EP2053647A2 - Halbleiterchip-Aufbauverfahren, Herstellungsverfahren für Halbleiter-Leiterplatte und Halbleiter-Leiterplatte - Google Patents
Halbleiterchip-Aufbauverfahren, Herstellungsverfahren für Halbleiter-Leiterplatte und Halbleiter-Leiterplatte Download PDFInfo
- Publication number
- EP2053647A2 EP2053647A2 EP08253453A EP08253453A EP2053647A2 EP 2053647 A2 EP2053647 A2 EP 2053647A2 EP 08253453 A EP08253453 A EP 08253453A EP 08253453 A EP08253453 A EP 08253453A EP 2053647 A2 EP2053647 A2 EP 2053647A2
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- EP
- European Patent Office
- Prior art keywords
- heat
- wiring board
- resin layer
- hardening
- bump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
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- H05K2203/11—Treatments characterised by their effect, e.g. heating, cooling, roughening
- H05K2203/1189—Pressing leads, bumps or a die through an insulating layer
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Definitions
- This invention relates to a semiconductor chip mounting method that is suitably employed for production of a data carrier capable of reading electromagnetic wave and functioning as an air cargo management tag, a physical distribution management label, an unattended ticket gate, and the like as well as to a semiconductor mounting wiring board producing method and a semiconductor mounting wiring board and, particularly, to a semiconductor chip mounting method, a semiconductor mounting wiring board producing method and a semiconductor mounting wiring board that enable a semiconductor chip to be mounted on a wiring board by employing a flip-chip method, by utilizing an ultrasonic wave, and at a low cost.
- FC method flip-chip method
- bump 11 projected terminals (hereinafter referred to as bump) 11 that has previously been formed on an electrode of a semiconductor chip 10 is aligned with a wiring circuit 22 on a resin substrate 21, followed by welding or connection using an electroconductive paste or the like.
- ACF anisotropically conductive film
- the anisotropically conductive sheet is relatively expensive and has a drawback of not usable on a substrate that is not heat resistant since the anisotropically conductive sheet requires a high temperature of 200°C or more as a hardening temperature. Also, though the anisotropically conductive sheet requires a relatively short time for hardening a resin material, which is 10 to 20 seconds, it is difficult to further simplify or speed up the process step.
- connection between the bump and the substrate pattern is performed by way of contact by fine electroconductive particles dispersed into the resin material, there is a problem that the connection has poor reliability.
- Figs. 5A to 5C are diagrams illustrating details of an ultrasonic wave mounting steps, and, in the semiconductor chip mounting method: a semiconductor mounting wiring board 200 formed by applying an ink material made from a thermoplastic resin material (resist) 24 in the form of a predetermined wiring circuit 22 on a surface of a metal foil laminated on a resin substrate 21 and removing the metal exposed from the ink material by etching is heated (step A); subsequently, the thermoplastic resin layer 24 is removed by pressing a bump 11 projected from a semiconductor chip 10 to the semiconductor mounting wiring board 200 while applying an ultrasonic wave 100 (step B) ; and an electrode region 110 is formed by the ultrasonic wave 100 between the bump 11 and a wiring circuit 22 (step C).
- a semiconductor mounting wiring board 200 formed by applying an ink material made from a thermoplastic resin material (resist) 24 in the form of a predetermined wiring circuit 22 on a surface of a metal foil laminated on a resin substrate 21 and removing the metal exposed from the ink material by
- thermoplastic resin It is possible to perform the production process, the ultrasonic wave bonding, and the melting and hardening of thermoplastic resin within 1 to 2 seconds by using the related-art method disclosed in JP-A-2001-156110 to shorten the production time.
- the fused metal bonding between the bump and the wiring' circuit by the ultrasonic oscillation enables reliable inter-terminal connection, thereby achieving improved reliability of the connection.
- thermoplastic resin layer 24 since electrical insulation between a part directly under the semiconductor chip 10 and the wiring circuit 22 is provided only by the thermoplastic resin layer 24, it is possible that the part directly under the semiconductor chip 10 and the wiring circuit 22 are brought into electrical short due to re-softening and fluidization of the thermoplastic resin layer 24 when a high temperature and a high pressure are simultaneously applied to the mounting part of the semiconductor chip 10 during the lamination press, the injection molding and the like employed in manufacture of a card or the like (see sections indicated by reference numerals 31 and 32 of Fig. 6B ).
- a according to the invention there is provided a method of producing a wiring board on which a semiconductor chip is to be mounted, the method comprising:
- a method of mounting the semiconductor chip on the wiring board comprising:
- a wiring board on which a semiconductor chip is to be mounted comprising:
- the heat-hardening resin layer may have strength that enables the wiring board to prevent short between the semiconductor chip and the wiring circuit and has a crosslinking degree that is so reduced as to enable a bump of the semiconductor chip to remove the heat-hardening resin layer to reach the wiring circuit, when heat is applied to the wiring board and the bump to which an ultrasonic wave is applied is pressed to the wiring board.
- the heat-hardening resin layer may include an epoxy-based resin to which a hardening agent such as amines, acid anhydrides and phenols, and a hardening catalyst such as amines.
- a hardening agent such as amines, acid anhydrides and phenols
- a hardening catalyst such as amines.
- the heat-hardening resin means a polymer material having a steric lattice structure, which is hardened as forming a three-dimensional bridging bond (crosslink) between molecules when a powder or a liquid called prepolymer having a small polymerization degree or a substance obtained by adding a substance such as hardening agent to the prepolymer is heated. Due to the three-dimensional crosslink structure, physical properties such as heat resistance and chemical resistance are superior to thermoplastic resins. Examples of representative heat-hardening resins include a phenol resin, an epoxy-based resin, a urea resin, a melamine resin, an unsaturated polyester resin, polyurethane, polyimide, and the like.
- the epoxy resin is used for electronic parts (for sealing printed wiring board, resistor, and condenser), semiconductor sealing (for sealing transistor, IC, LSI, COB, PPGA, TAB, etc.), and the urea resin is used for wiring/illumination parts, wiring tool parts, control parts, sliding parts, convenience goods, caps, and the like, for example.
- each of the heat-hardening resins has suitable use and unsuitable use.
- the contents and the hardening method are varied depending on the type of the heat-hardening resin.
- the epoxy resin is the resin having an epoxy group obtainable by condensation or the like of bisphenol A and epichlorohydrin and classified into glycidyl type and non-glycidyl type and forms a three-dimensional structure when hardened by a reaction with a hardening agent.
- a degree of crosslinking is reduced by reducing an amount of the hardening agent to be contained in the heat-hardening resin from a related-art amount.
- related-art amount is a degree with which the part directly under the semiconductor chip and the wiring circuit are not brought into electrical short and a rigid heat-hardening resin layer that is not in the softened state remains on the surface of the wiring circuit to prevent inhibition of the formation of the electrode region between the bump and the wiring circuit.
- the property of the epoxy-based resin as an adhesive agent is represented by its hardening degree, and it is possible to estimate the hardening degree of an organic polymer by a crosslinking degree of molecules. Therefore, in the case of using the epoxy-based resin as the heat-hardening resin, the hardening degree is reduced by reducing the amount of the hardening agent from the related-art amount, preferably to a half of the related-art amount, in order to suppress the crosslinking degree thereby making it possible to easily peel off the epoxy as well as to facilitate metal bonding between the bump of the semiconductor chip and Al of the substrate.
- the hardening degree is reduced by reducing the amount of the hardening agent from the related-art amount, preferably to a half of the related-art amount, in order to suppress the crosslinking degree thereby making it possible to easily peel off the epoxy as well as to facilitate metal bonding between the bump of the semiconductor chip and Al of the substrate.
- Fig. 1 is a sectional view showing a mounting structure of a semiconductor chip in the invention.
- Figs. 2A, 2B, 2C and 2D are diagrams illustrating production steps of the semiconductor mounting wiring board according to the invention.
- Fig. 3 is a diagram showing results of comparison of shear strengths between a related-art heat-hardening resin and a heat-hardening resin of the invention.
- Fig. 4 is a sectional view showing a mounting structure according to a related-art mounting method.
- Figs. 5A, 5B and 5C are diagrams illustrating details of a related-art ultrasonic mounting step.
- Figs. 6A and 6B are diagrams illustrating problems according to the related-art mounting method.
- a structure of a semiconductor mounting wiring board of this invention is substantially the same as that of a wiring board shown in Fig. 6A , and the difference is a heat-hardening resin layer 40 provided between a wiring circuit 22 and a thermoplastic resin layer 24. Therefore, the structure identical with the semiconductor mounting wiring board 200 shown in Fig. 6A is denoted by the same reference numeral, and detailed description thereof is omitted.
- a semiconductor mounting wiring board 20 is formed of two functional layers of the heat-hardening resin layer 40 serving as a resist film for etching processing and the thermoplastic resin layer 24 obtained by lamination on a surface of the heat-hardening resin layer 40, which are formed on a surface of a wiring circuit 22 laminated on a resin substrate 21.
- the heat-hardening resin layer 40 includes a resin obtained by adding a hardening agent (e.g. amines, acid anhydrides, phenols, etc.) in an amount that is a half of a related-art amount to an epoxy-based material or a resin obtained by reducing, in the above-mentioned resin, an amount of a hardening catalyst (e.g. amines) to a half of a related-art amount.
- a hardening agent e.g. amines, acid anhydrides, phenols, etc.
- the epoxy-based heat-hardening resin is generally used for electronic parts (for sealing print wiring board, resistor/condenser), for sealing semiconductors (for sealing transistor, IC, LSI, COB, PPGA, TAB), and the like, and, as used herein, the term "half of related-art amount” means an amount that is a half of a general use amount of a hardening agent contained in each of the above usages.
- the heat-hardening resin layer 40 is provided on a boundary surface between the thermoplastic resin layer 24 and the wiring circuit 22 of the semiconductor mounting wiring board 20.
- a heat-hardening resin to be used for the heat-hardening resin layer 40 is a related-art type, i.e. is the one containing the hardening agent in an amount required for satisfying an ordinary quality demand to be used for electronic parts (for sealing print wiring board, resistor/condenser), for sealing semiconductors (for sealing transistor, IC, LSI, COB, PPGA, TAB), and the like
- the following problem can occur in the case where the mounting method proposed in JP-A-2001-156110 is employed. That is, in a state where an ultrasonic wave 100 is applied to the semiconductor chip 10 of step B in Fig.
- the rigid heat-hardening resin layer 40 that is not in the softened state remains on the surface of the wiring circuit 22, thereby raising a problem of inhibiting formation of an electrode region 110 between the bump 11 and the wiring circuit 22.
- the inventors conducted an extensive research to find by an experiment that the remaining of the heat-hardening resin layer 40 on the wiring circuit 22 is primarily caused by its high crosslinking degree and rigidity and, based on the determined cause, devised a countermeasure of reducing the crosslinking degree by reducing the hardening agent to an amount that is a half of a related-art amount in an epoxy-based material forming the heat-hardening resin layer 40 or by further reducing the hardening catalyst to an amount that is a half of a related-art amount.
- a semiconductor chip mounting method is a process including: providing, on the wiring circuit 22 formed on the resin substrate 21, insulating particles for the heat-hardening resin layer 40 that is reduced in crosslinking degree by reducing the hardening agent to an amount that is a half of a related-art amount in an epoxy-based material or further reducing the hardening catalyst to an amount that is a half of a related-art amount; removing the thermoplastic resin layer 24 and the heat-hardening resin layer 40 serving as insulating films on the wiring circuit 22 from the semiconductor mounting wiring board 20 obtained by covering a surface of the heat-hardening resin layer 40 with the thermoplastic resin layer 24 by pressing the bump 11 projecting from the semiconductor chip 10 to a surface of the thermoplastic resin layer 24 in a state where the thermoplastic resin layer is softened by heating while applying the ultrasonic wave 100 to the bump 11; and forming the electrode region 110 between the bump 11 and the wiring circuit 22.
- the semiconductor mounting wiring board 20 of this example has a structure that the wiring circuit 22 made from a hard aluminum of 35 ⁇ m is formed on one surface of a PET (polyethylene telephthalate) film (resin substrate 21) of 25 ⁇ m, and the polyolefin-based thermoplastic resin layer 24 having a re-softened temperature of 90°C to 100°C is formed on the epoxy-based heat-hardening resin layer 40 obtained by adding thereto the hardening agent and the hardening catalyst and formed on the wiring circuit.
- a PET polyethylene telephthalate film
- an Al-PET laminated base material is prepared.
- a hard aluminum foil 51 having a thickness of 35 ⁇ m is overlapped on one surface of a PET film (resin substrate 21) having a thickness of 25 ⁇ m via an urethane-based adhesive agent, followed by lamination bonding by heat lamination under the conditions of 150°C and a pressure of 5 kg/cm 2 .
- the Al-PET laminated material in which the hard aluminum foil 51 is adhered to the surface of the PET film is completed.
- Step 2 the epoxy-based heat-hardening resin layer 40 having a predetermined wiring pattern is formed on a surface of the hard aluminum foil 51 of the laminated material.
- the heat-hardening resin layer 40 having a thickness of about 4 to 6 ⁇ m is formed by a method such as gravure printing or the like by applying on the Al-PET laminated material an ink obtained by mixing and dispersing the epoxy resin, the hardening agent, and the hardening catalyst in a solvent containing 30% of toluene, 6.1% of methylethylketone, and 12% of butylcellosolve, followed by drying at 130°C to 200°C for about 20 seconds to 1 minute.
- an ink obtained by mixing and dispersing the epoxy resin and the hardening agent in the solvent containing 30% of toluene, 6.1% of methylethylketone, and 12% of butylcellosolve may be used.
- Step 3 An Al foil part exposed from the etching resist formed by the above-described step is removed by performing etching processing to form the wiring circuit 22. That is, in this etching processing, NaOH (120 g/l) is used as an etching liquid under the condition of 50°C to remove the unnecessary Al.
- step 4 Finally, a polyolefin-based thermoplastic adhesive agent or the like that is molten at a temperature of about 90°C to 100°C is applied on a surface of the wiring circuit 22 (on the heat-hardening resin layer 40) by a thickness of about 4 to 6 ⁇ m by a method such as a gravure printing or the like to complete the semiconductor mounting wiring board 20 to be used in this invention.
- the semiconductor chip 10 is formed as a so-called surface mounting type part having a metal terminal (bump) 11 for connection projected from a bottom surface thereof, and, in a state where ultrasonic oscillation of 63 KHz is applied to the bump 11 (made from gold, for example) projecting from the bottom part, the semiconductor chip 10 is pressed to the thermoplastic resin layer 24 that is softened by heating to 150°C at a pressure under load of 0.2 Kg/mm 2 .
- thermoplastic resin layer 24 that is softened is easily removed from the position at the tip of the bump 11 by the ultrasonic oscillation 100 of the bump 11, so that the bump 11 reaches to the surface of the heat-hardening resin layer 40.
- Step 13 By further pressing the bump to the heat-hardening resin layer 40 while loading the ultrasonic oscillation to the bump, the heat-hardening resin layer 40 is removed by the tip of the bump 11, and the bump reaches to the surface of the wiring circuit 22.
- An insulating layer such as an oxide layer existing on the surface of the wiring circuit 22 is removed mechanically by the ultrasonic oscillation to bring the metals (bump 11 and wiring circuit 22) into contact with each other.
- the metals are fused by frictional heat caused by the ultrasonic oscillation applied thereto in this state, thereby forming the electrode region 110.
- An ultrasonic oscillation loading time in this mounting method is about 0.5 second, thereby enabling to mount the semiconductor chip in the considerably short time.
- the molten thermoplastic resin layer 24 is re-hardened so that the semiconductor chip 10 and the wiring circuit 22 are strongly adhered to each other.
- a semiconductor mounting wiring board 20 in which the thermoplastic resin layer 24 serving as the adhesive agent is not formed was prepared, and results obtained by comparing shear strengths after the mounting step by changing a material of the heat-hardening resin layer 40 to be used are shown in Fig. 3 .
- the epoxy layer in which the hardening agent and the hardening catalyst are reduced achieves the shear strength that is almost twice that of the related-art epoxy layer, and an area of the electrode region 110 at the bonding boundary is increased by reducing each of the hardening agent and the hardening catalyst to an amount about a half.
- a heat-hardening resin layer is provided between a wiring circuit and a thermoplastic resin layer, and a crosslinking degree in this heat-hardening resin layer is reduced by reducing a use amount of a hardening agent from a related-art amount.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Wire Bonding (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2007276578A JP2009105276A (ja) | 2007-10-24 | 2007-10-24 | 半導体チップの実装方法及び半導体搭載用配線基板 |
Publications (2)
Publication Number | Publication Date |
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EP2053647A2 true EP2053647A2 (de) | 2009-04-29 |
EP2053647A3 EP2053647A3 (de) | 2012-08-01 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08253453A Withdrawn EP2053647A3 (de) | 2007-10-24 | 2008-10-23 | Halbleiterchip-Aufbauverfahren, Herstellungsverfahren für Halbleiter-Leiterplatte und Halbleiter-Leiterplatte |
Country Status (4)
Country | Link |
---|---|
US (1) | US20090111222A1 (de) |
EP (1) | EP2053647A3 (de) |
JP (1) | JP2009105276A (de) |
CN (1) | CN101419919A (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3852508A1 (de) * | 2020-01-20 | 2021-07-21 | Samsung Display Co., Ltd. | Klebeelement, anzeigevorrichtung damit und verfahren zur herstellung einer anzeigevorrichtung |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5418367B2 (ja) * | 2010-03-30 | 2014-02-19 | 富士通株式会社 | プリント配線板ユニットおよび電子機器 |
JP2011222553A (ja) * | 2010-04-02 | 2011-11-04 | Denso Corp | 半導体チップ内蔵配線基板及びその製造方法 |
JP5644286B2 (ja) * | 2010-09-07 | 2014-12-24 | オムロン株式会社 | 電子部品の表面実装方法及び電子部品が実装された基板 |
DE102010062158A1 (de) * | 2010-11-30 | 2012-05-31 | Osram Ag | Leuchtvorrichtung und Verfahren zum Herstellen einer Leuchtvorrichtung |
US20160190045A1 (en) * | 2014-12-24 | 2016-06-30 | Rohm Co., Ltd. | Semiconductor device and method of making the same |
CN115377576B (zh) * | 2022-07-07 | 2023-12-15 | 江西微电新能源有限公司 | 盖板组件、制备方法、电池及电子设备 |
Citations (2)
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JP2586154B2 (ja) | 1988-12-05 | 1997-02-26 | 日立化成工業株式会社 | 回路接続用組成物及びこれを用いた接続方法並びに半導体チップの接続構造 |
JP2001156110A (ja) | 1999-11-24 | 2001-06-08 | Omron Corp | 半導体チップの実装方法、並びに、電磁波読み取り可能なデータキャリアの製造方法 |
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US5268048A (en) * | 1992-12-10 | 1993-12-07 | Hewlett-Packard Company | Reworkable die attachment |
JP3119230B2 (ja) * | 1998-03-03 | 2000-12-18 | 日本電気株式会社 | 樹脂フィルムおよびこれを用いた電子部品の接続方法 |
JP2002151551A (ja) * | 2000-11-10 | 2002-05-24 | Hitachi Ltd | フリップチップ実装構造、その実装構造を有する半導体装置及び実装方法 |
JP3665579B2 (ja) * | 2001-02-26 | 2005-06-29 | ソニーケミカル株式会社 | 電気装置製造方法 |
JP3533665B1 (ja) * | 2002-12-17 | 2004-05-31 | オムロン株式会社 | 電子部品モジュールの製造方法、並びに電磁波読み取り可能なデータキャリアの製造方法。 |
JP3905493B2 (ja) * | 2003-05-13 | 2007-04-18 | 富士通株式会社 | 部材接合構造体の製造方法 |
US7846998B2 (en) * | 2004-03-03 | 2010-12-07 | Hitachi Chemical Co., Ltd. | Sealant epoxy-resin molding material, and electronic component device |
JP2005275802A (ja) * | 2004-03-24 | 2005-10-06 | Omron Corp | 電波読み取り可能なデータキャリアの製造方法および該製造方法に用いる基板並びに電子部品モジュール |
-
2007
- 2007-10-24 JP JP2007276578A patent/JP2009105276A/ja active Pending
-
2008
- 2008-10-23 EP EP08253453A patent/EP2053647A3/de not_active Withdrawn
- 2008-10-23 US US12/257,022 patent/US20090111222A1/en not_active Abandoned
- 2008-10-24 CN CNA2008101729121A patent/CN101419919A/zh active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2586154B2 (ja) | 1988-12-05 | 1997-02-26 | 日立化成工業株式会社 | 回路接続用組成物及びこれを用いた接続方法並びに半導体チップの接続構造 |
JP2001156110A (ja) | 1999-11-24 | 2001-06-08 | Omron Corp | 半導体チップの実装方法、並びに、電磁波読み取り可能なデータキャリアの製造方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3852508A1 (de) * | 2020-01-20 | 2021-07-21 | Samsung Display Co., Ltd. | Klebeelement, anzeigevorrichtung damit und verfahren zur herstellung einer anzeigevorrichtung |
US11720143B2 (en) | 2020-01-20 | 2023-08-08 | Samsung Display Co., Ltd. | Adhesive member, display device including the same, and method of fabricating display device |
Also Published As
Publication number | Publication date |
---|---|
EP2053647A3 (de) | 2012-08-01 |
CN101419919A (zh) | 2009-04-29 |
JP2009105276A (ja) | 2009-05-14 |
US20090111222A1 (en) | 2009-04-30 |
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