EP2191906B1 - Walzenprofilierungsmaschine - Google Patents
Walzenprofilierungsmaschine Download PDFInfo
- Publication number
- EP2191906B1 EP2191906B1 EP08380327A EP08380327A EP2191906B1 EP 2191906 B1 EP2191906 B1 EP 2191906B1 EP 08380327 A EP08380327 A EP 08380327A EP 08380327 A EP08380327 A EP 08380327A EP 2191906 B1 EP2191906 B1 EP 2191906B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- movement
- head
- machine according
- profile
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims abstract description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 230000004913 activation Effects 0.000 claims 3
- 239000002184 metal Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000009365 direct transmission Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
- B21D5/083—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers for obtaining profiles with changing cross-sectional configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
Definitions
- the present invention relates to a roller profiling machine which comprises several roller stations arranged in mobile heads and which allows the production of metal profiles with variable sections, according to the preamble of claim 1 (see for example DE-A- 10 011 755 ).
- Profiling machines base their operation on the formation of metal sheets by means of several roller shaping stations. These stations are normally constituted by pairs of rollers mounted over horizontal axles, although they can have other layouts. The sheet undergoes a deformation as it passes between different rollers, deformation which gradually, when passing through several roller stations, gives shape to the material until the profile with the desired section is obtained.
- This type of machines is conceived for large scale production since they have the capacity to produce a big quantity of profiles with constant section.
- the versatility of profiling machines is based on the possibility of mounting several roller sets on the same machine.
- Another method for achieving flexibility is to use fast changeable structures of the "cassette” type, where the roller stations are mounted.
- Other machine structures such as the "turret” type or those that offer automated changes are less used.
- Profiling machines allow for the inclusion, in the same productive line, of other tools that impact the metal to perform operations such as die-cutting, stamping, punching, bending, welding, cutting, marking, etc. Thus, it is possible to obtain finished pieces, in a continuous process, in accordance to requirements.
- roller profiling machine which is the object of the present invention is intended to solve the technical problem posed by the fabrication of metal profiles with variable section along the entire length of said profile.
- a profiling machine of this kind comprises several heads fitted with servo-controlled movement in at least two directions, rotation and translation that is horizontal and perpendicular to the direction in which the profile is advanced. Furthermore, over each head, a forming station is also installed provided with two parallel axles to house a pair of shaping rollers. A reduction motor provides rotation movement to the inferior axle, and it is transmitted to the superior axle by a simple gear system.
- Every forming station can optionally use an independent structure that houses the superior axle.
- This structure is symmetrically built to allow for two mountings, one at 180° from the other. It is therefore possible to install an axle with a two-way outlet, and in each one of them a superior roller can be installed, which, for example, can make it possible to process material of two different thicknesses.
- This system avoids using processes of adjustment or mounting of new pieces.
- the head is placed with a certain inclination to the horizontal to avoid collisions between the rollers and the profiled material when a rotation is made.
- the whole set of servo-motors is lead by a numerical control that defines and controls the position and movements of each head.
- the machine also has a multiple counting wheels system; whereby upon making contact, the wheels record the movement of the material as it is profiled.
- the synchronization through movement belts of all these wheels makes it possible for the machine to process cut formats.
- a single counting wheel would be enough.
- the movement of the counting wheel or wheels is transmitted to an encoder that sends the information to the numeric control.
- a piece start detection system is used in the case of profiling pre-cut formats which establishes the point of origin of the variable path.
- FIG. 1 shows a preferred embodiments of a roller profiling machine according to the present invention; wherein said machine comprises at least a main bedplate (1) which consists of a platform, several legs and several base plates, over which various heads (2) are placed, which support the different forming stations.
- a main bedplate (1) which consists of a platform, several legs and several base plates, over which various heads (2) are placed, which support the different forming stations.
- the roller profiling machine comprises eleven independent heads (2) coupled to the bedplate (1) on their lower side.
- the material to be profiled circulates, according to figure 1 , from left to right, and the finished piece exits at the right end.
- the servo-motors are located in the lower area of each head (2) and they provide rotation movement (3) and translation (4) movement, the latter being horizontal and perpendicular to the direction in which the profile is advanced.
- Each one of these servo-motors comprises an internal encoder so that the position of the head (2) is known at all times.
- reduction motor (5) On the upper side of said heads (2) there is reduction motor (5) that transmits the rotation movement to the rollers.
- Figure 2 shows the head (2) mounted on the main bedplate (1) where the translation servo-motor (4) is fixed to the base plate of the main bedplate and, by means of a spindle, transmits the lineal translation movement (from left to right according to figure 2 ) to the plate that supports the head (2).
- This plate (14) is in turn settled on some linear rails (10).
- the support plate (14) also houses the rotation trunnion (9) which has a worm wheel on its lower part, activated by the rotation servo-motor (3).
- the spinning plate (15) is fixed to the trunnion (9) and is responsible for supporting the forming station.
- This forming station is placed with a certain inclination to the horizontal, such as to avoid a collision between the forming rollers and the material to be profiled. This possible collision would take place when making the necessary turn to profile in a perpendicular direction to the defined path.
- the forming station is divided in two structures.
- the first one supports the axle of the inferior roller (8).
- This axle is the one that receives the necessary rotation movement, from the reduction motor (5), to make the profiled material circulate through the rollers.
- Each reduction motor is in turn directed by a frequency converter.
- the second structure located over the first one, supports the superior roller axle.
- the inferior axle rotation movement is transmitted to the superior one by gears (11).
- the higher structure shown in figure 2 has the special feature of being built in a symmetrical way with respect to the position of the gear (11) and the seats. This allows for two mounting possibilities, one at 180° from the other. Thereby, and by mounting a superior axle with a double side outlet, it is possible to mount both superior rollers (6, 7). Then, it would be possible to provide the machine with the capacity for profiling materials with two different thicknesses by mounting a superior roller or another according to the specific needs.
- the joint of both the upper and lower structure is carried out by several fast clamping flanges.
- Figure 3 shows a view of the initial part of the profiling machine.
- the counting wheel system (13) can be appreciated; in this case three of them are visible.
- the first forming head is represented with a discrete trace, resembling transparency.
- the layout of several counting wheels is necessary to profile pre-cut formats in their length.
- These wheels have a double function, since on the one hand, they support the forming material that protrudes from the profiling rollers, and on the other hand, they record the forming material movement through the machine. This material is adjusted with one or several rollers to ensure that there is no skid between it and the counting wheels. There is the possibility of placing as many wheels as deemed necessary to obtain a reliable reading of the piece from the point where its head gets in the first forming station until the tail goes out of the last one.
- the counting wheels are supported by a side structure (16) facing the forming stations. On the rear side of the figure, in the side structure, there is a system of pulleys integral to each wheel, synchronized by belts. At the same time, this belt system transmits the movement to an encoder that sends the speed and position signal to the numerical control. The accuracy of this gauging is essential to accurately adjust the path that defines each head according to the requirements.
- the forming material is continuously profiled from a coil, for example, a single counting wheel with direct transmission to the encoder would be enough.
- the machine object of the present invention can be used independently or incorporated to a production line that adds other operations onto the forming material. Additionally, it can function as a feeder that performs material forwarding and stop operations so that other tools - located before or after the forming - can perform other operations.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Fish Paste Products (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
- Moulding By Coating Moulds (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Claims (9)
- Walzenprofiliermaschirie, die mehrere Formgebungsstationen umfasst, welche ein vorgegebenes Material fortschreitend formen, bis ein vorher entworfenes Profil mit einem veränderlichen Schnitt entlang seiner gesamten Länge erzielt ist, wobei jede Formgebungsstation wiederum über einem Kopf (2) angeordnet ist, der Folgendes umfasst:- erste Mittel (3), die für eine Translationsbewegung angeordnet sind, welche horizontal und senkrecht zu der Richtung verläuft, in der das Profil befördert wird, und- zweite Mittel (4), die für eine Drehbewegung angeordnet sind,wobei der Kopf (2) außerdem in einem bestimmten Winkel (α) bezüglich der Horizontalen geneigt ist; dadurch gekennzeichnet, dass
die Maschine außerdem zumindest ein horizontales Rad (13) umfasst, das in einer Seitenstruktur eingerichtet ist, welche den Formgebungsstationen zugekehrt ist, und zum Stützen des Formmaterials, das von der Walzenlinie vorragt, und zum Aufzeichnen der Bewegung und Zirkulationsgeschwindigkeit des Formgebungsmaterials konfiguriert ist, wobei die Bewegung synchronisiert und auf ihre eigenen Messmedien übertragen ist, und dass
die Information von den Messmedien und den ersten und zweiten Bewegungsmitteln (3, 4) von Steuermedien empfangen ist, die zum Berechnen der Position jeden Kopfes (2) während des gesamten Profiliervorgangs und zum Anweisen der Positionen für jedes der Mittel (3, 4) eingestellt sind. - Maschine nach Anspruch 1, wobei die ersten Mittel, die für eine Translationsbewegung angeordnet sind, welche horizontal und senkrecht zu der Richtung verläuft, in der das Profil befördert wird, eine erste Aktivierung (3) umfassen, die ihre Bewegung auf eine Stützplatte (14) übertragen, welche über mehreren linearen Schienen (10) angebracht ist.
- Maschine nach Anspruch 1 und 2, wobei die zweiten Mittel, die für eine Drehbewegung angeordnet sind, eine zweite Aktivierung (4) umfassen, die ihre Bewegung auf einen Drehzapfen (9) überträgt, der eine Drehplatte (7) stützt.
- Maschine nach Anspruch 3, wobei die Köpfe (2) über der Drehplatte (15) liegen.
- Maschine nach einem der vorhergehenden Ansprüche, wobei der Kopf (2) Achsen umfasst, die auf unabhängigen Strukturen angebracht sind; wobei die untere Struktur eine Aktivierung (5) stützt, die Bewegung auf die untere Achse aufgibt, während die höhere Struktur die obere Achse stützt und zum Einfassen von zumindest zwei verschiedenen Anbringungen gebaut und konfiguriert ist; wobei die Anbringungen wiederum zum Einfassen von mehreren oberen Walzen (6, 7) konfiguriert sind.
- Maschine nach Anspruch 5, wobei jede der oberen Walzen (6, 7) zum Profilieren von Material mit mehreren unterschiedlichen Stärken benutzt ist, und wobei jede Position der notwendigen Anpassung an jede Stärke entspräche.
- Maschine nach Anspruch 5 und 6, wobei die höhere Struktur über ein Schnellspannflanschsystem an die untere Struktur geklammert ist, um die Anpassungszeiten der Maschine herabzusetzen.
- Maschine nach einem der vorhergehenden Ansprüche, wobei mehrere Räder (13) das Verarbeiten von Formmaterial ermöglichen, das entlang seiner gesamten Länge vorgeschnitten ist.
- Maschine nach Anspruch 1 bis 7, wobei ein einzelnes Rad (13) die fortlaufende Verarbeitung des Formmaterials von einer Spule ermöglicht.
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES08380327T ES2358629T3 (es) | 2008-11-28 | 2008-11-28 | Máquina de perfilado por rodillos. |
AT08380327T ATE492358T1 (de) | 2008-11-28 | 2008-11-28 | Walzenprofilierungsmaschine |
EP08380327A EP2191906B1 (de) | 2008-11-28 | 2008-11-28 | Walzenprofilierungsmaschine |
DE602008004175T DE602008004175D1 (de) | 2008-11-28 | 2008-11-28 | Walzenprofilierungsmaschine |
JP2011538012A JP5588456B2 (ja) | 2008-11-28 | 2009-11-25 | ローラ式成型装置 |
PCT/ES2009/000544 WO2010072857A1 (es) | 2008-11-28 | 2009-11-25 | Máquina de perfilado por rodillos |
BRPI0921954A BRPI0921954A2 (pt) | 2008-11-28 | 2009-11-25 | máquina de perfilagem por roletes |
KR1020117006415A KR20110097756A (ko) | 2008-11-28 | 2009-11-25 | 롤러 프로파일링 장치 |
CA2736934A CA2736934A1 (en) | 2008-11-28 | 2009-11-25 | Roller profiling machine |
US13/131,530 US20110226030A1 (en) | 2008-11-28 | 2009-11-25 | Roller profiling machine |
RU2011111188/02A RU2518019C2 (ru) | 2008-11-28 | 2009-11-25 | Роликовая профилирующая машина |
CN200980140658XA CN102186610B (zh) | 2008-11-28 | 2009-11-25 | 滚压成型机 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08380327A EP2191906B1 (de) | 2008-11-28 | 2008-11-28 | Walzenprofilierungsmaschine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2191906A1 EP2191906A1 (de) | 2010-06-02 |
EP2191906B1 true EP2191906B1 (de) | 2010-12-22 |
Family
ID=41217693
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08380327A Active EP2191906B1 (de) | 2008-11-28 | 2008-11-28 | Walzenprofilierungsmaschine |
Country Status (12)
Country | Link |
---|---|
US (1) | US20110226030A1 (de) |
EP (1) | EP2191906B1 (de) |
JP (1) | JP5588456B2 (de) |
KR (1) | KR20110097756A (de) |
CN (1) | CN102186610B (de) |
AT (1) | ATE492358T1 (de) |
BR (1) | BRPI0921954A2 (de) |
CA (1) | CA2736934A1 (de) |
DE (1) | DE602008004175D1 (de) |
ES (1) | ES2358629T3 (de) |
RU (1) | RU2518019C2 (de) |
WO (1) | WO2010072857A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE536354C2 (sv) | 2011-12-11 | 2013-09-10 | Ortic 3D Ab | Rullformningsmaskin |
TWI675710B (zh) * | 2017-11-17 | 2019-11-01 | 國立高雄應用科技大學 | 柔性輥軋成形路徑驗證平台 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2352675A (en) * | 1941-04-21 | 1944-07-04 | Carl M Yoder | Mechanism for shaping sheet metal |
GB1353813A (en) * | 1971-07-07 | 1974-05-22 | Oliver Machinery Co | Roll-forming machines |
SU1544518A1 (ru) * | 1987-12-29 | 1990-02-23 | Проектно-Конструкторское Бюро По Механизации Энергетического Строительства | Профилегибочный стан |
SU1569052A2 (ru) * | 1988-07-21 | 1990-06-07 | Челябинский Политехнический Институт Им.Ленинского Комсомола | Устройство дл профилировани |
SU1754264A1 (ru) * | 1989-09-19 | 1992-08-15 | Ижевский Научно-Исследовательский Институт Металлургической Технологии | Роликова сортоправильно-профилегибочна машина |
JP3479106B2 (ja) * | 1993-09-21 | 2003-12-15 | アイシン精機株式会社 | ロール成形装置およびロール成形方法 |
JP3501482B2 (ja) * | 1993-09-21 | 2004-03-02 | アイシン精機株式会社 | ロール成形方法、ロール成形装置のロール姿勢制御装置およびロール姿勢制御方法ならびにモールの製造方法 |
US5722278A (en) * | 1993-09-21 | 1998-03-03 | Aisin Seiki Kabushiki Kaisha | Roll forming apparatus |
JP3445326B2 (ja) * | 1993-09-21 | 2003-09-08 | アイシン精機株式会社 | ロール成形装置のロール移動装置 |
CN1034914C (zh) * | 1994-07-22 | 1997-05-21 | 宇部兴产株式会社 | 一种立式滚压机 |
JPH0952125A (ja) * | 1995-08-16 | 1997-02-25 | Nakata Seisakusho:Kk | テーパー付形鋼部材の成形装置 |
DE10011755B4 (de) * | 2000-03-13 | 2005-05-25 | Peter Prof. Dr.-Ing. Dipl.-Wirtsch.-Ing. Groche | Verfahren und Vorrichtung zur Herstellung eines Profils mit über der Längsachse veränderlichem Querschnitt mittels Walzprofilieren |
SE521076C2 (sv) * | 2000-11-29 | 2003-09-30 | Ortic Ab | Rullformningsmaskin med flyttbara formningsstationer |
FR2831471B1 (fr) * | 2001-10-25 | 2004-01-02 | Usinor | Profileuse notamment pour profiles metalliques |
US7111481B2 (en) * | 2004-02-17 | 2006-09-26 | The Bradbury Company | Methods and apparatus for controlling flare in roll-forming processes |
DE102004040257A1 (de) * | 2004-08-18 | 2005-12-15 | Daimlerchrysler Ag | Vorrichtung zum Walzprofilieren von Kaltprofilen |
US7231796B1 (en) * | 2005-01-21 | 2007-06-19 | Sen-Jung Chuang | Structure of roll-forming machine |
CN201128189Y (zh) * | 2007-09-29 | 2008-10-08 | 廖运才 | 一种倾斜点头式滚压成型机 |
DE102007059439B3 (de) * | 2007-12-10 | 2009-04-02 | Data M Software Gmbh | Vorrichtung und Verfahren zum Kaltwalzprofilieren von Profilen mit veränderlicher Höhe |
-
2008
- 2008-11-28 ES ES08380327T patent/ES2358629T3/es active Active
- 2008-11-28 AT AT08380327T patent/ATE492358T1/de not_active IP Right Cessation
- 2008-11-28 DE DE602008004175T patent/DE602008004175D1/de active Active
- 2008-11-28 EP EP08380327A patent/EP2191906B1/de active Active
-
2009
- 2009-11-25 CN CN200980140658XA patent/CN102186610B/zh active Active
- 2009-11-25 KR KR1020117006415A patent/KR20110097756A/ko not_active Application Discontinuation
- 2009-11-25 CA CA2736934A patent/CA2736934A1/en not_active Abandoned
- 2009-11-25 RU RU2011111188/02A patent/RU2518019C2/ru active
- 2009-11-25 JP JP2011538012A patent/JP5588456B2/ja active Active
- 2009-11-25 BR BRPI0921954A patent/BRPI0921954A2/pt not_active Application Discontinuation
- 2009-11-25 US US13/131,530 patent/US20110226030A1/en not_active Abandoned
- 2009-11-25 WO PCT/ES2009/000544 patent/WO2010072857A1/es active Application Filing
Also Published As
Publication number | Publication date |
---|---|
US20110226030A1 (en) | 2011-09-22 |
KR20110097756A (ko) | 2011-08-31 |
JP2012510370A (ja) | 2012-05-10 |
ATE492358T1 (de) | 2011-01-15 |
ES2358629T3 (es) | 2011-05-12 |
WO2010072857A8 (es) | 2011-08-18 |
RU2518019C2 (ru) | 2014-06-10 |
CA2736934A1 (en) | 2010-07-01 |
EP2191906A1 (de) | 2010-06-02 |
RU2011111188A (ru) | 2013-01-10 |
WO2010072857A1 (es) | 2010-07-01 |
JP5588456B2 (ja) | 2014-09-10 |
CN102186610B (zh) | 2013-11-13 |
CN102186610A (zh) | 2011-09-14 |
DE602008004175D1 (de) | 2011-02-03 |
BRPI0921954A2 (pt) | 2016-01-05 |
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