EP2144841B1 - Machine à emballer - Google Patents

Machine à emballer Download PDF

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Publication number
EP2144841B1
EP2144841B1 EP08717073A EP08717073A EP2144841B1 EP 2144841 B1 EP2144841 B1 EP 2144841B1 EP 08717073 A EP08717073 A EP 08717073A EP 08717073 A EP08717073 A EP 08717073A EP 2144841 B1 EP2144841 B1 EP 2144841B1
Authority
EP
European Patent Office
Prior art keywords
container
packaging machine
sensor
transmitter
machine according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08717073A
Other languages
German (de)
English (en)
Other versions
EP2144841A1 (fr
Inventor
Klaus Blumenstock
Christian Koehler
Jochen Ziegler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2144841A1 publication Critical patent/EP2144841A1/fr
Application granted granted Critical
Publication of EP2144841B1 publication Critical patent/EP2144841B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00—Closing containers or receptacles after filling
    • B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842—Securing closures on containers
    • B65B7/285—Securing closures on containers by deformation of the closure

Definitions

  • the present invention relates to a packaging machine and more particularly to a crimping machine which crimps a lid onto a container to close the container.
  • Packaging machines are known from the prior art in various configurations. For example, to close small bottles that are filled with medication, lids are crimped to the top of the bottle. In this case, a secure closure of the vial must be ensured. Therefore, a high process reliability during the closing process must be ensured. A safe closing of the bottles is successful, according to experience, when the bottle performs during the crimping about 5 to 6 turns. In particular, if a clamping force of the bottle is not high enough, it may happen that the bottle rotates less than the required number. Thus, to ensure that the vials have been properly closed, the packaging machine has a quality assurance system downstream which checks the vial's capping quality.
  • the packaging machine according to the invention for closing containers with a lid according to claim 1 has the advantage that monitoring of the closing process within the machine is possible.
  • an increase in the process reliability of the closing process can be ensured and a downstream quality assurance can be dispensed with.
  • the results of the Surveillance Exchange Rite is achieved in that the packaging machine comprises a supply means for supplying the containers with a loosely placed lid and a rotating crimping head.
  • the crimping head has a plurality of receptacles for a respective container, a plurality of clamping devices, which clamp the container in the receptacle, and a crimping device, which crimps the lid to the container to close this.
  • the packaging machine comprises a plurality of sensor devices, which are arranged on the crimping head to accommodate a rotation of a container in the crimping head and / or a clamping force of the container in the crimping head.
  • a respective sensor device is associated with a clamping device.
  • each sensor device comprises a transmitter, which transmits the recorded signals to a controller, which has a correspondingly formed receiver.
  • the number of revolutions of the container and / or a clamping force of the container can be detected and monitored during the crimping process.
  • the wireless transmission of signals it is possible that the sensor devices are arranged directly on the rotating beading. Thus, in particular on a complex wiring o. ⁇ . be waived.
  • each sensor device comprises a sensor system for evaluating the recorded sensor signals.
  • the transmitter and the sensors are integrated in one component.
  • This can be, for example, a printed circuit board with an integrated antenna. This can be reduced in particular a necessary space for the sensors and the transmitter.
  • the senor determines a maximum value of the clamping force when the sensor device has a sensor for detecting the clamping force, and be. This can be reduced in particular a necessary space for the sensors and the transmitter.
  • the senor determines a maximum value of the clamping force when the sensor device has a sensor for detecting the clamping force, and transmits only this maximum value of the clamping force to the controller.
  • a minimum value of the clamping force can be transmitted to the controller.
  • the packaging machine further preferably comprises a stator and each sensor device comprises an energy store for inductively ensuring a power supply.
  • the inductive power supply has the particular advantage that a maintenance-free power supply of the sensor devices is possible.
  • each sensor device may also include a battery for power supply.
  • the use of batteries is disadvantageous in that they must be replaced after a certain time, which can lead to undesirable downtime of the packaging machine.
  • the sensor device comprises a Hall sensor in order to detect a rotation of the container during the closing process.
  • a Hall sensor to detect the number of revolutions has the particular advantage that it is very robust and compact.
  • a sensor of the sensor device for receiving a clamping force is designed as a stretch-measuring strip or as a load cell.
  • use of strain gauges provides a very compact and reliable sensor.
  • the clamping device for clamping a container comprises a plunger mechanism which exerts a clamping force on the container via the lid, which is loosely placed on the container.
  • a transmitter of the sensor device is arranged at an upper end of the plunger mechanism. Further preferably, a stop can be provided to protect the transmitter in the plunger mechanism, which limits a path of a plunger.
  • the packaging machine according to the invention is used in particular for closing small bottles with a lid or a closure cap.
  • the packaging machine is particularly suitable for applications in the pharmaceutical sector, since a secure closure can be documented, for example, by storing the recorded values during the closing process.
  • FIG. 1 shows an overall view of the packaging machine 1.
  • the packaging machine 1 of this embodiment is a crimping machine, which flares a lid 3 on a container 2. Such machines are used in particular for sealing medical containers in the form of vials or cannulas.
  • FIG. 1 schematically shows essential components of the packaging machine 1, which in particular comprise a crimping head 5 and feeding means for filled vials and lids.
  • the packaging machine 1 is arranged in a glass housing 25.
  • the packaging machine 1 further comprises a feed device 4 in the form of a gear-like element and a similarly constructed removal device 24.
  • the supply device 4 thereby promotes containers 2, which loosely a lid 3 or a cap o. ⁇ . are attached to the crimping head 5 to.
  • containers 2 which loosely a lid 3 or a cap o. ⁇ . are attached to the crimping head 5 to.
  • FIG. 2 are the containers to which a lid 3 has been crimped, so that the container is firmly closed, denoted by the reference numeral 2 '.
  • the sealed containers 2 ' are removed by means of the removal device 24 from the crimping head.
  • the crimping head 5 comprises a plurality of cylindrical receptacles 6, in which the containers 2 placed with a loose cover 3 are fed by means of the feed device 4. At the bottom of the containers 6, a plate, not shown, is arranged in each case, on which the containers 2 are placed, wherein the plate can be rotated about its own axis by means of a drive, not shown. Furthermore, the crimping head 5 comprises a plurality of crimping devices 7, which are provided in this embodiment as roller burnishing rollers.
  • the crimping head 5 further comprises a plurality of clamping devices 8, which are formed in this embodiment as Plungermechanismen. How out FIG. 2 it can be seen, each recording 6 is assigned its own clamping device 8 and its own crimping device 7.
  • the clamping device 8 has the task to press the container 2 firmly against the bottom plate in the receptacle 6, so that it can be ensured that the container 2, together with the loosely placed lid 3, rotates about its own axis in order to crimp the lid 3 with the crimping devices 7 onto the container 3.
  • the containers 2 ', which have crimped the lid are then removed by means of the removal device 24 from the crimping head 5 and fed, for example, a carton packaging station.
  • FIG. 4 shows in more detail the structure of a clamping device 8, which are all constructed the same.
  • the clamping devices 8 are formed in this embodiment as Plungermechanismen and include a plunger 15 which is rotatably supported by means of two bearings 16 and 17. As in FIG. 4 indicated by the arrow F, the plunger 15 can exert a clamping force on the loosely placed lid 3 and thus press on the container 2 against the rotating plate at the bottom of the receptacles 6.
  • the plunger mechanism is pressed against the cover 3 by means of a lifting cam, not shown, which generates a corresponding clamping pressure at different positions in the circumferential direction in accordance with the curve.
  • each clamping device 8 rotates on the one hand together with the crimping head 5 and the respective plunger 15 still about their central axis.
  • the plunger mechanism 5 further comprises a compression spring 18 which biases the plunger mechanism, a plunger 22 disposed in a collar sleeve 21, an anti-rotation lock 20 to ensure against rotation of the non-rotating components of the plunger mechanism, and a spring 19 which serves as an overload protection to prevent the generation of a large clamping force F.
  • the packaging machine 1 also comprises a sensor device which, on the one hand, monitors the clamping force F of the containers in the crimping head 5 and, on the other hand, monitors the rotational movement of the containers 2 to be closed.
  • the sensor device comprises a first sensor 9 with a Hall sensor element 9a and a plurality of sensor elements 9b.
  • the encoder elements 9b are connected to the plunger 15 rotating about its axis.
  • the Hall sensor element 9a is arranged stationary.
  • the Hall sensor element 9a is connected to a printed circuit board 11, which enables processing of the recorded signals of the Hall sensor element.
  • the circuit board 11 includes a transmitter 12 for wireless transmission of signals to a controller 13 (see FIG. 1 ).
  • the sensor device further comprises a second sensor 10, which determines a clamping force of the containers 2 in the crimping head 5.
  • the second sensor 10 is formed in this embodiment as a strain-measuring strip and is also connected to the circuit board 11.
  • the second sensor is arranged at the upper end of the collar sleeve 21.
  • the printed circuit board 11 also undertakes the evaluation of the signals of the second sensor 10. It should be noted that the second sensor 10 can also be, for example, a load cell or another sensor for receiving power.
  • a number of rotations of the container in the crimping head 5 can be determined by means of the first sensor 9 and a gripping force of the container in the crimping head 5 can be determined by means of the second sensor 10.
  • a signal evaluation of the signals of the first and second sensors takes place in the printed circuit board 11.
  • the evaluated data generated thereby are then transmitted wirelessly via the transmitter 12 to the controller 13.
  • each circuit board includes a power receiving device and an energy storage.
  • an annular stator 14 is arranged so that the energy required for the circuit boards 11 can be transmitted inductively.
  • the stator 14 may also take on the task of defining the beginning and end of a measurement.
  • the inductive energy transfer to the circuit boards 11, it is thus possible that a particularly maintenance-free packaging machine can be provided because no downtime due to replacement of a battery are necessary, which could also take over the power supply of the circuit board 11, for example.
  • each circuit board 11 additionally includes a battery to provide, for example in the case of short-term transmission problems from the stator, the power supply to the circuit board 11.
  • a distance between the transmitter 12 and the controller 13 is preferably very small, for example between 0.5 m to 1 m. It is also possible that a receiver is placed as close as possible to the hemming head 5 in the packaging machine 1 and then a cable connection with the controller 13 is provided. As a result, the necessary energy consumption of the printed circuit boards 11 can be significantly reduced.
  • circuit board 11 does not take over evaluation of the signals of the sensors 9, 10, but transmits the recorded measurement data directly to the controller 13, in which then the evaluation of the measured data is taken.
  • the packaging machine 1 can thus provide a monitoring of a closing process of containers 2 with a lid 3. It is possible that for each container 2, a separate measurement result with respect to a clamping force and a number of revolutions in the crimping head can be detected. Signal transmission to a controller 13 is then wireless, e.g. by radio. Thus, it is possible to dispense with a wiring, which can be realized only very expensive, in particular due to the rotating crimping head 5.
  • a process reliability of the closure process can be increased, and furthermore the recorded measurement data of the closure process can also be stored separately for each container, for example for documentation purposes. This may be particularly important in pharmaceutical applications.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Jars (AREA)
  • Closing Of Containers (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Claims (9)

  1. Machine à emballer pour fermer un récipient (2) avec un couvercle (3), comprenant :
    un dispositif d'amenée (4) pour amener le récipient (2) avec un couvercle (3) posé lâchement,
    une tête de bordage rotative (5) avec une pluralité de logements (6) pour un récipient respectif (2), une pluralité de dispositifs de serrage (8), qui serrent à chaque fois un récipient (2) dans un logement (6), et un dispositif de bordage (7), qui borde le couvercle (3) sur le récipient (2), afin de fermer le récipient (2),
    une pluralité de dispositifs de capteur (9, 10),
    un dispositif de capteur (9, 10) étant à chaque fois disposé sur un dispositif de serrage (8),
    chaque dispositif de capteur enregistrant une rotation d'un récipient (2) et/ou une force de serrage (F) d'un récipient (2) dans la tête de bordage, et chaque dispositif de capteur (9, 10) comprenant un émetteur (12) afin d'envoyer des signaux, et
    une commande (13), qui comprend un récepteur, afin de recevoir les signaux envoyés par l'émetteur (12), caractérisée en ce que chaque dispositif de capteur comprend un système de capteur (11) pour analyser les valeurs enregistrées du dispositif de capteur et l'émetteur (12) envoie alors les résultats de l'analyse des signaux de capteur enregistrés au récepteur (13).
  2. Machine à emballer selon la revendication 1, caractérisée en ce que l'émetteur (12) et le système de capteur (11) sont intégrés dans un composant, notamment une carte à circuits imprimés.
  3. Machine à emballer selon la revendication 1 ou 2, caractérisée en ce que le système de capteur (11) détermine au moins une valeur maximale de la force de serrage (F) et envoie cette valeur maximale de la force de serrage (F) à la commande (13).
  4. Machine à emballer selon l'une quelconque des revendications précédentes, comprenant en outre un stator (14) ; et un accumulateur d'énergie, l'accumulateur d'énergie étant connecté au moins à l'émetteur (12) et l'accumulateur d'énergie pouvant être chargé sans contact au moyen du stator (14).
  5. Machine à emballer selon l'une quelconque des revendications précédentes, caractérisée en ce que chaque émetteur (12) est connecté à une batterie pour l'alimentation en énergie.
  6. Machine à emballer selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif de capteur comprend un capteur de Hall pour enregistrer une rotation du récipient (2) dans la tête de bordage (5) pendant l'opération de fermeture.
  7. Machine à emballer selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif de capteur comprend un extensomètre ou une boîte dynamométrique pour enregistrer la force de serrage (F) dans la tête de bordage (5).
  8. Machine à emballer selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif de serrage (8) comprend un mécanisme de plongeur.
  9. Machine à emballer selon la revendication 8, caractérisée en ce qu'un émetteur (12) et/ou un système de capteur (11) est disposé sur une extrémité supérieure du mécanisme de plongeur.
EP08717073A 2007-04-04 2008-02-25 Machine à emballer Not-in-force EP2144841B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007016249A DE102007016249A1 (de) 2007-04-04 2007-04-04 Verpackungsmaschine
PCT/EP2008/052223 WO2008122463A1 (fr) 2007-04-04 2008-02-25 Machine à emballer

Publications (2)

Publication Number Publication Date
EP2144841A1 EP2144841A1 (fr) 2010-01-20
EP2144841B1 true EP2144841B1 (fr) 2011-01-26

Family

ID=39401167

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08717073A Not-in-force EP2144841B1 (fr) 2007-04-04 2008-02-25 Machine à emballer

Country Status (7)

Country Link
US (1) US8256188B2 (fr)
EP (1) EP2144841B1 (fr)
JP (1) JP2010523410A (fr)
CN (1) CN101663228B (fr)
AT (1) ATE496863T1 (fr)
DE (2) DE102007016249A1 (fr)
WO (1) WO2008122463A1 (fr)

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Also Published As

Publication number Publication date
US8256188B2 (en) 2012-09-04
EP2144841A1 (fr) 2010-01-20
ATE496863T1 (de) 2011-02-15
DE502008002479D1 (de) 2011-03-10
WO2008122463A1 (fr) 2008-10-16
CN101663228A (zh) 2010-03-03
CN101663228B (zh) 2012-03-14
US20100058711A1 (en) 2010-03-11
DE102007016249A1 (de) 2008-10-09
JP2010523410A (ja) 2010-07-15

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