EP2127901B1 - Verfahren zur Herstellung von Fußbodenpaneelen und Pressblech zur Durchführung des Verfahrens auf Kurztaktpressen - Google Patents
Verfahren zur Herstellung von Fußbodenpaneelen und Pressblech zur Durchführung des Verfahrens auf Kurztaktpressen Download PDFInfo
- Publication number
- EP2127901B1 EP2127901B1 EP09161204A EP09161204A EP2127901B1 EP 2127901 B1 EP2127901 B1 EP 2127901B1 EP 09161204 A EP09161204 A EP 09161204A EP 09161204 A EP09161204 A EP 09161204A EP 2127901 B1 EP2127901 B1 EP 2127901B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sections
- press plate
- embossing
- sized
- high pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
- B44B5/026—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
Definitions
- the invention relates to a method for producing floor panels and press plates for carrying out the method on short-cycle presses.
- Known floor panels have on the upper surface in the laid state, a decor or decor with an adapted structure embossing, imitating a natural material such as wood or stone.
- Wood base materials such as HDF, MDF or OSB serve as base plate material.
- the decors can be printed on a paper layer or directly on the plate-shaped wood-based panel.
- Such decors are for example wood or stone imitations.
- the decors can be superimposed with a structuring imprint.
- structure and embossing are exactly matched to one another, so-called synchronous pores, in order to bring the visible surfaces visually and haptically closer to the natural material.
- Such floor panels increasingly also have circumferential chamfers, which remain visible in the installed state and form so-called V-joints. These circumferential chamfers are each arranged at least on opposite sides and are increasingly decorated.
- the circumferential chamfers are executed to solid colors or continue the decor of the plate surface and possibly also have a simple or even a decore-synchronous structure embossing. This enhances the visual and haptic impression of a natural material.
- the structures of wood decors can be simple pores, but also more elaborate scraped structures.
- the structures should preferably be decorsynchronous.
- stone or marble tiles are also simulated, in which not only the actual surface structure but also the decor-synchronous embossing of the joint filling lines is important.
- FR 2 846 023 a press plate with two stamping dies arranged side by side, which repeat at certain intervals. With this press plate joints are inserted into the surface of wood-based panels.
- WO 2006/063803 A2 describes a floor panel with a decorative side that imitates a wood pattern, this wood pattern comprising zones of different gloss levels. In the surface layer imprints can be inserted, which imitate wood pores and are in accordance with the wood structure.
- the embossed decorative panels are cut after introduction of the embossing to the desired dimensions, for example, emitted board boards to a width of about 160 mm.
- the press plates used in embossing have increases corresponding to the desired Embossing depth and a width of, for example, about 10 mm.
- the elevations in the press plate are arranged in such a way that the cut takes place for separating the individual boards or the tiles in the area of the embossing.
- the residence time of the plates in the short-cycle presses must be extended.
- the reason for this is that although the temperature rise on the product after closing the press at the necessary speed takes place in adjacent areas of points of particular embossing depths and large embossing surfaces, however, the required working pressure within the reaction time of the resins is not achieved.
- the pressing temperatures are reduced, which leads to the extension of the pressing times to about 20 to 40 s or even more. Such extensions of the cycle times during pressing makes the production of decorative panels quickly unprofitable.
- the invention has for its object to develop a process for the production of decorative panels for floor panels, with conventional structures in conventional cycle times and conventional process parameters such as pressing pressures of 400 N / cm 2 or 800 N / cm 2 embossed structures with a depth of up to 300 my or 600 my can safely be brought in and the degree of structure of the structure is high and the transparency is brilliant and to provide press plates for carrying out the method.
- the embossed areas on the decorative panels consist of narrow areas of small areas with widths of a few mm.
- a zone of high pressure ie the embossing area, a zone of low pressure, said pressure relief zone, adjacent assigned.
- a zone of low pressure is provided between two narrow areas of high pressure.
- the arrangement of zones of high pressure and adjacent zones of low pressure can not be provided in one direction only on the large-format plate, but also in addition preferably at an angle of 90 ° to the first direction so on the decorative plate along and across.
- the decorative panels are not comminuted into individual floorboards or tiles after embossing, but are always further processed into several contiguous ones, then only a narrow, small-area zone of high pressure is necessary for embossing the contiguous parts.
- the entire contiguous plank or tile surface acts in this case as a zone of low pressure.
- the embossed depressions can have different shapes.
- the embossed recesses are located on the side edges of the panels or within the panel surface enclosed by the side edges. Further optionally, the shape and / or the course of the embossed depressions in a panel can be matched to the shape and / or the course of the embossed depressions in the adjacent panel. In the zones to be embossed, due to the high specific pressures, complete characteristics are obtained in a short time and surface defects, such as milky discoloration, are reliably avoided.
- the arrangement of narrow embossed areas on the press plate can be integrated into its manufacturing process in a simple and economical manner.
- the press plate used in the method according to the invention is designed according to the desired embossing profile.
- the press plate in the zones of the subsequent processing which are about 11 mm wide, provided on both sides elevations in the form of a stamping die in the amount of embossing depth. They have a width of about 1 mm on the flat area. For the seam rounding a similar width is intended as for the flat area.
- the press plates are processed accordingly.
- the surface in the curves on a lower gloss level, as the surface over the product to be produced.
- the press plate 1 in the area 2, in which the further processing, ie separation takes place, two closely spaced dies 3 on. This arrangement is repeated in a constant manner after accounting for the width of the hall 4 to be produced.
- the press plate is used, for example, in the manufacture of a tile panel, in which a plurality of tiles 5 in both the one and in the other direction are obtained as a coherent whole from the large plate by separation.
- the embossing dies 3 are provided both in the variant for two close together in the area 2 of the subsequent separation as well as on the surface alone, in which the embossing profile in the final product is to simulate a joint filling line.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Finishing Walls (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL09161204T PL2127901T3 (pl) | 2008-05-27 | 2009-05-27 | Sposób wytwarzania paneli podłogowych i płyta prasująca do realizacji tego sposobu w prasie o krótkim takcie |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008025542A DE102008025542B4 (de) | 2008-05-27 | 2008-05-27 | Verfahren zur Herstellung von Fußbodenpaneelen |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP2127901A2 EP2127901A2 (de) | 2009-12-02 |
| EP2127901A3 EP2127901A3 (de) | 2011-09-07 |
| EP2127901B1 true EP2127901B1 (de) | 2013-02-27 |
Family
ID=41136742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09161204A Not-in-force EP2127901B1 (de) | 2008-05-27 | 2009-05-27 | Verfahren zur Herstellung von Fußbodenpaneelen und Pressblech zur Durchführung des Verfahrens auf Kurztaktpressen |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2127901B1 (pl) |
| DE (1) | DE102008025542B4 (pl) |
| PL (1) | PL2127901T3 (pl) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3666514A1 (de) | 2018-12-12 | 2020-06-17 | Flooring Technologies Ltd. | Pressblech zum erzeugen tiefer strukturen |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102018010010A1 (de) * | 2018-12-28 | 2020-07-02 | Hueck Rheinische Gmbh | Pressblech |
| DE102022125369A1 (de) * | 2022-09-30 | 2024-04-04 | Hueck Rheinische Gmbh | Presswerkzeug mit einem Rahmenteil und einem Innenteil |
| DE102022125371A1 (de) * | 2022-09-30 | 2024-04-04 | Hueck Rheinische Gmbh | Presswerkzeug zum Verpressen von Werkstoffplatten in Heizpressen |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1234381B (de) * | 1960-11-19 | 1967-02-16 | Drevarsky Vyskumny Ustav | Verfahren und Pressbleche fuer die Herstellung von Faserplatten oder Presslingen auslignozelluloschaltigen Materialien |
| GB1007242A (en) * | 1962-04-30 | 1965-10-13 | Heribert Heymanns | Improvements in or relating to pairs of embossing dies |
| DE19952021C1 (de) * | 1999-10-28 | 2001-05-03 | Profilform Moebelteile Gmbh | Vorrichtung und Verfahren zur Herstellung von profiliertem Langmaterial mit Oberflächenprägung |
| FR2846023B1 (fr) | 2002-10-18 | 2005-08-05 | Alsapan | Panneaux de revetement de paroi a depressions centrales ou peripheriques obtenues par compression |
| DE10252865A1 (de) * | 2002-11-12 | 2004-05-27 | Kronotec Ag | Verfahren zum Erzeugen eines strukturierten Dekors in einer Holzwerkstoffplatte |
| EP1796919B2 (en) | 2004-12-16 | 2016-03-23 | Flooring Industries Limited, SARL | Floor panel imitating a wood pattern on its surface and method for manufacturing |
| BE1016613A3 (nl) | 2005-06-06 | 2007-02-06 | Flooring Ind Ltd | Werkwijze, inrichting en accessoires voor het vervaardigen van vloerpanelen. |
| AT503038B1 (de) * | 2006-04-21 | 2007-07-15 | Mwt Micro Wood Technology Gmbh | Pressvorrichtung |
| DE102006024305B3 (de) * | 2006-05-24 | 2007-10-25 | Flooring Technologies Ltd. | Paneel und Verfahren zur Herstellung eines Paneels |
| EP1908608A1 (en) * | 2006-10-05 | 2008-04-09 | Spanolux N.V. Div. Balterio | Method of and apparatus for manufacturing a panel and produced panel |
-
2008
- 2008-05-27 DE DE102008025542A patent/DE102008025542B4/de not_active Expired - Fee Related
-
2009
- 2009-05-27 EP EP09161204A patent/EP2127901B1/de not_active Not-in-force
- 2009-05-27 PL PL09161204T patent/PL2127901T3/pl unknown
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3666514A1 (de) | 2018-12-12 | 2020-06-17 | Flooring Technologies Ltd. | Pressblech zum erzeugen tiefer strukturen |
| WO2020120417A1 (de) | 2018-12-12 | 2020-06-18 | Flooring Technologies Ltd. | Pressblech zum erzeugen tiefer strukturen |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008025542A1 (de) | 2009-12-03 |
| DE102008025542B4 (de) | 2010-04-29 |
| PL2127901T3 (pl) | 2013-08-30 |
| EP2127901A3 (de) | 2011-09-07 |
| EP2127901A2 (de) | 2009-12-02 |
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