Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
  • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
  • B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
  • B65H49/18—Methods or apparatus in which packages rotate
  • B65H49/20—Package-supporting devices
  • B65H49/30—Swifts or skein holders

Definitions

• the present invention relates to an expandable mandrel spool for a spool provided with at least one mandrel mounted on a frame, the mandrel having movable jaws between a loading position in which the jaws are retracted and a position of use in which the jaws are expanded and maintain the coil in a substantially horizontal axis.
• the reels are stored and transported in a standing position, their axis being horizontal, or in a supine position, their axis being vertical. In the upright position, they can be gripped by the forks of a forklift to be loaded directly onto the horizontal-axis mandrels. In the supine position, they are raised flat by the forks of a forklift and must be tilted a quarter of a turn before being loaded on the mandrels.
• This reversal operation is dangerous and carried out most of the time either by suspending the hook of a traveling crane, or directly by the forklift.
• rockers To perform this reversal operation safely, there are special machines called rockers. But their use generates additional operations in the handling of the coils. In addition, they represent a significant investment, are bulky and require external energy input.
• the publication FR 2 583 027 proposes a reel with a vertical axis mandrel expansible by the weight of the coil which lowers a plate causing the opening of the jaws.
• the chuck To use the spool, the chuck must be tilted a quarter turn and the spool must be locked in position. This system is unsatisfactory since it requires an actuator for chuck tilting and locking mechanical position in the coil since the clamping of the jaws on the inner diameter of the coil is not ensured when the axis of the mandrel is horizontal.
• the present invention aims at proposing a new solution which eliminates the disadvantages of both the crank system and the jack system for the expansion and retraction of the jaws of the chuck, which is economical, simple, maintenance-free, or the contribution of energy and guarantees an optimal and reproducible clamping of the jaws on the inside diameter of the coil in the position of use.
• the invention proposes alternatively an integrated solution for tilting the coils when loaded in the prone position, while ensuring their tightening in the use position.
• the invention relates to a mandrel of the type indicated in the preamble, characterized in that it comprises means arranged to generate the automatic expansion of the jaws under the weight of the coil and the clamping of the jaws on the inner diameter of the coil, the clamping force of the jaws may be proportional to the weight of the coil, placing the mandrel in the use position.
• the reel advantageously comprises a return device coupled to said means and arranged to generate the automatic retraction of the jaws in the absence of a reel and the return of the chuck to the loading position, as well as a locking mechanism for locking the mandrel in position use.
• the reel comprises an expansion device connected to the jaws of the mandrel and said means comprise a device for guiding the mandrel between at least one loading position and a position of use, the guiding device being coupled to the device of the mandrel. expansion in order to drive the expansion automatic jaws simultaneously displacement of the mandrel under the weight of the coil.
• the expansion device comprises a tie rod connected to the jaws by a variable geometry mechanism, this tie rod being slidable in the axis of the mandrel for moving the jaws between their loading and unloading positions.
• the tie is preferably connected to the frame by a mechanical connection selected from the group comprising an articulated link, a rack-and-pinion system, a jack, a slide, a combination of these mechanisms.
• the loading and unloading positions of the mandrel are parallel and the guide device is arranged to move the mandrel in a substantially rectilinear path.
• the guide device may comprise a rocker coupled to the frame by a fixed pivot axis and the mandrel by its axis of rotation, the two axes being parallel. It may also comprise a carriage coupled to the mandrel by its axis of rotation and slidably mounted in the frame along an axis perpendicular to said axis of rotation of the mandrel.
• the loading and unloading positions of the mandrel are perpendicular and the guide device is arranged to move the mandrel in a substantially circular path.
• the guide device comprises a rocker coupled to the frame by a fixed pivot axis and the mandrel by its axis of rotation, the two axes being perpendicular and offset.
• the mandrel comprises a receiving plate adapted to receive the coil in the loading position and the return device comprises a counterweight connected to the rocker.
• the reel advantageously comprises a controlled lifting device, arranged between the frame and the rocker, and arranged to lock the positions of loading and use of the mandrel and to control the return of said mandrel to the loading position.
• the guiding device comprises a guide sleeve whose axis coincides with the axis of rotation of the mandrel, in which slides the pulling through a sleeve coupled to the jaws of the mandrel by a variable geometry mechanism, the sleeve and the tie rod being coaxial and rotatable along the axis of rotation A of the mandrel.
• the reel may also comprise stops defining the positions of loading and unloading of the mandrel.
• FIGS. 1A and 1B are schematic diagrams of a first embodiment of a horizontal axis mandrel reel according to the invention respectively in the retracted position and in the expanded position
• FIGS. 2A and 2B, 3A and 3B and 4A. and 4B are diagrams similar to FIGS. 1A and 1B of a second, third and fourth embodiment of a reel according to the invention
• FIG. 5A is a perspective view of a reel according to the first embodiment of FIGS.
• FIGS. 5B to 5E are detailed views of the parts of the reel of FIG. 5A
• FIGS. 6A and 6B are schematic diagrams of a first embodiment of a tilting mandrel reel according to the invention respectively in the retracted position and in the expanded position
• FIGS. 7A and 7B are diagrams similar to FIGS. 6A. and 6B of a second embodiment of a reel according to the invention
• Fig. 8A is a perspective view of the tilting mandrel reel according to the first embodiment of Figs. 6A and 6B
• Figs. 8B to 8E are detailed views of the reel parts of Figure 8A.
• the reel 10-15 expandable mandrel according to the invention is intended to receive any type of coil 1 of material packaged strip, cable, wire or the like, for supplying any type of manufacturing machine, including sheet metal coils. It comprises one or more mandrels 20 carried by a frame 30 or any other equivalent structure, each mandrel 20 comprises at least three equidistant jaws 21 able to maintain the coil 1 by clamping on its inside diameter. These jaws 21 are mounted free to rotate about an axis of rotation A to allow the rotation of the coil 1 and the unwinding of the material drawn by the manufacturing machine.
• the weight of the coil 1 is used to cause the expansion of the jaws 21 and the clamping of the coil 1, without handling, actuator or external energy input.
• the invention also relates to a 10-13 expandable mandrel reel with horizontal axis according to Figures 1 to 5, for which the positions of loading and use of the coil 1 are parallel to the axis of rotation A of the mandrel 20 , that a reel 14-15 tilting expandable mandrel according to Figures 6 to 8, wherein the loading positions and use of the coil 1 are perpendicular.
• FIGS. 1 to 4 Various embodiments of the horizontal-axis expansible mandrel 10-13 are illustrated with reference to FIGS. 1 to 4, these variants being not exhaustive and giving an idea of the multiplicity of possible solutions.
• the reel 10-13 comprises an expandable mandrel 20 whose jaws 21 are movable between a loading position (Fig A) in which they are retracted and allow the loading and unloading of the reel 1 by a handling device 2 and a position of use (Fig B) in which they are expanded and hold the coil 1 by clamping.
• the loading position corresponds to a stable position of the mandrel 20 or rest position and the position of use corresponds to an unstable position of the mandrel 20 or working position.
• the jaws 21 are connected to an expansion device 40 which comprises a tie rod 41 sliding in the axis of rotation A of the mandrel 20.
• the tie rod 41 is connected to the jaws 21 by a variable geometry mechanism comprising rods 42 (FIG. 1 to 3) or ramps 43 (FIG 4) arranged to spread or tighten the jaws 21 as the tie rod 41 is pulled or pushed.
• the reel 10-13 comprises means arranged to cause the jaws 21 to expand automatically under the weight of a reel 1.
• These means comprise a device 60 for guiding the chuck 20 arranged to move it vertically between a high position of loading (Fig A) and a low position of use (Fig B), these positions being parallel and horizontal to the axis of rotation
• This guiding device 60 is coupled to the tie rod 41 by a sliding connection along the axis of rotation A.
• the reel 10-13 comprises a return device 35 arranged to cause the return of the mandrel 20 from its low position of use. at its high loading position and simultaneously the automatic retraction of the jaws 21 in the absence of coil 1.
• This return device 35 may consist of a spring, a balancing system by counterweight, a pneumatic spring , a gas spring, a torsion bar type spring, or any equivalent system, disposed of preferably between the guide device 60 and the frame 30.
• the reel 10-13 can be completed by a locking mechanism 25 arranged to lock the position of use of the mandrel 20.
• the tie rod 41 of the reel 10 is connected to the frame 30 by a connecting rod 44 articulated between a fixed hinge pin B connected to the frame 30 and a mobile hinge pin C provided at the rear end of the pulling 41, these two axes B and C preferably being offset in height in the stable position of the mandrel 20 to initiate the movement of the tie rod 41 and avoid any concentration of detrimental effort.
• the fixed hinge pin B is situated above the mobile hinge pin C so that, when the tie rod 41 moves parallel to itself, its mobile hinge pin C describes an arc around the fixed hinge axis B downwards.
• the guiding device 60 comprises a rocker 61 pivotally mounted between a fixed pivot axis D connected to the frame 30 and the axis of rotation A of the mandrel 20, these two axes D and A being parallel.
• the rocker arm 61 comprises a guide sleeve 62 of axis A in which is mounted a rotating barrel 45 through which the sliding tie rod 41 passes.
• This sleeve 45 is connected to the jaws 21 by articulated rods 42 and forms the fixed fulcrum of the expansion device 40. Since the balance 61 is pivotable, it drives the mandrel 20 between its high positions of loading and low for use on a circular path around the fixed pivot axis D.
• the fixed hinge pins B and C mobile link rod 44 consist of ball joints.
• the return device 35 is in this example a traction spring mounted between the sleeve 62 and the frame 30.
• the locking mechanism 25 is embedded on the balance 61 and comprises an eccentric 26 in frictional contact with the tie rod 41 under the action of a tension spring 27, and coupled to a handle 28 for unlocking.
• Manual action on the handle 28 in the direction of the arrow F rotates the eccentric 26 and reduce its radius to release the tie rod 41. In the opposite direction, the radius of the eccentric 26 increases and prevents any movement of the
• the handle 28 may be replaced by any other means of manual or automatic control, such as a cylinder.
• the mandrel 20 is in the high loading position ready to receive a spool 1.
• the weight P of the spool 1 becomes transmits to the balance 61 by means of the jaws 21 and the axis of rotation A and creates a torque.
• the rocker 61 pivots about its fixed pivot axis D and moves the mandrel 20 parallel to itself from its high position to its lower position by driving the tie rod 41.
• the movable hinge axis C of the tie rod 41 pivots towards the bottom around the fixed hinge axis B, moving the tie rod 41 by traction generating the expansion of the jaws 21.
• the displacement of the tie rod 41 from right to left in Figure IA causes the reduction of the radius of the eccentric 24 authorizing this move.
• the handling device 2 can be evacuated and the coil 1 can be used normally.
• This use position is automatically locked by the eccentric 26 of the locking mechanism 25 which prevents the return of the tie rod 41 from left to right, thus avoiding inadvertent rise of the mandrel 20 especially when the coil 1 is empty.
• This spool 1 carried by the jaws 21 of the mandrel 20 can rotate freely through the sheath 45 and the tie rod 41 coaxial and rotatably mounted about the axis of rotation A. Any other equivalent construction may be suitable.
• the reel 10 may optionally be supplemented by mechanical stops provided on the frame 30 to delimit the positions of loading and use of the mandrel 20 .
• the return device 35 causes the automatic raising of the mandrel 20 from its position of use to its position loading. In its movement, the mandrel 20 rotates the balance 61 in the opposite direction about its fixed pivot axis D.
• the mobile articulation axis C of the tie rod 41 pivots upwards about its fixed hinge axis B, moving the tie rod 41 by pushing the retraction of the jaws 21.
• the handle 28 can be released and the handling device 2 can recharge a new coil 1.
• the embodiment of the reel 11 illustrated in Figures 2A and 2B differs from the previous in that the tie rod 41 is connected to the frame 30 by a sliding connection.
• the frame 30 comprises a rail 46 forming a cam profile, in which a roller 47 is provided provided at the rear end of the tie rod 41.
• the guiding device 60 comprises a carriage 63 provided with lateral rollers circulating in vertical rails 64 fixed to the front of the frame 30 or any other equivalent system.
• This reel 11 may be completed by a return device 35 and a locking mechanism 25 (not shown) as in the previous example.
• the reel 12 of the variant illustrated in FIGS. 3A and 3B is similar to the reel 10.
• the difference lies solely in the connection between the sheath 45 and the jaws 21 which is a link sliding in the vertical direction by a trolley system 69 in rails 68 or any other equivalent means.
• This connection guides the jaws 21 during their expansion and retraction generated by the rods 42.
• the tie rod 41 is connected to the frame 30 by a rack and pinion system.
• the tie rod 41 carries at its rear end a rack
• the pinion may be on the tie rod and the rack on the frame.
• the tie rod 41 has a first portion coupled to the jaws 21 by ramps 43 and a second portion carrying the rack 48, the first portion being rotatably mounted about the axis of rotation A relative to the second portion.
• the guiding device 60 comprises a slide carriage 63 and the sheath 45 is connected to the jaws 21 by a slide carriage 69, these sliding links being perpendicular to the axis of rotation A of the mandrel 20.
• FIG. 5A An expandable mandrel reel 10 having a horizontal axis according to the first embodiment of Figs. 1A and 1B is illustrated in Fig. 5A.
• This reel 10 has an expandable mandrel 20 carried by a frame 30 resting on the ground.
• This frame 30 may also constitute a module or be part of a gantry of a machine or reel carrying a plurality of expandable mandrels 20.
• This expandable mandrel 20 comprises three jaws 21 equidistant about its axis of rotation A.
• the jaws 21 are coupled to a tie rod 41 forming the axis of rotation A and shown in detail in FIG. 5D.
• This tie rod 41 is cylindrical and comprises a first bushing 50 provided at its front end coupled to the jaws 21 by links 42. It comprises a second bushing 51 provided at its rear end coupled to a connecting rod 44 by two ball joints forming the axis of mobile articulation C.
• This rod 44 is shown in detail in Figure 5 C and comprises a rod coupled to the frame 30 by a ball joint forming the fixed hinge pin B and a U-shaped stirrup coupled to the tie rod 41 by the two ball joints the mobile hinge axis C, the axis B being parallel and located above the axis C.
• the tie rod 41 is rotatably mounted about its axis A relative to the mobile hinge axis C through a bearing box and axial stops (not shown) or any equivalent means provided in the second sleeve 51.
• This reel 10 includes a rocker 61 shown in detail in Figure 5B provided with a shaft 65 coupled to the frame 30 by a fixed pivot pin D provided on one side of the frame 30 and a guide sleeve 62 coupled to the mandrel 20 by Rotational axis A, the fixed pivot axis D being parallel and located above the axis A.
• a cylindrical sleeve 45 shown in detail in FIG. 5E, is mounted in the guide sleeve 62 by a bearing box.
• the fixed hinge pin B between the connecting rod 44 and the frame 30 is adjustable in position and is mounted at the end of a telescopic support 31, such as a jack adjustable manually or automatically.
• the modification of the position of the fixed hinge pin B makes it possible to modify the diameter of the jaws 21 and to adapt the mandrel 20 to different inside diameters of the coils 1.
• This reel 10 is also completed by a return device 35 (not shown) which may be a tension spring mounted between the rocker 61 and the frame 30 as in the example shown in Figures IA and IB. It may also include a mechanical stop provided on the frame 30 to limit the stroke of the mandrel 20 and / or a locking mechanism 25 (not shown) as shown in Figures IA and IB.
• a return device 35 may be a tension spring mounted between the rocker 61 and the frame 30 as in the example shown in Figures IA and IB. It may also include a mechanical stop provided on the frame 30 to limit the stroke of the mandrel 20 and / or a locking mechanism 25 (not shown) as shown in Figures IA and IB.
• the reels 14 and 15 comprise an expandable mandrel 20 pivoting between a vertical loading position (FIG A) and a horizontal position of use (FIG B).
• the reel 14-15 comprises a device a return device consisting of a counterweight 36 arranged to cause the mandrel 20 to return from its position of use to its loading position and simultaneously the automatic retraction of the jaws 21 in the absence of coil 1.
• This return device can be constituted any equivalent system such as a spring, a pneumatic spring, a gas spring, a torsion bar type spring.
• the reel 14-15 is completed by a lifting device 37 consisting of a pneumatic cylinder or the like, arranged to raise the mandrel 20 in the loading position if the coil 1 is not empty, for example. This lifting device 37 is also used to lock the positions of loading and use.
• the reel 14 comprises, at the base of the jaws 21, a receiving plate 22 of the reel 1 perpendicular to the axis of rotation A.
• This receiving plate 22 is provided with passages for the forks of a handling apparatus (not shown).
• the guiding device 60 comprises a rocker 66 coupled to the frame 30 by a fixed pivot axis D and the mandrel 20 by the axis of rotation A, these two axes D and A being perpendicular.
• the mandrel 20 moves between its loading position and its use position along a circular path about the fixed pivot axis D.
• the fixed hinge axis B of the connecting rod 44 to the frame 30 is located above and in the vicinity of the fixed pivot axis D of the rocker 66 to the frame 30 so as to move the movable hinge pin C of the tie rod
• the counterweight 36 of the return device is connected to the rocker 66 and ensures its balancing.
• the jack of the lifting device 37 is mounted between the frame 30 and the rocker 66 at a point of articulation distinct from the fixed pivot axis D.
• the mandrel 20 is in the loading position ready to receive a coil 1 lying, its axis being vertical.
• a full bobbin 1 is deposited on the receiving plate 22 of the mandrel 20 by means of a handling device, the weight P of the bobbin 1 is transmitted to the rocker 66 via the receiving plate 22 and the axle.
• rotation A The axis of rotation A of the mandrel 20 being shifted forward relative to the fixed pivot axis D 5 creates a rotational torque R automatically causing the rocker 66 to rotate about its fixed pivot axis D.
• the Tipper 66 carries with it the rotating mandrel 20 which passes from its loading position to its use position in which the axis of the mandrel 20 is horizontal. Simultaneously, the movable hinge axis C of the tie rod 41 pivots about its fixed hinge axis B by describing a combined trajectory rotation / translation which moves the tie rod 41 by traction and generates the expansion of the jaws 21.
• the jaws 21 When the mandrel 20 stabilizes in its position of use with reference to Figure IB, the jaws 21 have reached their clamping position of the inner diameter of the coil 1 and the coil 1 can be used normally. This coil 1 can rotate freely thanks to the sheath 45 and the tie rod 41 which are coaxial and mounted in rotation. Any other equivalent construction may be suitable.
• the tie-rod 41 is connected to the frame 30 by a sliding connection obtained by a cam-shaped rail 46 in which a roller 47 is provided provided at the rear end of the tie rod 41.
• rail cam 46 is determined with respect to the trajectory to be followed by the rear end of the tie rod 41 during rotation of the mandrel 20 between its loading position and its use position and vice versa to obtain the expansion and retraction of the jaws 21.
• FIG. 8A A tilting expandable mandrel 14 according to the embodiment of Figs. 6A and 6B is shown in Fig. 8A. Parts similar to those of the previous examples have the same reference numbers and are no longer detailed.
• the reel 14 comprises an expandable mandrel 20 carried by a frame 30.
• This mandrel 20 comprises three jaws 21 coupled by rods 42 to a tie rod 41 of axis A, shown in detail in Figure 8D.
• This tie rod 41 is coupled to the frame 30 by a connecting rod 44, shown in detail in Figure 8C, C-shaped, each end is respectively coupled to the frame 30 by a fixed hinge pin B and the tie rod 41 by a movable hinge pin C.
• the tie rod 41 is mounted in rotation about its axis A through a bearing box and thrust bearings (not shown), or any equivalent means, provided in the second sleeve 51.
• the tie rod 41 may be fixed and carry at its front end an axial stop or the like allowing rotation of the mandrel 20.
• This reel 14 also comprises a rocker 66 shown in detail in Figure 8B provided with a guide sleeve 62 coupled to the mandrel 20 by the axis of rotation
• a sleeve 45 shown in detail in Figure 8E is rotatably mounted in the guide bush 62 by a bearing box and thrust bearings (not shown) or any equivalent means. This sheath 45 is, as in the previous example, coupled to the jaws 21 by rods 42 and is traversed by the pulling 41 sliding. It forms the fixed fulcrum of the expansion device 40.
• This reel 14 also comprises mechanical stops positioned on the frame 30 delimiting the positions of loading and use of the mandrel 20.
• the stop 32 is formed by a crossbar against which abuts the rear end of the tie rod 41 when the mandrel axis 20 is horizontal. Stop
• This reel 15 is also completed by a return device (not shown) which may be a counterweight 36 secured to the rocker 66 and by a lifting device 37 with reference to FIGS.
• the reel 10-15 according to the invention is preferably made of machined metal parts, forged and / or molded, mechanically welded or assembled by any suitable fastening means. It finds its application in many industries: paper, cardboard, textile, sheet metal and the like, and can be adapted to any type of reels regardless of their weight and diameter.

Landscapes

• Moulding By Coating Moulds (AREA)
• Replacement Of Web Rolls (AREA)
• Storage Of Web-Like Or Filamentary Materials (AREA)
• Load-Engaging Elements For Cranes (AREA)
• Rolls And Other Rotary Bodies (AREA)
• Winding, Rewinding, Material Storage Devices (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=37726794

Family Applications (1)

Country Status (6)

Cited By (1)

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• 2006
  • 2006-07-05 FR FR0606099A patent/FR2903394B1/fr not_active Expired - Fee Related
• 2007
  • 2007-07-04 DE DE602007003604T patent/DE602007003604D1/de active Active
  • 2007-07-04 AT AT07803837T patent/ATE450467T1/de not_active IP Right Cessation
  • 2007-07-04 US US12/307,053 patent/US7922114B2/en not_active Expired - Fee Related
  • 2007-07-04 WO PCT/FR2007/001131 patent/WO2008003860A1/fr active Application Filing
  • 2007-07-04 EP EP07803837A patent/EP2035310B1/de not_active Not-in-force

Non-Patent Citations (1)

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