EP2013372B1 - Procédé de production et d'élimination d'une couche de protection temporaire pour un revêtement cathodique - Google Patents
Procédé de production et d'élimination d'une couche de protection temporaire pour un revêtement cathodique Download PDFInfo
- Publication number
- EP2013372B1 EP2013372B1 EP08707416A EP08707416A EP2013372B1 EP 2013372 B1 EP2013372 B1 EP 2013372B1 EP 08707416 A EP08707416 A EP 08707416A EP 08707416 A EP08707416 A EP 08707416A EP 2013372 B1 EP2013372 B1 EP 2013372B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- dip coating
- zinc
- protective layer
- during
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000011241 protective layer Substances 0.000 title claims abstract description 35
- 238000000576 coating method Methods 0.000 title claims abstract description 18
- 239000011248 coating agent Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 239000010410 layer Substances 0.000 claims abstract description 71
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 27
- 239000011701 zinc Substances 0.000 claims abstract description 27
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 25
- 235000011089 carbon dioxide Nutrition 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 239000002245 particle Substances 0.000 claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- 238000003618 dip coating Methods 0.000 claims abstract description 15
- 229910000760 Hardened steel Inorganic materials 0.000 claims abstract description 4
- 229910000851 Alloy steel Inorganic materials 0.000 claims abstract 2
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 238000005422 blasting Methods 0.000 claims description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 10
- 239000001301 oxygen Substances 0.000 claims description 10
- 229910052760 oxygen Inorganic materials 0.000 claims description 10
- 230000002401 inhibitory effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 239000004411 aluminium Substances 0.000 claims 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims 1
- 229960005363 aluminium oxide Drugs 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 229910052791 calcium Inorganic materials 0.000 claims 1
- 239000011575 calcium Substances 0.000 claims 1
- 229910052749 magnesium Inorganic materials 0.000 claims 1
- 239000011777 magnesium Substances 0.000 claims 1
- 229910052748 manganese Inorganic materials 0.000 claims 1
- 239000011572 manganese Substances 0.000 claims 1
- 229910052710 silicon Inorganic materials 0.000 claims 1
- 239000010703 silicon Substances 0.000 claims 1
- 239000010936 titanium Substances 0.000 claims 1
- 229910052719 titanium Inorganic materials 0.000 claims 1
- 239000000155 melt Substances 0.000 abstract 5
- 230000004888 barrier function Effects 0.000 abstract 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 27
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 14
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 14
- 238000004140 cleaning Methods 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 9
- 230000003647 oxidation Effects 0.000 description 8
- 238000007254 oxidation reaction Methods 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 239000011787 zinc oxide Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000004210 cathodic protection Methods 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 238000005246 galvanizing Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000005488 sandblasting Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000003670 easy-to-clean Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000000859 sublimation Methods 0.000 description 2
- 230000008022 sublimation Effects 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 238000005270 abrasive blasting Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/003—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods using material which dissolves or changes phase after the treatment, e.g. ice, CO2
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/68—Temporary coatings or embedding materials applied before or during heat treatment
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/04—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
- C21D8/0478—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing involving a particular surface treatment
- C21D8/0484—Application of a separating or insulating coating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
Definitions
- the invention relates to a method for producing and removing a temporary protective layer for a cathodic coating on carrier metals.
- a method for removing a layer of a component is known.
- This is a layer of organic binder that is to be removed from a substrate without damaging the substrate.
- a jet of dry ice particles is guided over the surface, so that material is removed from the layer containing an organic binder by the action of the occurring dry ice particles.
- the removal of dry ice is intended to prevent contamination by foreign substances and to not impair the metallic basic body of the component.
- a method for removing a metal layer wherein a layer system comprising the metal layer and a substrate coated by the metal layer and the removal process is a blasting process.
- the blasting process can be a sandblasting process, whereby the metal layer is strongly cooled in order to achieve low-temperature embrittlement of the layer with respect to the substrate.
- a method and an apparatus for irradiating with different blasting agents are known.
- an abrasive blast treatment with blasting agents in which the abrasive effect of the blasting agent is between the blasting agents present in fluid form under normal conditions and the blasting agents present in solid state under normal conditions.
- a mixture of a first blasting agent such as dry ice and a second abrasive blasting agent such as sand is used.
- an apparatus and method for removing a coating from a substrate which is said to be gentle on materials and suitable for removing both soft and hard coatings.
- a cold treatment by irradiation with a refrigerant which leads to embrittlement of the coating and then an abrasive cleaning effect are performed with a machining tool, which can be performed by the cold treatment, the mechanical abrasive machining with tool parts lower hardness than in processing tools according to the prior art ,
- a method and apparatus for removing layers formed by heating and cooling on pieces of metal are known. Because when removing, for example, scale, oxydsilicate and slag layers on metal workpieces and especially metal workpieces with non-planar surfaces, such as axle and bodywork components for vehicles, the solid particles in abrasive pressurized gas jets are not intended to completely remove metal workpieces from the compressed gas flow with the aid of, for example, dry ice particles be applied to the metal workpiece to be cleaned, preheated and have a temperature which is greater than the temperature of the air surrounding the metal workpiece and / or as the surface temperature of the metal workpiece.
- the layers to be removed from the surface of the piece of metal are removed by the mechanical action of the high velocity impacting dry ice particles and by the localized cooling of the surface and the layer due to the dry ice particles.
- the addition of the oxygen-affine elements causes the oxygen-affinity elements diffuse from the composition of the cathodic protection layer to the surface and form there a very fine protective layer.
- This very fine protective layer may for example consist of magnesium oxide or aluminum oxide or mixtures thereof. From the WO 2005/021820 It is also known to apply such a method in roll profiling.
- the object of the invention is to provide a method with which the paint adhesion can be improved on provided with a cathodic protective layer hardened steel components.
- the paint adhesion may not be optimal with cathodic anticorrosion coatings provided with a fine surface protection coating.
- there is no alternative to the formation of these thin layers since otherwise only a post-galvanizing of these components could be carried out, which is very complex and expensive.
- the fine protective layer of one or more oxygen-affine elements is formed so that it can be removed again, ie only temporarily present, in order to protect the cathodic layer during heating above the austenitizing temperature, ie. H. of the glow, to ensure.
- this thin protective layer is formed from at least one oxide of the oxygen-affine elements in such a way that cracks and / or defects form in this layer. These cracks allow to detach the scales of the oxide limited by the cracks and / or defects by means of dry ice irradiation.
- the radiation is carried out only with dry ice without additives, wherein the dry ice particles penetrate through the cracks and / or defects in the cavities under the protective layer and sublimate under up to 800-fold volume increase.
- the potentially loose or to be dissolved particles from the oxide of / the oxygen-affine elements / element along with any zinc oxide particles thereon are blasted off.
- the extra thermal shock from the cryogenic Dry ice particles lead to further thermal stresses in the oxide / oxygen-sensitive element / element layer and thus support the desired removal.
- an abrasive removal should and must be avoided, as this attacks the cathodic protective layer.
- the thickness and the crackiness of the fine protective layer of the oxide of the / the oxygen affinity elements / elements arrive at the pretreatment of the bare steel strip and its influence on the interfacial kinetics or formation between zinc and steel substrate in the hot dip coating and on the zinc deposit.
- An inhibiting layer is a layer which occurs as a result of aluminum addition in the zinc bath between the steel substrate and the zinc layer during the continuous hot-dip coating and, if appropriate, subsequent heat treatment.
- the object of the inhibition layer in general is to brake an excessively strong alloy or reaction between iron and zinc.
- FIG. 1 The surface in which the Al 2 O 3 protective layer shows cracks and / or defects as a result of the heat treatment or hardening is ideally to be cleaned with dry ice.
- the dry ice particles penetrate through the cracks shown in the cavities under the Al 2 O 3 layer and sublimate there as already stated.
- the dry ice cleaning is carried out such that the dry ice particles do not attack the underlying under the Al 2 O 3 layer iron-zinc layer and not even break off the particles that adhere so firmly to the iron-zinc layer that they are responsible for the Paintability does not pose a problem.
- FIG. 1 The surface in which the Al 2 O 3 protective layer shows cracks and / or defects as a result of the heat treatment or hardening is ideally to be cleaned with dry ice.
- the dry ice particles penetrate through the cracks shown in the cavities under the Al 2 O 3 layer and sublimate there as already stated.
- the dry ice cleaning is carried out such that the dry ice particles do not attack the underlying under the Al 2 O 3
- the necessary requirements are met, according to which cavities must be present under the Al 2 O 3 layer, the Al 2 O 3 layer must have a certain thickness and cracks must also be present.
- the cracks also allow molten zinc to evaporate, reacting with the atmospheric oxygen to form zinc oxide and recondensing on the Al 2 O 3 protective layer.
- both the ripple the iron-zinc layer is lower and the Al 2 O 3 layer has larger closed areas that go beyond the cavities caused by the waviness of the iron-zinc layer. Accordingly, little zinc oxide is formed in the region of the cracks. Since parts of the cavities are covered by the Al 2 O 3 layer, it is not possible to cause blistering by sublimation in the cavities.
- FIGS. 3 and 4 are the in FIGS. 1 and 2 schematized states shown in a plan view by electron microscope. In both cases it is a sheet of 1.0 mm thickness, which was annealed at 910 ° C for 250 sec. In a radiant oven and then cured between cooled steel plates.
- FIG. 4 shows the surface after curing in the case of a thick inhibitor layer formation and / or too high a zinc deposit. Since the Al 2 O 3 protective layer is comparatively thin in this case, the electron beam can penetrate it more easily. The cavities located under the Al 2 O 3 protective layer are therefore recognizable in the recording as dark areas, since less backscattered electrons from the Al 2 O 3 protective layer contribute to the detector signal.
- the thickness of the Al 2 O 3 layer is approximately 150 nm to 200 nm
- FIG. 3 shown state is the desired state while in FIG. 4 shown unwanted condition according to the conditions FIG. 2 equivalent.
- FIG. 5 is a surface according to FIG. 3 shown, which has been subjected to the cleaning process according to the invention.
- the iron-zinc phases are very evident.
- a large area Al 2 O 3 - and zinc oxide occupancy is no longer recognizable.
- This surface produced according to the invention can be phosphated very well or aftertreated in another way and shows a very good paint adhesion.
- FIG. 6 is the surface after FIG. 4 after performing the dry ice cleaning process.
- the darker areas show uncoated Al 2 O 3 and a surface that only allows poor paintability.
- the inventive method is in FIG. 7 in which dry ice particles are brought onto the Al 2 O 3 layer with a dry ice blasting gun, enter the cavities and sublimate there.
- a dry ice blasting gun enters the cavities and sublimate there.
- Al 2 O 3 flakes are removed together with zinc oxide constituents adhering to them, so that the roughness of the iron-zinc layer (see US Pat FIG. 5 ) stays behind.
- the pretreatment and hot-dip coating is performed so that in the pre-oxidation a FeO layer is greater than 100 nm but less than 1000 nm and preferably forms an inhibiting layer having an aluminum content of 0.15 g / m 2 to 0.4 g / m 2 has.
- a FeO layer is greater than 100 nm but less than 1000 nm and preferably forms an inhibiting layer having an aluminum content of 0.15 g / m 2 to 0.4 g / m 2 has.
- the zinc layer support for carrying out the method according to the invention preferably lies between Z100 and Z200, which means between 7 ⁇ m and 14 ⁇ m per side.
- the reaction of the zinc-iron phases can be delayed to the surface, whereby the Al 2 O 3 layer is only slightly damaged and thus remains thin.
- cathodic protection may be too low.
- a sheet of 22MnB5 steel 1.0mm thick is subjected to pre-oxidation and hot dip coating of about 0.2% by weight aluminum in the zinc bath.
- the pre-oxidation is carried out so that a FeO layer thickness of greater than 100 nm but less than 1,000 nm is set.
- the galvanizing is carried out in such a way that a zinc coating Z200, that means 14 ⁇ m per side is achieved.
- the aluminum content of the inhibiting layer is adjusted to 0.3 g / m 2 .
- the sheet is then placed for four minutes in a 910 ° C hot air oven with normal air atmosphere.
- layer formation is according to Figures 3 and 5 or according to FIG. 1 to recognize. This layer is easy to clean with dry ice and it results in the surface according to FIG. 5 and in subsequent experiments, the correspondingly good paint adhesion.
- a sheet of 22MnB5 steel of 1.0 mm thickness is subjected to preoxidation and hot dip coating of about 0.2 wt% aluminum in the zinc bath.
- the pre-oxidation of the bare steel sheet is carried out so that a FeO layer thickness of greater than 100 nm and less than 1,000 nm is set.
- the zinc coating is carried out in such a way that a zinc coating of Z200, ie 14 ⁇ m per side, is achieved.
- the aluminum content of the inhibitor layer is set to 0.8 g / m 2 and the annealing conditions are as in Example 1.
- an aluminum oxide-rich surface is achieved with little zinc oxide, which is difficult to clean with dry ice.
- the surface corresponds FIG. 6 or before cleaning FIG. 4 and in subsequent Lackier barnen results in the poor paint adhesion due to large-area Al 2 O 3 occupancy.
- a steel sheet according to Examples 1 and 2 is formed instead of a zinc coating Z200 with a zinc coating Z300, ie 21 microns per side.
- the pre-oxidation of the bare steel strip is carried out so that a FeO layer thickness of greater than 100 nm and less than 1,000 nm is set.
- the aluminum content of the inhibiting layer is adjusted to 0.3 g / m 2 .
- the sheet is then placed for four minutes in a 910 ° C hot air oven with normal air atmosphere. Again, the non-inventive Al 2 O 3 -rich surface is formed again with little zinc oxide, which is poorly cleansed with dry ice and the illustrated Surface in FIG. 4 equivalent. In subsequent Lackier barnen also a poor paint adhesion is achieved.
- the cathodic protective layer protects the steel against oxidation during the heating process and in particular scale formation protects and wherein after a heat treatment and hardening of the steel component with simple means a very good paintable surface is created.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Coating With Molten Metal (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Claims (3)
- Procédé pour produire et éliminer une couche de protection temporaire pour un revêtement cathodique, en particulier pour fabriquer une pièce en acier trempée avec une surface facile à peindre, dans lequel une tôle d'acier en un alliage d'acier durcissable est soumise à une préoxydation, de sorte que lors de la préoxydation on réalise une couche de FeO avec une épaisseur de 100 nm à 1000 nm et on exécute ensuite un revêtement au trempé, de sorte que, pendant le revêtement au trempé, on applique une couche de zinc d'une épaisseur de 5 à 20 µm, de préférence de 7 à 14 µm sur chaque côté, le processus de trempé et la teneur en aluminium dans le bain de zinc étant réglés de telle façon que pendant le revêtement au trempé il s'établit dans la couche d'inhibition une teneur en aluminium de 0,15 g/m2 à 0,8 g/m2, de préférence 0,2 g/m2 à 0,5 g/m2, et la tôle d'acier ou respectivement les pièces en tôle fabriquées avec celle-ci sont ensuite chauffées à une température au-dessus de la température d'austénitisation et sont ensuite refroidies avec une vitesse qui est au-dessus de la vitesse de trempe critique, pour entraîner une trempe, dans lequel des éléments présentant une affinité pour l'oxygène sont contenus dans le bain de zinc pour le revêtement au trempé dans une quantité de 0,10 % en poids à 15 % en poids, lesquels forment pendant l'austénitisation à la surface de la couche de protection cathodique une mince peau de l'oxyde des éléments présentant une affinité vis-à-vis de l'oxygène et, après la trempe, cette couche d'oxyde est détruite par grenaillage de la pièce en tôle avec des particules de glace carbonique.
- Procédé selon la revendication 1, caractérisé en ce que l'on utilise à titre d'éléments présentant une affinité vis-à-vis de l'oxygène dans le bas de zinc du magnésium et/ou du silicium et/ou du titane et/ou du calcium et/ou de l'aluminium et/ou du manganèse et/ou du bore.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'élément présentant une affinité vis-à-vis de l'oxygène est de l'aluminium et l'aluminium forme une mince couche d'oxyde d'aluminium.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007022174A DE102007022174B3 (de) | 2007-05-11 | 2007-05-11 | Verfahren zum Erzeugen und Entfernen einer temporären Schutzschicht für eine kathodische Beschichtung |
PCT/EP2008/000721 WO2008138412A1 (fr) | 2007-05-11 | 2008-01-30 | Procédé de production et d'élimination d'une couche de protection temporaire pour un revêtement cathodique |
Publications (2)
Publication Number | Publication Date |
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EP2013372A1 EP2013372A1 (fr) | 2009-01-14 |
EP2013372B1 true EP2013372B1 (fr) | 2012-03-14 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP08707416A Active EP2013372B1 (fr) | 2007-05-11 | 2008-01-30 | Procédé de production et d'élimination d'une couche de protection temporaire pour un revêtement cathodique |
Country Status (9)
Country | Link |
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US (1) | US9822436B2 (fr) |
EP (1) | EP2013372B1 (fr) |
JP (1) | JP5226067B2 (fr) |
KR (1) | KR101448188B1 (fr) |
CN (1) | CN101707942B (fr) |
AT (1) | ATE549429T1 (fr) |
DE (1) | DE102007022174B3 (fr) |
ES (1) | ES2382496T3 (fr) |
WO (1) | WO2008138412A1 (fr) |
Cited By (1)
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DE102022116082A1 (de) | 2022-06-28 | 2023-12-28 | Voestalpine Metal Forming Gmbh | Verfahren zum Konditionieren der Oberflächen von wärmebehandelten, verzinkten Stahlblechen |
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DE102007061489A1 (de) | 2007-12-20 | 2009-06-25 | Voestalpine Stahl Gmbh | Verfahren zum Herstellen von gehärteten Bauteilen aus härtbarem Stahl und härtbares Stahlband hierfür |
DE102009015160A1 (de) | 2009-03-26 | 2010-09-30 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung eines beschicht- und/oder fügbaren Blechformteils mit einer Korrosionsschutzbeschichtung |
DE102009016852A1 (de) | 2009-04-08 | 2010-10-14 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung wärmebehandelter Blechformteile aus einem Stahlblechmaterial mit einer Korrosionsschutzbeschichtung und derartiges Blechformteil |
WO2011101158A1 (fr) * | 2010-02-19 | 2011-08-25 | Tata Steel Nederland Technology Bv | Bande, feuille ou ébauche adaptée au thermoformage et procédé de production associé |
IT1399945B1 (it) * | 2010-04-29 | 2013-05-09 | Turbocoating S P A | Metodo e apparato per rimuovere ricoprimenti ceramici, con sabbiatura di anidride carbonica allo stato solido. |
DE102010037077B4 (de) | 2010-08-19 | 2014-03-13 | Voestalpine Stahl Gmbh | Verfahren zum Konditionieren der Oberfläche gehärteter korrosionsgeschützter Bauteile aus Stahlblech |
EP2474649A1 (fr) * | 2011-01-05 | 2012-07-11 | Voestalpine Stahl GmbH | Procédé de traitement de surface d'un substrat ayant un revêtement de protection |
CN102380491A (zh) * | 2011-08-01 | 2012-03-21 | 迪普干冰制造(大连)有限公司 | 一种加热吸尘搭配干冰清洗的表面脱漆处理设备及方法 |
WO2013160566A1 (fr) | 2012-04-25 | 2013-10-31 | Arcelormittal Investigacion Y Desarrollo, S.L. | Procédé de réalisation d'une tôle à revêtements znalmg huilés et tôle correspondante. |
JP6509483B2 (ja) * | 2013-09-03 | 2019-05-08 | 昭和電工ガスプロダクツ株式会社 | 溶断装置 |
JP5963271B2 (ja) * | 2013-09-03 | 2016-08-03 | 昭和電工ガスプロダクツ株式会社 | 金属の加工方法 |
US10619223B2 (en) | 2016-04-28 | 2020-04-14 | GM Global Technology Operations LLC | Zinc-coated hot formed steel component with tailored property |
US10385415B2 (en) | 2016-04-28 | 2019-08-20 | GM Global Technology Operations LLC | Zinc-coated hot formed high strength steel part with through-thickness gradient microstructure |
JP6751529B2 (ja) * | 2016-08-09 | 2020-09-09 | 新東工業株式会社 | 付着物除去方法 |
CN109564874A (zh) * | 2016-08-09 | 2019-04-02 | 新东工业株式会社 | 附着物除去方法 |
JP6751530B2 (ja) * | 2017-03-17 | 2020-09-09 | 新東工業株式会社 | 付着物除去方法 |
WO2019222950A1 (fr) | 2018-05-24 | 2019-11-28 | GM Global Technology Operations LLC | Procédé pour améliorer à la fois la résistance et la ductilité d'un acier trempé sur presse |
US11612926B2 (en) | 2018-06-19 | 2023-03-28 | GM Global Technology Operations LLC | Low density press-hardening steel having enhanced mechanical properties |
CN109551372A (zh) * | 2018-11-07 | 2019-04-02 | 广州供电局有限公司 | 变电站内腐蚀钢结构件的修复方法 |
US11530469B2 (en) | 2019-07-02 | 2022-12-20 | GM Global Technology Operations LLC | Press hardened steel with surface layered homogenous oxide after hot forming |
EP3872230A1 (fr) | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Procédé de fabrication de composants en acier durci doté d'une couche de protection contre la corrosion en alliage de zinc conditionnée |
EP3872229A1 (fr) * | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Procédé de fabrication de composants en acier durci doté d'une couche de protection contre la corrosion en alliage de zinc conditionnée |
EP3872231A1 (fr) | 2020-02-28 | 2021-09-01 | voestalpine Stahl GmbH | Procédé de conditionnement de la surface d'un bande métallique revêtu d'une couche de protection contre la corrosion en alliage de zinc |
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SU1240412A1 (ru) * | 1984-09-01 | 1986-06-30 | Ленинградское Адмиралтейское объединение | Устройство дл очистки поверхностей |
JP2782451B2 (ja) * | 1989-03-28 | 1998-07-30 | 新日本製鐵株式会社 | 高耐食性重畳めっき鋼板 |
JPH06269839A (ja) * | 1993-03-23 | 1994-09-27 | Sumitomo Metal Ind Ltd | 鋼片のスケール除去法および圧延法 |
JPH10140311A (ja) | 1996-11-14 | 1998-05-26 | Nkk Corp | 熱延鋼板の溶融めっき方法および溶融めっき設備 |
JPH1150284A (ja) * | 1997-07-31 | 1999-02-23 | Mitsubishi Heavy Ind Ltd | 鋼板の脱脂方法及び装置 |
DE10010012A1 (de) | 1999-03-05 | 2000-09-07 | Linde Ag | Verfahren und Vorrichtung zum Bestrahlen mit verschiedenartigen Strahlmitteln |
DE19942785A1 (de) | 1999-09-08 | 2001-03-22 | Thyssen Krupp Automotive Ag | Verfahren zum Entfernen von festen Bearbeitungsrückständen, Oberflächenbeschichtungen oder Oxidschichten |
EP1321625B1 (fr) * | 2001-12-21 | 2004-09-22 | Siemens Aktiengesellschaft | Methode permettant d'enlever une couche métallique |
DE10243035B4 (de) | 2002-09-17 | 2006-01-05 | Daimlerchrysler Ag | Verfahren und Vorrichtung zum Entfernen von durch Erhitzung und Abkühlung auf Metallwerkstücken sich bildenden Schichten |
ATE478971T1 (de) * | 2003-07-29 | 2010-09-15 | Voestalpine Stahl Gmbh | Verfahren zum herstellen von geharteten bauteilen aus stahlblech |
EP1561542A1 (fr) * | 2004-02-03 | 2005-08-10 | Siemens Aktiengesellschaft | Procédé d'enlèvement d'une couche d'un élément |
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2007
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2008
- 2008-01-30 KR KR1020097025858A patent/KR101448188B1/ko active IP Right Grant
- 2008-01-30 WO PCT/EP2008/000721 patent/WO2008138412A1/fr active Application Filing
- 2008-01-30 EP EP08707416A patent/EP2013372B1/fr active Active
- 2008-01-30 ES ES08707416T patent/ES2382496T3/es active Active
- 2008-01-30 CN CN200880015734XA patent/CN101707942B/zh active Active
- 2008-01-30 AT AT08707416T patent/ATE549429T1/de active
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DE102022116082A1 (de) | 2022-06-28 | 2023-12-28 | Voestalpine Metal Forming Gmbh | Verfahren zum Konditionieren der Oberflächen von wärmebehandelten, verzinkten Stahlblechen |
Also Published As
Publication number | Publication date |
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US9822436B2 (en) | 2017-11-21 |
US20110139308A1 (en) | 2011-06-16 |
CN101707942B (zh) | 2012-08-22 |
JP2010526937A (ja) | 2010-08-05 |
KR20100017770A (ko) | 2010-02-16 |
KR101448188B1 (ko) | 2014-10-07 |
CN101707942A (zh) | 2010-05-12 |
DE102007022174B3 (de) | 2008-09-18 |
ATE549429T1 (de) | 2012-03-15 |
EP2013372A1 (fr) | 2009-01-14 |
WO2008138412A1 (fr) | 2008-11-20 |
JP5226067B2 (ja) | 2013-07-03 |
ES2382496T3 (es) | 2012-06-08 |
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