EP2127901A2 - Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente - Google Patents

Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente Download PDF

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Publication number
EP2127901A2
EP2127901A2 EP09161204A EP09161204A EP2127901A2 EP 2127901 A2 EP2127901 A2 EP 2127901A2 EP 09161204 A EP09161204 A EP 09161204A EP 09161204 A EP09161204 A EP 09161204A EP 2127901 A2 EP2127901 A2 EP 2127901A2
Authority
EP
European Patent Office
Prior art keywords
areas
embossing
zone
press plate
high pressure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP09161204A
Other languages
German (de)
English (en)
Other versions
EP2127901A3 (fr
EP2127901B1 (fr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flooring Technologies Ltd
Original Assignee
Flooring Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd
Priority to PL09161204T priority Critical patent/PL2127901T3/pl
Publication of EP2127901A2 publication Critical patent/EP2127901A2/fr
Publication of EP2127901A3 publication Critical patent/EP2127901A3/fr
Application granted granted Critical
Publication of EP2127901B1 publication Critical patent/EP2127901B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
    • B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
    • B44B5/02—Dies; Accessories
    • B44B5/026—Dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24—Pressing or stamping ornamental designs on surfaces
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E04F15/02033—Joints with beveled or recessed upper edges

Definitions

  • the invention relates to a method for producing floor panels and press plates for carrying out the method on short-cycle presses.
  • Known floor panels have on the upper surface in the laid state, a decor or decor with an adapted structure embossing, imitating a natural material such as wood or stone.
  • Wood base materials such as HDF, MDF or OSB serve as base plate material.
  • the decors can be printed on a paper layer or directly on the plate-shaped wood-based panel.
  • Such decors are for example wood or stone imitations.
  • the decors can be superimposed with a structuring imprint.
  • structure and embossing are exactly matched to one another, so-called synchronous pores, in order to bring the visible surfaces visually and haptically closer to the natural material.
  • Such floor panels increasingly also have circumferential chamfers, which remain visible in the installed state and form so-called V-joints. These circumferential chamfers are each arranged at least on opposite sides and are increasingly decorated.
  • the circumferential chamfers are executed to solid colors or continue the decor of the plate surface and possibly also have a simple or even a decore-synchronous structure embossing. This enhances the visual and haptic impression of a natural material.
  • the structures of wood decors can be simple pores, but also more elaborate scraped structures.
  • the structures should preferably be decorsynchronous.
  • stone or marble tiles are also simulated, in which not only the actual surface structure but also the decor-synchronous embossing of the joint filling lines is important.
  • embossed decorative panels are cut after introduction of the embossing to the desired dimensions, for example, emitted board boards to a width of about 160 mm.
  • the press plates used in embossing have increases corresponding to the desired Embossing depth and a width of, for example, about 10 mm.
  • the elevations in the press plate are arranged in such a way that the cut takes place for separating the individual boards or the tiles in the area of the embossing.
  • the residence time of the plates in the short-cycle presses must be extended.
  • the reason for this is that although the temperature rise on the product after closing the press at the necessary speed takes place in adjacent areas of points of particular embossing depths and large embossing surfaces, however, the required working pressure within the reaction time of the resins is not achieved.
  • the pressing temperatures are reduced, which leads to the extension of the pressing times to about 20 to 40 s or even more. Such extensions of the cycle times during pressing makes the production of decorative panels quickly unprofitable.
  • the invention has for its object to develop a process for the production of decorative panels for floor panels, with conventional structures in conventional cycle times and conventional process parameters such as press printing of 400 N / cm 2 or 800 N / cm 2 embossed structures with a depth of up to 300 my or 600 my can safely be brought in and the degree of structure of the structure is high and the transparency is brilliant and to provide press plates for carrying out the method.
  • the embossed areas on the decorative panels consist of narrow areas of small areas with widths of a few mm.
  • a zone of high pressure that is to say the embossing area
  • a zone of low pressure is assigned a zone of low pressure, the so-called pressure relief zone, adjacent.
  • the zone of low pressure is in such areas, which are omitted as a blend in the further course of processing.
  • a zone of low pressure is provided between two narrow areas of high pressure.
  • the arrangement of zones of high pressure and adjacent zones of low pressure can not be provided in one direction only on the large-format plate, but also in addition preferably at an angle of 90 ° to the first direction so on the decorative plate along and across.
  • the decorative panels are not comminuted into individual floorboards or tiles after embossing, but are always further processed into several contiguous ones, then only a narrow, small-area zone of high pressure is necessary for embossing the contiguous parts.
  • the entire contiguous plank or tile surface acts in this case as a zone of low pressure.
  • the embossed depressions can have different shapes.
  • the embossed recesses are located on the side edges of the panels or within the panel surface enclosed by the side edges. Further optionally, the shape and / or the course of the embossed depressions in a panel can be matched to the shape and / or the course of the embossed depressions in the adjacent panel. In the zones to be embossed, due to the high specific pressures, complete characteristics are obtained in a short time and surface defects, such as milky discoloration, are reliably avoided.
  • the arrangement of narrow embossed areas on the press plate can be integrated into its manufacturing process in a simple and economical manner.
  • the press plate used in the method according to the invention is designed according to the desired embossing profile.
  • the press plate in the zones of the subsequent processing which are about 11 mm wide, provided on both sides elevations in the form of a stamping die in the amount of embossing depth. They have a width of about 1 mm on the flat area. For the seam rounding a similar width is intended as for the flat area.
  • the press plates are processed accordingly.
  • the surface in the curves on a lower gloss level, as the surface over the product to be produced.
  • the press plate 1 in the area 2, in which the further processing, ie separation takes place, two closely spaced dies 3 on. This arrangement is repeated in a constant manner after accounting for the width of the hall 4 to be produced.
  • the press plate is used, for example, in the manufacture of a tile panel, in which a plurality of tiles 5 in both the one and in the other direction are obtained as a coherent whole from the large plate by separation.
  • the embossing dies 3 are provided both in the variant for two close together in the area 2 of the subsequent separation as well as on the surface alone, in which the embossing profile in the final product is to simulate a joint filling line.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Floor Finish (AREA)
  • Finishing Walls (AREA)
EP09161204A 2008-05-27 2009-05-27 Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente Active EP2127901B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL09161204T PL2127901T3 (pl) 2008-05-27 2009-05-27 Sposób wytwarzania paneli podłogowych i płyta prasująca do realizacji tego sposobu w prasie o krótkim takcie

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008025542A DE102008025542B4 (de) 2008-05-27 2008-05-27 Verfahren zur Herstellung von Fußbodenpaneelen

Publications (3)

Publication Number Publication Date
EP2127901A2 true EP2127901A2 (fr) 2009-12-02
EP2127901A3 EP2127901A3 (fr) 2011-09-07
EP2127901B1 EP2127901B1 (fr) 2013-02-27

Family

ID=41136742

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09161204A Active EP2127901B1 (fr) 2008-05-27 2009-05-27 Procédé de fabrication de panneaux de sol et tôle de presse destinée à l'exécution du procédé sur des presses à alimentation intermittente

Country Status (3)

Country Link
EP (1) EP2127901B1 (fr)
DE (1) DE102008025542B4 (fr)
PL (1) PL2127901T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022125369A1 (de) 2022-09-30 2024-04-04 Hueck Rheinische Gmbh Presswerkzeug mit einem Rahmenteil und einem Innenteil
DE102022125371A1 (de) 2022-09-30 2024-04-04 Hueck Rheinische Gmbh Presswerkzeug zum Verpressen von Werkstoffplatten in Heizpressen

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3666514A1 (fr) 2018-12-12 2020-06-17 Flooring Technologies Ltd. Tôle embouti permettant de produire des structures plus profondes
DE102018010010A1 (de) * 2018-12-28 2020-07-02 Hueck Rheinische Gmbh Pressblech

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2846023A1 (fr) 2002-10-18 2004-04-23 Alsapan Panneaux de revetement de paroi a depressions centrales ou peripheriques obtenues par compression
WO2006063803A2 (fr) 2004-12-16 2006-06-22 Flooring Industries Ltd Panneau de recouvrement de sol et procede de fabrication d'un panneau de recouvrement de sol
WO2006136949A2 (fr) 2005-06-06 2006-12-28 Flooring Industries Ltd Procede, dispositif et accessoires pour la fabrication de panneaux de plancher

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1234381B (de) * 1960-11-19 1967-02-16 Drevarsky Vyskumny Ustav Verfahren und Pressbleche fuer die Herstellung von Faserplatten oder Presslingen auslignozelluloschaltigen Materialien
GB1007242A (en) * 1962-04-30 1965-10-13 Heribert Heymanns Improvements in or relating to pairs of embossing dies
DE19952021C1 (de) * 1999-10-28 2001-05-03 Profilform Moebelteile Gmbh Vorrichtung und Verfahren zur Herstellung von profiliertem Langmaterial mit Oberflächenprägung
DE10252865A1 (de) * 2002-11-12 2004-05-27 Kronotec Ag Verfahren zum Erzeugen eines strukturierten Dekors in einer Holzwerkstoffplatte
AT503038B1 (de) * 2006-04-21 2007-07-15 Mwt Micro Wood Technology Gmbh Pressvorrichtung
DE102006024305B3 (de) * 2006-05-24 2007-10-25 Flooring Technologies Ltd. Paneel und Verfahren zur Herstellung eines Paneels
EP1908608A1 (fr) * 2006-10-05 2008-04-09 Spanolux N.V. Div. Balterio Procédé et appareil pour produire un panneau et panneau ainsi produit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2846023A1 (fr) 2002-10-18 2004-04-23 Alsapan Panneaux de revetement de paroi a depressions centrales ou peripheriques obtenues par compression
WO2006063803A2 (fr) 2004-12-16 2006-06-22 Flooring Industries Ltd Panneau de recouvrement de sol et procede de fabrication d'un panneau de recouvrement de sol
WO2006136949A2 (fr) 2005-06-06 2006-12-28 Flooring Industries Ltd Procede, dispositif et accessoires pour la fabrication de panneaux de plancher

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102022125369A1 (de) 2022-09-30 2024-04-04 Hueck Rheinische Gmbh Presswerkzeug mit einem Rahmenteil und einem Innenteil
DE102022125371A1 (de) 2022-09-30 2024-04-04 Hueck Rheinische Gmbh Presswerkzeug zum Verpressen von Werkstoffplatten in Heizpressen

Also Published As

Publication number Publication date
DE102008025542B4 (de) 2010-04-29
EP2127901A3 (fr) 2011-09-07
PL2127901T3 (pl) 2013-08-30
EP2127901B1 (fr) 2013-02-27
DE102008025542A1 (de) 2009-12-03

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