EP2025433B1 - Gussbauteil mit integrierten Funktionselementen - Google Patents
Gussbauteil mit integrierten Funktionselementen Download PDFInfo
- Publication number
- EP2025433B1 EP2025433B1 EP08019322A EP08019322A EP2025433B1 EP 2025433 B1 EP2025433 B1 EP 2025433B1 EP 08019322 A EP08019322 A EP 08019322A EP 08019322 A EP08019322 A EP 08019322A EP 2025433 B1 EP2025433 B1 EP 2025433B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- cast
- component part
- protective layer
- functional elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229910001018 Cast iron Inorganic materials 0.000 title 1
- 238000005266 casting Methods 0.000 claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 15
- 239000011241 protective layer Substances 0.000 claims description 13
- 239000000919 ceramic Substances 0.000 claims description 4
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920003023 plastic Polymers 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000013481 data capture Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 9
- 229910001338 liquidmetal Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 8
- 239000000956 alloy Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229910000743 fusible alloy Inorganic materials 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000005058 metal casting Methods 0.000 description 2
- 230000001953 sensory effect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 239000013070 direct material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 231100000817 safety factor Toxicity 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009716 squeeze casting Methods 0.000 description 1
- 238000010117 thixocasting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0081—Casting in, on, or around objects which form part of the product pretreatment of the insert, e.g. for enhancing the bonding between insert and surrounding cast metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
Definitions
- the present invention relates to the production of a cast component with integrated functional elements.
- the invention enables the integration of functional elements in metallic castings (during the casting process) as a permanent core. It will be possible to extend the function of castings from individual marking to integrated load monitoring.
- the present invention has for its object to provide a Bautell, are poured into the functional elements that are still functional even after the casting of the molten metal.
- the components according to the invention are characterized in that they contain one or more molded-in functional elements, that the functional element is designed as RFID, and that the functional element cast into the component is completely surrounded by the molded material except for a dielectric gap.
- the functional elements to be integrated are positioned in a mold prior to casting and encased by the molten metal during the casting process.
- Further functional elements include adaptronic sensors and / or adaptronic actuators (eg piezoceramics) as well as temperature-sensitive functional elements.
- These functional elements may, for example, also be electronic assemblies that are actively or passively supplied with energy, eg via induction, an integrated battery, a capacitor or via a mechanical, self-sufficient movement unit.
- the connection to the receiver / transmitter or an external power source outside the casting can be done in particular without direct Kabeitagen (telemetry / wireless).
- the functional elements can be integrated individually or in combination; In addition to components with integrated functional elements for component identification, sensory components and actuator components, intelligent components with integrated data acquisition, processing and control can also be produced.
- Areas of application for the components according to the invention are, for example, highly stressed safety components whose load status and load history can be permanently detected and influenced by the functional elements contained.
- an increased security against component failure in operation can be achieved and made a lightweight construction by adapting safety factors to the real circumstances.
- Examples include applications in motor vehicles and aviation, such as engine blocks or chassis parts of motor vehicles or aircraft.
- sensors can be used to detect and store the loads occurring during operation in order, for example, to detect a message at the onset of component damage, or be reported in case of overload of the component via radio or induction to the vehicle electronics.
- actuators targeted vibrations can be introduced into the component.
- Combination with sensors and electronic controllers can suppress component vibrations.
- the combination with a memory module makes it possible to record the life history of the component.
- Another area of application is the testing technology of components and component development, as forces occurring through the integration of the functional elements can be recorded and recorded directly in the component.
- the heat input into the components to be integrated can be reduced by - especially in the areas in which functional elements are - through the mold through the heat suitable temperature control measures, such as cooling elements or heating-cooling units is dissipated.
- an envelope made of a thermally insulating material can be made to protect the functional elements or a functional element enveloped in this manner can be used for the method according to the invention.
- the protective layer used is preferably a compound with low thermal conductivity. Suitable protective layer materials are, in particular, plastics, ceramics or low-melting metal alloys (ie alloys whose melting point or their solidus temperature and preferably also their liquidus temperature is below the temperature above which the function elements are permanently impaired in their function by the introduced energy).
- low-melting metal alloys e.g.
- Alloys that contain bismuth are suitable.
- the protective layer may dissolve in the cast molten metal (in particular a protective layer of a low-melting metal alloy) or disperse during the casting process and optionally also the solidification process (in particular if particles of the protective layer are entrained at faster flow velocities of the cast molten metal), but it can also - at least in part - remain on the surface of the functional element or decompose.
- the layer thickness of the protective layer can, for example, by means of simulation programs based on the material thickness of the metal, which is the functional element
- the temperature of the melt, the heat content and the heat dissipation via the mold can be calculated.
- the layer thickness is chosen so that it is as thin as possible, since the remaining in the finished component protective layer or remnants thereof may represent undesirable "break points" in the component in unfavorable cases.
- the protective layer can also only partially envelop the functional element-for example, only in areas which are particularly sensitive to temperature or in which, owing to the geometry of the component to be produced, greater heat input from the molten metal to be cast can be expected.
- the sensory or actuatoric functional elements are preferably encapsulated without protective layer, since error sources can be reduced by a direct material connection between component material and sensor / actuator. If, nevertheless, a protective layer is required, then this is preferably carried out from materials with known mechanical properties, which enable a mathematical correction. In particular, ceramic layers come into question here.
- molten metal is understood to mean any material which contains or consists of one or more metals or alloys and which can be cast with the casting methods which can be used according to the invention (that is, for example, also tixotropic materials). If melts are used which are not composed of pure metal or alloy or mixtures thereof, the proportion of the remaining aggregates (for example ceramic constituents) is preferably not more than 40%.
- the functional elements according to the invention are positioned like conventional permanent cores in the mold cavity and then cast.
- all methods are possible, which allow a sufficiently rapid removal of temperature.
- hot chamber and cold chamber die casting including squeeze casting and thixocasting, should be mentioned here.
- the gravity, low pressure and tilt or pan Kokilleng understand compiler come into consideration, since the metallic mold ensures good temperature control.
- the thermal encapsulation according to the lower heat dissipation through the molding material must be increased or sufficient heat dissipation ensured by cooling elements.
- RFIDs and piezoceramics have been positioned in the cavity of the die using a mold adapted holder.
- the insert was chosen so that it is not crazy or destroyed by the fast flowing metal.
- the areas in the component which are suitable for receiving an insert, are to be selected individually depending on the component geometry and the gates. If a specific position is specified, design changes may have to be made to the gate or component geometry. In the present case, the RFIDs and piezoceramics were used at the positions that the Figures 2 to 4 can be found, shed.
- the mold was closed and the shot fired. The mold filling took place within 25 ms.
- the casting was cooled immediately after removal from the mold with air or water; the functional elements were fully functional and could be used as intended.
Landscapes
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Soft Magnetic Materials (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Glass Compositions (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Semiconductor Integrated Circuits (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Braking Arrangements (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08019322T PL2025433T3 (pl) | 2004-10-08 | 2005-10-10 | Lany element konstrukcyjny ze zintegrowanymi elementami funkcjonalnymi |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004049353 | 2004-10-08 | ||
DE102005018936A DE102005018936A1 (de) | 2004-10-08 | 2005-04-22 | Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung |
EP05022013A EP1645350B1 (de) | 2004-10-08 | 2005-10-10 | Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05022013A Division EP1645350B1 (de) | 2004-10-08 | 2005-10-10 | Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2025433A2 EP2025433A2 (de) | 2009-02-18 |
EP2025433A3 EP2025433A3 (de) | 2009-08-05 |
EP2025433B1 true EP2025433B1 (de) | 2012-08-22 |
Family
ID=35432091
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08019322A Active EP2025433B1 (de) | 2004-10-08 | 2005-10-10 | Gussbauteil mit integrierten Funktionselementen |
EP05022013A Active EP1645350B1 (de) | 2004-10-08 | 2005-10-10 | Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05022013A Active EP1645350B1 (de) | 2004-10-08 | 2005-10-10 | Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung |
Country Status (6)
Country | Link |
---|---|
EP (2) | EP2025433B1 (pl) |
AT (1) | ATE433811T1 (pl) |
DE (3) | DE102005018936A1 (pl) |
DK (1) | DK1645350T3 (pl) |
PL (2) | PL1645350T3 (pl) |
SI (1) | SI1645350T1 (pl) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015102308A1 (de) * | 2015-02-18 | 2016-08-18 | Nemak, S.A.B. De C.V. | Verfahren zum Kennzeichnen eines Gussteils |
EP3064293A1 (de) | 2015-03-03 | 2016-09-07 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gusskörper, verfahren zu seiner herstellung sowie giesswerkzeug zur herstellung des gusskörpers |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202006021040U1 (de) * | 2006-11-17 | 2012-06-25 | Siemens Aktiengesellschaft | Gegossenes Bauteil mit einer Markierung und eine Gruppe von Bauteilen |
PL2151875T3 (pl) | 2008-08-07 | 2015-03-31 | Fraunhofer Ges Forschung | Sposób i urządzenie do wytwarzania elementu konstrukcyjnego ze zintegrowaną częścią wkładkową |
DE102010046170A1 (de) * | 2010-09-23 | 2012-03-29 | Hal Aluminiumguss Leipzig Gmbh | Gussteil mit eingegossenem Transponder |
DE102010050970A1 (de) * | 2010-11-10 | 2012-05-10 | Daimler Ag | Kraftfahrzeugbauteil und Verfahren zu dessen Herstellung |
DE102011015799A1 (de) | 2011-04-01 | 2012-10-04 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gießform zur Herstellung eines Gusskörpers |
DE102015106002A1 (de) | 2015-04-20 | 2016-10-20 | Gottfried Wilhelm Leibniz Universität Hannover | Elektrisches Bauteil, Konstruktionsbauteil eines technischen Gegenstands sowie Verfahren zu deren Herstellung |
DE202017107664U1 (de) | 2017-12-15 | 2018-02-08 | Lübbers Anlagen- und Umwelttechnik GmbH | Heizraum zum Bereitstellen einer Wärme und Sprühtrockner zum Trocknen eines zu trocknenden Gutes |
DE102018210138A1 (de) | 2018-06-21 | 2019-12-24 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Kennzeichnungselement für ein Metallgussteil und Verfahren zu seiner Herstellung |
DE102018218773A1 (de) | 2018-11-02 | 2020-05-07 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gussbauteil mit Sensor zur Erkennung mechanischer Belastungen und/oder Verformungen und Vorrichtung zur Erkennung mechanischer Belastungen und/oder Verformungen in einem Gussbauteil |
DE102020129793A1 (de) * | 2019-11-22 | 2021-05-27 | Phoenix Contact Gmbh & Co. Kg | Vorrichtung und Verfahren zum Druckgießen von Metall |
DE102020129794A1 (de) * | 2019-11-22 | 2021-05-27 | Phoenix Contact Gmbh & Co. Kg | Vorrichtung und Verfahren zum Druckgießen von Metall |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU8101491A (en) * | 1990-06-29 | 1992-01-23 | Gui Gerard De Jager | A process for manufacturing reinforced composites and filament material for use in said process |
DE19814018A1 (de) * | 1998-03-28 | 1999-09-30 | Andreas Roosen | Verfahren zur Herstellung von Verbundwerkstoffen mit mindestens einer keramischen Komponente |
DE19937934A1 (de) * | 1999-08-11 | 2001-02-15 | Bayerische Motoren Werke Ag | Zylinderkurbelgehäuse, Verfahren zur Herstellung der Zylinderlaufbuchsen dafür und Verfahren zur Herstellung des Zylinderkurbelgehäuses mit diesen Zylinderlaufbuchsen |
WO2002075824A2 (de) * | 2001-03-16 | 2002-09-26 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Verfahren zur herstellung von adaptronischen mikrosystemen |
DE10153306B4 (de) * | 2001-10-31 | 2010-07-15 | Daimler Ag | Verfahren zum Eingießen eines Einlegeteils |
CN1300365C (zh) * | 2003-08-22 | 2007-02-14 | 周照耀 | 功能复合材料及其制备方法 |
-
2005
- 2005-04-22 DE DE102005018936A patent/DE102005018936A1/de not_active Ceased
- 2005-10-10 AT AT05022013T patent/ATE433811T1/de active
- 2005-10-10 DE DE502005007494T patent/DE502005007494D1/de active Active
- 2005-10-10 DK DK05022013T patent/DK1645350T3/da active
- 2005-10-10 PL PL05022013T patent/PL1645350T3/pl unknown
- 2005-10-10 EP EP08019322A patent/EP2025433B1/de active Active
- 2005-10-10 DE DE202005021246U patent/DE202005021246U1/de not_active Expired - Lifetime
- 2005-10-10 EP EP05022013A patent/EP1645350B1/de active Active
- 2005-10-10 SI SI200530744T patent/SI1645350T1/sl unknown
- 2005-10-10 PL PL08019322T patent/PL2025433T3/pl unknown
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015102308A1 (de) * | 2015-02-18 | 2016-08-18 | Nemak, S.A.B. De C.V. | Verfahren zum Kennzeichnen eines Gussteils |
US10052686B2 (en) | 2015-02-18 | 2018-08-21 | Nemak, S.A.B. De C.V. | Method for identifying a cast part |
EP3064293A1 (de) | 2015-03-03 | 2016-09-07 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gusskörper, verfahren zu seiner herstellung sowie giesswerkzeug zur herstellung des gusskörpers |
DE102015203797A1 (de) | 2015-03-03 | 2016-09-08 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gusskörper, Verfahren zu seiner Herstellung sowie Gießwerkzeug zur Herstellung des Gusskörpers |
Also Published As
Publication number | Publication date |
---|---|
DE102005018936A1 (de) | 2006-04-20 |
DE202005021246U1 (de) | 2007-08-23 |
SI1645350T1 (sl) | 2009-10-31 |
DE502005007494D1 (de) | 2009-07-30 |
EP2025433A2 (de) | 2009-02-18 |
PL1645350T3 (pl) | 2009-11-30 |
EP1645350B1 (de) | 2009-06-17 |
EP1645350A1 (de) | 2006-04-12 |
ATE433811T1 (de) | 2009-07-15 |
EP2025433A3 (de) | 2009-08-05 |
DK1645350T3 (da) | 2009-10-12 |
PL2025433T3 (pl) | 2012-12-31 |
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