EP2192659B1 - Boîtier en zinc moulé sous pression pour un connecteur à fiche - Google Patents

Boîtier en zinc moulé sous pression pour un connecteur à fiche Download PDF

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Publication number
EP2192659B1
EP2192659B1 EP09014811.5A EP09014811A EP2192659B1 EP 2192659 B1 EP2192659 B1 EP 2192659B1 EP 09014811 A EP09014811 A EP 09014811A EP 2192659 B1 EP2192659 B1 EP 2192659B1
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EP
European Patent Office
Prior art keywords
housing
fastening elements
housing part
receptacle device
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP09014811.5A
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German (de)
English (en)
Other versions
EP2192659A1 (fr
Inventor
Michael Zwanger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lapp Engineering AG
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Lapp Engineering AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lapp Engineering AG filed Critical Lapp Engineering AG
Publication of EP2192659A1 publication Critical patent/EP2192659A1/fr
Application granted granted Critical
Publication of EP2192659B1 publication Critical patent/EP2192659B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/516—Means for holding or embracing insulating body, e.g. casing, hoods
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/62933—Comprising exclusively pivoting lever
    • H01R13/62938—Pivoting lever comprising own camming means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581—Shield structure
    • H01R13/6582—Shield structure with resilient means for engaging mating connector
    • H01R13/6583—Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members
    • H01R13/6584—Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members formed by conductive elastomeric members, e.g. flat gaskets or O-rings

Definitions

  • a zinc die-cast housing for a connector for establishing an electrical connection between the connector and a female receiving female connector and a corresponding manufacturing method thereof and the mold underlying the housing are described.
  • Such connectors are used in particular in industrial control technology and serve, for example, to connect larger electronic devices, such as computers or industrial robots, to power supplies or other electrical components.
  • the connector housing is usually composed of two housing parts, in each of which provided with contact elements Isolier analysesein accounts are provided, the contact elements when coupling the housing parts come into contact with each other.
  • the housing parts are held in communication with each other via a locking device, which acts on fastening elements which are arranged on both the first and the second housing part to be connected.
  • the housing itself has the task of protecting the insulating body inserts received therein from external mechanical influences as well as from electromagnetic influences.
  • housing parts made of metal or plastic, which have a sufficient mechanical strength to prevent damage to the incorporated therein elements by external action.
  • the housing parts may be provided on their surface with an electrically conductive coating, which allows an electrical connection between the two housing parts and thus ensures sufficient protection against electromagnetic interference from the outside for the contact devices inside the housing. Electromagnetic interference radiation occurring inside the housing can likewise not escape to the outside.
  • an elastic sealing ring may be provided, which is arranged between the two housing parts in order to secure the interior of the housing against the ingress of dirt and moisture.
  • Such connector housings are for example from the DE 92 18 209 U1 , of the DE 43 39 210 C1 or the EP 0 957 540 A2 known.
  • a closure for housing halves of a multi-pole electrical plug-in device in which the housing halves each have at least two pins which are connected by means of a pivotable, exclusively by two fixedly connected to the housing halves pin and einhakenden in the other two pins shutter bracket.
  • the respective housing pins are integrally formed and molded simultaneously from the respective material of the corresponding housing halves.
  • EP 1 434 312 A2 relates to a plug for electrical systems comprising two housings, one of which is fixedly mounted.
  • the fixed housing has female connectors, while the other housing contains male contacts.
  • the two housings can be connected via an anchoring lever.
  • the anchoring lever is rotatably mounted on the fixed housing and can engage in two pin bolts on the other housing.
  • DE3007978 A1 discloses a housing according to the preamble of claim 1.
  • the housing parts As zinc die-cast parts, it is possible to lower the investment cost and the manufacturing cost, since the mold durability in the zinc die-casting method has a maximum shot number of (depending on the case) by manufacturing process) about 500,000 to about 3,000,000 castings compared to the prior art is considerably higher. This is due to the relatively low melting point and the very narrow setting interval of zinc alloys.
  • the fastening elements as well as the receiving device integrally with the housing, i. to make them with the respective housing part of a cast instead of using them as previously as separate elements in the finished castings.
  • the surface quality and precision of the cast fasteners is sufficient to ensure a defined interface with the locking device connectable thereto.
  • the mechanical strength is sufficient to ensure that shearing of the fasteners under the influence of conventional external forces can be prevented.
  • the fastening elements and the at least one receiving device are formed integrally with the housing, the number of individual parts of a correspondingly manufactured housing can be reduced and the associated storage and installation costs are reduced.
  • the housing according to the invention is at least not heavier than comparable known from the prior art aluminum die-cast housing.
  • Another advantage of the reduced wall thicknesses is in greater air and creepage distances of the housing according to the invention over known die-cast aluminum housings.
  • each housing part has a receiving device for receiving and contacting a cable.
  • a receiving device for receiving and contacting a cable.
  • the rigid fastening elements are designed as pins, which protrude in pairs in direction away from each direction of the respective housing part.
  • the paired pins form in this way on the respective housing part an axis on which the locking device can act.
  • the fastening elements as pins
  • other variants are conceivable, for example the formation as tabs or the like, wherein the locking means must have appropriate means to cooperate with them and in this way to hold the housing parts in conjunction with each other.
  • the fastening elements may be arranged in pairs on a housing part or both housing parts in directions pointing away from each other. Furthermore, one or more pairs of the rigid fastening elements can be provided on each housing part.
  • the locking device may comprise a longitudinal bracket, which is designed to establish a connection between the rigid fastening elements of the first and the second housing part.
  • a longitudinal bracket may also be designed to be pivotally connected to a pair of pin-shaped fastening elements of the first housing part.
  • the axis formed by the paired pins forms the axis of rotation for the pivoting movement of the associated longitudinal bracket.
  • the longitudinal bracket may have receiving bores for such a pivoting movement, which substantially coincide with the outer diameter of the pin-shaped fastening elements and which produce the connection between the single lever and the fastening elements by receiving the pin-shaped fastening elements.
  • the single lever can have a flexible portion on which these receiving openings are arranged.
  • the receiving openings may be provided on a rigid portion of the longitudinal bracket, wherein the receiving openings are open in the circumferential direction to one side.
  • bearing bushes wherein the pins are adapted to receive them.
  • the bushings are in this case arranged between the receiving opening of the longitudinal bracket and the pin to be received in this and are preferably made of a durable material such as stainless steel.
  • the holding means of the receiving unit for attaching the cable may for example comprise an external thread.
  • other forms of the holding means are conceivable, for example a groove for producing a latching connection or the like.
  • a latching connection can be advantageous in particular if a connection of the cable to the housing part which is particularly fast to produce and to be released is desired.
  • the cable is secured by means of additional elements, for example with a cap nut or a corresponding attachment with a second corresponding locking component to the receiving device by the cap nut is screwed onto, for example, the external thread or the locking components are brought into engagement with each other.
  • an internal thread can be provided as a holding means for attaching the cable, for example on the inside of the collar.
  • the cap nut has a portion with an external thread, which corresponds to the internal thread of the collar and contributes to the attachment of the cable to the receiving device.
  • the housing parts are formed in one embodiment of the invention to receive a sealing member between them.
  • a sealing member may for example be made of an elastomeric material and substantially correspond to the circumference of the housing parts in their connection region.
  • a sealing member is received between the housing parts such that a tight connection of the housing parts is made possible.
  • An example of this may be a labyrinth seal, in which ensures a tight connection by the arrangement of the walls of the housing parts and the sealing member in the contact region of the housing parts is.
  • the first housing part, the second housing part in an assembled state of the housing at least partially overlap.
  • the invention further relates to a method of manufacturing a zinc die-cast housing having the above-mentioned features, comprising the step of: die-casting the first and second housing parts including the rigid fasteners and the molded-thread receptacle.
  • a method of manufacturing a zinc die-cast housing having the above-mentioned features, comprising the step of: die-casting the first and second housing parts including the rigid fasteners and the molded-thread receptacle.
  • Particularly advantageous in this method is that further mechanical processing steps, such as cutting a thread on or in the receiving device omitted, since this is already formed during die casting of the first and second housing part including the rigid fasteners and the receiving device.
  • the invention also relates to a mold for die casting a zinc die-cast housing having the above features according to the above-mentioned method, wherein portions of the mold are adapted to form the fasteners and the receiving means of the housing together with the holding means of the receiving device.
  • Fig. 1 shows an isometric view of a zinc die-cast housing for a connector, which is generally designated by the reference numeral 10.
  • the zinc die-cast housing 10 comprises a first and a second housing part 12, 14, which are connected to one another via a locking device 16 and rigid fastening elements 18.
  • the first housing part 12 is formed as a base housing and has on its side facing away from the connecting portion 36 with the second housing part 14 side four flange-like feet 20 (in Fig. 1 only two are shown), which are formed in the corner regions of the first housing part 12. Further, recesses 22 are provided on the flange-like feet 20, which make it possible to attach the base housing by means of connecting elements, such as screws or the like, to other elements.
  • both housing parts 12, 14 also has a receiving device in the form of a cable gland 24 which is adapted to receive a cable (not shown) and to contact. On the way of attaching the cable is related to Fig. 2 detailed below.
  • Fig. 2 An exploded view of the zinc die-cast housing 10 of Fig. 1 , It is shown how the individual elements additionally to be mounted on the housing 10 are formed.
  • the locking device 16 is formed in the form of a longitudinal bracket 26 which, viewed in a plan view is substantially U-shaped. At its substantially parallel longitudinal legs two receiving openings 32 and 34 are formed, which serve to receive the fastening elements 18.
  • the fasteners 18 are, as in Fig. 2 Shown on the basis of the formed on the second housing part 14 fastener 18, pin-shaped and protrude substantially perpendicular from the housing outer surface.
  • two pin-shaped fastening elements 18 are formed in pairs protruding from each other in the direction of the respective housing part 12 and 14, respectively. Their longitudinal axes are aligned with each other, so that the two pin-shaped fastening elements 18 of a pair together form a longitudinal axis.
  • the longitudinal bracket 26 is connected to a pair of these pin-shaped fastening elements 18 such that it can be pivoted about these formed by the two fastening elements 18 longitudinal axis. So are, as in Fig. 2 shown, the fasteners 18 of the first housing part 12 received in the first receiving opening 32 of the longitudinal bracket 26 and form in this way the axis of rotation for the pivoting movement of the longitudinal bracket 26th
  • the first receiving opening 32 comprises, as in the Fig. 2 shown an opening in the circumferential direction to one side, in which the fastening element 18 will be inserted laterally and is held by a resilient hook in the receiving opening 32.
  • the longitudinal legs of the U-shaped longitudinal bracket 26 should be at least partially resiliently deformable, so that by spreading the legs of the longitudinal bracket 26 is a recording of the pin-shaped fasteners 18 in the closed first receiving opening 32 is possible.
  • the second receiving opening 34 also has a latching projection 34a which, due to increased friction at this point between the longitudinal bracket 26 and the mounting member 18 received in the second receiving opening 34, locks the longitudinal bracket 26 in a closed position, i. when the two housing parts 12 and 14 are connected via this fixed. An undesired pivoting of the longitudinal bracket 26 such that the connection of the housing parts 12, 14 is released, is effectively prevented in this way.
  • the longitudinal bracket 26 also has an actuating handle 52 which can be actuated in order to achieve a pivoting of the longitudinal bracket 26 for fixing or releasing the housing part 14 connected thereby.
  • bearing bushes 28 are provided, which are accommodated for an increased resistance to wear and reduced friction on the pin-shaped fastening elements 18.
  • the bushings 28 are attached to the pin-shaped fasteners 18 of the finished molded housing part 12 and 14 and embossed. With the help of the bushings 28 an improved due to the reduced friction pivotability of the elongated bracket 26 and an increased durability of the fasteners 18 due to the improved resistance ensured.
  • a sealing member 30 is provided, which is arranged between the housing parts 12 and 14.
  • the first housing part 12 is formed in the connecting region 36 such that both the abutting sealing ring 30 and a part of the second housing part 14 can be received therein.
  • a shoulder 36a bounds the connecting portion 36.
  • the sealing member 30 is made conductive in the illustrated embodiment of nitrile rubber (NBR) or chloroprene rubber (CR). Over the outer peripheral surface of the housing part 14 and the inner peripheral surface of the connecting portion 36 of the first housing part 12, the housing parts 12 and 14 remain in electrically conductive contact with each other, even if a non-electrically conductive sealing member 30 is arranged between them.
  • the cable gland 24 comprises an opening 24a and a surrounding collar 24b.
  • the collar 24b has at its inner circumference, as in Fig. 2 to recognize a first paragraph 38 and a second paragraph 40 with appropriate shoulders.
  • the paragraphs 38, 40 prevent that in the cable gland 24 inserted elements can penetrate into the interior of the housing 10.
  • a so-called skin-top brush 44 which can be inserted into the cable gland 24 up to the first shoulder 38, is supported on the shoulder 38.
  • an insert 46 is inserted into the cable gland 24 and secured with a cap nut 48.
  • the cable gland 24 on its outer diameter (not shown) external thread, which corresponds to the internal thread of the cap nut 48.
  • a locking mechanism would also be conceivable embodiment shown in which the cap nut 48 is formed such that it can be latched to the receiving device.
  • recesses 42 are also provided, which correspond to the projections 50 on the insert 46 and prevent relative rotation of the insert 50 relative to the cable gland 24.
  • the housing parts 12 and 14 are formed in respective molds by the zinc die casting process.
  • the molded housing parts 12, 14 comprise both the fastening elements 18 and the receiving devices 24 and the flange-like feet 20 with the corresponding recesses 22 for attachment.
  • the mold is formed such that at the cable gland 24 a male thread is mitabgegossen so that the housing parts after the step of die casting for an assembly of the additional elements, i. the locking device 16, the sealing member 30 and the up and inserts 44, 46 and 48 are finished.
  • mounting surfaces are provided inside the housing parts 12 and 14 and optionally provided with threaded bores for receiving corresponding fastening screws in a further processing step.
  • the housings of the plug connectors by die-casting zinc alloys without mechanical (re) machining. These are on the mounting surfaces (in the example, four mounting surfaces, this number can also vary) provide holes to introduce appropriate thread (For example, M3) by molding. A separate step of tapping can be done by Use of thread-forming screws omitted. At the hole diameter no change is necessary in this case.
  • the die casting of zinc alloys has the advantage that with a single mold and corresponding tools a larger number of housing parts can be produced than in a comparable method with aluminum alloys.
  • the zinc die-cast housing has sufficient hardness and strength to provide good mechanical protection against, for example, shearing off loaded portions such as the fasteners. Due to the good electrical conductivity of zinc or of zinc alloys, a coating of the housing parts with an electrically conductive substance, as known from the prior art, may be dispensed with.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Claims (11)

  1. Boîtier (10) pour un connecteur à fiche pour établir une connexion électrique entre le connecteur à fiche et une douille destinée à recevoir ce connecteur,
    le boîtier (10) comportant au moins une première et une deuxième partie de boîtier (12, 14) destinées à être reliées l'une à l'autre par le biais d'un dispositif de verrouillage (16) et d'éléments de fixation rigides, et au moins une des deux parties de boîtier (12, 14) présentant un dispositif récepteur (24) destiné à recevoir un câble et à permettre sa mise en contact, ledit dispositif récepteur (24) comportant une ouverture (24a) réalisée sur le boîtier (10) et une collerette (24b) entourant celle-ci, et ledit au moins un dispositif récepteur (24) étant réalisé d'un seul tenant avec le boîtier,
    des moyens de retenue pour maintenir le câble sur le dispositif récepteur (14) étant prévus sur ladite collerette (24b) entourant le dispositif récepteur (24),
    ces éléments de fixation rigides (18) étant chacun réalisés d'un seul tenant avec le boîtier (10),
    ces éléments de fixation rigides (18) étant réalisés sous forme de chevilles disposées par paires qui font respectivement saillie de la partie de boîtier (12, 14) concernée dans une direction les séparant les unes des autres,
    caractérisé en ce que
    le boîtier (10) consiste en un boîtier en zinc moulé sous pression et les chevilles sont conçues pour recevoir des bagues de palier (28).
  2. Boîtier (10) selon la revendication 1,
    chaque partie de boîtier (12, 14) présentant un dispositif récepteur (24) destiné à recevoir un câble et à assurer la mise en contact de ce dernier.
  3. Boîtier (10) selon la revendication 1 ou 2,
    le dispositif de verrouillage (16) comportant un étrier longitudinal (26) qui est conçu pour établir une liaison entre les éléments de fixation rigides (18) de la première et de la deuxième partie de boîtier (12, 14).
  4. Boîtier (10) selon la revendication 3,
    l'étrier longitudinal (26) étant conçu de manière à pouvoir basculer et être relié à une paire d'éléments de fixation (18) réalisés sous forme de chevilles sur la première partie de boîtier (12).
  5. Boîtier (10) selon l'une des revendications précédentes,
    les moyens de retenue pour fixer le câble comportant un filetage ou un mécanisme d'encliquetage.
  6. Boîtier (10) selon la revendication 3, un écrou borgne (48) étant vissé sur le filetage du dispositif récepteur (24) ou encliqueté sur le mécanisme d'encliquetage du dispositif récepteur (24).
  7. Boîtier (10) selon l'une des revendications précédentes,
    les parties de boîtier (12, 14) étant conçues pour recevoir un élément d'étanchéité entre elles.
  8. Boîtier (10) selon l'une des revendications précédentes,
    la première partie de boîtier (12) recouvrant au moins partiellement la deuxième partie de boîtier (14) à l'état monté.
  9. Procédé pour fabriquer un boîtier (10) en zinc moulé sous pression (10) selon l'une des revendications 1 à 8, comprenant les étapes suivantes :
    - le moulage sous pression de la première et de la deuxième partie de boîtier (12, 14), y compris les éléments de fixation rigides (18) réalisés sous forme de chevilles, le dispositif récepteur (24) et les moyens de retenue formés sur ce dernier.
  10. Procédé pour fabriquer un boîtier (10) en zinc moulé sous pression (10) selon l'une des revendications 1 à 8, comprenant l'étape suivante :
    - le moulage sous pression de la première et de la deuxième partie de boîtier (12, 14), y compris les éléments de fixation rigides (18) réalisés sous forme de chevilles et le dispositif récepteur (24) pourvu de trous dans lesquels seront vissées des vis autotaraudeuses.
  11. Moule pour mouler sous pression un boîtier en zinc moulé sous pression (10) selon les revendications 1 à 8 conformément au procédé selon la revendication 9, des parties du moule étant conçues pour former les éléments de fixation (18) réalisés sous forme de chevilles et le dispositif récepteur (24) du boîtier (19), les moyens de retenue du dispositif récepteur (24) inclus.
EP09014811.5A 2008-11-28 2009-11-27 Boîtier en zinc moulé sous pression pour un connecteur à fiche Active EP2192659B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008059583A DE102008059583A1 (de) 2008-11-28 2008-11-28 Zinkdruckguss-Gehäuse für einen Steckverbinder

Publications (2)

Publication Number Publication Date
EP2192659A1 EP2192659A1 (fr) 2010-06-02
EP2192659B1 true EP2192659B1 (fr) 2015-11-25

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Application Number Title Priority Date Filing Date
EP09014811.5A Active EP2192659B1 (fr) 2008-11-28 2009-11-27 Boîtier en zinc moulé sous pression pour un connecteur à fiche

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Country Link
US (1) US7938685B2 (fr)
EP (1) EP2192659B1 (fr)
DE (1) DE102008059583A1 (fr)

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USD969765S1 (en) * 2020-08-13 2022-11-15 Virginia Panel Corporation Interface device
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Also Published As

Publication number Publication date
US20100136833A1 (en) 2010-06-03
EP2192659A1 (fr) 2010-06-02
US7938685B2 (en) 2011-05-10
DE102008059583A1 (de) 2010-06-02

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