EP2127901B1 - Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente - Google Patents
Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente Download PDFInfo
- Publication number
- EP2127901B1 EP2127901B1 EP09161204A EP09161204A EP2127901B1 EP 2127901 B1 EP2127901 B1 EP 2127901B1 EP 09161204 A EP09161204 A EP 09161204A EP 09161204 A EP09161204 A EP 09161204A EP 2127901 B1 EP2127901 B1 EP 2127901B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sections
- press plate
- embossing
- sized
- high pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 15
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 238000004049 embossing Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 3
- 239000012467 final product Substances 0.000 claims description 2
- 239000002023 wood Substances 0.000 description 11
- 239000000047 product Substances 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 238000002845 discoloration Methods 0.000 description 3
- 239000005445 natural material Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000009408 flooring Methods 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000036244 malformation Effects 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
- B44B5/026—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02033—Joints with beveled or recessed upper edges
Definitions
- the invention relates to a method for producing floor panels and press plates for carrying out the method on short-cycle presses.
- Known floor panels have on the upper surface in the laid state, a decor or decor with an adapted structure embossing, imitating a natural material such as wood or stone.
- Wood base materials such as HDF, MDF or OSB serve as base plate material.
- the decors can be printed on a paper layer or directly on the plate-shaped wood-based panel.
- Such decors are for example wood or stone imitations.
- the decors can be superimposed with a structuring imprint.
- structure and embossing are exactly matched to one another, so-called synchronous pores, in order to bring the visible surfaces visually and haptically closer to the natural material.
- Such floor panels increasingly also have circumferential chamfers, which remain visible in the installed state and form so-called V-joints. These circumferential chamfers are each arranged at least on opposite sides and are increasingly decorated.
- the circumferential chamfers are executed to solid colors or continue the decor of the plate surface and possibly also have a simple or even a decore-synchronous structure embossing. This enhances the visual and haptic impression of a natural material.
- the structures of wood decors can be simple pores, but also more elaborate scraped structures.
- the structures should preferably be decorsynchronous.
- stone or marble tiles are also simulated, in which not only the actual surface structure but also the decor-synchronous embossing of the joint filling lines is important.
- FR 2 846 023 a press plate with two stamping dies arranged side by side, which repeat at certain intervals. With this press plate joints are inserted into the surface of wood-based panels.
- WO 2006/063803 A2 describes a floor panel with a decorative side that imitates a wood pattern, this wood pattern comprising zones of different gloss levels. In the surface layer imprints can be inserted, which imitate wood pores and are in accordance with the wood structure.
- the embossed decorative panels are cut after introduction of the embossing to the desired dimensions, for example, emitted board boards to a width of about 160 mm.
- the press plates used in embossing have increases corresponding to the desired Embossing depth and a width of, for example, about 10 mm.
- the elevations in the press plate are arranged in such a way that the cut takes place for separating the individual boards or the tiles in the area of the embossing.
- the residence time of the plates in the short-cycle presses must be extended.
- the reason for this is that although the temperature rise on the product after closing the press at the necessary speed takes place in adjacent areas of points of particular embossing depths and large embossing surfaces, however, the required working pressure within the reaction time of the resins is not achieved.
- the pressing temperatures are reduced, which leads to the extension of the pressing times to about 20 to 40 s or even more. Such extensions of the cycle times during pressing makes the production of decorative panels quickly unprofitable.
- the invention has for its object to develop a process for the production of decorative panels for floor panels, with conventional structures in conventional cycle times and conventional process parameters such as pressing pressures of 400 N / cm 2 or 800 N / cm 2 embossed structures with a depth of up to 300 my or 600 my can safely be brought in and the degree of structure of the structure is high and the transparency is brilliant and to provide press plates for carrying out the method.
- the embossed areas on the decorative panels consist of narrow areas of small areas with widths of a few mm.
- a zone of high pressure ie the embossing area, a zone of low pressure, said pressure relief zone, adjacent assigned.
- a zone of low pressure is provided between two narrow areas of high pressure.
- the arrangement of zones of high pressure and adjacent zones of low pressure can not be provided in one direction only on the large-format plate, but also in addition preferably at an angle of 90 ° to the first direction so on the decorative plate along and across.
- the decorative panels are not comminuted into individual floorboards or tiles after embossing, but are always further processed into several contiguous ones, then only a narrow, small-area zone of high pressure is necessary for embossing the contiguous parts.
- the entire contiguous plank or tile surface acts in this case as a zone of low pressure.
- the embossed depressions can have different shapes.
- the embossed recesses are located on the side edges of the panels or within the panel surface enclosed by the side edges. Further optionally, the shape and / or the course of the embossed depressions in a panel can be matched to the shape and / or the course of the embossed depressions in the adjacent panel. In the zones to be embossed, due to the high specific pressures, complete characteristics are obtained in a short time and surface defects, such as milky discoloration, are reliably avoided.
- the arrangement of narrow embossed areas on the press plate can be integrated into its manufacturing process in a simple and economical manner.
- the press plate used in the method according to the invention is designed according to the desired embossing profile.
- the press plate in the zones of the subsequent processing which are about 11 mm wide, provided on both sides elevations in the form of a stamping die in the amount of embossing depth. They have a width of about 1 mm on the flat area. For the seam rounding a similar width is intended as for the flat area.
- the press plates are processed accordingly.
- the surface in the curves on a lower gloss level, as the surface over the product to be produced.
- the press plate 1 in the area 2, in which the further processing, ie separation takes place, two closely spaced dies 3 on. This arrangement is repeated in a constant manner after accounting for the width of the hall 4 to be produced.
- the press plate is used, for example, in the manufacture of a tile panel, in which a plurality of tiles 5 in both the one and in the other direction are obtained as a coherent whole from the large plate by separation.
- the embossing dies 3 are provided both in the variant for two close together in the area 2 of the subsequent separation as well as on the surface alone, in which the embossing profile in the final product is to simulate a joint filling line.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Floor Finish (AREA)
- Finishing Walls (AREA)
Claims (7)
- Procédé de fabrication de panneaux de sol sous forme de planches ou de dalles, plusieurs planches ou dalles étant traitées ensuite en continu en utilisant des tôles de presse sur des presses à alimentation intermittente constituées de plaques de grand format, caractérisé en ce que les régions de matriçage à haute pression sur les grandes plaques décoratives se composent de régions étroites de petite surface avec des profondeurs de matriçage de 150 à 300 µm pour des presses à alimentation intermittente avec des pressions d'impression allant jusqu'à 400 N/cm2 et avec des profondeurs de matriçage de 500 à 600 µm avec des pressions d'impression allant jusqu'à 800 N/cm2, et au moins une zone de haute pression et au moins une zone de basse pression sont situées l'une à côté de l'autre et la zone de basse pression se situe entre deux régions de haute pression étroites de petite surface, qui, au cours de l'usinage subséquent, sont éliminées sous forme de chutes et des régions de haute pression supplémentaires individuelles étroites de petite surface ayant des profondeurs de matriçage de 150 à 300 µm, respectivement de 500 à 600 µm, qui se situent dans des régions qui, au cours de l'usinage subséquent, ne sont pas éliminées sous forme de chutes.
- Procédé selon la revendication 1, caractérisé par des régions de matriçage constituées de zones de haute pression étroites de petite surface, dans la direction verticale et/ou horizontale sur les plaques décoratives de grande surface.
- Procédé selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que le degré de brillance des arrondis des joints jusqu'à l'arête des joints est différent du degré de brillance de la surface des panneaux.
- Procédé selon la revendication 3, caractérisé en ce que le degré de brillance des arrondis des joints jusqu'à l'arête des joints est inférieur au degré de brillance de la surface des panneaux.
- Tôle de presse pour presses à alimentation intermittente pour la mise en oeuvre du procédé selon la revendication 1, caractérisée en ce que la tôle de presse (1), dans la région (2) ayant une zone de faible pression pour le traitement ultérieur subséquent du panneau de plancher, présente deux poinçons de matriçage (3) disposés étroitement l'un à côté de l'autre et en outre des poinçons de matriçage (3) disposés séparément pour simuler des lignes de remplissage de joints sont prévus et les régions (2) ayant les deux poinçons de matriçage (3) ou les poinçons de matriçage disposés séparément (3) se répètent à intervalles souhaités.
- Tôle de presse selon la revendication 5, caractérisée en ce qu'elle présente des poinçons de matriçage (3) décalés dans la direction verticale ainsi que pratiquement dans la direction horizontale.
- Tôle de presse selon les revendications 5 et 6, caractérisée en ce que les régions (2) avec deux poinçons de matriçage disposés étroitement l'un à côté de l'autre et les poinçons de matriçage (3) disposés séparément s'orientent sur la tôle de presse (1) en un nombre souhaité correspondant à la taille du panneau de plancher continu à fabriquer en utilisant la tôle de presse sous la forme d'un panneau de dalles en tant que produit final.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL09161204T PL2127901T3 (pl) | 2008-05-27 | 2009-05-27 | Sposób wytwarzania paneli podłogowych i płyta prasująca do realizacji tego sposobu w prasie o krótkim takcie |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008025542A DE102008025542B4 (de) | 2008-05-27 | 2008-05-27 | Verfahren zur Herstellung von Fußbodenpaneelen |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2127901A2 EP2127901A2 (fr) | 2009-12-02 |
EP2127901A3 EP2127901A3 (fr) | 2011-09-07 |
EP2127901B1 true EP2127901B1 (fr) | 2013-02-27 |
Family
ID=41136742
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09161204A Active EP2127901B1 (fr) | 2008-05-27 | 2009-05-27 | Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2127901B1 (fr) |
DE (1) | DE102008025542B4 (fr) |
PL (1) | PL2127901T3 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3666514A1 (fr) | 2018-12-12 | 2020-06-17 | Flooring Technologies Ltd. | Tôle embouti permettant de produire des structures plus profondes |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018010010A1 (de) * | 2018-12-28 | 2020-07-02 | Hueck Rheinische Gmbh | Pressblech |
DE102022125369A1 (de) | 2022-09-30 | 2024-04-04 | Hueck Rheinische Gmbh | Presswerkzeug mit einem Rahmenteil und einem Innenteil |
DE102022125371A1 (de) | 2022-09-30 | 2024-04-04 | Hueck Rheinische Gmbh | Presswerkzeug zum Verpressen von Werkstoffplatten in Heizpressen |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1234381B (de) * | 1960-11-19 | 1967-02-16 | Drevarsky Vyskumny Ustav | Verfahren und Pressbleche fuer die Herstellung von Faserplatten oder Presslingen auslignozelluloschaltigen Materialien |
GB1007242A (en) * | 1962-04-30 | 1965-10-13 | Heribert Heymanns | Improvements in or relating to pairs of embossing dies |
DE19952021C1 (de) * | 1999-10-28 | 2001-05-03 | Profilform Moebelteile Gmbh | Vorrichtung und Verfahren zur Herstellung von profiliertem Langmaterial mit Oberflächenprägung |
FR2846023B1 (fr) | 2002-10-18 | 2005-08-05 | Alsapan | Panneaux de revetement de paroi a depressions centrales ou peripheriques obtenues par compression |
DE10252865A1 (de) * | 2002-11-12 | 2004-05-27 | Kronotec Ag | Verfahren zum Erzeugen eines strukturierten Dekors in einer Holzwerkstoffplatte |
EP1796919B2 (fr) | 2004-12-16 | 2016-03-23 | Flooring Industries Limited, SARL | Panneau de recouvrement de sol et procede de fabrication d'un panneau de recouvrement de sol |
BE1016613A3 (nl) | 2005-06-06 | 2007-02-06 | Flooring Ind Ltd | Werkwijze, inrichting en accessoires voor het vervaardigen van vloerpanelen. |
AT503038B1 (de) * | 2006-04-21 | 2007-07-15 | Mwt Micro Wood Technology Gmbh | Pressvorrichtung |
DE102006024305B3 (de) * | 2006-05-24 | 2007-10-25 | Flooring Technologies Ltd. | Paneel und Verfahren zur Herstellung eines Paneels |
EP1908608A1 (fr) * | 2006-10-05 | 2008-04-09 | Spanolux N.V. Div. Balterio | Procédé et appareil pour produire un panneau et panneau ainsi produit |
-
2008
- 2008-05-27 DE DE102008025542A patent/DE102008025542B4/de not_active Expired - Fee Related
-
2009
- 2009-05-27 EP EP09161204A patent/EP2127901B1/fr active Active
- 2009-05-27 PL PL09161204T patent/PL2127901T3/pl unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3666514A1 (fr) | 2018-12-12 | 2020-06-17 | Flooring Technologies Ltd. | Tôle embouti permettant de produire des structures plus profondes |
WO2020120417A1 (fr) | 2018-12-12 | 2020-06-18 | Flooring Technologies Ltd. | Plaque de pressage pour la production de structures profondes |
Also Published As
Publication number | Publication date |
---|---|
EP2127901A2 (fr) | 2009-12-02 |
EP2127901A3 (fr) | 2011-09-07 |
DE102008025542B4 (de) | 2010-04-29 |
PL2127901T3 (pl) | 2013-08-30 |
DE102008025542A1 (de) | 2009-12-03 |
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