EP2075359B1 - Dispositif d'élimination du relâchement des fils et machine de filature - Google Patents

Dispositif d'élimination du relâchement des fils et machine de filature Download PDF

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Publication number
EP2075359B1
EP2075359B1 EP20080020198 EP08020198A EP2075359B1 EP 2075359 B1 EP2075359 B1 EP 2075359B1 EP 20080020198 EP20080020198 EP 20080020198 EP 08020198 A EP08020198 A EP 08020198A EP 2075359 B1 EP2075359 B1 EP 2075359B1
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EP
European Patent Office
Prior art keywords
yarn
slack eliminating
resistance torque
control section
spinning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP20080020198
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German (de)
English (en)
Other versions
EP2075359A2 (fr
EP2075359A3 (fr
Inventor
Kenji Baba
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Murata Machinery Ltd
Original Assignee
Murata Machinery Ltd
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Filing date
Publication date
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Publication of EP2075359A2 publication Critical patent/EP2075359A2/fr
Publication of EP2075359A3 publication Critical patent/EP2075359A3/fr
Application granted granted Critical
Publication of EP2075359B1 publication Critical patent/EP2075359B1/fr
Ceased legal-status Critical Current
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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
    • D01H4/48—Piecing arrangements; Control therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00—Forwarding filamentary material
    • B65H51/20—Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • B65H51/22—Reels or cages, e.g. cylindrical, with storing and forwarding surfaces provided by rollers or bars
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/10—Tension devices
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H13/00—Other common constructional features, details or accessories
    • D01H13/10—Tension devices
    • D01H13/104—Regulating tension by devices acting on running yarn and not associated with supply or take-up devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a yarn slack eliminating device for a spinning machine which eliminates a possible yarn slack during a period from the spinning out of a spun yarn until the yarn is wound into a package.
  • the present invention also relates to a spinning machine including the yarn slack eliminating device.
  • a conventional high-speed spinning machine such as a pneumatic spinning machine which winds a spun yarn to form a package is configured to, upon detecting a yarn defect, cut and remove the yarn defect portion using a cutter, and to use a splicing device to splice a leading end of a yarn continuously fed from a spinning device and a yarn end on the package side.
  • the yarn splicing operation is performed with yarn winding stopped.
  • the Unexamined Japanese Patent Application Publication (Tokkai) No. 2006-306588 discloses a yarn slack eliminating device including a yarn slack eliminating roller that is rotationally driven and a rotary yarn hooking member.
  • the yarn hooking member is concentrically attached to the yarn slack eliminating roller so as to be rotatable relative to the yarn slack eliminating roller.
  • a resistance of an appropriate magnitude can be applied to the relative rotation using a combination of a permanent magnet and a hysteresis member.
  • the relative-rotation resistance force (resistance torque) applied to the yarn hooking member is a factor determining the winding tension of a yarn. If an appropriate tension fails to be applied to the yarn being wound, yarn breakage may occur, the resulting package may be unacceptable, or yarn unwindability may be affected during a post-process. Thus, the control of the resistance torque applied to the yarn hooking member is very important.
  • the appropriate tension depends on a yarn type and a yarn thickness. Furthermore, even during yarn winding, the tension varies constantly depending on the varying winding diameter of the package or a yarn traverse position. For example, during yarn splicing or the like, a high tension may be instantaneously applied to the yarn. In this case, if the resistance torque applied to the yarn hooking member fails to be appropriately set, a problem such as yarn breakage may occur as described above.
  • the resistance torque can be varied steplessly by varying an area of an overlapping part of the hysteresis material and the permanent magnet.
  • the yarn slack eliminating device can deal with various yarn types and yarn thicknesses.
  • the yarn slack eliminating device of each of the units needs to be adjusted separately. This requires much time and effort.
  • a yarn slack eliminating device provided in a spinning machine, comprising a driving source, a yarn slack eliminating roller rotationally driven by the driving source, a yarn hooking member concentrically attached to the yarn slack eliminating roller so as to be rotatable relative to the yarn slack eliminating roller, an electromagnet generating a magnetic field applied to the yarn hooking member and a control section allowing the magnetic field to generate a resistance for resisting the rotation of the yarn hooking member relative to the yarn slack eliminating roller, the control section controlling an input to the electromagnet to control the resistance torque.
  • An object of the present invention is to provide a yarn slack eliminating device that enables the tension applied to the yarn to be controlled while the spinning machine is in operation.
  • a first aspect of the present invention provides a yarn slack eliminating device provided in a spinning machine and configured as follows. That is, the yarn slack eliminating device includes a driving source, a yarn slack eliminating roller, a yarn hooking member, an electromagnet, and a control section.
  • the yarn slack eliminating roller is rotationally driven by the driving source.
  • the yarn hooking member is concentrically attached to the yarn slack eliminating roller so as to be rotatable relative to the yarn slack eliminating roller.
  • the electromagnet generates a magnetic field to be applied to the yarn hooking member.
  • the control section controls the magnetic field to generate a resistance torque resisting the rotation of the yarn hooking member relative to the yarn slack eliminating roller.
  • the control section controls an input to the electromagnet to control the resistance torque.
  • the control section can control the resistance torque while the spinning machine is in operation.
  • the resistance torque can be varied even while the spinning machine is performing a spinning operation. Consequently, control can be performed such that an appropriate tension is applied to a yarn.
  • control section controls the resistance torque according to a yarn winding diameter.
  • control section preferably performs control such that the resistance torque is set to be higher when the yarn winding diameter is small than when the yarn winding diameter is large.
  • the quality of the package can further be improved.
  • control section preferably performs control such that when the spinning machine starts a spinning operation, the resistance torque is reduced before the yarn is hooked on the yarn hooking member.
  • the yarn can be prevented from being broken by a possible excessive tension instantaneously applied to the yarn.
  • control section preferably performs control such that the resistance torque is increased after an elapse of a predetermined period of time from the start of the spinning operation.
  • control section can determine that the yarn has been wound around the yarn slack eliminating roller to appropriately adjust the resistance torque.
  • control section preferably performs control such that at the start of the spinning operation during a yarn splicing operation, the resistance torque is reduced before the yarn is hooked on the yarn hooking member.
  • the resistance torque can be appropriately controlled so as to prevent an excessive tension from being applied during yarn splicing, in which yarn breakage is likely to occur.
  • control section preferably controls the resistance torque in conjunction with traverse of the yarn.
  • an appropriate tension can be applied to the yarn according to a traverse position, allowing a package with a preferred shape to be formed.
  • control section performs control such that in case of forming a cone winding package, the resistance torque is reduced when the yarn is wound on a larger diameter side of the package, and the resistance torque is increased when the yarn is wound on a smaller diameter side of the package.
  • a second aspect of the present invention provides a spinning machine including the above-described yarn slack eliminating device.
  • upstream and downstream mean an upstream side and a downstream side, respectively, in a direction in which a yarn travels during spinning.
  • a spinning machine 1 shown in Figure 1 includes a large number of spinning units 2 arranged in a line.
  • the spinning machine 1 includes a yarn splicing vehicle 3, a blower box 4, and a motor box 5.
  • the yarn splicing vehicle 3 can travel in a direction in which the spinning units 2 are arranged.
  • each of the spinning units 2 includes, as main components, a draft device 7, a spinning device 9, a yarn feeding device 11, a yarn slack eliminating device 12, and a winding device 13 arranged in this order from upstream to downstream.
  • the draft device 7 is provided in the vicinity of an upper end of a housing 6 of the spinning machine 1.
  • a fiber bundle 8 fed from the draft device 7 is spun by the spinning device 9.
  • a spun yarn 10 discharged from the spinning device 9 is fed by the yarn feeding device 11.
  • the spun yarn 10 passes through a yarn clearer 52 described below and is then wound by the winding device 13. Accordingly, a package 45 is formed.
  • the draft device 7 drafts a sliver 15 into a fiber bundle 8.
  • the draft device 7 includes four rollers, that is, a back roller 16, a third roller 17, a middle roller 19, and a front roller 20.
  • the middle roller 19 is provided with an apron belt 18.
  • the configuration of the spinning device 9 is not illustrated in detail.
  • the spinning device 9 of the present embodiment adopts a pneumatic type that utilizes a whirling air stream to generate the spun yarn 10 from the fiber bundle 8.
  • the yarn feeding device 11 includes a delivery roller 39 and a nip roller 40.
  • the delivery roller 39 is supported by the housing 6 of the spinning machine 1.
  • the nip roller 40 is provided in contact with the delivery roller 39.
  • the yarn feeding device 11 rotationally drives the delivery roller 39 using an electric motor (not shown in the drawings), with the spun yarn 10 discharged from the spinning device 9 sandwiched between the delivery roller 39 and the nip roller 40.
  • the yarn feeding device 11 thus feeds the spun yarn 10 toward the winding device 13 side.
  • the winding device 13 includes a cradle arm 71 swingably supported around a support shaft 70.
  • the cradle arm 71 can rotatably support a bobbin around which the spun yarn 10 is wound.
  • the winding device 13 further includes a winding drum 72 and a traverse device 75.
  • the winding drum 72 is configured to make contact with and drive the bobbin or an outer peripheral surface of the package 45 formed by winding the spun yarn 10 around the bobbin.
  • the traverse device 75 includes a traverse guide 76 that can be engaged with the spun yarn 10.
  • the traverse guide 76 is fixed to a traverse rod 77 located horizontally across a plurality of the spinning units 2.
  • the traverse rod 77 is reciprocated by a driving means (not illustrated in the drawings), the winding drum 72 is driven by an electric motor (not illustrated in the drawings). Accordingly, the package 45 making contact with the winding drum 72 is rotated, and the spun yarn 10 is wound into the package 45 while being traversed.
  • a yarn clearer 52 is provided at a front side of the housing 6 of the spinning machine 1 and slightly downstream of the yarn feeding device 11.
  • the spun yarn 10 spun by the spinning device 9 passes through the yarn clearer 52 before being wound by the winding device 13.
  • the yarn clearer 52 monitors the thickness and speed of the traveling spun yarn 10. Upon detecting a yarn defect in the spun yarn 10, the yarn clearer 52 transmits a yarn defect detection signal to a unit controller 73.
  • the unit controller 73 Upon receiving the yarn defect detection signal, the unit controller 73 controls a cutter 57 to immediately cut the yarn and stops the draft device 7, the spinning device 9 and the like. Moreover, the unit controller 73 controls the yarn splicing vehicle 3 to travel to the front of the corresponding spinning unit 2. The unit controller 73 thereafter drives the spinning device 9 and the like again, and controls the yarn splicing vehicle 3 to perform splicing. Then, a spinning operation and a winding operation can be resumed.
  • the yarn splicing vehicle 3 includes a splicer (splicing device) 43, a suction pipe 44, and a suction mouth 46.
  • the yarn splicing vehicle 3 is provided so as to travel on a rail 41 disposed in the housing 6 of the spinning machine 1.
  • the yarn splicing device 3 travels to such spinning unit 2, and is then stopped.
  • the suction pipe 44 While moving pivotably upward around a shaft, the suction pipe 44 sucks and catches a yarn end discharged from the spinning device 9.
  • the suction pipe 44 then moves pivotably downward around the shaft to guide the caught yarn end to the splicer 43.
  • the suction mouth 46 While moving pivotably downward around a shaft, the suction mouth 46 sucks and catches a yarn end from a package 45 rotatably supported by the winding device 13. The suction mouse 46 then moves pivotably upward around the shaft to guide the caught yarn end to the splicer 43. The splicer 43 splices the guided yarn ends together.
  • the yarn slack eliminating device 12 is provided in each of the plurality of spinning units 2.
  • the yarn slack eliminating device 12 eliminates the slack of the spun yarn 10 between the spinning device 9 and the winding device 13 (between the spinning device 9 and the splicer 43) to apply an appropriate tension to the spun yarn 10.
  • the yarn slack eliminating device 12 includes a yarn slack eliminating roller 21, a yarn hooking member 22, an upstream guide 23, an air cylinder 24, an electric motor (driving source) 25, a downstream guide 26, and an excitation coil 35.
  • the yarn slack eliminating roller 21 is configured to be driven and rotated by the electric motor 25 to wind the spun yarn 10 around the outer periphery of the yarn slack eliminating roller 21 to accumulate the spun yarn 10 thereon.
  • the yarn hooking member 22 is located concentrically with the yarn slack eliminating roller 21.
  • the yarn hooking member 22 is configured to rotate integrally with or independently of the yarn slack eliminating roller 21 depending on conditions.
  • the upstream guide 23 is located slightly upstream of the yarn slack eliminating roller 21.
  • the upstream guide 23 is movable between an advanced position and a retracted position by means of the air cylinder 24.
  • the downstream guide 26 is provided downstream of the yarn slack eliminating roller 21.
  • the yarn slack eliminating device 12 includes a yarn slack eliminating device control section (hereinafter referred to as a control section) 74.
  • the control section 74 controls a voltage applied to the excitation coil 35, expansion and contraction of the air cylinder 24, rotation of the electric motor 25, and the like.
  • the upstream guide 23 When the upstream guide 23 is located at the advanced position, the yarn path of the spun yarn 10 is held by the upstream guide 23 so as to prevent the spun yarn 10 from engaging with the yarn hooking member 22. Meanwhile, when the upstream guide 23 is located at the retracted position, the yarn path is moved to a position where the spun yarn 10 engages with the yarn hooking member 22 and is wound around the yarn slack eliminating roller 21.
  • the yarn slack eliminating roller 21, the upstream guide 23, the air cylinder 24, the electric motor 25, the downstream guide 26, the excitation coil 35, and the like are supported by the spinning unit 2 via a fixation member such as a bracket 27.
  • the yarn slack eliminating roller 21 includes a rotation system structure 90.
  • the rotation system structure 90 includes an inner magnetic pole member 29, an outer magnetic pole member 32, and a yarn slack eliminating roller main body 42.
  • the inner magnetic pole member 29 is coupled to a rotating shaft 25a of the electric motor 25 via a coupling member.
  • a non-magnetic member 31 is mounted on the inner magnetic pole member 29 by a mounting screw 30.
  • the outer magnetic pole member 32 is coupled to the inner magnetic pole member 29 via the non-magnetic member 31.
  • the yarn slack eliminating roller main body 42 is fixed to the outer magnetic pole member 32.
  • the inner magnetic pole member 29, the outer magnetic pole member 32, and the yarn slack eliminating roller main body 42 are configured to be rotatable by the electric motor 25 while remaining integrated together.
  • a side of the yarn slack eliminating roller main body 42 which has the yarn hooking member 22 will be referred to as a leading end, and a side thereof which is connected to the electric motor 25 will be referred to as a base end.
  • an outer peripheral surface 42a of the yarn slack eliminating roller main body 42 includes a base end side taper portion 42b, a cylindrical portion 42c, and a leading end side taper portion 42d arranged in this order from the base end towards the leading end.
  • the base end side taper portion 42b and the leading end side taper portion 42d are gently tapered such that an end surface side of each of the taper portions corresponds to a larger diameter side.
  • the cylindrical portion 42c is shaped such that a leading end side thereof is slightly narrowed. Moreover, the cylindrical portion 42c is continuous with the taper portions 42b and 42d, with no step formed between the cylindrical portion 42c and each of the taper portions 42b and 42d.
  • the yarn slack eliminating device 12 allows the yarn hooking member 22 to wind the spun yarn 10 from the spinning device 9 side, around an outer peripheral surface 42a of the yarn slack eliminating roller main body 42.
  • the yarn slack eliminating device 12 allows the yarn hooking member 22 to unwind the spun yarn 10 wound and accumulated around the outer peripheral surface 42a, towards the winding device 13.
  • the winding starts from the base end of the yarn slack eliminating roller main body 42.
  • unwinding the spun yarn 10 from the yarn slack eliminating roller main body 42 the unwinding starts from the leading end of the yarn slack eliminating roller main body 42.
  • the base end side taper portion 42b allows the supplied spun yarn 10 to move from a larger diameter portion to a smaller diameter portion of the outer peripheral surface 42a of the yarn slack eliminating roller main body 42 to reach the cylindrical portion 42c, located midway between the larger and smaller diameter portions.
  • the spun yarn 10 can be orderly wound around the surface of the cylindrical portion 42c.
  • the leading end side taper portion 42d has a function of preventing a slip-off phenomenon in which while the spun yarn 10 is being unwound, all of the wound spun yarn 10 slips off from the yarn slack eliminating roller main body 42 at one time.
  • the leading end side taper portion 42d also has a function of progressively winding back the spun yarn 10 from the smaller diameter portion towards the larger diameter portion on the end surface side of the yarn slack eliminating roller main body 42 to allow the spun yarn 10 to be smoothly drawn out.
  • An electromagnet 36 as a magnetic field forming means includes an annular excitation coil 35 fixed to the bracket 27 or the like.
  • the inner magnetic pole member 29 is located inside the excitation coil 35.
  • the outer magnetic pole member 32 is located outside the excitation coil 35.
  • the inner magnetic pole member 29 includes an opposite portion 29a and an inner magnetic pole 29b.
  • the opposite portion 29a is provided facing an inner side of the excitation coil 35.
  • the inner magnetic pole 29b extends in an axial direction from the opposite portion 29a.
  • the outer magnetic pole member 32 includes an opposite portion 32a and an outer magnetic pole 32b.
  • the opposite portion 32a is provided facing an outer side of the excitation coil 35.
  • the outer magnetic pole 32b extends in an axial direction from the opposite portion 32a.
  • the inner magnetic pole 29b includes an outward projection 50 projecting outward in a radial direction.
  • the outer magnetic pole 32b includes an inner projection 51 projecting inward in the radial direction.
  • a plurality of (in the present embodiment, eight) the outward projections 50 are formed and arranged in a circumferential direction at equal intervals, and also a plurality of (in the present embodiment, eight) the inward projections 51 are formed and arranged in the circumferential direction at equal intervals.
  • a magnetic field forming space 53 is formed between the outward projections 50 and the inward projections 51.
  • the yarn hooking member 22 includes a flyer shaft 33, a flyer 38, and an annular member 37.
  • the yarn hooking member 22 is configured to be rotatable independently of the rotation system structure 90 of the yarn slack eliminating roller 21.
  • the flyer shaft 33 is arranged concentrically with the inner magnetic pole member 29 and is supported via bearing means 34 so as to be rotatable relative to the inner magnetic pole member 29.
  • the annular member 37 made of a magnetic hysteresis material is fixed to the flyer shaft 33. The annular member 37 is inserted into the magnetic space 53.
  • the flyer 38 is fixed to a tip portion 33a of the flyer shaft 33.
  • the flyer 38 is shaped to be appropriately curved towards the outer peripheral surface 42a of the yarn slack eliminating roller main body 42.
  • the flyer 38 can engage with the spun yarn 10 (can hook the spun yarn 10) to guide the spun yarn 10 to the outer peripheral surface of the yarn slack eliminating roller main body 42.
  • the yarn slack eliminating device 12 operates as follows. That is, when the excitation coil 35 in the electromagnet 36 is energized, the inner magnetic pole member 29 and the outer magnetic pole member 32 are excited. Accordingly, a magnetic field is generated in the magnetic field forming space 53, and a force (a resistance force based on a hysteresis loss) acting to hold a phase relative to the yarn slack eliminating roller 21 acts on the annular member 37 located so as to cross the magnetic field.
  • a resistance torque can be generated between the yarn slack eliminating roller 21 and the yarn hooking member 22 by the electromagnet 36, provided in the yarn slack eliminating roller 21, and the annular member 37, provided at the yarn hooking member 22 and made of the hysteresis material.
  • the inner magnetic pole member 29 and the outer magnetic pole member 32 are arranged with respect to the non-rotatable excitation coil 35 so as to rotate integrally with the yarn slack eliminating roller 21.
  • the excitation coil 35 when the excitation coil 35 is energized, the magnetic field rotates with the yarn slack eliminating roller 21. Since the annular member 37 is located inside the magnetic field, a torque (resistance torque) is obtained which resists the rotation of the yarn hooking member 22 relative to the yarn slack eliminating roller 21.
  • the resistance torque varies depending on the magnitude of the magnetic field.
  • any resistance torque can be obtained by adjusting a voltage or current applied to the excitation coil 35.
  • the resistance torque can be appropriately varied by varying the voltage or the like applied to the excitation coil 35.
  • Each of the spinning units 2 of the spinning machine 1 allows the draft device 7 to feed the fiber bundle 8 to the spinning device 9.
  • the spun yarn 10 spun and generated by the spinning device 9 is fed to the downstream side by the yarn feeding device 11, and passes through the cutter 57 and the yarn clearer 52.
  • the spun yarn 10 is finally fed, via the yarn slack eliminating device 12, to the winding device 13, where the spun yarn 10 is wound into the package 45.
  • the unit controller 73 of such spinning unit 2 cuts the spun yarn 10 using the cutter 57. Simultaneously with the cutting of the spun yarn 10 with the cutter 57, the unit controller 73 stops the rotation of the back roller 16 and the third roller 17 of the draft device 7. The fiber bundle 8 is tearingly cut between the stopped third roller 17 and the continuously rotating middle roller 19. A part of the spun yarn 10 located downstream of the cut portion is sucked and removed by a suction means (not shown in the drawings).
  • the unit controller 73 of the spinning unit 2 transmits a yarn splicing request signal to the yarn splicing vehicle 3.
  • the yarn splicing vehicle 3 moves to and stops at a position where the yarn splicing vehicle 3 faces the spinning unit 2.
  • the unit controller 73 sends a signal to the control section 74 at an appropriate timing, to start rotating the yarn slack eliminating roller 21 of the yarn slack eliminating device 12.
  • the unit controller 73 controls the air cylinder 24 to advance the upstream guide 23 of the yarn slack eliminating device 12.
  • the upstream guide 23 thus holds the yarn path such that the spun yarn 10 to be spun next does not engage with the yarn hooking member 22 of the yarn slack eliminating device 12 other than when required.
  • control section 74 performs control such that the voltage applied to the excitation coil 35 of the yarn slack eliminating device 12 is changed to a predetermined value so as to sufficiently reduce the resistance torque exerted on the yarn hooking member 22. That is, at an instant when the flyer 38 of the yarn slack eliminating device 12 catches and engages with the spun yarn 10, a tension higher than usual is applied to the spun yarn 10, which is thus likely to be broken.
  • the control section 74 performs control such that the resistance torque applied to the yarn hooking member 22 is reduced before the flyer 38 engages with the spun yarn 10. Consequently, possible yarn breakage can be prevented, allowing operating efficiently to be improved.
  • the air cylinder 24 in the yarn slack eliminating device 12 contracts and retracts to move the upstream guide 23 to the retracted position. Then, the yarn path of the spun yarn 10 is changed so as to overlap the rotational track of the flyer 38. As a result, the spun yarn 10 engages with the flyer 38, which rotates to wind the spun yarn 10 around the outer peripheral surface 42a of the yarn slack eliminating roller 21.
  • the spun yarn 10 continues to be spun by the spinning device 9 even during the yarn splicing operation of the splicer 43.
  • a large amount of spun yarn 10 may be accumulated on the upstream side of the splicer 43.
  • the yarn slack eliminating device 12 winds the spun yarn 10 around the yarn slack eliminating roller 21 to prevent the spun yarn 10 from being slackened or accumulated.
  • the yarn splicing operation and a spinning resuming operation can be smoothly carried out.
  • the resistance torque applied to the yarn hooking member 22 in this case is set to be low enough to prevent possible yarn breakage.
  • the spun yarn 10 is prevented from being subjected to an excessive tension at an instant when the flyer 38 engages with the spun yarn 10. Consequently, the spun yarn 10 can be wound around the yarn slack eliminating roller 21 without being broken.
  • control section 74 performs control such that the voltage applied to the excitation coil 35 of the yarn slack eliminating device 12 is changed to a predetermined value so that the yarn hooking member 22 is subjected to a resistance torque of an appropriate magnitude.
  • the resistance torque applied to the yarn hooking member 22 is reduced when the driving of the spinning device 9 is resumed. This is to reduce a possible impact at an instant when the flyer 38 engages with the spun yarn 10.
  • the resistance torque needs to be recovered in order to apply an appropriate tension to the spun yarn 10.
  • a sensor is not provided for sensing that the spun yarn 10 has been wound around the yarn slack eliminating roller 21.
  • a determination is made that the spun yarn 10 has started to be wound around the yarn slack eliminating roller 21, and then an appropriate tension is applied to the spun yarn 10.
  • the series of resistance torque control operations enable a reduction in the likelihood of yarn breakage in the yarn slack eliminating device 12.
  • the yarn clearer 52 of one of the spinning units 2 detects a yarn defect, causing the spun yarn 10 to be cut with the cutter 57. Then, the unit controller 73 once stops a spinning performed by the spinning device 9. Although not shown in the drawings, the unit controller 73 also sends a control signal to the winding device 13 to allow the winding device 13 to immediately stop the rotation of the package 45.
  • the unit controller 73 immediately sends a signal to the control section 74 to allow the control section 74 to stop the electric motor 25 for the yarn slack eliminating device 12. As a result, the rotation of the yarn slack eliminating device 21 and the flyer 38 is stopped. At the same time, the control section 74 controls the electromagnet 36 such that the resistance torque applied to the yarn hooking member 22 becomes zero. Thus, energy saving can be achieved.
  • the unit controller 73 sends a predetermined signal to the yarn splicing vehicle 3, which thus travels to the spinning unit 2 in which the yarn has been cut. Thereafter, the unit controller 73 controls the splicer 43 to start the yarn splicing operation.
  • the splicer 43 starts the yarn splicing operation.
  • the unit controller 73 sends a signal to the control section 74 of the yarn slack eliminating device 12 at almost the same timing (t2) as that of the start of the yarn splicing operation.
  • the control section 74 starts rotating the yarn slack eliminating roller 21, while controlling the electromagnet 36 so as to reduce the resistance torque applied to the yarn hooking member 22 to prevent the spun yarn 10 from being broken.
  • the unit controller 73 performs control such that the output of the spun yarn 10 by the spinning device 9 is resumed at a timing (t3) shortly after the start of the yarn splicing operation by the splicer 43.
  • the yarn splicing vehicle 3 uses the suction pipe 44 to catch the spun yarn 10 spun by the spinning device 9, and at a timing (t4), the yarn splicing vehicle 3 guides the spun yarn 10 to the splicer 43.
  • the air cylinder 24 is contracted and retracted at almost the same timing (t5) as when the spun yarn 10 is transferred from the suction pipe 44 to the splicer 43.
  • the unit controller 73 then sends a signal to the control section 74 to allow the control section 74 to perform control such that the resistance torque of the flyer 38 is set back to a normal value at a timing (t6), that is, a predetermined time after the spinning start timing (t3), described above.
  • a period of time (time TM1 shown in Figure 6 ) from the catching of the spun yarn 10 by the flyer 38 until the resistance torque is recovered is desirably short.
  • the flyer 38 and the flyer shaft 33 are rotatable independently of the yarn slack eliminating roller 21.
  • the flyer 38 rotates integrally with the yarn slack eliminating roller 21 unless a mechanism composed of the electromagnet 36 and the annular member 37 imposes a load of at least a predetermined magnitude on the flyer 38.
  • the traveling of the downstream side spun yarn 10 is stopped, thus reducing the load imposed on the flyer 38. Therefore, the flyer 38 rotates integrally with the yarn slack eliminating roller 21 to wind the spun yarn 10 around the outer peripheral surface 42a of the yarn slack eliminating roller 21.
  • the winding device 13 allows the winding drum 72 to rotate the package 45 to resume winding of the spun yarn 10.
  • the spun yarn 10 spun by the spinning device 9 is wound around the outer peripheral surface 42a of the continuously rotating yarn slack eliminating roller 21 from the start of the yarn splicing operation by the splicer 43 until the winding operation is resumed.
  • a yarn speed at which the spun yarn 10 is drawn out from the yarn slack eliminating roller 21 is higher than that at which the spun yarn 10 is wound around the yarn slack eliminating roller 21.
  • the ratio of a feed-out speed of the yarn feeding device 11 to a winding speed of the winding device 13 is set so as to apply an appropriate tension to the spun yarn 10. Consequently, the flyer 38 of the yarn slack eliminating device 12 rotates independently of the yarn slack eliminating roller 21 rotating continuously in a winding direction. The spun yarn 10 accumulated on the yarn slack eliminating roller 21 is thus gradually unwound.
  • the flyer 38 prevents the possible slip-off of the spun yarn 10 and guides the spun yarn 10 so that the spun yarn 10 is averagely unwound from the yarn slack eliminating roller 21. Moreover, the flyer 38 contacts with the spun yarn 10 to apply an appropriate resistance to the spun yarn 10. Thus, an appropriate tension is applied to the spun yarn 10, which is then suitably wound into the package 45.
  • the flyer 38 has a yarn hooking function and an unwinding tension applying function.
  • the yarn hooking function is a function by which the flyer 38 introduces the spun yarn 10 onto the yarn slack eliminating roller 21 immediately before the start of the splicing operation by the splicer 43.
  • the unwinding tension applying function is a function by which the flyer 38 applies a predetermined unwinding tension when the spun yarn 10 wound around the yarn slack eliminating device 21 is unwound.
  • the yarn slack eliminating device 12 can appropriately control the resistance torque applied to the yarn hooking member 22 to wind the spun yarn 10 around the yarn slack eliminating roller 21 without causing yarn breakage.
  • the yarn slack eliminating device 12 is more positively utilized as a device controlling the tension applied to the spun yarn 10.
  • the yarn slack eliminating device 12 performs control such that the yarn tension is constantly varied during any periods of time including the period of the yarn splicing operation, thus further improving the package quality.
  • control section 74 performs control such that the voltage applied to the excitation coil 35 of the yarn slack eliminating device 12 is appropriately varied depending on the winding diameter of the package 45 so as to apply an optimum resistance torque to the yarn hooking member 22.
  • the optimum yarn tension depends on the winding diameter of the package 45.
  • the yarn tension is always controlled in order to form an optimum package 45.
  • the spun yarn 10 is wound loosely in an inner diameter portion of the package 45 and tightly in an outer diameter portion thereof.
  • the spun yarn 10 in the inner diameter portion of the package 45 is pressed by the spun yarn 10 in the outer diameter portion and sticks out from the end surface of the package 45 (bulge winding).
  • the present embodiment is configured as follows. First, the control section 74 monitors a yarn speed signal from the yarn clearer 52 during a spinning operation and measures an elapsed time for yarn winding. Then, the control section 74 roughly calculates the length of the spun yarn 10 wound into the package 45 in accordance with the yarn speed and the elapsed time. The control section 74 calculates the winding diameter of the package 45 in accordance with the yarn length obtained, and the control section 74 then performs control such that a predetermined resistance torque is applied to the yarn hooking member 22 according to the winding diameter. Specifically, the control section 74 performs control such that the resistance torque at the start of the yarn winding is lower than that when the yarn winding diameter is increased.
  • control section 74 can perform control such that the voltage applied to the excitation coil 35 of the yarn slack eliminating device 12 is appropriately varied in conjunction with the traverse position of the spun yarn 10 so as to optimize the resistance torque applied to the yarn hooking member 22.
  • the control section 74 performs control such that the predetermined resistance torque is applied to the yarn hooking member 22.
  • the control section 74 determines the traverse position to perform control such that a predetermined resistance torque is applied to the yarn hooking member 22 according to the traverse position.
  • control section 74 performs control such that the resistance torque is increased when the spun yarn 10 is traversed to the smaller diameter side, and is reduced when the spun yarn 10 is traversed to the larger diameter side.
  • the yarn slack eliminating device 12 can absorb a possible variation in yarn tension resulting from the traversing. As a result, a high-quality package 45 can be formed.
  • the yarn slack eliminating device 12 includes the electric motor 25, the yarn slack eliminating roller 21, the yarn hooking member 22, the electromagnet 36, and the control section 74.
  • the yarn slack eliminating roller 21 is rotationally driven by the electric motor 25.
  • the yarn hooking member 22 is concentrically attached to the yarn slack eliminating roller 21 so as to be rotatable relative to the yarn slack eliminating roller 21.
  • the electromagnet 36 generates a magnetic field to be applied to the yarn hooking member 22.
  • the control section 74 allows the magnetic field to generate the resistance torque resisting the rotation of the yarn hooking member 22 relative to the yarn slack eliminating roller 21.
  • the control section 74 controls the input to the electromagnet 36 to control the resistance torque.
  • the control section 74 can control the resistance torque while the spinning machine 1 is in operation.
  • the resistance torque can be varied even while the spinning machine 1 is performing a spinning operation. Consequently, control can be performed such that an appropriate tension is applied to the spun yarn 10. Furthermore, the resistance torque can be controlled in real time, allowing control to be performed such that an optimum yarn tension is applied to the spun yarn 10 according to spinning conditions.
  • control section 74 controls the resistance torque according to the yarn winding diameter.
  • the yarn tension can be varied according to the yarn winding diameter, allowing the quality of the package 45 to be improved.
  • the control section 74 performs control such that the resistance torque is set to be higher when the yarn winding diameter is small than when the yarn winding diameter is large.
  • control section 74 performs control such that when the spinning machine 1 starts spinning, the resistance torque is reduced before the spun yarn 10 is hooked on the yarn hooking member 22.
  • control section 74 performs control such that the resistance torque is increased at the timing (t6) corresponding to a predetermined period of time after the start of the spinning operation (timing t3).
  • a determination can be made that the spun yarn 10 has been wound around the yarn slack eliminating roller 21, and the resistance torque can be set back to an appropriate value.
  • control section 74 performs control such that at the start of the spinning following yarn splicing, the resistance torque is reduced before the spun yarn 10 is hooked on the yarn hooking member 22.
  • the resistance torque can be appropriately controlled so as to prevent an excessive tension from being applied during yarn splicing, in which yarn breakage is likely to occur.
  • control section 74 controls the resistance torque in conjunction with traverse of the spun yarn 10.
  • the variation in tension resulting from the traversing of the spun yarn 10 can be absorbed by the yarn slack eliminating device 12. Consequently, an appropriate tension can be applied to the spun yarn 10 according to the traverse position. Therefore, the package 45 with preferred quality can be formed.
  • control section 74 performs control such that in case of winding a cone package, the resistance torque is reduced when the spun yarn 10 is wound around the larger diameter side of the package 45, and the resistance torque is increased when the spun yarn 10 is wound on the smaller diameter side of the package 45.
  • a control is performed such that, during yarn splicing operation, the resistance torque applied to the yarn hooking member 22 becomes zero at the timing t1, shown in Figure 6 .
  • the resistance torque may have any value at the timing (t1). For example, as shown by an alternate long and two short dashes line in Figure 6 , the resistance torque may avoid being changed until the timing (t2). This simplifies the control of the resistance torque.
  • the control section 74 may be provided inside in the yarn slack eliminating device 12 or provided on the spinning unit 2 side. If the control section 74 is provided on the spinning unit 2 side, the control section 74 may be configured as a part of the function of the unit controller 73.
  • an arrangement may be provided which detects the yarn winding diameter using a dedicated winding diameter sensor provided in the spinning unit 2.
  • the timing at which the resistance torque is recovered may be such that the recovery is performed after an elapse of a predetermined period of time from the start of a spinning operation or after an elapse of a predetermined period of time from when the upstream guide 23 has moved to the retracted position and the spun yarn 10 can be engaged with the flyer 38.
  • the package quality can be improved by controlling the resistance torque according to the yarn traverse position.
  • the yarn tension increases when the yarn is traversed towards the package end than when the yarn is traversed in a central portion of the width of the package.
  • a package with a uniform winding tension can be formed by reducing the resistance torque when the traverse position is located at one of the opposite ends of the package width, while increasing the resistance torque when the traverse position is located in the central portion of the package width.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Forwarding And Storing Of Filamentary Material (AREA)

Claims (8)

  1. Dispositif d'élimination de relâchement de fil (12) aménagé dans une machine de filage (1), le dispositif d'élimination de relâchement de fil (12) comprenant :
    une source d'entraînement (25) ;
    un galet d'élimination de relâchement de fil (21) entraîné à rotation par la source d'entraînement (25) ;
    un élément d'accrochage de fil (22) fixé concentriquement au galet d'élimination de relâchement de fil (21) pour pouvoir tourner par rapport au galet d'élimination de relâchement de fils (21) ;
    un électroaimant (36) générant un champ magnétique appliqué à l'élément d'accrochage de fil (22) ; et
    une section de commande (74) permettant au champ magnétique de générer un couple de torsion de résistance s'opposant à la rotation de l'élément d'accrochage de fil (22) par rapport au galet d'élimination de relâchement de fil (21), la section de commande (74) commandant une entrée dans l'électroaimant (36) pour commander le couple de torsion de résistance,
    dans lequel la section de commande (74) peut commander le couple de torsion de résistance pendant que la machine de filage (1) fonctionne,
    caractérisé en ce que la section de commande (74) commande le couple de torsion de résistance selon un diamètre d'enroulement de fil du paquet en formation (45).
  2. Dispositif d'élimination de relâchement de fil (12) selon la revendication 1, caractérisé en ce que la section de commande (74) effectue une commande telle que le couple de torsion de résistance soit réglé pour être plus grand lorsque le diamètre d'enroulement de fil est petit que lorsque le diamètre d'enroulement de fil est grand.
  3. Dispositif d'élimination de relâchement de fil (12) selon la revendication 1 ou 2, caractérisé en ce que la section de commande (74) effectue une commande telle que, lorsque la machine de filage (1) lance une opération de filage, le couple de torsion de résistance soit réduit avant que le fil ne soit accroché sur l'élément d'accrochage de fil (22).
  4. Dispositif d'élimination de relâchement de fil (12) selon la revendication 3, caractérisé en ce que la section de commande (74) effectue une commande telle que le couple de torsion de résistance soit accru après l'écoulement d'une période de temps prédéterminée depuis le lancement de l'opération de filage.
  5. Dispositif d'élimination de relâchement de fil (12) selon la revendication 3 ou la revendication 4, caractérisé en ce que la section de commande (74) effectue une commande telle qu'au lancement de l'opération de filage, pendant une opération d'épissage de fils, le couple de torsion de résistance soit réduit avant que le fil ne soit accroché sur l'élément d'accrochage de fil (22).
  6. Dispositif d'élimination de relâchement de fil (12) selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la section de commande (74) commande le couple de torsion de résistance conjointement avec la course du fil.
  7. Dispositif d'élimination de relâchement de fil (12) selon la revendication 6, caractérisé en ce que la section de commande (74) effectue une commande telle que, dans le cas de l'enroulement d'un paquet d'enroulement en cône (45), le couple de torsion de résistance soit réduit lorsque le fil est enroulé sur un côté de plus grand diamètre du paquet (45) et s'accroît lorsque le fil est enroulé sur un côté de moindre diamètre du paquet (45).
  8. Machine de filage (1), comprenant le dispositif d'élimination de relâchement de fil (12) selon l'une quelconque des revendications 1 à 7.
EP20080020198 2007-12-27 2008-11-19 Dispositif d'élimination du relâchement des fils et machine de filature Ceased EP2075359B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007337974A JP2009155779A (ja) 2007-12-27 2007-12-27 糸弛み取り装置及びそれを備える紡績機

Publications (3)

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EP2075359A2 EP2075359A2 (fr) 2009-07-01
EP2075359A3 EP2075359A3 (fr) 2011-05-11
EP2075359B1 true EP2075359B1 (fr) 2012-06-27

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EP20080020198 Ceased EP2075359B1 (fr) 2007-12-27 2008-11-19 Dispositif d'élimination du relâchement des fils et machine de filature

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EP (1) EP2075359B1 (fr)
JP (1) JP2009155779A (fr)
CN (2) CN101469469A (fr)

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CZ303880B6 (cs) * 2012-07-12 2013-06-05 Rieter Cz S.R.O. Bubnový mezizásobník príze na pracovním míste textilního stroje a zpusob jeho rízení
EP3715294A1 (fr) 2019-03-29 2020-09-30 Maschinenfabrik Rieter Ag Procédé de commande d'un poste de travail d'une machine textile, dispositif pour la mise en ouvre du procédé

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JP2010089908A (ja) * 2008-10-08 2010-04-22 Murata Machinery Ltd 糸弛み取り装置及びこれを備える繊維機械
JP2011038189A (ja) * 2009-08-06 2011-02-24 Murata Machinery Ltd 紡績機及び糸貯留ローラに残留した紡績糸の除去方法
JP2011037572A (ja) * 2009-08-10 2011-02-24 Murata Machinery Ltd 紡績機
JP2011184181A (ja) * 2010-03-11 2011-09-22 Murata Machinery Ltd 糸巻取機
JP2013067873A (ja) * 2011-09-20 2013-04-18 Murata Mach Ltd 紡績ユニット及び紡績機
JP2014125349A (ja) * 2012-12-27 2014-07-07 Murata Mach Ltd 糸貯留装置及び紡績ユニット
CZ304712B6 (cs) * 2013-12-20 2014-09-03 Rieter Cz S.R.O. Bubnový mezizásobník příze pro textilní stroj
JP2015193451A (ja) * 2014-03-31 2015-11-05 村田機械株式会社 糸貯留ローラ及び糸巻取機
JP2016016969A (ja) * 2014-07-10 2016-02-01 村田機械株式会社 糸貯留装置、糸巻取ユニット及び糸巻取機
JP2016044016A (ja) * 2014-08-21 2016-04-04 村田機械株式会社 糸巻取装置及び自動ワインダ
JP2017065898A (ja) * 2015-09-30 2017-04-06 村田機械株式会社 糸掛け部材、糸貯留装置、及び糸巻取機
CN107829181B (zh) * 2017-11-08 2023-05-12 宜昌经纬纺机有限公司 一种电动张力器、捻线机及张力控制方法
DE102018119164A1 (de) * 2018-08-07 2020-02-13 Maschinenfabrik Rieter Ag Garnspeicher für eine Spinn- oder Spulmaschine
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JP7327010B2 (ja) * 2019-09-03 2023-08-16 村田機械株式会社 フィラメントワインディング装置

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CZ303880B6 (cs) * 2012-07-12 2013-06-05 Rieter Cz S.R.O. Bubnový mezizásobník príze na pracovním míste textilního stroje a zpusob jeho rízení
EP3715294A1 (fr) 2019-03-29 2020-09-30 Maschinenfabrik Rieter Ag Procédé de commande d'un poste de travail d'une machine textile, dispositif pour la mise en ouvre du procédé

Also Published As

Publication number Publication date
CN104278372B (zh) 2017-04-12
JP2009155779A (ja) 2009-07-16
EP2075359A2 (fr) 2009-07-01
CN101469469A (zh) 2009-07-01
EP2075359A3 (fr) 2011-05-11
CN104278372A (zh) 2015-01-14

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