EP2240316B1 - Procede et dispositif pour la realisation de boites a partir d'un ensemble de decoupes - Google Patents

Procede et dispositif pour la realisation de boites a partir d'un ensemble de decoupes Download PDF

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Publication number
EP2240316B1
EP2240316B1 EP09719964A EP09719964A EP2240316B1 EP 2240316 B1 EP2240316 B1 EP 2240316B1 EP 09719964 A EP09719964 A EP 09719964A EP 09719964 A EP09719964 A EP 09719964A EP 2240316 B1 EP2240316 B1 EP 2240316B1
Authority
EP
European Patent Office
Prior art keywords
cut
cut shape
shapes
shape
fold lines
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09719964A
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German (de)
English (en)
French (fr)
Other versions
EP2240316A1 (fr
Inventor
Didier Desertot
Thierry Colas
Eric Schuster
Gérard Mathieu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Otor SA
Original Assignee
Otor SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Otor SA filed Critical Otor SA
Priority to PL09719964T priority Critical patent/PL2240316T3/pl
Publication of EP2240316A1 publication Critical patent/EP2240316A1/fr
Application granted granted Critical
Publication of EP2240316B1 publication Critical patent/EP2240316B1/fr
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31DMAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
    • B31D1/00Multiple-step processes for making flat articles ; Making flat articles
    • B31D1/0043Multiple-step processes for making flat articles ; Making flat articles the articles being box parts not otherwise provided for
    • B31D1/005Multiple-step processes for making flat articles ; Making flat articles the articles being box parts not otherwise provided for making bottoms or caps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B31B2105/002Making boxes characterised by the shape of the blanks from which they are formed
    • B31B2105/0022Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/044Feeding sheets or blanks involving aligning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/04Feeding sheets or blanks
    • B31B50/06Feeding sheets or blanks from stacks
    • B31B50/066Feeding sheets or blanks from stacks from above a magazine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/10Feeding or positioning webs
    • B31B50/104Feeding or positioning webs involving aligning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/28Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms

Definitions

  • the present invention relates to a method for producing a polygonal box packaging box from at least two blanks of material of cardboard sheet or corrugated cardboard, namely a first cut forming the bottom of the box and a second cut comprising at least four panels interconnected by parallel fold lines, forming the cap of the box.
  • It also relates to a device for producing such a packaging box.
  • a system consisting in coating a first cut around a mandrel, then, after gluing, a second cut that is then coated on the first cut.
  • Such a coating in two stages on the mandrel is complicated and can not be performed at a high rate (greater than twenty cases per minute).
  • Another solution is to glue the two blanks one on the other before coating, the second blank being placed directly on the first blank from a top store.
  • the present invention overcomes these disadvantages.
  • the boxes obtained have a high rigidity and excellent resistance to compression and destruction.
  • the method and the device according to the invention thus meet the demand of large-scale retailers, who have been looking for many years for manufacturing processes for packaging that can be directly placed on the shelves of shelves and that allow good gripping of the product, starting from traditional cuts and this, so simple without asking for too delicate steps of implementation.
  • the invention has particularly advantageous results with the cuts, the lower part of the fold lines of the second cutout is cut and / or crushed to facilitate the subsequent coating without slipping on the first cut.
  • the invention proposes in particular a method for producing a polygonal box packaging box from at least two blanks of material of cardboard sheet or corrugated cardboard, namely a first cut forming the bottom of said box, and a second cutout comprising at least four panels respectively connected to each other by third parallel fold lines, having a bottom free edge devoid of flap on the bottom side, said second cut forming a cap for said box, characterized in what simultaneously removing from two adjacent magazines and depositing said cutouts on two parallel tracks, namely a first path for the first cut and a second path for the second cut, said blanks are transferred to said tracks flat by guiding them substantially with lateral play between two rails by a system with cleats, to come to a longitudinal stop at an assembly station, in longitudinal position determined for each of the cuts, said first cut is glued during its transfer towards its longitudinal stop position, the first and second cut-outs are wedged respectively to give them an exact lateral reference position, we seize, transfer laterally and place the second cut on the first cut and
  • the invention also proposes a device for implementing the method as described above.
  • the device further comprises a forming station comprising a mandrel and means winding cutouts around the mandrel to form the box.
  • the exhaust means are means for retraction down the cleats.
  • the escape means of the cleats are means arranged to lift the cutout above said cleats.
  • the vertical pressure locking means of the first cut comprises a beveled cleat towards the cuts actuated by jack.
  • the means for retracting the cleats downwards comprise means for pivoting them around an axis located above the plane of the first lane, which allows a clearance without hang the cardboard.
  • the means for capturing and transferring the second blank to the first blank include gripping means by suction cups actuated vertically by linear electric motor cylinders at a translation speed of between 4m / s or 6m / s. This results in accelerations that can reach and / or be greater than 7g.
  • the device described above is characterized in that the first cut comprising a sequence of at least four main shutters terminated by a fastening tab, interconnected by first fold lines parallel to each other, said sequence of shutters forming the outer walls of the base of the box and being connected on one side to a series of flaps by second fold lines perpendicular to said first folding lines, the gripping and transferring means are arranged to place the third fold lines of the second cut substantially aligned with the first fold lines of the first cut, and in that the means for applying the second cut to the first are arranged to glue the two panels to the two non-adjacent flaps facing each other.
  • the figure 1 shows a set of cuts 1 usable in a more particularly advantageous manner with the invention.
  • first cutout 2 forming the bottom of the box and a second cutout 3 comprising four rectangular panels 4, 5, 6, 7 and a gluing tab 8, interconnected by third parallel fold lines 9.
  • the second cutout 3 comprises, on one side, a set of rectangular flaps 10 intended to form the top of the box, once it has been formed, by gluing on each other after filling, and comprises a free edge 11 of the other side, devoid of flap, in a manner known in itself.
  • the first cut 2 suitable for forming a belt intended to constitute a display-type bottom, comprises four main rectangular flaps 12, 13, 14, 15 forming the outer walls of the base of the box. They are interconnected by first folding lines 16 parallel to each other, and are terminated, at the opposite end relative to the tongue 8 of the second cutout, by a gluing tab 17.
  • the sequence of flaps comprises a free edge 18 on the side of the second cut, and a series of rectangular flaps 19 on the opposite side, connected to said flaps by second fold lines 20 perpendicular to the first lines 16.
  • the first fold lines 16 and the third fold lines 9, are when the two cuts will be arranged opposite to be glued one on the other substantially aligned.
  • substantially aligned is meant any embodiment that will allow a subsequent coating cut around a mandrel, either due to the presence of indentations in the lower part of the second cut, or because of a shift between first fold line and third folding line, more and more significant shift as the coating, to confirm the catch of the games of the external cut with respect to the inner cut, or in a more advantageous embodiment of the invention allowing the highest rates, by a precise superposition, in which case at least two out of three of the third fold lines of the second cut are in the lower part 21 cut or crushed opposite the corresponding first folding line.
  • cut portion is meant a portion incised or slotted in a through manner for example by a cutting blade or knife, from one side to the other, without removal of material, or in an embodiment substantially without element of material (that is to say say with a slot of less than one or two millimeters wide), unlike the indentations of the prior art.
  • crushing is meant chewing the groove of the fold line.
  • the other side 18 of the first cut is in turn devoid of flap.
  • Two of the flaps for example the intermediate flap 13 and the end flap 15 are, for their glue, for example by sizing lines with the glue called "hot melt” 22, in a manner known per se.
  • packaging usable with the invention will use a collage prohibiting the relative movement of the cuts relative to each other, thanks to the superposition mode more particularly described above, favorable to large cadences.
  • corrugated cardboard cuttings for example 2 to 3 mm thick, but this process allows, surprisingly and thanks to the combination of the steps that it uses, the use of cardboard of low thickness and low weight, for example less than 100 gr.
  • the second cutout 3 is, after gluing flaps 13 and 15, applied on the first cut by aligning the free edges 11 and 18, and superimposing the areas 21 with the first fold lines 16, then brought under the mandrel 23 to then be coated (arrow F) before the gluing tabs 8 and 17 , themselves previously glued, or folded successively on the outer face vis-à-vis the panel to the adjacent flap to allow the final formation of the box, the bottom of the tongue 8 being cut to allow the passage of the tongue 17 .
  • It comprises two adjacent magazines 25 and 26 at an angle, known in themselves (cf. figure 5 ) respectively for storing first cuts 2 and second cuts 3.
  • Gripping means 27, 28 for cutting from said "flip-flop" type suction cups are provided to feed the two horizontal parallel tracks 29, 30 for flat transfer of the blanks to an assembly station 31, namely a first path 29 for the first cut and a second path 30 for the second cut, each path comprising a drive system 32, 33 cutouts, cleats, as will be described more precisely below.
  • the device comprises longitudinal stop means 34, 35 at the assembly station of each of the first and second cutouts at their respective positions, formed by retractable catches actuated by an electric jack, between a position under the plane of the track, and a high abutment position, means 36 for gluing (see figure 6 ) of the first cut during its transfer comprising nozzles 37 for applying hot melt glue down, supplied by insulated pipes 38, mounted on a carriage 39 adjustable x, y.
  • the device (cf. figure 3 ) further comprises guide rails 40, 41, 42, 43, respectively cutouts 2 and 3 during their transfer, on the tracks 29, 30, and means 44 wedging lateral abutment of the first blank 2 and for the second cut (not shown) to give them an exact lateral reference position against a respective reference guide rail (40 or 42).
  • the wedging means 44 will be described more precisely below.
  • the device also comprises means 50 for capturing and laterally transferring by suction cup 51 of the second cutout 3 to place it on the first cut 2 previously indexed, which will be specified later with reference to the figure 7 .
  • the device 24 further comprises (cf. figure 4 ), retraction means 60 and (cf. figure 8 ) application means 70 of the first blank on the second blank.
  • the latter comprises two adjacent storing magazines 25 and 26 and two parallel tracks 29 and 30 for transferring the first blank 2 and the second blank 3 to the assembly station 31 itself.
  • the tracks 29 and 30 are two parallel tracks comprising means for gripping and moving the blanks by the drive systems 32, 33 comprising endless belts C, for example actuated by stepper motor on which are adjustable in distance from the cleats 61 for the first cuts and 62 for the second cuts, which allow the displacement of said cuts by pushing them between the rails of the guide 40, 41 for the first cuts and 42, 43 for the second cuts.
  • These guides are made in a conventional manner, with a slight clearance taking into account the manufacturing tolerances of the cuts, in particular related to the risk of warping and / or to variations in ambient temperature and humidity, leading to deformation of the cardboard.
  • the device 24 comprises at the end of the two channels 29, 30, the longitudinal stop means 34 and 35 which will allow a precise longitudinal reference position of the two cuts.
  • the longitudinal locking means 44 comprise a cleat 63 movable in the plane of the track 29, the stroke of which will be regulated by means of an electric jack for exerting a flexible pressure on the edge of the carton 64, thanks to example to a pressurizing spring 65.
  • the means 44 make it possible to give an exact lateral reference position to the first blank 2.
  • the tabs 63 and 66 are for example also retractable downwards to facilitate subsequent removal of the cuts.
  • means of retraction are constituted by levers 66 which will pivot about an axis 67 parallel to the plane of the transfer paths disposed above said planes (cf. figure 4 ), for example at a distance d.
  • This allows (see arrow 68) the retraction of the cleats without the risk of hanging the edge 18 of the blank 2 of the first cut before docking.
  • cleat 69 of beveled shape to the cut, actuated by electric jack, which will descend with a slight shift in time relative to the rise of the longitudinal locking cleat 34, to allow blocking the cutting during the clearing of the cleats 61, to avoid any recoil of the cut, whose exact position could be distorted before the precise introduction of the second cut on the first cut.
  • the figure 6 shows the sizing means 36 used in a device according to the invention, known in themselves. These sizing means allow through nozzles 37 the projection of glue jets from above on the flaps 13 and 15, as well as on the tabs 8 and 17, first and second cutouts for example in the form of lines like shown on the figure 1 .
  • a precise device makes it possible to position the glue lines by adjusting the projectors according to the size of the cuts, the machine being of course flexible to treat first and second cuts of quite different size, and up to very small sizes ( cf. figure 7 ).
  • This figure shows, more precisely, the means 50 for transferring the second blank to the first blank.
  • the means 50 comprise two trolleys, namely a first trolley 52 having four suckers 51 integral with each other, and a second trolley 53 adjustable in distance relative to the first trolley, comprising in turn two suckers 51.
  • the suction cups 51 are actuated vertically by jacks 54 with a linear electric motor of the type manufactured by the Swiss company LINMOT. They are fragile cylinders, very sensitive to the slightest side impact, but of exactly precise and fast operation and of a very light weight.
  • the carriages are mounted, for example, by means of a disengageable machine device with a spring-loaded damper on a drive system 55 comprising a belt 56 internal to a casing 57, forming a support and guide beam driven by pulleys 58 actuated by a motor 59 in a manner known per se.
  • the carriages are secured to the belt 56, for example by clamping jaws integral with the train of carriages whose spacing has been previously adjusted.
  • a clamping spring actuation device known in itself, allows the operation of the jaws, opening / closing.
  • the figure 8 illustrates the means 70 for applying the second blank to the first blank. They comprise a system 71 with double cylinders 72 for raising and lowering an application bar 73 of adjustable length, arranged to exert the pressure of a cutout on the other, of Precise way and allowing a good bursting of the glue during the compression.
  • the figures 9 and 10 show, in turn, the elements of the device for transferring the set of cuts thus glued to the forming station.
  • These include a belt 81 which brings the cuts under a set 82 of the flip / flop type provided with four sets 83 of two suckers 84, the carpet moving vertically (arrow 85), to come dock the suction cups, which allows to minimize their wear by friction.
  • the assembly 82 is then actuated to take the cutouts and by a translational rotation movement 86, bring them horizontally on the belt 87 for moving the assembly under the mandrel 23.
  • the assembly is then brought under the mandrel, in a manner known per se to the forming station 90 before forming the package 91 as shown in FIG. figure 9 .
  • the first and second cutouts which are taken up by the catches, are moved and deposited on their respective tracks and moved to their longitudinal stop position.
  • the first cut is glued during the transfer.
  • the second cut 3 is grasped, by actuating the jacks with the precisely regulated stroke downwards, then the suction cups 51 are emptied.
  • said second cut-out is brought in front of the first cut. cut 2, which is lowered, by retracting the tabs 61.
  • the second cut is then placed precisely vis-à-vis by aligning the fold lines, the first cut being retained by a stopper 69 preventing the latter from starting again.
  • suction cups are released and the carriages start instantly to resume the next second cut, while the bar of compression and bursting of the glue is lowered on the cutouts.
  • the stoppers 69 and 34 of longitudinal stop fade and release the set of cuts, at the same time as the bar goes back.
  • the assembly is brought by being pushed by the tabs in the recovery position on a table, which raises said assembly, at the same time is brought in facing a flip / flop recovery bar.
  • the box is wrapped around the mandrel, here again in known manner, by folding, before being ejected.

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EP09719964A 2008-02-04 2009-02-03 Procede et dispositif pour la realisation de boites a partir d'un ensemble de decoupes Active EP2240316B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL09719964T PL2240316T3 (pl) 2008-02-04 2009-02-03 Sposób i urządzenie do wytwarzania pudeł z zestawu półfabrykatów

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0800602A FR2927015B1 (fr) 2008-02-04 2008-02-04 Procede et dispositif pour la realisation de boites a partir d'un ensemble de decoupes
PCT/FR2009/000122 WO2009112707A1 (fr) 2008-02-04 2009-02-03 Procede et dispositif pour la realisation de boites a partir d'un ensemble de decoupes

Publications (2)

Publication Number Publication Date
EP2240316A1 EP2240316A1 (fr) 2010-10-20
EP2240316B1 true EP2240316B1 (fr) 2012-05-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP09719964A Active EP2240316B1 (fr) 2008-02-04 2009-02-03 Procede et dispositif pour la realisation de boites a partir d'un ensemble de decoupes

Country Status (10)

Country Link
US (1) US8409064B2 (pl)
EP (1) EP2240316B1 (pl)
JP (1) JP5467057B2 (pl)
BR (1) BRPI0907745B1 (pl)
CA (1) CA2713406C (pl)
ES (1) ES2385539T3 (pl)
FR (1) FR2927015B1 (pl)
MX (1) MX2010008601A (pl)
PL (1) PL2240316T3 (pl)
WO (1) WO2009112707A1 (pl)

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FR2665137B1 (fr) * 1990-07-24 1994-07-01 Otor Sa Caisses en une matiere en feuille, flans et machine pour la realisation de telles caisses.
US5100369A (en) * 1990-08-24 1992-03-31 International Paper Company System for continuous high speed application of fitments to carton blanks
US5224919A (en) * 1990-09-07 1993-07-06 Graphic Packaging Corporation Method and apparatus for attaching insert panels to carton blanks
NL9300727A (nl) * 1993-04-28 1994-11-16 Heineken Tech Services Werkwijze en inrichting voor het in een drager verpakken van houders in twee rijen van elk ten minste twee stuks alsmede een daarbij te gebruiken plano.
JPH07241941A (ja) * 1994-03-03 1995-09-19 Sigma Shigyo Kk シート体からの箱展開体の切取方法並びに箱の製造方法及び製造装置
US6312369B1 (en) * 1999-06-04 2001-11-06 William E. Plemons Container forming method and apparatus
JP2003311849A (ja) * 2002-04-26 2003-11-06 Dainippon Printing Co Ltd ブランクの折曲装置
US20040214704A1 (en) * 2003-04-24 2004-10-28 Gardner Jeffrey M. Apparatus for forming shipping containers
JP2006297636A (ja) * 2005-04-15 2006-11-02 O M Ltd 製函装置
FR2899873B1 (fr) * 2006-04-12 2008-07-11 Otor Sa Flan mono piece, caisse presentoir, procede et dispositif pour la fabrication d'une telle caisse a partir dudit flan

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US8409064B2 (en) 2013-04-02
JP2011510848A (ja) 2011-04-07
CA2713406C (en) 2016-01-12
CA2713406A1 (en) 2009-09-17
JP5467057B2 (ja) 2014-04-09
BRPI0907745B1 (pt) 2020-12-08
BRPI0907745A2 (pt) 2019-11-12
PL2240316T3 (pl) 2013-02-28
ES2385539T3 (es) 2012-07-26
EP2240316A1 (fr) 2010-10-20
FR2927015B1 (fr) 2010-03-05
US20110053746A1 (en) 2011-03-03
WO2009112707A1 (fr) 2009-09-17
FR2927015A1 (fr) 2009-08-07
MX2010008601A (es) 2010-11-30

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