EP2139700A1 - Article à poser et procédé de fabrication associé - Google Patents

Article à poser et procédé de fabrication associé

Info

Publication number
EP2139700A1
EP2139700A1 EP08717676A EP08717676A EP2139700A1 EP 2139700 A1 EP2139700 A1 EP 2139700A1 EP 08717676 A EP08717676 A EP 08717676A EP 08717676 A EP08717676 A EP 08717676A EP 2139700 A1 EP2139700 A1 EP 2139700A1
Authority
EP
European Patent Office
Prior art keywords
laying
binder
color
crystal structure
naturally grown
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08717676A
Other languages
German (de)
English (en)
Inventor
Damian Dronia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of EP2139700A1 publication Critical patent/EP2139700A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/144—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of marble or other natural stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/28—Uniting ornamental elements on a support, e.g. mosaics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/06—Natural ornaments; Imitations thereof
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/007—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02—Macromolecular compounds
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00—Coatings on glass
    • C03C2217/40—Coatings comprising at least one inhomogeneous layer
    • C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
    • C03C2217/48—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase having a specific function
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60—Flooring materials

Definitions

  • the invention relates to a stranded and a method for producing such.
  • Generic laying ware is well known. For example, these are tiles, tiles, panels, etc., which may be coated with a visually attractive layer, but which themselves may be made of a visually appealing material (e.g., stoneware, natural stone tiles).
  • Laying goods can be applied directly to the surface to be coated, but it can also be fixed to support plates or the like. This is e.g. necessary if the underside of the laid goods is unsuitable for attachment to a substrate.
  • DE 697 01 983 T2 discloses a method in which it is possible to decorate decorative stone materials with durable colorful paintings.
  • agglomerate materials consist of various materials, such as sand, quartz, glass, ceramics, wood, etc. and are bound with binders of resins.
  • the various materials are crushed, mixed and mixed with the adhesive.
  • the agglomerate is pressed, hardened, ground, polished and cut.
  • the disadvantage proves that the naturally grown structures of the starting materials are destroyed during crushing. So it is not possible to design different surfaces in such a way that they have a natural, naturally occurring, crystalline structure.
  • a mineral is a naturally occurring solid with a uniform chemical composition and a uniform structure even at the microscopic level. Most minerals are crystalline. Naturally grown crystal structures often occur in nature in cavities of rocks. These can be filled with crystals of different types and are called drusen or geodes. In the case of the druse, the wall of the cavity is covered by crystals, whereas in the case of the geode, the entire interior is filled with crystals.
  • naturally grown crystal structures are referred to as blanks or step. The steps are divided into two parts, a solid part and a non-colored part. The through-dyed part is again characterized by its naturally grown crown, with freely crystallized minerals. Externally they show a solid geometric shape with well-defined natural surfaces that are at fixed angles to each other. This part of the step is also referred to as color, whereas the non-colored part is called root.
  • the above-described blanks are usually very decorative, however, a further use as decoration material, for example on tiles, slabs and / or panels as good as not possible.
  • the individual pieces are too big or too thick and have too high a weight. Accordingly, there is an interest in separating the optically superfluous, non-colored part, that is, the root, from the part interesting for decoration purposes, the color, without destroying the naturally grown crystal structures.
  • the problem is that the crystalline structure disintegrates as soon as the color is separated from the root. Also, for example, the crystals of the amethyst stages lose their support during the subsequent firing, so that here, too, the crystalline structure disintegrates when the color is separated from the crystal roots.
  • Citrine for example, is the yellow colored variety of quartz. Depending on the origin of the citrine and cause of the color, the color varies from pale greenish yellow to orange to brown orange. However, natural citrines are rare, so that commercially almost exclusively artificial citrines or discolored quartz are sold.
  • a variant of the Citrin production is based on the fact that violet Amethyste lose their violet color when heated to 300 to approx. 700 0 C and color like a Citrin orange-yellow to brown. However, since the crystals of the amethyst stages, as already described, lose their hold on burning, it is not possible to produce artificial citrines which have a naturally grown coherent structure.
  • the object of the present invention is to provide a lay-up which has a naturally grown crystal structure but is nevertheless suitable for further use, such as further processing with the above-mentioned panels, panels and / or tiles.
  • the object is achieved by a laying ware and a method for producing a laying ware whose surface consists of a naturally grown crystal structure which is held together by a binder, wherein the crystal structure consists of a color of a naturally grown mineral.
  • the binder makes it possible to reduce the weight and size of the respective crystal stages without the naturally grown crystal structures falling apart.
  • the laid products may consist of different crystal structures, such as, for example, the crystal structures of citrine, amethyst, quartz, pyrite, etc., depending on the type of crystal stage or pieces of pipe used.
  • the binder may be introduced into interstices of the naturally grown crystal structure and be a transparent adhesive of synthetic resin, such as a colorless two-component adhesive based on epoxy resin.
  • the adhesive can be connected by a binder with a support plate, which consist of different materials, such as glass, Plexiglas, ceramic and can have a variety of shapes and colors.
  • the surface of the laying materials according to the invention is sealed by the binder, so that no contamination, such as germs or fungi can form in the interstices.
  • the crystal size of the laying ware is preferably 0.2 mm to 25 cm.
  • the main point is that a large reduction in the weight per unit area of the raw material, the above-mentioned task of providing a laying material whose surface has the naturally grown crystal structures of the color, is to be fulfilled.
  • the individual crystal stages Before the individual crystal stages are processed, they should be freed of any impurities. This can be done in several steps, in which, for example, a wet cleaning and subsequent drying is provided so that the residual water can evaporate again.
  • the binder is introduced directly into the interspaces of the naturally grown crystal structures, wherein the binder is preferably a transparent adhesive of synthetic resin, such as a colorless two-component adhesive based on epoxy resin.
  • the finished binder is advantageously injected with the aid of thin cannulas in the interstices of the crystals.
  • the cannulas generally have an inside width of 0.5 to 0.8 millimeters, but can also have any other internal width if required.
  • the pressure required to spray the adhesive into the interstices of the crystal is generated, for example, by a Perfusor®. In principle, however, it is also possible to manually generate the pressure or to use other appropriate devices. Due to the capillary effect, the binder penetrates deeper into the interstices of the crystals than the cannulas themselves. In this way, the crystal interstices are firmly interconnected far into the root.
  • the individual, already provided with binder raw stages should harden.
  • the possible duration of the curing depends on external circumstances, such as the temperature, the humidity and the binder used, is usually about 24 hours.
  • the mixing ratio of possible binders in turn depends on the manufacturer's instructions and should advantageously not deviate from these.
  • the connected crystal roots can be cut, whereby the naturally grown crystal structure no longer falls apart.
  • the blank itself is preferably done on a gemstone saw. After the separation of the color from the root, it is advantageous if the underside, ie the side facing away from the naturally grown crystal structure, or the cut side is ground and polished smoothly, whereby a possible further processing of the laid goods is facilitated.
  • the laying material according to the invention can be applied not only directly to a surface to be coated, for example, a room wall or ceiling, but also be connected by the same or a similar binder with support plates.
  • the support plates can be made of various materials, such as glass, Plexiglas, ceramic and have different shapes and colors.
  • the surface of the laid goods is permanently sealed in a further step.
  • contamination of the surface can be counteracted by, for example, occurring in the water lime and other elements.
  • the formation of germs and fungi in the crystal interstices can be reduced or even avoided. This is particularly advantageous when using the laying products in sanitary rooms.
  • a kind of abrasive cement is used as a binder.
  • the individual stages In a first step, the individual stages must be heated so that the necessary hold between the sanding block and the naturally grown crystal structure is ensured.
  • the type of heating should be chosen so that contamination of the naturally grown crystal structure is avoided. In this case, heating on an electric plate has proved to be particularly advantageous.
  • the stages Once the stages have heated, they can be covered with a liquefied sanding kit. Also in this process, the binder-provided steps should then cure before further processing. Once the abrasive cement has set, the crystals remain fixed and can be cut without falling apart when the color is separated from the root.
  • the trimmed laying material is then either applied directly to the final surface to be coated or on a support plate. Subsequently, the laid or sanding putty is reheated so that the sanding putty can be removed again from the naturally grown crystal structure. Purification of the crystal structure, for example with an alcoholic solution is advantageous.
  • the inventive Verleware can be joined together on a surface, such as a support plate, a table, a wall or a worktop. It is possible that individual crystals have to be broken off from the laying material, so that adjoining laying goods can fit together better. It may also be necessary for individual interspaces of contiguous substrates to be filled with individual crystals, thus providing a more uniform overall structure arises. For such additional work, it may be advantageous to use the binder which has also been used for the manufacture of the laying ware.
  • a possible embodiment of a said carrier plate may consist of glass. Glass allows a very high strength of the finished product.
  • the laid products can be firmly connected by a suitable binder with the glass.
  • Single-pane safety glass can be used if a predetermined breaking point is necessary. This can be produced with suitable cutting equipment or machines.
  • laminated safety glass can also be used as a carrier plate if high pressures can occur during installation or later use and if no predefined predetermined breaking point is necessary. In a possible processing with Plexiglas this is used in a preferred thickness from 0.5 to 1.0 millimeters.
  • Plexiglas has the great advantage that in buildings with limited or prescribed weight a significant reduction of the total loads and a very low construction height can be achieved.
  • the laid-up products can be used as wall coverings, ceiling designs and flat-type room decorations. Due to the low weight and the low construction height, the laid is also suitable for use in areas where a low mass is relevant, such. B. in cruise ship, motor yacht and yacht. In the hotel and gastronomy industry, for example, the flooring can be used as a decoration in wellness areas and restaurants.
  • the laying goods can be used for example in the belt buckle, Kettenan vonr-, tie, brooch or ring production. So will For example, when trailer making particularly emphasis placed on the back. A possible trailer production with laid-up goods could look like this: The back of a laying piece of goods is ground and polished. Furthermore, another, equal piece of stranding can be made from the same stage, in which all sides, both the back and the front side with the naturally grown crystal structure are ground and polished. Subsequently, the two parts can be glued together by means of binders and the edges also ground and polished. In this way, a trailer with a color-matched, but smooth polished back and a front with natural grown crystal structure would arise.
  • Fig. 3 is a finished laying goods
  • Fig. 1 in the example, a step 60, or a blank to be illustrated. This is divided into a non-colored part, the root 61 and a colored part, the color 61.
  • the color 61 has a surface 40 in the form of a naturally grown crystal structure 20.
  • the naturally grown crystal structure 20 is held together in the root 62.
  • the naturally grown crystal structure 20 would become cohesive.
  • a binder 30 is introduced into intermediate spaces 21 of the naturally grown crystal structure 20 before the ink 61 is separated from the root 62. As a result, a complete bonding of the crystal structure 20 is achieved.
  • holes 80 are drilled in the step 60, between color 61 and root 62, as directly below the color 61 as possible, with a drill, preferably a diamond drill.
  • a drill preferably a diamond drill.
  • the binder 30 is then introduced, so that even in this method, a full-surface bonding of the crystal structure 20 is ensured.
  • FIG. 2 shows a laying material 10 according to the invention.
  • the gaps 21 filled with binding agent can be clearly seen.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Composite Materials (AREA)
  • Dispersion Chemistry (AREA)
  • Finishing Walls (AREA)
  • Floor Finish (AREA)

Abstract

La présente invention concerne un article à poser, dont la surface est constituée d'une structure de cristaux formés naturellement, laquelle structure est solidarisée par l'intermédiaire d'un liant. L'invention concerne également un procédé de fabrication d'un article à poser.
EP08717676A 2007-03-22 2008-03-12 Article à poser et procédé de fabrication associé Withdrawn EP2139700A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007014496A DE102007014496B8 (de) 2007-03-22 2007-03-22 Verlegware und ein Verfahren zur Herstellung einer solchen
PCT/EP2008/052930 WO2008113726A1 (fr) 2007-03-22 2008-03-12 Article à poser et procédé de fabrication associé

Publications (1)

Publication Number Publication Date
EP2139700A1 true EP2139700A1 (fr) 2010-01-06

Family

ID=38565241

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08717676A Withdrawn EP2139700A1 (fr) 2007-03-22 2008-03-12 Article à poser et procédé de fabrication associé

Country Status (4)

Country Link
US (1) US20100236170A1 (fr)
EP (1) EP2139700A1 (fr)
DE (2) DE202007007508U1 (fr)
WO (1) WO2008113726A1 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2364864A1 (fr) * 2010-03-10 2011-09-14 Kevin Golay Système de carrelages décoratifs et de frises décoratives et procédé de fabrication de carrelages décoratifs et de frises décoratives
US8668000B2 (en) * 2011-06-28 2014-03-11 Gem Center U.S.A., Inc Easy break geode
CN108973498A (zh) * 2018-07-31 2018-12-11 中国地质大学（武汉） 一种多层次立体饰品的制备方法

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GB1278583A (en) * 1968-08-23 1972-06-21 Sidney William Eaves Improvements in or relating to decorative sheet material
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US4076007A (en) * 1976-03-29 1978-02-28 Redlin Eugene E Gemstone drill
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DE20023333U1 (de) * 2000-03-31 2003-10-02 Neupert Heiko Vorrichtung zur Durchführung eines Arbeitsverfahrens zur Herstellung von verfestigten Sandschichten mit Strukturierungen und nach dem Verfahren hergestellte verfestigte Sandschicht
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KR20030030589A (ko) * 2001-10-11 2003-04-18 한준희 천연 옥 자수정 타일
DE102004044258A1 (de) * 2004-09-14 2006-04-06 Managementgesellschaft Saaler Mühle GmbH & Co. Freizeitanlagen Betriebsgesellschaft KG Verfahren zum Befestigen von Bauelementen an Decken und/oder Wänden und mit einem solchen Verfahren hergestelltes Bauwerk
ITFI20050102A1 (it) * 2005-05-13 2006-11-14 Tiziano Pratelli Mattonella per rivestimenti verticali ed orizzontali

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Also Published As

Publication number Publication date
US20100236170A1 (en) 2010-09-23
DE202007007508U1 (de) 2007-10-04
WO2008113726A1 (fr) 2008-09-25
DE102007014496B3 (de) 2008-08-21
DE102007014496B8 (de) 2008-11-27

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