EP2025433B1 - Gussbauteil mit integrierten Funktionselementen - Google Patents

Gussbauteil mit integrierten Funktionselementen Download PDF

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Publication number
EP2025433B1
EP2025433B1 EP08019322A EP08019322A EP2025433B1 EP 2025433 B1 EP2025433 B1 EP 2025433B1 EP 08019322 A EP08019322 A EP 08019322A EP 08019322 A EP08019322 A EP 08019322A EP 2025433 B1 EP2025433 B1 EP 2025433B1
Authority
EP
European Patent Office
Prior art keywords
component
cast
component part
protective layer
functional elements
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08019322A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2025433A2 (de
EP2025433A3 (de
Inventor
Thorsten MÜLLER
Franz-Josef Wöstmann
Matthias Busse
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Original Assignee
Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV filed Critical Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung eV
Priority to PL08019322T priority Critical patent/PL2025433T3/pl
Publication of EP2025433A2 publication Critical patent/EP2025433A2/de
Publication of EP2025433A3 publication Critical patent/EP2025433A3/de
Application granted granted Critical
Publication of EP2025433B1 publication Critical patent/EP2025433B1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/0081Casting in, on, or around objects which form part of the product pretreatment of the insert, e.g. for enhancing the bonding between insert and surrounding cast metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/04Casting in, on, or around objects which form part of the product for joining parts

Definitions

  • the present invention relates to the production of a cast component with integrated functional elements.
  • the invention enables the integration of functional elements in metallic castings (during the casting process) as a permanent core. It will be possible to extend the function of castings from individual marking to integrated load monitoring.
  • the present invention has for its object to provide a Bautell, are poured into the functional elements that are still functional even after the casting of the molten metal.
  • the components according to the invention are characterized in that they contain one or more molded-in functional elements, that the functional element is designed as RFID, and that the functional element cast into the component is completely surrounded by the molded material except for a dielectric gap.
  • the functional elements to be integrated are positioned in a mold prior to casting and encased by the molten metal during the casting process.
  • Further functional elements include adaptronic sensors and / or adaptronic actuators (eg piezoceramics) as well as temperature-sensitive functional elements.
  • These functional elements may, for example, also be electronic assemblies that are actively or passively supplied with energy, eg via induction, an integrated battery, a capacitor or via a mechanical, self-sufficient movement unit.
  • the connection to the receiver / transmitter or an external power source outside the casting can be done in particular without direct Kabeitagen (telemetry / wireless).
  • the functional elements can be integrated individually or in combination; In addition to components with integrated functional elements for component identification, sensory components and actuator components, intelligent components with integrated data acquisition, processing and control can also be produced.
  • Areas of application for the components according to the invention are, for example, highly stressed safety components whose load status and load history can be permanently detected and influenced by the functional elements contained.
  • an increased security against component failure in operation can be achieved and made a lightweight construction by adapting safety factors to the real circumstances.
  • Examples include applications in motor vehicles and aviation, such as engine blocks or chassis parts of motor vehicles or aircraft.
  • sensors can be used to detect and store the loads occurring during operation in order, for example, to detect a message at the onset of component damage, or be reported in case of overload of the component via radio or induction to the vehicle electronics.
  • actuators targeted vibrations can be introduced into the component.
  • Combination with sensors and electronic controllers can suppress component vibrations.
  • the combination with a memory module makes it possible to record the life history of the component.
  • Another area of application is the testing technology of components and component development, as forces occurring through the integration of the functional elements can be recorded and recorded directly in the component.
  • the heat input into the components to be integrated can be reduced by - especially in the areas in which functional elements are - through the mold through the heat suitable temperature control measures, such as cooling elements or heating-cooling units is dissipated.
  • an envelope made of a thermally insulating material can be made to protect the functional elements or a functional element enveloped in this manner can be used for the method according to the invention.
  • the protective layer used is preferably a compound with low thermal conductivity. Suitable protective layer materials are, in particular, plastics, ceramics or low-melting metal alloys (ie alloys whose melting point or their solidus temperature and preferably also their liquidus temperature is below the temperature above which the function elements are permanently impaired in their function by the introduced energy).
  • low-melting metal alloys e.g.
  • Alloys that contain bismuth are suitable.
  • the protective layer may dissolve in the cast molten metal (in particular a protective layer of a low-melting metal alloy) or disperse during the casting process and optionally also the solidification process (in particular if particles of the protective layer are entrained at faster flow velocities of the cast molten metal), but it can also - at least in part - remain on the surface of the functional element or decompose.
  • the layer thickness of the protective layer can, for example, by means of simulation programs based on the material thickness of the metal, which is the functional element
  • the temperature of the melt, the heat content and the heat dissipation via the mold can be calculated.
  • the layer thickness is chosen so that it is as thin as possible, since the remaining in the finished component protective layer or remnants thereof may represent undesirable "break points" in the component in unfavorable cases.
  • the protective layer can also only partially envelop the functional element-for example, only in areas which are particularly sensitive to temperature or in which, owing to the geometry of the component to be produced, greater heat input from the molten metal to be cast can be expected.
  • the sensory or actuatoric functional elements are preferably encapsulated without protective layer, since error sources can be reduced by a direct material connection between component material and sensor / actuator. If, nevertheless, a protective layer is required, then this is preferably carried out from materials with known mechanical properties, which enable a mathematical correction. In particular, ceramic layers come into question here.
  • molten metal is understood to mean any material which contains or consists of one or more metals or alloys and which can be cast with the casting methods which can be used according to the invention (that is, for example, also tixotropic materials). If melts are used which are not composed of pure metal or alloy or mixtures thereof, the proportion of the remaining aggregates (for example ceramic constituents) is preferably not more than 40%.
  • the functional elements according to the invention are positioned like conventional permanent cores in the mold cavity and then cast.
  • all methods are possible, which allow a sufficiently rapid removal of temperature.
  • hot chamber and cold chamber die casting including squeeze casting and thixocasting, should be mentioned here.
  • the gravity, low pressure and tilt or pan Kokilleng understand compiler come into consideration, since the metallic mold ensures good temperature control.
  • the thermal encapsulation according to the lower heat dissipation through the molding material must be increased or sufficient heat dissipation ensured by cooling elements.
  • RFIDs and piezoceramics have been positioned in the cavity of the die using a mold adapted holder.
  • the insert was chosen so that it is not crazy or destroyed by the fast flowing metal.
  • the areas in the component which are suitable for receiving an insert, are to be selected individually depending on the component geometry and the gates. If a specific position is specified, design changes may have to be made to the gate or component geometry. In the present case, the RFIDs and piezoceramics were used at the positions that the Figures 2 to 4 can be found, shed.
  • the mold was closed and the shot fired. The mold filling took place within 25 ms.
  • the casting was cooled immediately after removal from the mold with air or water; the functional elements were fully functional and could be used as intended.

Landscapes

  • Mechanical Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Soft Magnetic Materials (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Glass Compositions (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)
  • Semiconductor Integrated Circuits (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Braking Arrangements (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
EP08019322A 2004-10-08 2005-10-10 Gussbauteil mit integrierten Funktionselementen Active EP2025433B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08019322T PL2025433T3 (pl) 2004-10-08 2005-10-10 Lany element konstrukcyjny ze zintegrowanymi elementami funkcjonalnymi

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004049353 2004-10-08
DE102005018936A DE102005018936A1 (de) 2004-10-08 2005-04-22 Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung
EP05022013A EP1645350B1 (de) 2004-10-08 2005-10-10 Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP05022013A Division EP1645350B1 (de) 2004-10-08 2005-10-10 Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung

Publications (3)

Publication Number Publication Date
EP2025433A2 EP2025433A2 (de) 2009-02-18
EP2025433A3 EP2025433A3 (de) 2009-08-05
EP2025433B1 true EP2025433B1 (de) 2012-08-22

Family

ID=35432091

Family Applications (2)

Application Number Title Priority Date Filing Date
EP08019322A Active EP2025433B1 (de) 2004-10-08 2005-10-10 Gussbauteil mit integrierten Funktionselementen
EP05022013A Active EP1645350B1 (de) 2004-10-08 2005-10-10 Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP05022013A Active EP1645350B1 (de) 2004-10-08 2005-10-10 Gussbauteil mit integrierten Funktionselementen und Verfahren zu seiner Herstellung

Country Status (6)

Country Link
EP (2) EP2025433B1 (pl)
AT (1) ATE433811T1 (pl)
DE (3) DE102005018936A1 (pl)
DK (1) DK1645350T3 (pl)
PL (2) PL1645350T3 (pl)
SI (1) SI1645350T1 (pl)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015102308A1 (de) * 2015-02-18 2016-08-18 Nemak, S.A.B. De C.V. Verfahren zum Kennzeichnen eines Gussteils
EP3064293A1 (de) 2015-03-03 2016-09-07 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Gusskörper, verfahren zu seiner herstellung sowie giesswerkzeug zur herstellung des gusskörpers

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202006021040U1 (de) * 2006-11-17 2012-06-25 Siemens Aktiengesellschaft Gegossenes Bauteil mit einer Markierung und eine Gruppe von Bauteilen
PL2151875T3 (pl) 2008-08-07 2015-03-31 Fraunhofer Ges Forschung Sposób i urządzenie do wytwarzania elementu konstrukcyjnego ze zintegrowaną częścią wkładkową
DE102010046170A1 (de) * 2010-09-23 2012-03-29 Hal Aluminiumguss Leipzig Gmbh Gussteil mit eingegossenem Transponder
DE102010050970A1 (de) * 2010-11-10 2012-05-10 Daimler Ag Kraftfahrzeugbauteil und Verfahren zu dessen Herstellung
DE102011015799A1 (de) 2011-04-01 2012-10-04 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Gießform zur Herstellung eines Gusskörpers
DE102015106002A1 (de) 2015-04-20 2016-10-20 Gottfried Wilhelm Leibniz Universität Hannover Elektrisches Bauteil, Konstruktionsbauteil eines technischen Gegenstands sowie Verfahren zu deren Herstellung
DE202017107664U1 (de) 2017-12-15 2018-02-08 Lübbers Anlagen- und Umwelttechnik GmbH Heizraum zum Bereitstellen einer Wärme und Sprühtrockner zum Trocknen eines zu trocknenden Gutes
DE102018210138A1 (de) 2018-06-21 2019-12-24 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Kennzeichnungselement für ein Metallgussteil und Verfahren zu seiner Herstellung
DE102018218773A1 (de) 2018-11-02 2020-05-07 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Gussbauteil mit Sensor zur Erkennung mechanischer Belastungen und/oder Verformungen und Vorrichtung zur Erkennung mechanischer Belastungen und/oder Verformungen in einem Gussbauteil
DE102020129793A1 (de) * 2019-11-22 2021-05-27 Phoenix Contact Gmbh & Co. Kg Vorrichtung und Verfahren zum Druckgießen von Metall
DE102020129794A1 (de) * 2019-11-22 2021-05-27 Phoenix Contact Gmbh & Co. Kg Vorrichtung und Verfahren zum Druckgießen von Metall

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU8101491A (en) * 1990-06-29 1992-01-23 Gui Gerard De Jager A process for manufacturing reinforced composites and filament material for use in said process
DE19814018A1 (de) * 1998-03-28 1999-09-30 Andreas Roosen Verfahren zur Herstellung von Verbundwerkstoffen mit mindestens einer keramischen Komponente
DE19937934A1 (de) * 1999-08-11 2001-02-15 Bayerische Motoren Werke Ag Zylinderkurbelgehäuse, Verfahren zur Herstellung der Zylinderlaufbuchsen dafür und Verfahren zur Herstellung des Zylinderkurbelgehäuses mit diesen Zylinderlaufbuchsen
WO2002075824A2 (de) * 2001-03-16 2002-09-26 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verfahren zur herstellung von adaptronischen mikrosystemen
DE10153306B4 (de) * 2001-10-31 2010-07-15 Daimler Ag Verfahren zum Eingießen eines Einlegeteils
CN1300365C (zh) * 2003-08-22 2007-02-14 周照耀 功能复合材料及其制备方法

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015102308A1 (de) * 2015-02-18 2016-08-18 Nemak, S.A.B. De C.V. Verfahren zum Kennzeichnen eines Gussteils
US10052686B2 (en) 2015-02-18 2018-08-21 Nemak, S.A.B. De C.V. Method for identifying a cast part
EP3064293A1 (de) 2015-03-03 2016-09-07 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Gusskörper, verfahren zu seiner herstellung sowie giesswerkzeug zur herstellung des gusskörpers
DE102015203797A1 (de) 2015-03-03 2016-09-08 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Gusskörper, Verfahren zu seiner Herstellung sowie Gießwerkzeug zur Herstellung des Gusskörpers

Also Published As

Publication number Publication date
DE102005018936A1 (de) 2006-04-20
DE202005021246U1 (de) 2007-08-23
SI1645350T1 (sl) 2009-10-31
DE502005007494D1 (de) 2009-07-30
EP2025433A2 (de) 2009-02-18
PL1645350T3 (pl) 2009-11-30
EP1645350B1 (de) 2009-06-17
EP1645350A1 (de) 2006-04-12
ATE433811T1 (de) 2009-07-15
EP2025433A3 (de) 2009-08-05
DK1645350T3 (da) 2009-10-12
PL2025433T3 (pl) 2012-12-31

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