EP2060217A2 - Shower tray structure and method for producing a shower tray structure - Google Patents

Abstract

Production of a shower tray structure (1) comprises foaming the shower tray (2) up to the surface (E) of the edge angle (3) and connecting the foamed tray with a special support lower part (7) having a sealing band (12) protruding on the edge side. An independent claim is also included for a shower tray structure produced by the above method. Preferred Features: A foam material having a higher density is provided in the edge region of the foamed part. The sealing band is integrated in a sealing composition which is applied to the support lower part.

Description

The invention relates first of all to a method for producing a shower tray structure with a tub shape and a support part having a discharge recess or a support part and / or drain, in particular a floor-level shower tray construction, wherein the tub shape is backfoamed.

Methods of the type in question are known. These serve, for example, for producing a floor-level shower tray structure, i. Shower trays whose useful surface is at least approximately fitted into the surrounding floor level.

In view of the known prior art, a problem of the invention is seen in further improving a method of the type in question.

This problem is initially and essentially solved in that the trough shape has an edge, possibly a Randabwinklung, and that the tub shape, preferably initially, until at least including the level of Randabwinklung is filled with foam and then the foamed pan shape with a separate, a On the edge side protruding sealing tape having or connected to the edge-side projecting sealing strip from below subsequent carrier base is connected. Here, the foaming, in particular in the case of only a slight edge angling or a flat edge, also be provided (vertically) beyond the plane of Randabwinklung addition. It is therefore given a method which allows the flush mounting of any tub shapes, especially those with Randabwinklung. Especially in the case that only a slight Randabwinklung or a planar edge-side leakage of the trough shape is given, which takes place beyond the plane of Randabwinklung out foaming or foaming with respect to a portion of the full height of the shower tray construction is performed. For example, regarding one tenth to two thirds of the height of the complete shower tray construction. The remaining area is then formed by the carrier base. In the case of a Randabwinklung the underside of the Tannenform-Nutzseite by the Randabwinklung limited space is possibly completely filled with foam. The foaming or foaming takes place further considering a drain and / or a drainage recess or a preparation for this for the tub shape. Thus, in principle, an internally open but externally circumferentially closed foam body may be formed. If the foamed body produced by foaming and forming a carrier top part extends beyond the plane of the edge angled portion, the standing surface of the carrier top part considered as such is height-wise spaced from the circumferential marginal edge of the edge angulation. The circumferential sealing strip or the individual, each side of the trough shape associated sealing bands are preferably captively connected to the carrier base, so for example. Surface side of the carrier base glued to this. Trough shape and produced by foaming carrier shell form a structural unit. This means that they are only destructive, usually by tearing open the foamed foam, are separable. This unit is factory, but also possibly on site side connected to the carrier base, which is preferably adapted to the base surface to the carrier top. Preferably, an approximately full-surface support is achieved. The preferred at least a portion of the drain, so in particular a odor trap portion and a drain line having support base also serves as a spacer for raising the carrier shell with the tub shape to finished floor level, further the connection of the edge protruding sealing tape on the composite shower tray construction in the connecting plane between the carrier shell and carrier lower part and thus spaced apart from the plane to the peripheral edge of the Randabwinklung the trough shape is formed. Carrier base and carrier shell are connected to each other at least in the installed state, so for example. Bonded, this more preferably the entire surface. In addition, as an alternative or in addition to such an adhesive connection, a positive connection between the upper carrier part and the lower carrier part can be provided.

The main idea of the application is the (at least) bipartite of the carrier, wherein a first part is connected by foaming or foam backing with the trough shape and a second part forms a carrier base, wherein further the sealing tape either already on the trough shape or the carrier shell or by the carrier base is integrated. With regard to the trough shape, it can also be a conventional bathtub shape, that is to say also a bathtub structure.

Further features of the invention are explained below, also in the description of the figures, often in their preferred association with the subject matter of claim 1 or with features of further claims. But they can also be in an assignment to only individual features of claim 1 or the respective further claim or each independently of importance.

Thus, it is provided in an advantageous development of the subject invention that the foaming is carried out by means of a polyurethane foam, which foamed body then forms the carrier shell. In any case, for foaming, even a desired waterproofing foam is preferred. The carrier lower part preferably consists of a particle foam and preferably has a density in the range of about 25-110 kg / m ³ . This is especially at quite high Volume weights, ie 60 kg / m ³ or more, in particular 80 kg / m ³ or more, even already a directly resulting water resistance, especially the carrier base, achieved. Thus, further, the carrier lower part of a particle foam such as EPP or EPS exist. In addition, also made of foams such as XPS (extruded polystyrene foam) or polyurethane foam.

In the event that the carrier shell and / or the lower carrier part are formed with an inner cavity, a foaming of this cavity is preferably carried out. The foaming of the cavity is made in a development of the subject invention with different densities, this further using a common base foam, namely poly-urethane. The foaming of the zones of different density can take place one after the other. It is conceivable in this regard, a simultaneous foaming. It is thus preferably provided that a foam of higher density is provided in an edge area, if appropriate, of the trough-shaped edge angling, than in the central area. Thus, for example, the region of higher density can be made by foaming with a polyurethane foam with a density of 60-100 kg / m ³ , while in the central region of the trough shape, a polyurethane foam with a density of 6 - 30 kg / m ³ applies. This may be a polyurethane reaction mixture which foams with application virtually simultaneously.

It is further preferred that the trough form is completely filled with foam, possibly only leaving a free space for the drainage. Accordingly, the trough shape is supported with - at least approximately - the entire surface on the carrier top part thus created from. Next cavities are thereby avoided. In a further possible incomplete foaming of the trough shape, the remaining cavity is more preferably filled by a portion of the carrier base.

The sealing tape or the individual sealing tapes can be glued to the carrier base. Furthermore, there is the possibility that the sealing strip is integrated in a sealing compound applied to the lower carrier part or the upper carrier part. This may be a plastic mortar dispersion or a dispersion seal.

The invention further relates to a shower tray assembly, in particular a floor-level shower tray assembly, consisting of a tub shape and a, an outlet recess or a preparation for this and / or a drain having support member, wherein the tub shape is backfoamed. The trough thus has a foam backing, i. an adhesive foam backing, on.

Shower trays of the type in question are, as described above, known.

In order to design such a shower tray structure improved, further educate for individual adaptation for installation as a floor level shower tray structure, it is provided that the trough shape has a rim, in particular a Randabwinklung and that the support member is formed in two parts, wherein a carrier shell is given by the foam backing and a carrier base is formed separately, which carrier base is provided with a peripheral sealing tape protruding edge. By foaming the carrier shell is arrested at the same time with the trough shape. Both parts, the trough shape with the carrier shell, thus form a mounting element, which is thus assigned to the separate carrier base. Its height is chosen according to the given overall height of the shower tray. The foaming to form the carrier shell is preferably factory. After this, the assignment of the separate, the be performed on the edge protruding sealing tape carrier base. Alternatively, this happens only on site. The formation of the Hinterschäumungsteils by foaming on-site for example, can be done by penetration of local foam. The carrier lower part continues at least one drainage recess or a preparation for this and / or the drain for the shower tray, so for example. In the form of an odor trap portion and a pipe discharging therefrom. The foaming of the trough shape for forming the carrier shell is further preferably made so that the created foam body completely or almost completely covers the trough form on the underside, ie fills the cavity bounded by the trough shape in the case of Randabwinklung. This possibly while leaving a free space for the engagement of a part of the drain, so on, for example, the carrier lower part side provided odor trap section. The - preferably - fixed to the carrier lower part sealing tape (it may also be fixed to the carrier shell) is after assignment of the carrier base to the carrier shell at least with the edge not projecting fixing portion planar spaced to the free edge of the peripheral Randabwinklung the tub shape. Preferably, the sealing tape is fastened here captive on the carrier base.

Further features of the invention are explained below, also in the description of the figures, often in their preferred association with the subject matter of claim 6 or with features of further claims. But they can also be in an assignment to only individual features of claim 6 or the respective further claim or each independently of importance.

The sealing strip can be provided as a circumferential, laterally projecting band, which is fastened to the lower part of the carrier with the cross-sectional end region assigned to the central region of the carrier lower part. Also can each per-carrier lower longitudinal side, ie four ordinary sealing strips are provided in the usual square floor plan design of the shower tray, which overlap in the corner regions of the trough shape in the region of its edge protruding portions. Alternatively, there is also the possibility that the sealing tape is a partial area of a nationwide sealing film. Such a sealing foil has a ground plan dimension which exceeds that of the carrier lower part, to the edge-side projection of sealing strip sections. This continuous sealing film is preferably the entire surface on the carrier top part facing surface of the carrier base connected to this, so further preferably glued. This further possibly only interrupted in the region of the carrier lower part upper side in the direction of the carrier upper part passing through the discharge section. It can also be a frame-like sealing film.

The separation between the carrier lower part and the carrier upper part is preferably provided along a continuous horizontal plane. Accordingly, the carrier top is preferably in a horizontal plane over the entire surface on the carrier base. The sealing strip or the sealing film in this case extends in a plane which is distant from the free edge of the edge bend, namely further in the parting plane between the lower carrier part and the upper carrier part. Alternatively, the separation between the carrier lower part and carrier upper part in the sense of mutual engagement of the parts is given, for example by a spigot connection or by step-shaped form-locking connections, whereby a position assurance of the parts is achieved in the horizontal direction. In the overlap region to the sealing tape, the separation between the carrier base and the carrier shell is preferably also in the alternative design in the region of a common horizontal plane.

In an advantageous development of the subject invention, it is provided that the foaming carried out by means of a polyurethane foam which foamed body then forms the carrier shell. The carrier base preferably consists of a particle foam, preferably has a density in the range of about 25 - 110 kg / m ³ . Here, in particular at very high densities, ie 60 kg / m ³ or more, in particular 80 kg / m ³ or more, even a directly resulting water resistance of the carrier base is achieved. Thus, further, the carrier lower part of a polystyrene foam particles such as EPP or EPS exist.

The foaming of the cavity is made in a development of the subject invention with different densities, this further using a common base foam, namely poly-urethane. The foaming of the zones of different density can take place one after the other. It is conceivable in this regard, a simultaneous foaming. Thus, it is preferably provided that in the marginal, the Randabwinklung facing area a foam of higher density is provided as in the central area. Thus, for example, the region of higher density can be made by foaming with a polyurethane foam with a density of 60-100 kg / m ³ , while in the central region of the trough shape, a polyurethane foam with a density of 6 - 30 kg / m ³ applies. Accordingly, the density of the foam area of higher density approaches the volume weight of the carrier base.

In a further alternative embodiment, the sealing tape can also be anchored in the carrier base, for example by foaming a fixing area in the course of the production of the lower part.

It is further preferred that the trough shape, if appropriate only leaving a free space for the drain, is completely foamed. Accordingly, the trough shape is supported with the entire surface on the carrier top part thus created from. Next cavities are thereby avoided. This can be further achieved even if the tub shape is not completely filled, especially in the central area is not completely filled. Here, the cavity is then preferably closed by a correspondingly raised portion of the carrier base.

The two support parts can be glued together in the form of a positive connection both in a separation along a continuous horizontal plane and in mutual engagement, preferably in the region of mutual engagement. This bonding can already take place in the course of production. Alternatively, it is also possible to make this bonding site site site. In addition, the carrier lower part may have a coating. This may be a polyurethane layer, which is, for example, rolled up.

In addition, the invention relates to a shower tray structure, in particular floor level shower tray construction, with a tub shape and a support member, wherein the tub shape has a Randabwinklung and a sealing tape between the tub shape and a standing surface having support member is involved.

In order to design such a shower tray structure improved, further educate for individual adaptation for installation as a floor level shower tray structure, it is provided that the support member has individual, height-adjustable support feet and that the sealing tape by means of an insert-foam part, which is arranged in the installed state above the standing surface, is supported , The support member is here designed in a preferred embodiment frame-like, provided with height-adjustable support feet that serve the height adjustment of the shower tray structure to be created to the surrounding floor level. In addition, bumps of the Floor, on which the support base is supported, be compensated. The trough shape is associated with the insert foam part, so further on the underside of the trough shape running inside along the Randabwinklung. This insert foam part is preferably designed like a frame in plan, wherein for the preparation of the foam part, a polyurethane foam or a particle foam of the type mentioned can be used. The peripheral edge sealing tape is supported on the insert-foam part, so in particular glued to it such that a cross-sectional portion of the sealing strip after assignment of the foam part to the trough shape protrudes outward freely, for sealing connection to the surrounding floor area.

Further features are explained below, also in the description of the figures, often in their preferred assignment to the subject matter of claim 16 or to features of further claims. But they can also be in an assignment to only individual features of claim 16 or the respective further claim or each independently of importance.

Thus, it is provided in an advantageous development of the article that a support foot is supported by the foam part on the pan shape. Alternatively, it can also be supported by means of the foam part on the trough shape. Further, the parts may also be provided only juxtaposed. The foam part is connected in the case of punching through or supporting by means of this according to, at least over a certain length range, between trough shape and carrier part. In the case of support by means of the foam part, preferably all support feet, if appropriate via existing cross connections to form a carrier subframe, are supported on the inserted foam part of the trough shape.

The insert foam part is connected in a preferred embodiment of the trough shape, which connection factory, but can also be made only on site. In this regard, it proves to be further advantageous if the connection takes place by means of bonding, so for example by appropriate arrangement of a self-adhesive layer on the foam part. This can further be covered by a protective film initially. After a determination of the foam part on the tub shape, these two parts form a unit, which together can be assigned to the support member.

The foam part may, for example, have a rectangular shape in cross-section, in addition also other polygonal cross-sections, possibly with rounded subregions. In a preferred embodiment, the foam part in cross-section is formed angularly, wherein a leg of the angle of the underside of the tub shape is assigned and the other leg of the angle associated with the inside of the Randabwinklung the tub shape. In addition, the angular cross-section may also be designed double-L-shaped, with L-legs facing in opposite directions. Here, an L-leg is supported on the underside of the tub shape, while the other L-leg engages under the edge angled portion of the tub shape. The L-web connecting the L-limbs preferably lies on the inside of the wall of the edge bend. The support feet of the support member occur in such a preferred cross-sectional configuration of the support member from the underside against the supporting against the trough bottom L-legs or enforce this for immediate support on the tub shape.

The invention also relates to a shower tray structure, in particular floor-level shower tray construction, with a tub shape and a support part, wherein the tub shape has a Randabwinklung and a sealing tape between the tub shape and the support member is integrated, which is arranged on the inside of the tub shape whose bend following.

In order to improve a shower tray structure of the type in question in terms of the formation of the sealing strip in the edge protruding, serving to seal the shower tray with the surrounding area, it is provided that the sealing tape at least in the corners and inside of the tub shape as preformed, the corner resulting Part is formed such that the outside of the tub shape can achieve a rectilinear profile of the sealing strip in cross-section. The immediate Eckausgestaltung means of a continuous sealing tape, possibly also by means of two glued in the corner sealing strips leads due to the cross-sectional profile of the sealing strip along the bend in the region of the free mounting edge region of the sealing strip involuntarily to an irregular, but possibly also regular folding or to Aufwerfungen the freely projecting sealing tape material. A cross-sectionally straight course of installation or a flat sealing band Eckgestaltung this is not possible, but what is required for a proper edge sealing of the shower tray structure. If necessary, elaborate gluing or embedding work of these raised corner areas are necessary. This circumstance is counteracted by design of the corner regions by preformed parts. These extend on the underside of the trough shape into the sealing plane resulting from the edge-side projection of the sealing strip. Accordingly, the sealing tape in the laterally over the trough shape projecting portion also extends in the corner regions in a common plane, so that there is a straight course of installation in cross section.

Further features of the invention are explained below, also in the description of the figures, often in their preferred association with the subject matter of claim 20 or with features of further claims. But you can also in an assignment to only individual features of claim 20 or the respective further claim or each independently of importance.

Thus, in a development of the subject invention is preferred that the sealing tape is formed at least in the corner regions as a deep-drawn part. When using a sealing strip made of a thermoplastic material, this can be a one-part embodiment of sealing tape and deep-drawing part on the corner area. The deep-drawn part or the corner area is thermoplastically deformed adapted to the corner area on the underside of the tub shape. The sealing strip, in particular the region of the sealing strip extending outward at the edge, adjoins the deep-drawn parts. In one-piece embodiment, the sealing tape can also be secured captive on the deep-drawn, so for example by gluing or welding. Also, the deep-drawn part forming the corner areas at the same time be designed as a deep-drawn frame, which is arranged circumferentially on the underside of the tub shape.

In an alternative embodiment, the sealing strip may be formed at least in the corner areas as a molded part, in particular as a plastic injection part, wherein further to one-piece design, a multi-component injection method can be used with a hard component to form the corner regions or here to form a circumferential frame and a soft component to form the outwardly projecting sealing band.

Fig. 1

einen Duschwannenaufbau in perspektivischer Explosionsdarstellung, eine erste Ausführungsform betreffend;

Fig. 2

eine Querschnittdarstellung durch den Duschwannenaufbau der ersten Ausführungsform;

Fig. 3

die Herausvergrößerung des Bereiches III in Fig. 2;

Fig. 4

eine der Fig. 2 entsprechende Darstellung, eine zweite Ausführungsform betreffend;

Fig. 5

eine weitere der Fig. 2 entsprechende Darstellung, eine weitere Ausführungsform betreffend;

Fig. 6

eine weitere Ausführungsform der Duschwanne im Querschnitt;

Fig. 7

den Duschwannenaufbau im Querschnitt, eine weitere Ausführungsform betreffend;

Fig. 8

eine der Fig. 1 entsprechende perspektivische Explosionsdarstellung, betreffend eine weitere Ausführungsform;

Fig. 9

eine Querschnittdarstellung durch einen Randbereich des Duschwannenaufbaus gemäß Fig. 8;

Fig. 10

die Herausvergrößerung des Bereiches X in Fig. 9;

Fig. 11

in perspektivischer Darstellung ein Dichtband in Zuordnung zu einer Wannenform, eine Ausführungsform mit vorgeformten Eckabschnitten betreffend;

Fig. 12

die Querschnittdarstellung gemäß der Schnittlinie XII - XII in Fig. 11 nach Zuordnung des Dichtbandes an eine Wannenform;

Fig. 13

eine Schnittdarstellung gemäß Fig. 12, jedoch die Schnittlinie XIII-XIII in Fig. 11 betreffend;

Fig. 14

eine perspektivische Darstellung des Eckbereiches des Dichtbandes, mit Blick auf eine Unterseite einer Wannenform.

The invention with reference to the accompanying drawings, which only illustrates several embodiments, explained in more detail. It shows:

Fig. 1

a shower tray structure in an exploded perspective view, relating to a first embodiment;

Fig. 2

a cross-sectional view through the shower tray structure of the first embodiment;

Fig. 3

the enlargement of the area III in Fig. 2 ;

Fig. 4

one of the Fig. 2 corresponding representation concerning a second embodiment;

Fig. 5

another one Fig. 2 corresponding representation concerning a further embodiment;

Fig. 6

a further embodiment of the shower tray in cross section;

Fig. 7

the shower tray structure in cross section, concerning a further embodiment;

Fig. 8

one of the Fig. 1 corresponding perspective exploded view, relating to a further embodiment;

Fig. 9

a cross-sectional view through an edge region of the shower tray structure according to Fig. 8 ;

Fig. 10

the zoom out of the area X in Fig. 9 ;

Fig. 11

a perspective view of a sealing tape in association with a trough shape, an embodiment with preformed corner sections concerning;

Fig. 12

the cross-sectional view according to the section line XII - XII in Fig. 11 after allocation of the sealing strip to a trough shape;

Fig. 13

a sectional view according to Fig. 12 but the section line XIII-XIII in FIG Fig. 11 concerning;

Fig. 14

a perspective view of the corner region of the sealing strip, overlooking an underside of a tub shape.

Illustrated and described first with reference to the illustration in Fig. 1 a substantially consisting of two possibly only on site site composable parts existing shower tray assembly 1. This first has a the shower base forming trough shape 2. This is square in shape and provided with a circumferential, integrally formed with the tub molding surface 4 edge bend 3. The trough molding surface 4 is inclined starting from the edge-side transition into the edge bend 3 toward the middle in the direction of a central drain opening 5.

The edge bend 3 extends in a cross section through the trough shape 2 at right angles to a plane defined by the Tannenform-edge edges horizontal plane E. It can also be given an angling, which intersects the horizontal plane in an imaginary cross-sectional edge extension only at an acute angle. It can also be given a horizontally expiring edge design of the tub shape 2.

The trough shape 2 sits in the installed state on a support part T, which is adapted to the planform to the trough shape 2, further adapted to the inner free surface spanned by the Randabwinklungen 3.

The carrier part T is divided into two, forming a carrier upper part 6 and a lower carrier part 7. The latter is formed as a shaped body, so produced in the illustrated embodiment based on a particle foam. The carrier base 7 is plate-shaped, with a peripheral edge extension length which corresponds to a multiple of the measured perpendicular thereto thickness of the support base 7.

The carrier base 7 receives a portion of the drain 8, thus centrally an odor trap section 9. This is centrally located at the top, i.e., at the bottom. the carrier upper part 6 facing carrier lower part wide area arranged, wherein a foot-side region of the odor trap portion 9 is embedded in the carrier base 7. The olfactory closure section 9 projects beyond the wide surface of the carrier lower part 7 assigned to the carrier upper part 6, this with a free axial dimension, which corresponds to the distance between the surface of the carrier lower part 7 and underside of the trough-shaped outlet opening 5 in the installed state.

In that regard, alternatively, it may also be provided that only a corresponding recess is provided in the carrier lower part in order to install the outflow, possibly including the odor trap section, on the construction site side.

Within the support member 7 is further connected to the odor trap portion 9, laterally to a narrow edge side of the support base 7 extending and free-flowing in the corresponding Trägeruntererteilfläche drain pipe 10 is integrated. This can be held with a gradient of, for example, 1% in the carrier base 7.

The carrier top 6 is achieved by a foam backing of the tub shape 2. This foam backing or foaming the trough shape 2 by means of a polyurethane foam, wherein the thus produced, directly connected to the tub shape 2 foam body extends in any case preferably up to the plane defined by the free edges of the Kantenabwinklung 3 level E, or even beyond , the latter example. in a measure which corresponds to one-sixth to one-third of the height of the edge bend 3 measured transversely to the plane E.

For foaming or for the formation of the carrier shell 6, a polyurethane foam with a density of 60-100 kg / m ³ is preferably selected.

The foaming is further preferably carried out so that centrally in the axial allocation to the trough-shaped outlet opening 5 a receiving the carrier lower part side odor trap portion 9 serving clearance 11 remains.

For sealing connection of the shower tray structure 1 in preferred floor-level installation to the shower tray structure 1 surrounding floor a sealing tape 12 is further provided. These are first of all the arrangement of four sealing strips assigned to the side edges of the shower tray structure 1, which project beyond the edges for connection to the surrounding floor. In the trough-shaped corner regions, the individual sealing strips 12 are arranged overlapping. It is understood that if necessary, integral Eckausformungen can be provided here.

The sealing tapes 12 are held by means of the end regions facing away from the freely protruding sealing strip sections on the surface of the carrier lower part 7 facing the carrier upper part 6, thus, for example, adhesively bonded. Preferably, they are hereby also at the same time sealed. In the illustrated embodiment, the fixing regions of the sealing strip 12 are embedded in a coating 13 applied on the upper side of the carrier lower part 7. This may be a dispersion seal, for example also a plastic mortar combination.

The sealing strip 12 and the sealing strips extend in the installed state of the shower tray structure 1 in a plane parallel to the E plane defined by the edge bend 3 (the end edge), so on in a plane E ', the separation plane of carrier top 6 and Carrier base 7 corresponds. Alternatively, the sealing strip 12 may also be foamed in the course of the preparation of the carrier base 7 and / or the carrier shell 6 with the inwardly facing band sections, so that the sealing strip 12 is taken accordingly in the carrier base 7, this with free, lateral Abrangen the sealing effect sections.

The sealing tape 12 can continue, as in the embodiment shown in FIG Fig. 4 shown to be a portion of a blanket sealing film 14. This extends, taking into account the contact surface of the support base 7 passing through the odor trap portion 9 over the entire, the carrier top 6 facing surface of the carrier base 7, under edge-free lips of the sealing strip sections. The sealing film 14 is glued in this case preferably the entire surface with the carrier lower part 7.

With respect to the circumferential sealing strip 12, this may in the usual way, as also described, consist of individual strips, which are then arranged overlapping in the corner and also separately glued together in the overlap (so that they are then glued together over the entire width ). But it can also be an integrally formed sealing tape, such as. The described sealing film 14, but also by punching an integral sealing strip from a corresponding wide band. Further, the sealing tape can also be made of individual strips which are glued or welded together in the corner areas, for example along a diagonal.

As far as above and below the sealing composite is addressed with the surrounding floor structure, this of course also includes a sealing composite with upstanding walls. For example, when installing a shower tray assembly 1 in a corner of the room must be made on two sides, the seal with an ascending wall.

As in the in the Figures 1 - 3 illustrated first embodiment, the carrier shell 6 can be done by training or foam backing the tub shape 2 with only a polyurethane foam. Alternatively, it is also possible to form only the peripheral, the Randabwinklung 3 associated edge region of the carrier upper part 6 of a polyurethane foam of higher density A (density about 60 - 100 kg / m ³ ). The inner carrier shell region is foamed with a polyurethane foam of lower density B, so for example. With a polyurethane foam having a density of 6 - 30 kg / m ³ (see Fig. 5 ).

Carrier upper part 6 and lower carrier part 7 are assembled either factory or alternatively only on site, this under full-surface support of the carrier shell 6 on the support base 7. So is first according to the in the Figures 1 - 5 shown embodiments, a bonding, in particular sealing bonding of carrier top 6 and lower carrier part 7 is preferred, wherein the adhesive or parting plane between the two parts in a continuous horizontal plane E 'is provided, in which plane at the same time also the sealing strip 12 extends.

Also, the joining of carrier top 6 and lower carrier part 7 according to the embodiments in the FIGS. 6 and 7 be given in the sense of a mutual engagement of the parts. Thus, in the illustrated embodiment of the Fig. 6 the region of higher density foaming A is provided with a greater height considered perpendicular to the plane E 'than the middle one Carrier top portion, which consists of a foam of lower density B. Thus, facing the lower carrier part 7, in the transition between the central carrier upper part section and the edge region with higher-density foam, there is a circumferential step into which a height-adjusted elevation 17 of the carrier lower part 7, which corresponds to the floor plan of the inner carrier upper part region, intervenes to form a positive-locking connection can still be supported by gluing the parts together.

Next alternatively, as in Fig. 7 shown to be provided a pin-shaped connection. Thus projecting perpendicularly from the top of the carrier 6 facing the surface of the carrier lower part 7 projecting pins 18, which are integrally formed with the carrier lower part 7 of a particle foam. These are assigned in a projection on a base carrier upper part side recesses 19. Pin 18 and recesses 19 may be circular in plan. Also, strip-like solutions are possible in this regard.

Another embodiment show the Figures 8-10 , Here, the support part T is formed from a, adjustable support feet 20 having support frame 21. In the illustrated embodiment, eight support feet 20 are provided, four each associated with the corners and another four at half the extent of the corner regions connecting frame legs. The latter are formed in the illustrated embodiment as square bars 22. These sit in each end of, bar ends receiving, bottom side provided with the support feet 20 corner connecting parts 23. These are formed as plastic parts, further in the form of plastic injection molded parts.

The half-length of the frame legs arranged support feet 20 are provided with support portions 24 which are traversed by the respective frame legs in the transverse direction. These support sections 24 are preferably formed as plastic parts, further example. Made by plastic injection molding. Support sections 24 and corner connecting parts 23 clamp on the support surface facing away from the storage area of the support part T to a common plane.

The trough mold 2 is provided on the underside with an insert-foam part 25. In the illustrated exemplary embodiment, this is a frame part produced from a polyurethane foam, which is held on the underside of the trough mold 2, assigned to the edge bend 3.

The foam part 25 is in cross-section as shown in FIG Fig. 9 double L-shaped, with L-shaped legs facing in opposite directions. Thus, an inwardly facing first L-leg 26 is positioned to support the lower side of the tub shape 2, between which L-leg 26 and the tub shape 2, a self-adhesive layer 27 is provided.

From the Randabwinklung 3 facing the end of the L-leg 26 is perpendicular in cross section to this aligned down in the direction of the free edge of the Randabwinklung 3 facing away from the L-web 28, which in turn pointing in the other, outward to the tub shape edge L-leg 29 passes.

The L-leg 29 is assigned to the edge bend 3 on the underside, wherein the upwardly facing surface of the L-leg 29 drops in cross-section starting from the edge region inwards. On this surface, the sealing tape 12 is fixed by means of an adhesive layer 30. This is as in the embodiments described above at the edge over to the sealing connection of the shower tray assembly 1 to the surrounding floor area.

On the upper side, the adhesive-applied sealing band section is loaded by an angle-shaped end section of the edge bend 3.

The outer, in particular vertically aligned free surface of the L-leg 29 is aligned in the illustrated embodiment with the vertical surface of the edge bend. 3

The carrier T is supported by means of its height-adjustable support feet 20, further concretely in the illustrated embodiment via the Eckverbindungsteile 23 and support portions 24 on the underside of the L-leg 26 on the insert foam part 25 from, or, this enforcing, directly on the tub shape.

Finally, the show FIGS. 11-14 a further embodiment in which the sealing strip 12 is incorporated between the trough shape 2 and a carrier T here schematically reproduced only in dash-dotted line type such that the sealing strip 12 is disposed on the inside following the trough shape edge contour.

Correspondingly, the sealing strip 12 extends in a cross section through the trough shape 2, starting from the rear surface associated with the trough forming surface 4, enclosing an angle of approximately 90 degrees, along the edge bend 3 on the inside, then again freely outwardly encircling an angle of approximately 90 degrees (see. Fig. 12 ).

In the corner regions of the trough mold 2, the sealing tape 12 is formed as a preformed, the corner-yielding part 31. This is formed in the illustrated embodiment as a deep-drawn part corresponding to the inside Eckausformung the trough shape 2, correspondingly has two, in plan view an angle of 90 degrees enclosing side wall portions 33 and a ceiling portion 34 connecting them. Edge of the ceiling section, along a protruding into the sealing band connection collar 35, the corner member 31 is associated with the freely projecting sealing band 12. This is with the facing, the Randabwinklung 3 of the trough shape 2 cross and extending in the sealing plane connecting collar 35, for example. Welded.

Each corner of the tub shape 2 is assigned a corner part 31. The sealing strip 12 may be formed in this embodiment from a suitably punched foil or the like with a the trough shape 2 outstanding plan, wherein the free punching is further selected so that 31 sealing tape sections 32 remain in the area between two corner parts, the tub shape inside a sealing connection between two Corner parts 31 produce.

Alternatively, a circumferential frame may be formed in accordance with the previously described corner parts 31, for example as a deep-drawn part, alternatively also as a molded part, to which the sealing strip 12 only adjoins peripherally in one plane.

With regard to all described embodiments and objects of the application can also be provided that the sealing strip (in cross section) is led out laterally at an acute angle to the horizontal from the tub structure. An angle of up to +/- 60 °, for example, is possible here. For example, an angle of 45 ° downward or of a horizontal is preferred. Regardless, however, all angles in the stated range of up to +/- 60 ° are included in the disclosure, particularly in 1 degree increments.

All disclosed features are essential to the invention. The disclosure of the associated / attached priority documents (copy of the prior application) is hereby also incorporated in full in the disclosure of the application, also for the purpose of including features of these documents in claims of the present application.

LIST OF REFERENCE NUMBERS

1

Shower tray construction

2

when the form

3

Randabwinklung

4

When forming surface

5

drain hole

6

Cami

7

Carrier base

8th

outflow

9

Trap portion

10

Drain Pipe

11

free space

12

sealing tape

13

coating

14

sealing film

15

---

16

step

17

survey

18

spigot

19

recesses

20

carrier feet

21

support frame

22

Square bars

23

corner joint

24

supporting sections

25

Use foam part

26

L-leg

27

Self-adhesive layer

28

L-web

29

L-leg

30

adhesive layer

31

corner part

32

Sealing strip sections

33

Sidewall portions

34

ceiling section

35

connection collar

A

Higher density foam

B

Low density foam

T

carrier

e

level

e '

level

Claims (15)

Method for creating a shower tray structure (1) with a tub shape (2) and a support part (T), in particular a floor-level shower tray construction (1), an outflow recess or a drain (8), wherein the tub shape (2 ) is backfoamed, characterized in that the trough shape (2) has an edge, possibly in the form of a Randabwinklung (3), and that initially the trough shape (2) to at least including the plane (E) of the Randabwinklung (3) is foamed and that then the foamed-tub shape (2) with a separate, a marginally protruding sealing strip (12) having carrier lower part (7) is connected. A method according to claim 1 or in particular according thereto, characterized in that the foaming is carried out by means of a polyurethane foam and - preferably - that the foaming of the cavity of the trough mold (2) is carried out with different densities. Method according to one or more of the preceding claims or in particular according thereto, characterized in that in the edge region of the foaming a foam of higher density (A) is provided and - preferably - that the sealing strip (12) in a on the support base (7) applied sealant ( 13) is integrated. Shower tray assembly (1), in particular floor-level shower tray assembly (1), with a tub shape (2) and a support portion (T) having a drainage recess or preparation and / or drain (8), wherein the tub shape (2) is foam-backed, characterized, in that the trough shape (2) has an edge angled portion (3) and in that the carrier part (T) is formed in two parts, a carrier top part (6) being provided by the intumescence and a carrier bottom part (7) being formed separately, which carrier bottom part (7) also has a sealing tape (12) protruding at the edge is provided. Shower tray assembly according to claim 4 or in particular according thereto, characterized in that the carrier lower part (7) continues the drainage recess or the preparation for this and / or the drain (8). Shower tray construction according to one of claims 4 or 5 or in particular according thereto, characterized in that the sealing strip (12) is a partial region of a surface-covering sealing film (14). Shower tray assembly according to one or more of claims 4 to 6 or in particular according thereto, characterized in that the separation between the carrier lower part (7) and carrier upper part (6) along a continuous horizontal plane (E ') is provided or that the separation in the sense of mutual engagement is given by carrier upper part (6) and lower carrier part (7) and / or that the carrier upper part (6) at least partially consists of a polyurethane foam. Shower tray assembly according to one or more of claims 4 to 7 or in particular according thereto, characterized in that the carrier lower part (7) consists of a particle foam and - preferably - that the carrier upper part (6) has different densities, wherein, for example, in the edge region of the carrier upper part (6 ) a higher density foam (A) is provided. Shower tray assembly according to one or more of claims 4 to 8 or in particular according thereto, characterized in that the two carrier parts (6, 7) are glued, in particular sealed glued and - preferably - that the carrier lower part (7) has a coating (13). Shower tray assembly (1), in particular floor level shower tray construction, with a tub shape (2) and a support part (T), wherein the tub shape (2) has a Randabwinklung (3) and a sealing strip (12) between the tub shape (2) and, a Standing support surface (T) is integrated, characterized in that the carrier part (T) individual, height-adjustable support feet (20) and that the sealing strip (12) by means of an insert-foam part (25), which is arranged in the installed state above the standing surface , is held. Shower tray assembly according to claim 10 or in particular according thereto, characterized in that a support foot (20) by means of the foam part (25) or directly on the tub shape (2) is supported. Shower tray assembly according to one or more of claims 10 to 11 or in particular according thereto, characterized in that the foam part (25) is connected to the tub shape (2) and - preferably - that the foam part (25) is formed in cross-section angular. Shower tray assembly (1), in particular floor-level shower tray construction, with a tub shape (2) and a support part (T), wherein the tub shape (2) has a Randabwinklung (3) and a sealing strip (12) between the tub shape (2) and the support part ( T) is integrated, the inside of the tub shape (2) whose bend (3) is arranged following, characterized in that the sealing strip (12) at least in the corner areas and on the inside of the tub shape (2) as preformed, the corner resulting part (31) is formed, such that on the outside of the tub shape (2) can achieve a rectilinear in cross-section mounting profile of the sealing strip (12). Shower tray assembly according to claim 13 or in particular according thereto, characterized in that the sealing strip (12) is formed as a deep-drawn part at least in the corner regions. Shower tray assembly according to one or more of claims 13 to 14 or in particular according thereto, characterized in that the sealing strip (12) is formed at least in the corner regions as a molded part.

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