able to produce the receiving parts very easily and inexpensively, for example by means of extrusion molding and subsequent cutting to length. This results in a second advantage, namely that only one type of receiving parts is necessary, which helps further reduce the manufacturing costs.
  • the engagement projections and the corresponding engagement grooves are preferably designed so that they engage with each other positively and / or positively when mating two identical trained receiving parts. Frictional connection takes place by means of clamping or friction effect. Positive locking can be realized by, for example, at least one of the engagement grooves as a groove and the associated engagement projection are designed as a spring of a dovetail guide. The force and / or form fit allows the waiver of any additional Fasteners such as brackets, screws, etc., whereby the packaging system remains very clear in terms of the different parts used.
  • the system according to the invention preferably also has at least one cover part which is set up to be placed on the outside of the corresponding receiving part facing away from the support or insertion section.
  • the respective cover part is formed on its side facing the corresponding receiving part outside as the support or insertion portion of the corresponding receiving part. Ie. Also, at least one lid part can be easily inserted into the associated receiving part, whereby the assembly is still kept simple.
  • the length of the thus formed packaging assembly is determined by the length of the longest elongated part received.
  • the packaging system according to the invention preferably also has at least one spacer.
  • the at least one spacer is designed and configured to be arranged fixedly on at least one receiving part to one of its grooves, so that the spacer at least partially covers the groove.
  • the passage is reduced or divided with respect to the respective groove. Due to this, the spacer forms an end stop for a received in the same groove oblong part.
  • the spacer may also be inserted into the respective groove. This has the advantage, for example, to arrange the spacer externally on an outermost receiving part.
  • the spacer can provide protection against any frontal damage to the respective elongate member.
  • the system may further comprise at least one holding part, which is designed to receive the at least one receiving part stationary.
  • the at least one receiving part that is, the lowest arranged receiving part, inserted by means of its support or insertion portion in the holder.
  • the holding part may be formed as a cardboard.
  • This solution is particularly suitable for relatively short elongated parts, such as linkage arms of a rotary wing drive or door closer, slide rails or the like. Since this type of elongated parts is usually relatively lightweight, the carton does not have to take such weight that its stability is compromised.
  • the holding part can also be designed like a frame.
  • the holding part is designed to be open on a side facing the support or insertion section of the respectively inserted receiving part.
  • the frame part is particularly suitable for very long and especially heavy elongated parts, such as cover panels for double-leaf doors, rail profiles for double-leaf sliding doors, etc., a suitable solution.
  • the frame of the holding part is for example by means of very dimensionally stable profiles, such as welded square profiles, formed and stabilized the packaging assembly additionally against twisting and sagging.
  • the at least one receiving part preferably has insertion recesses and / or projections at least on a side facing the holding part.
  • the holding part accordingly has, at least on one side of the at least one receiving part facing side with EinschubausEnglishept and / or projections corresponding, substantially complementary formed insertion projections or grooves.
  • the system according to the invention preferably also has at least one edge termination part.
  • This at least one edge termination part is set up to be arranged on an outer receiving part of the system such that the at least one recorded profile part is supported with an end face on the at least one edge termination part. This serves to protect the elongated parts on the front side of the packaging arrangement thus formed. In the case of the carton, the marginal end part can be easily inserted. Otherwise (frame-like support), the edge termination part can be fixed to the packaging arrangement, for example by means of clamping with the adjacent receiving part.
  • An inventive method for packaging elongated parts has a first step of establishing a first receiving plane.
  • the first receiving level thus represents the aforementioned base of the entire packaging arrangement.
  • This first step comprises as a first sub-step arranging at least one of the aforementioned receiving parts with its support or insertion portion such that the other of the two outer sides of this receiving part is freely accessible. Ie. the grooves for receiving elongated parts of the receiving part are also freely accessible.
  • the at least one elongated part is now inserted into a corresponding one of the at least one freely accessible groove of this at least one receiving part. This completes this first recording level.
  • the step of constructing a respective receiving plane in each case comprises arranging a plurality of these receiving parts such that predetermined grooves of immediately adjacent receiving parts of the same receiving plane are aligned with each other.
  • the step of saving preferably comprises a step of establishing an additional picking plane substantially in accordance with the step of establishing the first picking plane.
  • the second patch receiving part fulfills two tasks. On the one hand, it secures the elongated parts, which are received in the lower receiving part, on which it is placed. This eliminates any additional securing means. On the other hand, it opens a second level for receiving additional elongated parts.
  • the securing takes place by placing at least one of the aforementioned cover parts with its support or insertion section, in turn, on the other of the two outer sides of the at least one receiving part of the receiving plane to be secured. Ie. the placement takes place as in the aforementioned other receiving part, except that it simultaneously closes the entire packaging arrangement upwards.
  • the cover part has the advantage that upwardly advantageously no protrusions protrude, which could break off, which in particular benefits the transport safety.
  • each of the steps of erecting the respective receiving plane preferably comprises in each case a non-positive and / or positive insertion of the respective receiving part into one of the aforementioned holder parts.
  • the packer can be indicated how many profiles belong to a door system as elongated parts.
  • the packer can check directly when inserting the elongated parts in the respective recording level, if all necessary elements are present.
  • each record level is assigned to a separate door system, so that there is greater security, not to mix parts of different door systems with each other or even forgotten. This is promoted in particular by the fact that after removal of the elongated parts of a receiving plane once their receiving parts must be removed before access to the elongated parts of the lower receiving level, ie the other door system exists.
  • the method requires, apart from perhaps a crane system for transporting the elongated parts to the packaging location, which would also be required in the prior art, no further machines.
  • the packaging can be done simply by means of manual insertion and mating of the receiving parts and the elongated parts in the / the receiving part / s of the respective receiving level, which in particular improves the ability to control.
  • the method according to the invention preferably further comprises, at the end, a step of securing the receiving parts against falling apart.
  • This can be done by wrapping the entire assembly with a film. Although this corresponds to the procedure in the prior art, but here the receiving parts are wrapped. And they are able to ensure a distance of the film to the elongated parts. Ie. when using a cutting tool for cutting the film, such as a knife or the like, this comes, if at all, only in contact with the receiving parts in which scratches are completely irrelevant. In order to scratch the elongated parts, the cutting tool would have to go much deeper into the interior of the packaging arrangement. Ie. the risk of damaging one of the elongated parts is much lower. Also, the packaging assembly does not need to be wrapped as often as in the prior art, since the receiving parts require little protection against surface damage, which helps to reduce costs.
  • the method according to the invention can furthermore have a step of arranging at least two edge closure parts respectively on an end side of the elongated parts or the packaging arrangement formed by the method.
  • identically designed receiving parts can be used and the entire packaging arrangement can be protected against damage on the front side.
  • Figure 1A shows a packaging assembly 1 according to a first embodiment of the invention.
  • the packaging assembly 1 is by means of a system 10 for packaging (and transporting) elongated parts 100, here of doors belonging to a door drive 101 - 104, formed.
  • the elongate members 100 include four types of profiles 101-104, by way of example, of two associated door operators.
  • the packaging system 10 has at least one receiving part 20, which in Figure 1A shown in cross section.
  • the receiving part 20 preferably has insertion recesses 21 q which, as described later in relation to FIG FIG. 1B described, serve the insertion in a holder 30, not shown.
  • grooves 21 a - e are formed, which serve to receive the profiles 101 - 104.
  • the profiles 101 are inserted into associated grooves 21 a, 21 b of the receiving part 20, while the profiles 102 - 104 are received in only one associated groove 21 c, 21 d and 21 e of the receiving part 20.
  • the block arrows indicate with which part or in which orientation the relevant profile 101 - 104 is inserted into an associated respective groove 21 a - e of the receiving part 20.
  • the grooves 21a-e are preferably designed in such a way that the profiles 101-104 are completely received, that is, upwards in FIG FIG. 1 A can not survive.
  • Upper, two immediately adjacent grooves 21a-21e interconnecting side sections 22a-f of a top 22 and / or side walls 22f of the receiving part 20 departing from a respective groove 21a-21e substantially perpendicularly may also be formed somewhat recessed so that it becomes possible , all profiles 101 - 104 with the top of the receiving part 20 flush order to order. This makes it possible to put a second, not shown receiving part 20 on the receiving part 20 shown, without affecting profiles 101-104.
  • FIG. 1B and Figure 1C show the packaging assembly 1 of FIG. 1 A in the packaging state in a perspective view.
  • the profiles 101-104 are inserted into a plurality of receiving parts 20 arranged one above the other and in series with respect to the longitudinal extension of their grooves 21a-e, of which only the visible ones are provided with reference numerals.
  • the receiving parts 20 of a row form a respective receiving plane and are arranged to each other at a respective distance a, b.
  • respective ones of the grooves 21a-e of the receiving parts 20 of a receiving plane are aligned with each other.
  • the distances a, b are preferably the same, so that an equal distribution of the load of the profiles 101-104 on the receiving parts 20 is possible.
  • the packaging arrangement 1 shown consists of two superimposed receiving planes, formed by means of in a respective horizontally extending row of receiving parts 20, in the respective profiles 101 - 104 are used.
  • the receiving parts 20 are by means of their insertion recesses 21 q positively and / or non-positively inserted into an exemplary frame-like holder 30.
  • the insertion recesses 21 q cause the receiving parts 20 are here prevented the topmost recording level from being able to be taken up out of the holder 30 can.
  • the holder 30 has insertion projections 31 at least in the upper region.
  • the left grooves 21 d of the upper receiving parts 20 are free, ie, no profile is inserted into them. From this, one of the advantages of the invention becomes clear. It is possible, by way of example, to provide one half of the respective receiving part 20 for a respective single door drive. Ie. Each half of the receiving parts 20 is for receiving Profiles 101 - 104 only for one door drive. As in Figure 1C to recognize the cover profiles used 101 different surfaces, for example in the form of different colors (characterized by the different or missing hatching). Ie. In the example shown, profiles 101 - 104 or 101, 103 and 104 for two different door drives (for example for different customers) are arranged in the receiving parts 20 of the lower receiving plane.
  • the profile 102 is missing.
  • profiles 101 - 104 of a third door drive are arranged in the right half.
  • profiles 101 - 104 of a third door drive are arranged in the right half.
  • the left half of the receiving parts 20 of the upper receiving plane missing at least front drive profiles 103, 104.
  • a profile can be inserted so that these are profiles 101, 102 for a manually operated sliding door. Or it may be profiles 101, 102, which are to be exchanged for corresponding profiles of an existing door system, for example, because a customer would like to change these parts.
  • each half of the receiving parts 20 is reserved for a respective door drive, the employee can recognize when packing a respective receiving level immediately if profiles 101 - 104 of a respective door drive are missing or too much.
  • the receiving parts 20 allow a stack-like construction of the packaging arrangement 1.
  • a lower receiving plane in the form of successively arranged in a row, inserted into the holder 30 receiving parts 20 is formed.
  • the profiles 101 - 104 provided for this receiving plane or receiving parts 20 are inserted into the receiving parts 20 of this receiving plane.
  • the profiles 101 - 104 are secured from falling out of the receiving parts 20 by, for example, receiving parts 20 of a next receiving plane are placed on the already inserted in the holder 30 receiving part 20 of each next lower receiving level.
  • the upper receiving parts 20 are further prefixed by means of their insertion recesses 21 q in corresponding insertion projections 31 of the holder 30.
  • the holder 30 is provided for two receiving planes. It can be provided to mount a holder, which is similar to the holder 30 shown, onto the existing first holder 30, again provided with receiving parts 20 and profiles 101 - 104, analogously to the illustrated packaging arrangement 1.
  • the at least one holder 30 is designed to receive only one or more than two receiving planes of receiving parts 20.
  • FIG. 2 shows a to the packaging assembly 1 of FIG. 1 Modified receiving part 20. He lacks on the left side of the grooves 21 a, 21 b.
  • the receiving part 20 on its upper side 22 projections 21t.
  • recesses 21 u are formed on its underside 23 recesses 21 u are formed.
  • the Projections 21t and recesses 21 u are formed so that a second receiving part 20 can be placed on the receiving part 20 shown such that the projections 21t or recesses 21 u of the second receiving part 20 with corresponding recesses 21 u and projections 21t force and / or engage positively.
  • FIG. 3A shows a packaging assembly 1 according to a second embodiment of the invention.
  • a receiving part 20 of the packaging system 10 is shown, which receiving part 20 is adapted to receive profiles 105-113 as elongated parts 100 of door wings.
  • the structure of the receiving part 20 substantially corresponds to the structure of Figure 1A .
  • the receiving part 20 has insertion recesses 21 q.
  • grooves 21f-21m are provided, into which corresponding profiles 105-113 are inserted.
  • the profiles 105-113 include, for example, door leaf profiles 108, 110, cover profiles 106, 107, 111, 112, 113, and the like.
  • the arrangement of the profiles 105-113 in the receiving part 20 takes place analogously to the first embodiment according to FIG Figure 1A ,
  • FIG. 3B shows the receiving part 20 in multiple copy within the packaging arrangement 1 now by way of example of sash profiles.
  • the receiving parts 20 are also used in a frame-like holding part 30 in the example shown.
  • the grooves 21f are missing from these receiving parts 20 FIG. 3A , so they only have grooves 21 g - m.
  • the holding member 30 is configured here to receive four receiving planes of receiving parts 20. In each receiving plane, the receiving parts 20 are provided with wing profiles 107-113 belonging to a respective door system. Ie.
  • profiles 107 - 113 can be taken as examples of only one door or, divided in half at a time, of two doors connected to those already in relation to Figure 1C explained advantages.
  • the profile 113 is missing in the lowermost and the secondmost recording level. In the second lowest and the highest recording level, however, the profiles 111, 112 are missing.
  • there are only two instead of four profiles 110 in the uppermost recording plane Each of the four door systems is configured differently with regard to profiles 107-113.
  • the holder 30 preferably comprises for each received receiving part 20 respective insertion projections 31, 32 which engage in corresponding insertion recesses 21 q of the respective receiving part 20, so that each of the receiving parts 20 is pre-fixed.
  • the packaging arrangement 1 consisting of profiles 107-113, receiving parts 20 and holder 30, from damage, it may be provided to surround the packaging arrangement 1 with a protective film. Furthermore, it can be provided to secure the end faces of the inserted profiles 107-113 by means of a respective edge end part (not shown).
  • the edge termination parts can be designed such that, similar to the receiving parts 20, they can preferably be inserted into one another in the receiving planes one above the other. Then the edge termination element thus formed is simply attached to the end faces of the inserted profiles 107-113.
  • each edge termination part is formed by means of a specially designed receiving part. Ie.
  • These receiving parts 20 in turn comprise grooves 21f-21m, which, however, are not formed continuously but are at least partially closed on one side. This will be used profiles 105 - 113 prevented from being able to be passed through the edge termination part.
  • FIG. 4 shows a modification of the receiving part 20 of FIG. 3 , It includes analogous to in FIG. 2 However, here only one engaging projection 21t and one engaging recess 21 u.
  • FIG. 5 shows a packaging assembly 1 using a system 10 for packaging elongated parts 100, according to a third embodiment of the invention.
  • the profiles 114-120 shown here are shorter compared to the previous two embodiments.
  • the weight of the profiles 114 - 120 to be packaged is significantly lower.
  • stable brackets 30 according to FIGS. 1 and 3 not mandatory.
  • conventional packaging cartons 40 can be used.
  • Such packaging cartons 40 have a substantially cuboidal interior 41, in the receiving parts 20 in the invention within a FIG. 5 lowest recording level are used.
  • two receiving planes of receiving parts 20 are arranged in the example shown.
  • the receiving parts 20 are formed similarly to the receiving parts 20 according to the first and the second embodiment. Ie. they have unspecified grooves in the corresponding profiles 114 - 120 are used.
  • lid parts 11 are placed on the uppermost receiving plane of receiving parts 20.
  • the cover parts 11 are formed on their side facing the receiving parts 20 preferably identically to the lid part 11 facing away from underside of the receiving parts 20. At its the receiving parts 20 facing away, up in FIG. 5 facing side, the cover parts 11 preferably have a flat surface. This makes it possible between the profiles 116, 118-120 and a cover 43 of the carton 40 to create a distance. Ie. all profiles 114 - 120 are in accordance with FIG.
  • the existing spaces between the profiles 114-120 and the carton 40 can be used, for example, to be able to easily insert bags with small parts 12, such as assembly instructions, screws and the like. It will also be appreciated that the profiles 114-120 need not be the same length. By way of example, the profiles 118, 119 with respect to the entire packaging assembly 1 are only about half as long and here at a distance from one another at the front side.
  • the packaging is essentially analogous to the first and second embodiments of the invention.
  • the profiles 114, 115 to be arranged in this receiving plane are inserted into the associated grooves of the receiving parts 20 of this receiving plane.
  • the receiving parts 20 of the second receiving plane are placed on the receiving parts 20 of the lower receiving plane and thus the profiles 114, 115 secured against moving out of the receiving parts 20 of the associated receiving plane.
  • the remaining profiles 116, 118 - 120 now used in the receiving parts 20 of the second receiving plane.
  • the profiles 116, 118 - 120 and the receiving parts 20 of the upper receiving level are now covered by the cover parts 11 and thus now also the profiles 116, 118 - 120 secured against moving out of the receiving parts 20 of the associated receiving plane. Thereafter, the carton 40 can be easily closed and assembled according to known manufacturing processes.
  • edge closure parts 14 can be provided between the side sections 42 and the profiles 114-120 or outer receiving parts 20, edge closure parts 14 can be provided.
  • the edge termination parts 14 are preferably parallelepiped or plate-shaped and preferably have a cross-section equal to the area of a respectively adjacent side section 42 of the carton 40
  • FIG. 6 shows a packaging assembly 1 according to a fourth embodiment of the invention. It corresponds essentially to the packaging arrangement 1 of FIG. 5 , However, here profiles 121-128 are longer, so that instead of four now five in a row and at a distance from each other arranged receiving parts 20 are provided in a receiving plane.
  • 20 spacers are preferably used in the form of boxes 13 in the upper receiving plane of receiving parts by way of example. These spacers make it possible to use profiles 122, 126 which are shorter than the entire length of the packaging arrangement 1, but against displacement along the unnamed grooves of the associated receiving parts 20, ie obliquely left above or diagonally right down in FIG. 6 to be protected.
  • the spacers are preferably arranged in a stationary manner between directly adjacent receiving parts 20.
  • boxes 13 these are here set up by way of example on a profile, which is not visible here, of the respective next, lower receiving plane. If, on the other hand, the boxes 13 are to be arranged in the lowest receiving level, they are analogous to those in FIG FIG. 5 shown small parts 12 just like the same recording plane belonging receiving parts 20 inserted into the box 40 with interior 41.
  • the carton 40 is open in the example shown to the end faces.
  • the respective outer parts 11, 20 of the packaging assembly 1 have a distance to the nearest front ends of the carton.
  • conventional cardboard end pieces are used and attached to the box 40 as soon as it is closed.
  • cartons 13 these can also be used, in turn, to receive small parts, for example in the form of screws or the like. As a result, the small parts are secured in the packaging assembly 1 and can not hit against profiles 122, 126 and cause any damage such as scratches or the like.
  • FIG. 7 shows a packaging assembly 1 according to a fifth embodiment of the invention. It is similar in part to the embodiment of FIG. 6 , Again, the package is in a box 40, which in turn is shown unfolded.
  • the edge termination part 14 protects the elongate part 100 at the relevant front side against damage. Second, it prevents the moving of the elongated member 100, for example, in a forward transport in FIG. 7 so that the frontal completion of the carton 40 is protected from being pierced by the elongated part and thus damaged itself.
  • edge termination part 14 may be arranged.
  • FIG. 8 shows a receiving part 20 according to a fifth embodiment of the invention, once from above and once from the front.
  • the receiving part 20 can be inserted into insertion recesses of a holder 30, not shown, or the like in one direction only. This avoids that receiving parts 20 are used wrong, which helps minimize the errors in packaging.
  • additional insertion recesses 21 r, 21 s are created by means of the insertion projections 21 p, 21 q.
  • the recesses are formed by means of insertion projections 21n, 21o.
  • the U-shaped configuration of the recesses 21 r, 21 s allows a stationary fixation of the receiving part 20, for example, to a holding part 30, not shown, by non-positively and / or positively engage with a respective corresponding portion of the holding part 30.
  • FIG. 9 shows a packaging assembly 1 according to a sixth embodiment of the invention. It comprises, for example, receiving parts 20 for two receiving planes, each represented by a respective single receiving part 20. The receiving part 20 for the lower receiving plane is additionally shown from above.
  • the packaging assembly 1 comprises at least one cover part 11.
  • the cover part 11 has at the receiving parts 20 side facing first engagement grooves 11 h. Furthermore, it has grooves 11a-e, which serve to partially accommodate corresponding elongated parts 100, not shown, analogously to the grooves 21a-e of the receiving parts 20.
  • grooves 21a-e are preferably formed on both sides.
  • the pairs of facing grooves 11a, 21a; 11b, 21b; ...; 11 e, 21 e of the cover part 11 and the receiving part 20 disposed immediately below each include a cavity which is larger than the receiving spaces of the individual grooves 11a-e; 21 a - e are.
  • the holding or stabilizing of the elongated parts 100 is taken over instead of from one of two parts 11, 20.
  • unspecified protrusions or arms are characterized shorter than when the respective elongated Part 100 would have to be taken in total by the respective groove. Shorter arms mean greater stability of these arms.
  • receiving parts 20 are preferably identical.
  • engaging projections 21t are formed on the receiving parts 20 in an essentially complementary manner to the engagement grooves 11h.
  • the receiving parts 20 On the opposite side, that is to say the side facing away from the cover part 11, the receiving parts 20 each have engagement grooves 21 u, which are advantageously designed like the engagement grooves 11 h.
  • the engagement projections 21t have a height less than or equal to a depth of the corresponding engagement grooves 11h, 21u, so that when attaching the lid member 11 or receiving member 20 to the immediately below receiving member 20 arranged each engaging projection 21t in the associated engagement groove 11 h, 21 u completely immersed.
  • the receiving parts 20 in turn exemplarily insertion recesses 21r here in the form of a dovetail groove. These are used for insertion on corresponding, not shown dovetail springs of a corresponding part.
  • FIG. 10 shows a modification of this packaging assembly 1 in the packaging state, ie with nested lid parts 11 and receiving parts 20, but without holder 30, 40 and elongated parts 100.
  • the packaging arrangement 1 shown includes four exemplary recording levels.
  • Each cover part 11 has an in FIG. 10 left insertion side recess 11f, for example in the form of a cut-off dovetail groove and on the opposite, right side to a substantially complementary trained insertion projection 11g so for example in the form of a truncated dovetail spring on.
  • a substantially complementary trained insertion projection 11g so for example in the form of a truncated dovetail spring on.
  • At the receiving parts 20 side facing each exemplary only one engagement groove 11 h is formed in the form of a dovetail groove.
  • the engaging with the respective cover part 11 receiving part 20 has on the cover part 11 side facing at corresponding points on an engagement projection 21t in the form of a dovetail spring. Its height is exemplarily less than the depth of the corresponding engagement groove 11 h. This facilitates the sliding of the cover part 11 on the receiving part 20 in the direction of the sheet in FIG. 10 ,
  • preferably all receiving parts 20 on their sides facing away from the lid part engagement grooves 21 u, which are further preferably identical to the engagement grooves 11 h of the lid parts 11 are formed. As a result, receiving parts 20 of adjoining recording levels can be inserted into one another.
  • Each receiving part 20 also has on the left side a EinschubausEnglishung 21r in the form of now a (complete) dovetail groove and on the right side accordingly a insertion projection 21 n in the form of a dovetail spring.
  • 20 wide recording levels can be formed with a plurality of receiving parts.
  • the insertion means 11 f, 11 g, 21 n, 21 r can also have the function to insert the respective part 11, 20 in a holder 30, not shown, or a carton 40 or the like.
  • FIG. 11 shows a method for packaging elongated parts 100 using one of the above-described packaging systems 10.
  • step S3 the next, still to be used or remaining elongate member 100 in the designated groove (s) 21a-m is preferably positive and / or non-positive used.
  • the positive and / or frictional connection for example due to jamming in the intended grooves 21a-m, enables prefixing and thus preliminary protection against falling out, which makes packaging considerably easier.
  • step S3 the inserted elongate members 100 are finally secured against falling out in a subsequent step S5.
  • step S6 it is checked in a step S6 whether the last recording level has been reached or not. If not (no branch after step S6), it returns to step S2. Otherwise (Yes branch after step S6), the packaging is completed in a step S7. This may include simply checking the formed packaging assembly 1. Maybe there is nothing to do. To
  • Step S7 the process of packaging is terminated in a step S8.
  • FIG. 12A shows step S2 of FIG. 11 according to an embodiment of the invention.
  • a first step S9 it is checked whether it is the first recording level or not. If so (yes branch after step S9), in a subsequent step S10, the first receiving plane receiving parts 20 for receiving the elongated parts 100 for that receiving plane are positioned accordingly. In the case of a carton 40 or a flat support surface, this can be done simply by arranging or stacking the receiving parts 20 together. Alternatively or additionally, the receiving parts 20 with their insertion devices 21q-r are pushed into corresponding insertion devices 31, 32 of the respective holding part 30, so that these receiving parts 20 can not be removed upwards any more. Thereafter, step S2 is a sub-process according to FIG. 11 completed.
  • the receiving parts 20 for the current that is at least second receiving plane for receiving the elongate members 100 each on a corresponding receiving part 20 of the previous, ie arranged below, immediately adjacent receiving plane preferably form - and / or frictionally mounted. Due to the force and / or positive connection not only the elongated parts 100 are prevented from falling out. In addition, the receiving parts 20 against each other (before) fixed. Thereafter, step S2 is also completed.
  • FIG. 12B shows a modification of the process of FIG. 11 , Unlike in FIG. 12A
  • steps S10, S11 are followed by an additional step S14 of inserting edge finishing parts 14.
  • at least one edge termination part 14 is arranged on an end face of the respective receiving plane so that a moving out of the elongated parts 100 used in the respective receiving plane and thereby damage these elongated parts 100 and / or any holding member 30, 40 are prevented can.
  • step S14 may also be after step S11 or, even if not shown explicitly, only immediately before step S5 in accordance with FIG FIG. 11 be executed.
  • FIG. 12C shows step S5 of FIG. 11 in greater detail.
  • a step S12 it is checked in a step S12 whether it is currently the last recording level or not. If this is the case (yes branch after step S12), in a subsequent step S13 parts 11, 20 are preferably placed on the receiving parts 20 of the receiving plane last provided with elongated parts 100, as if it were an additional receiving plane.
  • the parts 11, 20 may represent cover parts 11 and / or receiving parts 20.
  • step S5 is a sub-process according to FIG. 11 completed. Otherwise (No branch after step S12), step S2 is skipped. Thereafter, step S5 is also completed.
  • step S13 is omitted without replacement, and step S5 is terminated immediately.
  • step S12 may also be replaced by step S6. Ie. the steps S13, S2 are integrated in the case in step S7.
  • FIG. 12D shows a modification of the process of FIG. 12C , Analogous to FIG. 12B may step S13 in FIG. 12D also be extended by the above-mentioned step S14, so that now act in the upwardly closing plane now used at the edges or end faces of the formed packaging assembly 1 edge end members 14 outwardly supporting.
  • FIG. 12E shows step S7 of FIG FIG. 11 in greater detail, according to an embodiment of the invention.
  • the closing operation preferably comprises a step S15 of securing the formed, entire packaging arrangement 1 against falling apart.
  • This is particularly useful for long, heavy parts 100, which are inserted over the receiving parts 20 in a frame-like, upwardly open holder 30.
  • the securing can be done by wrapping the packaging assembly 1 with foil.
  • this is closed (riveting, gluing, etc.) and, if appropriate, for example, by means of a strapping machine with a security band, plastic or metal, surrounded in a known manner.
  • FIG 12F shows a modification of the process of Figure 12E , As can be seen, the above-described step S14 is performed before step S15. This variant is particularly suitable for the use of edge termination parts 14, which are designed to take up recording planes across, ie extend over several or all receiving planes of the packaging arrangement 1. This simplifies the packaging process since step S14 can only be executed once in the extreme case.
  • a method and system 1 for packaging elongated parts 100 are provided, the method being enormous has a small number of steps, is simple to execute and yet highly flexible.
  • the receiving parts 20 in the above-described embodiments are each designed only for a group of elongated parts 101 - 104, 105 - 113, 114 - 120 and 121 - 128, it is obvious that the packaging system 10 receiving parts 20 and possibly Cover members 11 may comprise, which are designed per receiving plane for mutually different elongated parts.
  • the parts 11, 20 are merely further provided, for example, with engagement projections 11 g, 21 t or recesses 21 t, 21 u, so that the above-described nesting of the parts 11, 20 into one another is still possible.
  • lid parts 11 may also be used in the holders 30 according to the first and second embodiments.
  • 20 edge termination 14 can be used also in the mounting solutions right and left of the respective outer receiving parts.
  • the invention provides an enormously flexible and universally applicable system for packing and safely transporting elongated parts 100, which is also adapted to accommodate other parts such as small parts 12, shorter profiles 121, 122 and so on.
  • the installation is enormously easy.
  • the carton solution accounts for ongoing costs for corresponding winding machines.
  • the entire packaging process for example, executed by a person and / or monitored and intervened at any time, as in the aforementioned picking during packaging easily recognizable if parts are missing or too much.
  • the plane arrangement creates a possibility of making a qualitative examination, for example of the surfaces, with regard to the profiles used.
  • the method has been described such that several receiving parts 20 are present per receiving plane. It is of course possible to provide only one receiving part 20 per receiving plane.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Buffer Packaging (AREA)

Claims (17)

  1. Système (10) d'emballage de pièces oblongues (100),
    • comportant au moins une pièce de réception (20), présentant
    - deux faces extérieures (22, 23) détournées l'une de l'autre et s'étendant de façon parallèle l'une avec l'autre,
    - des rainures continues (21 a - m) sur l'une ou sur les deux faces extérieures (22), qui
    · s'étendent sous un premier angle prédéterminé par rapport à une extension longitudinale de la pièce de réception (20), et
    . sont aménagées à recevoir essentiellement de façon stationnaire une des pièces oblongues (100) au moins une portion prédéterminée de celle-ci,
    • l'une des deux faces extérieures (22, 23) étant en plus agencée comme une portion de support ou portion d'insertion, caractérisé en ce que
    - le système, sur au moins l'une des deux faces extérieures (23) de la pièce de réception (20), présente des rainures d'engagement (21 u), lesquelles sont aménagées pour être mises en prise par la force et/ou par la forme avec des saillies d'engagement (11g, 21t) correspondantes d'une pièce correspondante (11, 20), et en ce que
    - le système, sur au moins l'autre face des deux faces extérieures (22) de la pièce de réception (20), présente des saillies d'engagement (21t) saillant de ladite face, lesquelles saillies sont aménagées de façon à pouvoir être mises en prise par la forme et/ou par la force avec des rainures d'engagement (11h, 21u) correspondantes d'une pièce correspondante (11, 20).
  2. Système (10) selon la revendication 1, dans lequel
    • le nombre de saillies d'engagement (21t) sur la face extérieure (22) respective est plus petit ou égal au nombre de rainures d'engagement (21 u) sur l'autre face extérieure (23), et
    • les saillies d'engagement (21 t)
    - sont aménagées essentiellement de façon complémentaire par rapport à l'une des rainures d'engagement (21 u) respective sur l'autre face extérieure (23) de la pièce de réception (20), et
    - vue dans une direction de profondeur essentiellement le long de leur direction saillante et perpendiculairement à leur extension longitudinale, sont respectivement agencées dans une position qui correspond à une position de la rainure respective des rainures d'engagement (21 u) de la pièce de réception (20) qui est tournée dans cette direction par 0° ou par 180°.
  3. Système (10) selon la revendication 1 ou 2, dans lequel l'angle s'élève à 0° ou à 90°.
  4. Système (10) selon l'une des revendications précédentes, dans lequel les saillies d'engagement (21t) et les rainures d'engagement correspondantes (21 u) sont aménagées de telle façon qu'elles aboutissent à être mises en prise par la force et/ou par la force lorsque deux pièces de réception (20), qui sont aménagées de façon identique, s'emboîtent.
  5. Système (10) selon l'une des revendications précédentes, présentant en plus au moins un couvercle (11), lequel
    • est arrangé à être placé sur la face extérieure (22) de la pièce de réception (20) correspondante, laquelle face est détournée de la portion de support ou de la portion d'insertion, et
    • sur sa face extérieure tournée vers la pièce de réception (20) correspondante, il est aménagé tout comme la portion de support ou la portion d'insertion de la pièce de réception (20) correspondante.
  6. Système (10) selon l'une des revendications précédentes, présentant en plus au moins une pièce d'écartement (13) laquelle est aménagée et arrangée à être placée sur au moins une pièce de réception (20) près d'une de ses rainures (21a - m) ou à être placée dans la rainure (21a - m) de telle façon que la pièce d'écartement (13) couvre la rainure (21a - m) au moins partiellement et de cette façon forme une butée frontale pour la pièce oblongue (100) qui est reçue dans ladite une rainure (21a - m).
  7. Système (10) selon l'une des revendications précédentes, présentant de plus au moins une pièce de retenue (30, 40) aménagée à recevoir ladite au moins une pièce de réception (20) de façon stationnaire, ladite au moins une pièce de réception (20) étant introduite dans la pièce de retenue (30, 40) au moyen de la portion de support ou de la portion d'insertion.
  8. Système (10) selon la revendication 7, dans lequel la pièce de retenue (40) est constituée au moyen d'un carton (40).
  9. Système (10) selon la revendication 7, dans lequel la pièce de retenue (30) est aménagée comme un cadre et à être ouverte sur une face tournée vers la portion de support ou la portion d'insertion de la pièce de réception (20) respective utilisée.
  10. Système (10) selon la revendication 9, dans lequel
    • ladite au moins une pièce de réception (20), au moins sur une face tournée vers la pièce de retenue (30, 40), présente des évidements d'insertion (21 p, 21 q) et/ou des saillies d'insertion (21 n, 210), et
    • sur au moins une face tournée vers ladite au moins une pièce de réception (20), la pièce de retenue (30, 40) présente des saillies d'insertion (31) respectivement des rainures d'insertion (32) correspondant aux évidements d'insertion (21 p, 21s) et/ou aux saillies d'insertion (21n, 21o) et étant essentiellement aménagées de façon complémentaire, de façon à ce que, lors de l'insertion de ladite au moins une pièce de réception (20) dans la pièce de retenue (30, 40), les saillies d'insertion (31 ; 21p - s) respectivement les rainures d'insertion (32 ; 21n, 21o) aboutissent à être mises en prise les unes avec les autres.
  11. Système (10) selon l'une des revendications précédentes, présentant en plus au moins un membre de bordure (14) qui est aménagé à être placé sur une pièce de réception (20) extérieure du système (10) de telle façon à ce que ladite au moins une pièce oblongue (100) reçue est supportée par une face frontale tournée vers le membre de bordure (14) sur ledit au moins un membre de bordure (14).
  12. Procédé pour emballer des pièces oblongues (100), présentant les étapes suivantes:
    • établir (S2) un premier niveau de réception au moyen d'un arrangement d'au moins deux pièces de réception (20), tel que défini dans l'une des revendications précédentes, par leurs portions de support ou portions d'insertion, de telle façon à ce que
    - ladite autre face des deux faces extérieures (22) est librement accessible, et
    - les rainures continues (21a - m) de deux pièces de réception (20) directement avoisinantes sont alignées les unes avec les autres,
    • insérer (S4) au moins une pièce oblongue (100) dans au moins un support de base correspondant du premier niveau actuel, lequel support de base est constitué par les rainures (21a - m) librement accessibles et alignées les unes avec les autres desdites au moins deux pièces de réception (20), et
    • sécuriser (S5) ladite au moins une pièce oblongue (100) contre un descellement desdites au moins deux pièces de réception (20) du niveau de réception actuel, ladite au moins une pièce oblongue (100) étant retenue en position par cet arrangement, présentant l'une des étapes suivantes :
    - établir (S2) un niveau de réception supplémentaire essentiellement selon l'étape (S2) pour établir le premier niveau de réception, dans laquelle au moins deux autres pièces de réception (20), telles que définies dans l'une de revendications précédentes, sont placées par la force et/ou par la forme par leurs portions de support ou leurs portions d'insertion sur l'autre face des deux faces extérieures (22) librement accessible d'une pièce respective desdites au moins deux pièces de réception (20) du niveau de réception actuel à sécuriser, et de manière de sécuriser ladite au moins une pièce oblongue (100), ou
    - placer (S13) au moins un couvercle (11) selon la revendication 5 par sa portion de support ou portion d'insertion sur l'autre face des deux faces extérieures (22) desdites au moins deux pièces de réception (20) du niveau actuel à sécuriser, de telle façon à ce que ledit au moins un couvercle (11) sécurise ladite au moins une pièce oblongue (100).
  13. Procédé selon la revendication 12, présentant en plus, suivant l'étape pour établir (S2) un niveau de réception supplémentaire, les étapes suivantes :
    • insérer (S4) au moins une pièce oblongue (100) supplémentaire dans au moins une rainure (21 a - m) correspondante et librement accessible de ladite au moins une pièce de réception (20) différente et librement accessible du niveau de réception actuel, et
    • sécuriser (S5) ladite au moins une pièce oblongue (100) supplémentaire contre un descellement dudit au moins une autre pièce de réception (20).
  14. Procédé selon la revendication 12 ou 13, dans lequel chaque étape pour établir (S2) le niveau de réception actuel respectif comporte l'arrangement de plusieurs pièces de réception (20) de telle façon que des rainures prédéterminées (21 a - m) des pièces de réception (20) directement avoisinantes du même niveau de réception sont alignées les unes avec les autres dans leurs direction longitudinale.
  15. Procédé selon l'une des revendications 12 à 14, dans lequel chaque étape pour établir (S2) le niveau de réception respectif actuel comporte une insertion par la force et/ou par la forme de la pièce de réception (20) respectif du niveau de réception actuel dans une pièce de retenue (30, 40) d'un système selon l'une des revendications 7 à 10.
  16. Procédé selon l'une des revendications 12 à 15, présentant en plus à la fin une étape pour sécuriser (S15) les pièces de réception (20) contre une séparation.
  17. Procédé selon l'une des revendications 12 à 16, présentant en plus au moins une étape pour arranger (S14) au moins un membre de bordure (14) sur une face frontale de ladite au moins une pièce oblongue (100), respectivement de l'arrangement d'emballage (1) constitué par le procédé.
EP10006984.8A 2009-07-10 2010-07-07 Système d'emballage d'éléments longitudinaux et son procédé Not-in-force EP2272762B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102009032901 2009-07-10
DE102010004067A DE102010004067A1 (de) 2009-07-10 2010-01-05 System zum Verpacken länglicher Teile und Verfahren dazu

Publications (2)

Publication Number Publication Date
EP2272762A1 EP2272762A1 (fr) 2011-01-12
EP2272762B1 true EP2272762B1 (fr) 2013-11-20

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Application Number Title Priority Date Filing Date
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DE (1) DE102010004067A1 (fr)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2165132A5 (fr) * 1971-12-20 1973-08-03 Midi Salins Salines Est
FR2471321A3 (fr) * 1979-12-11 1981-06-19 Franck Jean Pierre Emballage perfectionne pour tubes cintres en epingle
DE8336744U1 (de) * 1983-12-22 1984-02-02 Robert Thoma GmbH Rotho Kunststoffwerke, 7800 Freiburg Aufnahmebehaeltnis
DE8506767U1 (de) * 1985-03-08 1985-04-18 Herzberger Papierfabrik Ludwig Osthushenrich Gmbh & Co Kg, 3420 Herzberg Verpackungseinsatz mit Faechern zum Halten von vereinzelten Schrauben in einem Umkarton
US4807747A (en) * 1987-09-16 1989-02-28 Champion Spark Plug Company Package structure for spark plugs
WO1998015461A1 (fr) * 1996-10-10 1998-04-16 Dividella Ag Emballage et son procede de production et de remplissage
DE29906368U1 (de) * 1999-04-09 2000-08-17 Mondo Logistic Gmbh Stellage für Flaschen
DE20209452U1 (de) * 2002-06-18 2003-10-30 Pappenfabrik Nierfeld J Piront Trag- und Schutzeinrichtung für Handhabungsgut in Form von Stäben
GB0526306D0 (en) * 2005-12-23 2006-02-01 Jw Hannay & Co Ltd Improved apparatus for safe storage of fluorescent light tubes

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DE102010004067A1 (de) 2011-01-27

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