EP2165015B1 - Procédé de fabrication d'un revêtement textile et revêtement textile - Google Patents
Procédé de fabrication d'un revêtement textile et revêtement textile Download PDFInfo
- Publication number
- EP2165015B1 EP2165015B1 EP20080805906 EP08805906A EP2165015B1 EP 2165015 B1 EP2165015 B1 EP 2165015B1 EP 20080805906 EP20080805906 EP 20080805906 EP 08805906 A EP08805906 A EP 08805906A EP 2165015 B1 EP2165015 B1 EP 2165015B1
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- EP
- European Patent Office
- Prior art keywords
- web
- binder
- area
- fibres
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
- D06N7/006—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the textile substrate as base web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/007—Processes for applying liquids or other fluent materials using an electrostatic field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/60—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
- D04H11/08—Non-woven pile fabrics formed by creation of a pile on at least one surface of a non-woven fabric without addition of pile-forming material, e.g. by needling, by differential shrinking
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0084—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments by electrical processes, e.g. potentials, corona discharge, electrophoresis, electrolytic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
- D06N3/0093—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin by applying resin powders; by sintering
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
- D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
- D06N7/0084—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one layer obtained by sintering or bonding granules together
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
Definitions
- the present invention relates to a method of manufacturing a textile coating, as well as such a textile coating, which can in particular be a floor covering, a wall covering or a covering carpet of the passenger compartment of a vehicle.
- the back of the velveteen is impregnated with an aqueous solution of latex. Then, the assembly is subjected to a drying which has the function of removing the water from this solution until the latex reticles, but which has the drawbacks of requiring important equipment and being expensive.
- the latex After drying, the latex forms bridges which bind the fibers of the web together, in the area below the loops.
- the latex is non-thermoplastic and its presence in the textile coating impairs the recycling of the latter.
- a textile coating by coating the underside of a fiber web with a coating which can be deposited in molten form to then solidify by cooling.
- This coating can also come from a powder or a hot melt film which is melted only after its deposit on the underside of the sheet.
- the coating on the underside of the web does not provide satisfactory mechanical properties, especially in terms of dimensional stability and abrasion resistance of the textile coating.
- the invention aims at least to simplify the manufacture of a textile coating, without this is accompanied by a degradation of some of the mechanical properties of the textile coating.
- the alternating electric field concentrates the powdered binder in the cohesion zone. Indeed, it would have been expected that the alternating electric field disperses the binder powder over the entire thickness of the textile coating, to the extent that it is known, for example document WO 99/22920 , one Similar alternating electric field could effectively be used to effect homogeneous impregnation of a fibrous layer with powder.
- the upper part of the coating that is to say the second region, is as free of binder as possible.
- the previously defined process does not use dissolution and no drying is required. It can be implemented by means of a significantly less significant installation and less expensive than a facility handling a latex solution.
- the method defined above has the further advantage of offering flexibility as to the amount of binder in the textile coating and the location of this binder.
- This location can be modified by changing the face where the binder is deposited in powder and / or by varying the proportion of this powder binder deposited on one of the face of the web, relative to the amount of binder in powder deposited on the other side of the sheet.
- the location of the binder inside the web also depends on the residence time of the web between the electrodes, setting parameters of the field created by these electrodes, the peculiarities of the powder and in particular its particle size, as well as the fibers of the web and the density of this web.
- the hot melt binder is more specifically a thermoplastic binder. It can also be otherwise.
- the hot melt binder may be a fusible binder at a first temperature and thermosetting at a second temperature above this first temperature.
- the hot melt binder may be a polyethylene, a polypropylene, a polyester, an epoxy resin or a mixture thereof.
- the fibers of the web are advantageously made of a polymer, such as polypropylene, polyester, polyamide or a mixture thereof. It may also be cellulosic fibers. The web may also comprise different kinds of mixed fibers.
- the powder binder is a mixture of powders of different chemical natures.
- the method comprises a step in which the back side is coated with a coating containing fillers.
- the invention also relates to a textile covering comprising a web which is made of fibers and which comprises a reverse side, a first region, a second region and a locus face, the first region being a cohesion zone where the fibers of the ply fit into a tight entanglement holding these fibers and which is located on only a portion of the thickness of the ply, the second region extending over another portion of the thickness of the ply, above said ply first region, up to said face-face, a hot-melt binder joining fibers of the web between them and concentrating in the first region which comprises a core and a surface area connecting this core to the reverse side of the web, the proportion of binder hot melt with respect to the fibers being lower in the superficial zone than in the heart.
- an undercoat such as a coating may cover the underside of the web. It is easier to adhere to the back of the tablecloth if this back is poor in binding. In the absence of an underlayer, the underside of the web also forms the underside of the coating.
- the hot melt binder is advantageous in that it can be melted again by further heating the textile coating, after which this coating can be compression formed between two forms.
- the textile coating results from the implementation of a method as defined above.
- FIG. 1 On the figure 1 is represented a plant 1 for manufacturing textile coatings or carpet 2 from a velorized needled web 3, using a method according to the invention.
- the web 3 is initially dry, that is to say not impregnated. It is composed of polymer fibers 4 which interlock and thus form a tight entanglement 5 located on only a part of the thickness 6 of the web 3.
- the entanglement 5 holds the fibers 4 and is located in another part 7 of this thickness 6.
- the fibers 4 are generally independent of each other at this other part 7, where they form loops 9 and which extends to one of the two main faces 8A and 8B of the web 3, namely its face 8A intended to form the top or location of the belt 2, the face 8B being intended to form the bottom or back.
- the web 3 has loops 9 on the side of its face 8A, since it is a needled velvet ply.
- the web 3 may have a simple needling, that is to say, not be velvety.
- a roll 10 of web 3 is unwound towards an impregnation device 11, in the direction symbolized by the arrow F at the figure 1 .
- an impregnation device 11 Upstream of this impregnation device 11, a substance consisting essentially of a hot-melt binder 12 in powder form and which may also contain one or more additives, in particular fluidifying additives, is sprinkled on one of the main faces 8A and 8B of the sheet 3 .
- This binder 12 is made of a thermofusible material whose melting temperature is lower than that of the fibers 4. Its flow rate is determined by a sprinkling device 13 synchronized with the speed of advance of the web 3 in the direction F.
- the impregnation device 11 comprises two facing electrodes 14 and 15 that are generally plane and parallel to one another, between which the layer 3 carrying the binder 12 in powder passes. These electrodes 14 and 15 generate between them an alternating electric field to which the ply 3 and the binder powder 12 are subjected at the same time. This field makes penetrate the binder 12 in powder in the thickness of the sheet 3, including in its entanglement 5. It was also found that, surprisingly, the alternating electric field produced between the electrodes 14 and 15 concentrates the binder 12 powder at this tangle 5 so that, at the portion 7 of the web 3, the fibers 4 contain practically no powder binder 12, which is desired.
- the electrodes are flat and parallel to each other. However, in some cases, it may be advantageous to use electrodes having another shape and / or not parallel to each other. These electrodes may especially be those described in the document WO 2005/038123 .
- an aspirator 16 subjects the face 8A to suction, that is to say to a cleaning intended to remove any binder grains 12 found in the part 7 of the sheet 3. This suction can be removed by being replaced or not by brushing.
- the structure of the sheet 3 directly after the vacuum cleaner 16 is visible at the figure 3 , where it can be seen that the binder 12 in powder concentrates essentially at the level of entanglement 5.
- a hot air oven 17 Downstream of the vacuum cleaner 16 is a hot air oven 17, in which a supply of heat melts the binder 12. Following this, the sheet 3 passes between two pressure rollers 20.
- the sheet 3 is subjected to a jet of cooling air 21 that one or more nozzles 22 expel and which causes the solidification of the binder 12. Also, the rollers 20 can be cooled and participate in the solidification of the binder 12. They can even cause this solidification without the presence of the cooling jet 21. It is also possible to allow the cooling of the binder 12 alone.
- the web 3 After solidification of the binder 12, the web 3 forms a textile coating, which is cut into several mats 2 by a knife 23 in the example shown.
- Binder bridges 12 unite the fibers 4 to each other at the level of the entanglement 5 and, in doing so, secure the loops 9 to the remainder of the carpet 2.
- the proportion by weight of binder 12 with respect to the fibers 4 varies in the direction of the thickness, at the level of the entanglement 5. specifically, this proportion is greater at a center 25 of the entanglement 5 than at a surface region 26 bordering this core 25 opposite to the portion 7 and defines the lower face 8B of the carpet 2.
- the small proportion of binder 12 in the superficial zone 26 is visually observed on the lower face 8B. It can also be verified by measurements. These measurements can be based on a comparison by thermal analysis of the enthalpy of fusion of the fibers 4 alone and the enthalpy of fusion of the sample to be evaluated, for a fusion only of the fibers 4 present in this sample, to the Excluding its binder 12. From this comparison, we deduce the proportion by mass of fibers 4 in the sample and therefore that of binder 12.
- the sample is prepared by sanding performed so as to leave only what must be measured and remove the rest. For example, the sample prepared to measure the amount of binder 12 in the surface area 26 results from sanding removal of the portion 7 and the core 25.
- a hot melt binder 12 compatible with the carpet fibers can be selected so that the carpet 2 can be recycled.
- the sheet 3 is a needled velor product having a basis weight of 600g / m 2 and a thickness of about 6mm. It consists of a mixture of fibers 4 of 6.5 dtex, 17 dtex and 150 dtex, made of polypropylene and initially devoid of any binder.
- the binder 12 is high density polyethylene, which is sprinkled at a rate of 90 g / m 2 on the web 3. Prior to its incorporation into this web, it is in the form of a powder having a particle size of 0 ⁇ m to 80 ⁇ m and marketed by the company ABIFOR (Wutöschingen - GERMANY) under the reference 1300/20.
- the impregnation of the sheet 3 by the powder binder 12 takes place in the device 11 provided with electrodes 14 and 15 flat.
- the alternating electric field produced between these electrodes 14 and 15 has a value of 2 kV / mm and a frequency of 50 Hz.
- the sheet 3 provided with the binder 12 in powder form is subjected for 20 s to the alternating electric field. It then stays longer than 2 minutes in the oven 17 set at a temperature above the melting temperature of the binder and below the melting temperature of the fibers.
- a carpet 2 obtained according to this example 1 was subjected to the Lisson test as defined by the EN 1963 standard of the year 1997. After this test, a determination by visual evaluation of the level of defibration of the carpet 2 was carried out and gave a value of 3/5 in the machine direction, that is to say in the direction of arrow F to figure 1 and a value of 3/5 in the transverse direction, that is to say in the direction perpendicular to the machine direction.
- the carpet 2 had an average thickness of 6 mm.
- the proportion of binder 12 throughout its thickness was evaluated at 29.5% by weight by the method mentioned above and involving measurements of fusion enthalpy.
- the proportion of binder 12 in the last millimeter before the face 8B, that is to say on the back of the belt 2, globally at its surface area 26, was evaluated at 16.9% by mass by the same method. It can be deduced that the proportion of binder 12 in the surface zone 26 is less than that in the core 25. This is to compare the same measurements made on a second carpet, made from the same web but by implementing the method of the prior art, that is to say using a latex solution.
- the proportion of latex throughout the thickness of this second carpet was evaluated at 26.7% by mass by the method mentioned above and involving measurements. of fusion enthalpy.
- Example 1 the same sheet 3 and the same binder 12 as in Example 1.
- This binder 12 is sprinkled at a rate of 120 g / m 2 on the sheet 3.
- the impregnation of the sheet 3 by the powder binder 12 takes place in the device 11 provided with electrodes 14 and 15 flat.
- the alternating electric field produced between these electrodes 14 and 15 has a value of 2 kV / mm and a frequency of 50 Hz.
- the sheet 3 provided with the binder 12 in powder form is subjected for 20 s to the alternating electric field. It then stays longer than 2 minutes in the oven 17 set at a temperature above the melting temperature of the binder and below the melting temperature of the fibers.
- a carpet 2 obtained according to this example 3 was subjected to the Lisson test as defined by the EN 1963 standard of the year 1997. After this test, a determination by visual evaluation of the level of defibration of the carpet 2 was carried out and gave a value of 4/5 in the machine direction and a value of 3/5 in the transverse direction.
- the web 3 is a velvety needled nonwoven having a basis weight of 550g / m 2 .
- Its fibers 4 initially devoid of any binder are made of polyester and have a titer of 6.7 dtex.
- the binder 12 is an epoxy resin, which is sprinkled at a rate of 150 g / m 2 on the web 3. Before its incorporation into this web 3, it is in the form of a powder having a particle size of 0 ⁇ m to 100 ⁇ m and marketed by BAKELITE (GERMANY) under the reference 6171TP.
- BAKELITE GERMANY
- the impregnation of the sheet 3 by the powder binder 12 takes place in the device 11 provided with electrodes 14 and 15 flat.
- the alternating electric field produced between these electrodes 14 and 15 has a value of 3 kV / mm and a frequency of 50 Hz.
- the sheet 3 provided with the binder 12 in powder form is subjected for 20 s to the alternating electric field. It then stays longer than 2 minutes in the oven 17 set at a temperature above the melting temperature of the binder and below the melting temperature of the fibers.
- a carpet 2 obtained according to this example 2 was subjected to the Taber test. After this test, a visual evaluation of the abrasion resistance of the carpet 2 was performed and gave a value of 3/4.
- the binder 12 is sprinkled at a rate of 140 g / m 2 on the web 3. Before its incorporation into this web 3, it is in the form of a mixture containing 20% by weight of a powder marketed by the company BAKELITE (GERMANY) under the reference 6171TP and 80% by weight of a polypropylene powder having a fluidity grade (MFI: Melt Flow Index) equal to 120 and having a particle size of 0 ⁇ m to 200 ⁇ m.
- MFI Melt Flow Index
- the impregnation of the sheet 3 by the powder binder 12 takes place in the device 11 provided with electrodes 14 and 15 flat.
- the alternating electric field produced between these electrodes 14 and 15 has a value of 3 kV / mm and a frequency of 50 Hz.
- the sheet 3 provided with the binder 12 in powder form is subjected for 20 s to the alternating electric field. It then stays longer than 2 minutes in the oven 17 set at a temperature above the melting temperature of the binder and below the melting temperature of the fibers.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Plasma & Fusion (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Electrochemistry (AREA)
- Molecular Biology (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Nonwoven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
- Outer Garments And Coats (AREA)
- Fertilizers (AREA)
- Soil Working Implements (AREA)
- Paints Or Removers (AREA)
- Details Of Garments (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL08805906T PL2165015T3 (pl) | 2007-06-12 | 2008-05-30 | Sposób produkcji powłoki tekstylnej i powłoka tekstylna |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0755713A FR2917430B1 (fr) | 2007-06-12 | 2007-06-12 | Procede de fabrication d'un revetement de sol et revetement de sol |
| PCT/FR2008/050963 WO2009004202A1 (fr) | 2007-06-12 | 2008-05-30 | Procédé de fabrication d'un revêtement textile et revêtement textile |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2165015A1 EP2165015A1 (fr) | 2010-03-24 |
| EP2165015B1 true EP2165015B1 (fr) | 2011-08-03 |
Family
ID=38870585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20080805906 Active EP2165015B1 (fr) | 2007-06-12 | 2008-05-30 | Procédé de fabrication d'un revêtement textile et revêtement textile |
Country Status (21)
| Country | Link |
|---|---|
| US (1) | US9011981B2 (pl) |
| EP (1) | EP2165015B1 (pl) |
| JP (1) | JP5079876B2 (pl) |
| KR (1) | KR101433811B1 (pl) |
| CN (1) | CN101680161B (pl) |
| AT (1) | ATE518988T1 (pl) |
| AU (1) | AU2008270155B2 (pl) |
| BR (1) | BRPI0812062A2 (pl) |
| CA (1) | CA2687825C (pl) |
| DK (1) | DK2165015T3 (pl) |
| EG (1) | EG25447A (pl) |
| ES (1) | ES2366769T3 (pl) |
| FR (1) | FR2917430B1 (pl) |
| IL (1) | IL202247A (pl) |
| MX (1) | MX2009013225A (pl) |
| MY (1) | MY152186A (pl) |
| PL (1) | PL2165015T3 (pl) |
| RU (1) | RU2455410C2 (pl) |
| UA (1) | UA95371C2 (pl) |
| WO (1) | WO2009004202A1 (pl) |
| ZA (1) | ZA200908218B (pl) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2933327B1 (fr) * | 2008-07-02 | 2010-08-20 | Fibroline France | Installation et procede d'impregnation d'un materiau poreux par de la poudre |
| WO2013152809A1 (en) | 2012-04-13 | 2013-10-17 | Libeltex | Unitary absorbent structures comprising an absorbent core and/or an acquisition and dispersion layer for absorbent articles |
| KR101536260B1 (ko) * | 2013-04-16 | 2015-07-14 | (주)타스지혁 | 친환경 인테리어용 바닥재의 제조방법 및 이에 따라 제조된 친환경 인테리어용 바닥재 |
| FR3029445B1 (fr) * | 2014-12-09 | 2017-09-29 | Fibroline France | Installation d'impregnation d'un support poreux comprenant des electrodes revetues optimisees |
| FR3031756B1 (fr) * | 2015-01-16 | 2019-03-29 | Fibroline France | Procede d'impregnation de support fibreux poreux avec un materiau pulverulent, et support fibreux ainsi obtenu |
| DE202015009414U1 (de) | 2015-06-05 | 2017-07-05 | Johann Borgers GmbH | Kraftfahrzeuginnenraumverkleidungsmaterial und Kraftfahrzeuginnenraumverkleidungsbauteil |
| EP3452272B1 (en) * | 2016-05-04 | 2022-07-06 | Somnio Global Holdings, LLC | Additive fabrication methods and devices for manufacture of objects having preform reinforcements |
| EP3251647A1 (en) | 2016-05-31 | 2017-12-06 | Drylock Technologies N.V. | Absorbent structure comprising release layer |
| US10375984B2 (en) | 2016-07-18 | 2019-08-13 | R.J. Reynolds Tobacco Company | Nonwoven composite smokeless tobacco product |
| FR3061144B1 (fr) * | 2016-12-27 | 2023-10-20 | Zodiac Aerosafety Systems | Dispositif de degivrage de type pneumatique pour briser et retirer un depot de glace accumulee sur la surface exterieure d'un aeronef |
| JP6842669B2 (ja) * | 2017-05-29 | 2021-03-17 | トヨタ紡織株式会社 | 粒子含浸装置及び粒子含浸不織布の製造方法 |
| FR3114261B1 (fr) * | 2020-09-21 | 2022-08-12 | Fibroline | Installation d’impregnation de poudre d’au moins un support a traiter de type fil et/ou ruban |
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| DE1065363B (de) * | 1954-04-01 | 1959-09-17 | Franklin Wells Shoemaker, Princeton, N. J. (V. St. A.) | Verfahren und Vorrichtung zum Herstellen eines nichtgewebten Stoffes |
| US2723937A (en) * | 1954-07-22 | 1955-11-15 | Mohawk Carpet Mills Inc | Method of producing embossed pile fabric |
| US3150024A (en) * | 1960-09-20 | 1964-09-22 | Magee Carpet Co | Method and apparatus for laminating a layer of plastic and scrim on the backing of carpet |
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| SU149089A1 (ru) * | 1961-04-27 | 1961-11-30 | Е.С. Хейфец | Способ получени искусственного бархата |
| US3286007A (en) * | 1964-09-21 | 1966-11-15 | Ludlow Corp | Process of manufacturing a polyolefin fiber-containing non-woven fabric |
| GB1136911A (en) * | 1965-04-03 | 1968-12-18 | Ici Fibres Ltd | Non-woven fabrics and methods of making them |
| JPS4712060Y1 (pl) * | 1968-04-27 | 1972-05-04 | ||
| SU370304A1 (ru) * | 1971-04-30 | 1973-02-15 | Способ изготовления ворсового материала | |
| US3936558A (en) * | 1972-03-10 | 1976-02-03 | Owens-Corning Fiberglas Corporation | Fibrous bodies and method and apparatus for producing same |
| CH552098A (fr) * | 1972-04-15 | 1974-07-31 | Besnier Flotex Sa | Procede de fabrication d'un produit ayant l'aspect d'un cuir. |
| US3978257A (en) * | 1973-08-06 | 1976-08-31 | Kimberly-Clark Corporation | Internally adhesively bonded fibrous web |
| JPS5784713A (en) * | 1980-11-12 | 1982-05-27 | Toyobo Co Ltd | Production of filter |
| JPS5817081U (ja) * | 1981-07-27 | 1983-02-02 | チッソ株式会社 | 不織カ−ペツト |
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| CN1021300C (zh) * | 1985-04-01 | 1993-06-23 | 尤尼罗易尔公司 | 植绒静电场的产生方法和装置及制成的绒线或绒纱 |
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| US5736473A (en) * | 1994-09-14 | 1998-04-07 | Kimberly-Clark Corp. | Fibrous composite structure including particulates |
| DE19737864A1 (de) * | 1997-08-29 | 1999-03-04 | Emfisint Automotive S A | Polymer-imprägniertes textiles Flächengebilde und Verfahren zu dessen Herstellung |
| EP0914916A1 (fr) * | 1997-11-04 | 1999-05-12 | Materials Technics Société Anonyme Holding | Procédé pour produire un matériau composite |
| DE10032075A1 (de) * | 2000-07-01 | 2002-01-10 | Degussa | Elektrostatische Beschichtung von Formteilen mit thermoplastischen und vernetzbaren Copolyamidschmelzklebern |
| NL1017941C2 (nl) * | 2001-04-25 | 2002-10-29 | Dsm Nv | Smeltlijmsamenstelling en werkwijze voor het maken van een textiel voortbrengsel. |
| EP1617973B1 (en) * | 2003-04-25 | 2015-05-20 | 3M Innovative Properties Company | Method of manufacturing nonwoven abrasive articles using dry particulate material |
| EP1526214A1 (fr) * | 2003-10-21 | 2005-04-27 | Materials Technics Holding Société Anonyme | Procede et dispositif d'impregnation d'un reseau fibreux par de la poudre utilisant un champ electrostatique alternatif |
| US20070270064A1 (en) * | 2006-05-22 | 2007-11-22 | Aseere Lester M | Carpet primary backing having enhanced tufting and tuft securing characteristics |
-
2007
- 2007-06-12 FR FR0755713A patent/FR2917430B1/fr not_active Expired - Fee Related
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2008
- 2008-05-30 UA UAA201000194A patent/UA95371C2/ru unknown
- 2008-05-30 JP JP2010511693A patent/JP5079876B2/ja not_active Expired - Fee Related
- 2008-05-30 KR KR1020107000621A patent/KR101433811B1/ko not_active Expired - Fee Related
- 2008-05-30 CN CN2008800195568A patent/CN101680161B/zh not_active Expired - Fee Related
- 2008-05-30 US US12/602,890 patent/US9011981B2/en not_active Expired - Fee Related
- 2008-05-30 EP EP20080805906 patent/EP2165015B1/fr active Active
- 2008-05-30 RU RU2010100810/04A patent/RU2455410C2/ru not_active IP Right Cessation
- 2008-05-30 AU AU2008270155A patent/AU2008270155B2/en not_active Ceased
- 2008-05-30 AT AT08805906T patent/ATE518988T1/de active
- 2008-05-30 WO PCT/FR2008/050963 patent/WO2009004202A1/fr not_active Ceased
- 2008-05-30 BR BRPI0812062 patent/BRPI0812062A2/pt not_active Application Discontinuation
- 2008-05-30 PL PL08805906T patent/PL2165015T3/pl unknown
- 2008-05-30 DK DK08805906T patent/DK2165015T3/da active
- 2008-05-30 MY MYPI20095128A patent/MY152186A/en unknown
- 2008-05-30 CA CA2687825A patent/CA2687825C/fr not_active Expired - Fee Related
- 2008-05-30 MX MX2009013225A patent/MX2009013225A/es active IP Right Grant
- 2008-05-30 ES ES08805906T patent/ES2366769T3/es active Active
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- 2009-11-19 IL IL20224709A patent/IL202247A/en not_active IP Right Cessation
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- 2009-12-10 EG EG2009121810A patent/EG25447A/xx active
Also Published As
| Publication number | Publication date |
|---|---|
| ATE518988T1 (de) | 2011-08-15 |
| ES2366769T3 (es) | 2011-10-25 |
| FR2917430B1 (fr) | 2011-04-01 |
| FR2917430A1 (fr) | 2008-12-19 |
| AU2008270155A1 (en) | 2009-01-08 |
| US9011981B2 (en) | 2015-04-21 |
| BRPI0812062A2 (pt) | 2014-11-18 |
| KR101433811B1 (ko) | 2014-08-25 |
| ZA200908218B (en) | 2011-03-30 |
| DK2165015T3 (da) | 2011-11-07 |
| MY152186A (en) | 2014-08-29 |
| JP2010529324A (ja) | 2010-08-26 |
| RU2455410C2 (ru) | 2012-07-10 |
| WO2009004202A1 (fr) | 2009-01-08 |
| CN101680161A (zh) | 2010-03-24 |
| CA2687825A1 (fr) | 2009-01-08 |
| US20100173549A1 (en) | 2010-07-08 |
| AU2008270155B2 (en) | 2010-12-02 |
| CN101680161B (zh) | 2012-02-01 |
| CA2687825C (fr) | 2014-09-30 |
| PL2165015T3 (pl) | 2012-03-30 |
| KR20100038097A (ko) | 2010-04-12 |
| IL202247A (en) | 2014-01-30 |
| EG25447A (en) | 2012-01-02 |
| UA95371C2 (ru) | 2011-07-25 |
| EP2165015A1 (fr) | 2010-03-24 |
| JP5079876B2 (ja) | 2012-11-21 |
| IL202247A0 (en) | 2010-06-16 |
| MX2009013225A (es) | 2010-01-25 |
| RU2010100810A (ru) | 2011-07-20 |
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