EP2197642A2 - Method and device for producing concrete blocks - Google Patents
Method and device for producing concrete blocksInfo
- Publication number
- EP2197642A2 EP2197642A2 EP08802840A EP08802840A EP2197642A2 EP 2197642 A2 EP2197642 A2 EP 2197642A2 EP 08802840 A EP08802840 A EP 08802840A EP 08802840 A EP08802840 A EP 08802840A EP 2197642 A2 EP2197642 A2 EP 2197642A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- mold
- filling carriage
- filling
- concrete mortar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 23
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000005096 rolling process Methods 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000009499 grossing Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0295—Treating the surface of the fed layer, e.g. removing material or equalization of the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
- B30B15/304—Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds
Definitions
- the invention relates to a method and a device for producing concrete blocks according to the preamble of claims 1 and 13, respectively.
- the object of the invention is therefore to provide a method and an apparatus for producing concrete blocks, which makes it possible to even out the filling, so as to ensure a uniform product quality.
- the rolling is performed with a roll axis transverse to the travel of the filling carriage.
- the unwinding can then be combined in a simple manner with the displacement of the filling carriage, wherein it can be ensured that the unwinding over an entire width and length of the mass surface is carried out in the mold. It is particularly preferred to carry out the rolling by a device on the filling itself.
- a differential speed between rolling speed and travel speed of the filling carriage is adjustable.
- the unwinding is carried out using a roller, which is preferably arranged on the filling carriage.
- this role is stored such that selectable pressure forces are adjustable.
- the surface of the roll is preferably hard and smooth.
- the roll is provided with a non-stick coating to prevent adhesion of the concrete mortar to the roll.
- FIG. 1 shows schematically and partially a device for producing concrete blocks in side view and partially cut away
- FIG. 2 shows an enlarged view of a filling car of the device of FIG. 1.
- the invention relates to a method and an apparatus for producing concrete blocks, in which from a silo 1 concrete mortar is filled by means of a conveyor in a mold 7 and the filled into the mold 7 concrete mortar compacted and then demoulded, the mass of the in the mold 7 filled concrete mortar initially rolled on top and then compressed.
- the conveyor may be a conveyor belt or a movable filling car.
- the conveyor is located under the outlet of the silo 1 for conveying concrete mortar to a mold, whereby this is filled.
- the embodiment shown in Figure 1 and described below uses a conveyor as a conveyor.
- the apparatus shown in Fig. 1 for the production of concrete blocks comprises a silo 1 with at least one downwardly funnel-shaped tapered receiving space 2 for concrete mortar.
- the receiving space 2 has on the underside a hinged on the silo 1, pivoting flap 3 for opening the receiving space 2 to a top and bottom open filling 4.
- the filling carriage 4 can be moved via a tabletop 5 between a position below the outlet or outlet of the silo 1 and a position above a mold 7 located on a production base 6 for concrete blocks.
- the flap 3 can be pivoted, for example, in each case via a hydraulic - or as shown - electromotive, a linkage comprehensive drive 8 in an open position, so that in the receiving space 2 contained, earth-moist concrete mortar can fall into the filling 4.
- the filling carriage 4 has a receiving space 10 which is surrounded by a frame wall. In its traversing direction, which is indicated by means of a double arrow, the frame wall has side walls 11, 12.
- filling car 4 is between a filling position below the silo 1 and a dispensing position above the mold 7 forward and backward movable.
- the filling carriage 4 can be guided by a likewise not shown, preferably arranged on both sides of the filling carriage 4, horizontal guide.
- the side walls 11, 12 so far end boundary walls of the filling carriage 4 in its forward movement from the silo 1 to the mold 7 and its reverse drive from the mold 7 to the silo. 1
- the mold 7 comprises a mold 9 with a selectable number of partitions 14 for producing a plurality of concrete blocks with a mold 9.
- To fill the mold 9 is filled from the silo 1 concrete mortar in the receiving space 10 of the filling carriage 4.
- the filled with concrete mortar stuffing 4 is moved over the mold 7.
- the dimensions of the filling carriage 4 are adapted to the dimensions of the mold 9, so that the mold 9 is completely filled.
- the emptied filling carriage 4 is then returned to its position under the outlet of the silo 1.
- the mass of the concrete mortar filled in the mold 7 is treated on the upper side before the concrete mortar in the mold 9 is compacted.
- a roller 13 the mass of the concrete mortar in the mold 7 is unrolled.
- the roller axis of this roller 13 is preferably transverse to the travel of the filling carriage 4.
- the roller 13 may be performed as a separate role, for example on a linkage.
- the roller 13 is arranged on the filling carriage 4 and forms a lower end of a side wall 11 of the filling carriage 4, which forms a rear side wall 11 in the back process of the filling carriage 4.
- the roller 13 may be arranged vertically adjustable and is preferably positioned so that it runs in the process of the filling carriage 4 from the position below the silo 1 in the direction of the mold 7 on the tabletop 5 and thus assumes the height of the bottom edge of the filling carriage 4. Further, the positioning of the roller 13 is selected such that it rolls on the mass of filled in the mold 7 concrete mortar and preferably extends over the entire width of the mold 9 in order to obtain a uniform surface of the filled concrete mortar.
- the roller 13 may be formed in the manner of a rolling pin as a pressure-resistant roller, to which a compression spring bearing may be provided.
- the roller 13 preferably has a hard and smooth surface and is preferably made of metal or plastic.
- the roller 13 can be arranged free-running and then obtains a rotational speed which depends on friction on the concrete mortar of a travel speed of the filling carriage 4 or a device for translational movement of the roller 13 relative to the mold 7th
- the roller 13 is alternatively drivable at a selectable speed of rotation. This rotational speed of the roller 13 is preferably adjustable with respect to a travel speed of the filling carriage 4.
- the surface of the roller 13 may be provided with a non-stick coating.
- the surface of the roller 13 can also be structured.
- the distance of the roller 13 from the partitions 14 of the mold 7 is changeable.
- a further variation of the filling height can be achieved.
- the volume of the concrete mortar to be compacted after the filling process is very variable.
- a method for producing concrete blocks comprises the following steps. From a silo 1 concrete mortar is filled in a receiving space 10 of a filling carriage 4. The filling car 4 is moved over a mold 7 for the concrete blocks and the mold 7 is filled with concrete mortar from the filling car 4. Thereafter, the filling carriage 4 is moved back, and the filled in the mold 7 concrete mortar is compacted and then removed from the mold. According to the invention, it is provided that the mass of the concrete mortar filled into the mold 7 is first unrolled on the upper side and then compacted. The unwinding can be performed with a roll axis transverse to the travel of the filling carriage 4. The unwinding can be performed during the return process of the filling carriage 4.
- the unwinding can be carried out as pressure-loaded rolling.
- a roller 13 can be used with a hard and smooth surface.
- the rolling can be done with a differential speed between a roller 13 and the filling carriage 4.
- the speed of rotation of a roller 13 can be selected to roll higher than a travel speed of the filling carriage 4.
- the speed of rotation of a roll 13 to roll can be selected lower than a travel speed of the filling carriage 4.
- the rolling can with a variable gap width of a contact area between the roller 13 and the mass of the concrete mortar.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Road Paving Machines (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13002622.2A EP2628581B1 (en) | 2007-10-11 | 2008-10-09 | Device and method for manufacturing precast concrete blocks |
PL13002622T PL2628581T3 (en) | 2007-10-11 | 2008-10-09 | Device and method for manufacturing precast concrete blocks |
PL08802840T PL2197642T3 (en) | 2007-10-11 | 2008-10-09 | Method and device for producing concrete blocks |
DK13002622.2T DK2628581T3 (en) | 2007-10-11 | 2008-10-09 | Method and apparatus for making concrete bricks |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007048694A DE102007048694A1 (en) | 2007-10-11 | 2007-10-11 | Method and device for producing concrete blocks |
PCT/EP2008/008522 WO2009049815A2 (en) | 2007-10-11 | 2008-10-09 | Method and device for producing concrete blocks |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13002622.2A Division EP2628581B1 (en) | 2007-10-11 | 2008-10-09 | Device and method for manufacturing precast concrete blocks |
EP13002622.2 Division-Into | 2013-05-17 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2197642A2 true EP2197642A2 (en) | 2010-06-23 |
EP2197642B1 EP2197642B1 (en) | 2013-12-11 |
Family
ID=40458660
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13002622.2A Active EP2628581B1 (en) | 2007-10-11 | 2008-10-09 | Device and method for manufacturing precast concrete blocks |
EP08802840.2A Active EP2197642B1 (en) | 2007-10-11 | 2008-10-09 | Method and device for producing concrete blocks |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13002622.2A Active EP2628581B1 (en) | 2007-10-11 | 2008-10-09 | Device and method for manufacturing precast concrete blocks |
Country Status (6)
Country | Link |
---|---|
EP (2) | EP2628581B1 (en) |
DE (2) | DE102007048694A1 (en) |
DK (2) | DK2628581T3 (en) |
ES (2) | ES2466220T3 (en) |
PL (2) | PL2197642T3 (en) |
WO (1) | WO2009049815A2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109834978B (en) * | 2019-03-19 | 2021-04-16 | 南通中液液压机有限公司 | Multi-step full-automatic forming hydraulic press feeding device for multilayer dry powder products |
CN111231086A (en) * | 2020-02-28 | 2020-06-05 | 山东建筑大学 | Concrete prefabricated part production facility |
CN111516100B (en) * | 2020-04-23 | 2021-10-08 | 台州友驿科技有限公司 | Automatic gypsum scraping device for chalk mold |
CN111761966B (en) * | 2020-06-09 | 2022-01-11 | 江苏中腾石英材料科技股份有限公司 | Chalk production is with automatic mould slip casting equipment |
CN112265107B (en) * | 2020-10-26 | 2022-07-22 | 乐陵市瑞林建材有限公司 | Building block casting molding system |
CN112372836A (en) * | 2020-10-28 | 2021-02-19 | 安徽绿风环保节能材料有限公司 | Aerated concrete slurry stirring and pouring device |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE138743C (en) * | ||||
DE1066469B (en) * | ||||
DE1709344A1 (en) * | 1967-05-19 | 1973-04-26 | Schleis Machines N V | PLANT FOR MANUFACTURING PRECAST COMPONENTS |
DE1941546A1 (en) * | 1969-08-14 | 1971-02-25 | Robert Forwick | Device for the production of artificial stones |
DE3809162A1 (en) * | 1988-03-18 | 1989-09-28 | Braas & Co Gmbh | DEVICE FOR PRODUCING MULTI-LAYER CONCRETE TILES |
SU1597271A1 (en) * | 1988-11-21 | 1990-10-07 | Киевский Инженерно-Строительный Институт | Arrangement for moulding articles from concrete mixes |
ES2015202A6 (en) * | 1989-08-10 | 1990-08-01 | Perez Tena Francisco | Machine for automatic filling of moulds with semi-fluid concretes or the like |
JPH0911211A (en) * | 1995-06-30 | 1997-01-14 | Kawai Tekko Kk | Leveling apparatus for concrete material |
JP3699231B2 (en) * | 1997-01-27 | 2005-09-28 | クボタ松下電工外装株式会社 | Manufacturing method of inorganic board |
IT1294941B1 (en) * | 1997-08-01 | 1999-04-23 | Ariostea S P A | SYSTEM FOR LOADING THE MOLDS OF THE PRESSES FOR THE FORMING OF TILES AND RELATED MEANS OF IMPLEMENTATION. |
IT1311905B1 (en) * | 1999-04-02 | 2002-03-20 | Martinelli Ettore Srl | PRESS FOR THE PRODUCTION OF TILES WITH DOUBLE LAYER LOADING DEVICE. |
DE10339143B4 (en) | 2003-08-26 | 2005-10-13 | Hess Maschinenfabrik Gmbh & Co. Kg | Method and device for producing multicolored concrete blocks |
DE102004009382B3 (en) | 2004-02-26 | 2005-10-27 | Hess Maschinenfabrik Gmbh & Co. Kg | Method and device for producing concrete blocks |
-
2007
- 2007-10-11 DE DE102007048694A patent/DE102007048694A1/en not_active Withdrawn
-
2008
- 2008-10-09 WO PCT/EP2008/008522 patent/WO2009049815A2/en active Application Filing
- 2008-10-09 ES ES13002622.2T patent/ES2466220T3/en active Active
- 2008-10-09 ES ES08802840.2T patent/ES2452466T3/en active Active
- 2008-10-09 PL PL08802840T patent/PL2197642T3/en unknown
- 2008-10-09 DE DE202008017871U patent/DE202008017871U1/en not_active Expired - Lifetime
- 2008-10-09 EP EP13002622.2A patent/EP2628581B1/en active Active
- 2008-10-09 DK DK13002622.2T patent/DK2628581T3/en active
- 2008-10-09 DK DK08802840.2T patent/DK2197642T3/en active
- 2008-10-09 PL PL13002622T patent/PL2628581T3/en unknown
- 2008-10-09 EP EP08802840.2A patent/EP2197642B1/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2009049815A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2009049815A2 (en) | 2009-04-23 |
EP2628581A1 (en) | 2013-08-21 |
ES2466220T3 (en) | 2014-06-09 |
DE102007048694A1 (en) | 2009-04-23 |
PL2197642T3 (en) | 2014-07-31 |
EP2197642B1 (en) | 2013-12-11 |
DE202008017871U1 (en) | 2010-09-16 |
ES2452466T3 (en) | 2014-04-01 |
EP2628581B1 (en) | 2014-04-09 |
WO2009049815A3 (en) | 2009-06-04 |
DK2197642T3 (en) | 2014-03-10 |
DK2628581T3 (en) | 2014-07-07 |
PL2628581T3 (en) | 2014-09-30 |
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