EP2008801B1 - Système de fabrication de boîtes pliantes et procédé d'alimentation de flans sans maculature sur une plieuse colleuse - Google Patents

Système de fabrication de boîtes pliantes et procédé d'alimentation de flans sans maculature sur une plieuse colleuse Download PDF

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Publication number
EP2008801B1
EP2008801B1 EP08104383A EP08104383A EP2008801B1 EP 2008801 B1 EP2008801 B1 EP 2008801B1 EP 08104383 A EP08104383 A EP 08104383A EP 08104383 A EP08104383 A EP 08104383A EP 2008801 B1 EP2008801 B1 EP 2008801B1
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EP
European Patent Office
Prior art keywords
printing press
blank
image data
production system
blanks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08104383A
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German (de)
English (en)
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EP2008801A1 (fr
Inventor
Werner Huber
Erich Zahn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heidelberger Druckmaschinen AG
Original Assignee
Heidelberger Druckmaschinen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication of EP2008801A1 publication Critical patent/EP2008801A1/fr
Application granted granted Critical
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Not-in-force legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/006—Controlling; Regulating; Measuring; Improving safety
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • B31B2100/002—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed
    • B31B2100/0022—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed made from tubular webs or blanks, including by tube or bottom forming operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/30—Construction of rigid or semi-rigid containers collapsible; temporarily collapsed during manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74—Auxiliary operations
    • B31B50/88—Printing; Embossing

Definitions

  • the invention relates to a manufacturing system for the production of folding cartons according to the preamble of claim 1 and a method for supplying benefits to the folding and gluing stations of a folding box gluing machine according to the preamble of claim 1.
  • packaging materials made of paper, cardboard, cardboard, corrugated cardboard and the like for example for packaging for cosmetics, cigarettes, pharmacy, food are manufactured in three stages.
  • sheets of paper, cardboard and the like are printed in multi-color sheetfed presses.
  • An arc is usually printed with several benefits, which will later form a carton, and why this is spoken of useful pressure.
  • the sheets are punched in a flatbed sheet punching machine.
  • the benefits are isolated and score lines for later folds introduced.
  • the benefits are folded and glued in a folder gluer to cartons. Between the various stages of production, the intermediate products are usually stacked on pallets and temporarily stored.
  • folding cartons which are used in the field of pharmacy, must correspond exactly to the specifications. Ie. they must not contain any mistakes, also called waste.
  • waste also called waste.
  • various types of waste may arise: Einrichtemakulatur, which arises when setting up the printing and punching machines, Abschaltmakulatur that arises when switching off and shutdown of the machine, slugs, ie defects in the printed image, which are caused by deposits on the blanket Damage caused by the non-stop operation and the use of non-stop investors, etc.
  • slugs ie defects in the printed image, which are caused by deposits on the blanket Damage caused by the non-stop operation and the use of non-stop investors, etc.
  • set-up and shutdown in the printing press are usually colorimetric errors that affect the entire arc.
  • measuring systems are generally designed as sensors which read bar codes printed on tabs of the folding boxes. This ensures that only benefits that belong to the batch being processed are processed further and sub-mixtures are sorted out.
  • the DE 2005 054 122 A1 shows a quality control system in a printing press.
  • the quality control system has an inspection system with a camera for taking a printed image of a multi-use sheet.
  • the recorded data of the printed image are processed by use of an image processing device and for error detection, the data is compared with a reference data set.
  • a marking device is activated and the erroneous benefits are marked during the machine run. These markers can be used by subsequent finishing machines, such. As sheet punching or Faltschachtelklebemaschinen, read out and the erroneous benefits are removed from the production process.
  • a disadvantage of this solution is that the use of additional labeling or marking devices is necessary. The procedure "detecting an error”, “applying an error code”, “reading the error code” is cumbersome and complicated.
  • the DE 10 2005 026 127 A1 shows a printing machine with a tester for testing the printed image.
  • a CCD line camera By means of a CCD line camera, registration and color characteristics of the printed image of a printed sheet are checked.
  • Defective sheets can be discharged via a sorting device.
  • the disadvantage of this solution is that sheets are considered as missing sheets even if only individual benefits are flawed.
  • the DE 44 32 371 A1 describes a method for detecting erroneous individual benefits.
  • image signals of individual use are generated and forwarded to a control or regulating device.
  • the image signals are processed in a further step and compared with a plurality of reference quantities. If the comparison values are exceeded, the location of the faulty individual benefit is saved.
  • the US-A-2004/0251176 discloses a manufacturing system for the production of folding cartons with a printing machine of a punching machine, an ejection module and a Faltschachtelklebemaschine, wherein the printing machine and the Ausschleusemodul each comprise an evaluation device with camera system.
  • An inventive manufacturing system for the production of folding cartons has a printing machine for printing sheets of paper, cardboard and the like, a punching machine for punching out the printed benefits from a respective sheet, a discharge module for discharging misuse, a Faltschachtelklebemaschine for folding and gluing the benefits to cartons and an image data memory.
  • the image data memory contains user-related image data with setpoints and tolerance ranges.
  • the printing press has an evaluation device with camera system, z. B. with color, black and white or spectral cameras, for use-related control of the printed image. Next, the printing press has a good meter, which is coupled to the control of the printing press.
  • the rejection module has an evaluation device with camera system and a reject diverter.
  • the reject diverter is used for rejecting erroneous benefits.
  • the evaluation device of the printing machine and ejection module of the manufacturing system according to the invention are both connected to the image data memory and can access the data of the image data memory. To determine whether a benefit is faulty, both evaluation devices work with a matching evaluation logic.
  • the discharge module is part of the folding box gluing machine.
  • the camera systems are formed by RGB cameras and / or CCD cameras, which detect the errors of the color guide, geometric errors, registration, slugs and sub-blends (ie similar looking benefits, which differ marginally in the printed text) and / or absolute dimensions of characters, patterns, fonts and the like.
  • the machines of the manufacturing system are linked together by a transport system.
  • the transport system can have linearly driven transport means, and e.g. have electrical linear motors or electric AC motors as drives.
  • the image data of a benefit in PDF format are stored in the image data memory. This enables effective use of image data for prepress, printing and postpress.
  • the folding box gluing machine has in its delivery area a counting device for counting the folding boxes. This allows the number of good cartons currently produced to be determined. Once the target number of cartons to be produced has been reached, the production process can be aborted. If all printed benefits are further processed into folding boxes, then the difference between the number of well-printed benefits (determined by the good meter of the printing press) and the number of good folding boxes (determined by the counting device of the folding box gluing machine) can be deduced from the number of errors which occurred during the Punching and in the folding box gluing machine are created.
  • the evaluation device of the printing machine is connected via a data line with the control of the printing press.
  • the settings of the printing press can be changed by the evaluation device and errors during the printing process can be corrected.
  • a part of the invention is also a method for delivering waste-free benefits to the folding and gluing stations of a folding box gluing machine.
  • sheets are printed in a printing press.
  • the printed sheets will be on a measuring system located in the printing press transported past.
  • the measuring system measures the respective benefits of a sheet individually.
  • the actual image data thus generated are compared with reference values stored in an image data memory and associated tolerance ranges. If the comparison results in a benefit of the sheet exceeding a tolerance that exceeds the tolerance range, then a utility-related signal is sent to the interface of the printing press controller. Based on this information, the press operator can correct the press settings.
  • a benefit-related signal is sent to a goodness meter.
  • the sheets are transported on to a punching machine. There, the sheets are punched, grooving introduced and the benefits separated. The benefits will be transported to a reject module in a next step.
  • the discharge module the benefits are transported past a measuring system located in the discharge module. The benefits are measured by the measuring system. The areas of use, in which later folding edges of the cartons come to lie, are masked out, ie recessed in the survey. To prepare the folded edges, grooves were introduced into the die in the punching machine, which is why a measurement of this area would falsify the measurement results.
  • the measurement results are compared with setpoint values stored in the image data memory and associated tolerance ranges. If the comparison gives a deviation that exceeds the tolerance range, a signal is sent to a rejection diverter. As soon as the erroneous benefit is in the area of the rejection diverter of the reject module, it is rejected. The non-defective benefits are transported to a folding box gluer and fed to this.
  • a good signal is sent to the controller of the printing press by the good meter if the good meter of the printing machine has determined a predefined number of good benefits and the printing machine is switched off automatically, for example. This ensures that only as many benefits are printed as are actually needed for postpress.
  • the counter of the folding box gluer sends a signal to the control of the printing machine when the counting device has determined a predefined number of good folding boxes and the printing presses are automatically switched off, for example. Similar methods can also be used advantageously in a production system comprising a printing, folding and bookbinding machine.
  • Fig. 1 shows a transport system 100 according to the invention with a printing machine 2, a punching machine 3 and a Faltschachtelklebemaschine 4.
  • a stack of sheets 5 is fed in the transport direction T of the printing presses 2.
  • the individual sheets are guided past an evaluation unit 11, which serves the purpose of measuring on a sheet.
  • the printing press further has a good count 14 for determining the number of good uses.
  • the Gutnutzensorgeer 14 is connected to the controller (not shown) of the printing machine 2.
  • the printed sheets are laid out, transported to a punching machine 3, where the benefits of a sheet are punched out and separated. From the punching machine 3, the benefits are transported to a Faltschachtelklebemaschine 4.
  • the Faltschachtelklebemaschine 4 has a discharge module 12 with an evaluation unit 11.
  • Fig. 2 shows a manufacturing system 100 similar to that Fig. 1 , However, the machines 2, 3, 4 are linked together via a transport system 1.
  • the transport system 1 can be formed for example by rails on which pallet trucks can be moved.
  • Fig. 3 shows a manufacturing system 100 similar to that Fig. 2 , However, the folding box gluing machine 4 has a counter 15, which is located in the delivery area of the folding box gluing machine 4. The counter 15 serves to detect the number of folding boxes which have been manufactured by the manufacturing system 100.
  • the manufacturing system 100 has a management information system (MIS) for order planning.
  • MIS management information system
  • the signals of good counter 14 and counter 15 can be used by the MIS for order planning:
  • the relative number of missing parts is stored by the MIS order-related. For recurring orders, these empirical values are used to determine the number of sheets to be printed in the press.

Landscapes

  • Making Paper Articles (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Claims (11)

  1. Système de fabrication (100) pour la fabrication de boîtes pliantes comprenant une machine d'impression (2) pour l'impression de feuilles en papier, carton et similaires, (100), une machine à découper (3) pour la découpe des poses imprimées sur la feuille respective, un module d'évacuation (12), une encolleuse de boîtes pliantes (4) pour plier et coller les poses et réaliser des boîtes pliantes et une mémoires de données d'images (13)
    caractérisé en ce que
    des données d'images relatives aux poses sont déposées avec des valeurs théoriques et des plages de tolérance dans la mémoire de données d'image (13),
    en ce que la machine d'impression (2) possède un dispositif d'évaluation (11) avec un système de caméra pour le contrôle des poses de l'image d'impression et un compteur de poses (14), le compteur de poses (14) étant couplé à la commande de la machine d'impression (2) et la commande immobilisant la machine d'impression (2) dès qu'un nombre prédéfini de poses utiles est atteint,
    en ce que le module d'évacuation (12) comprend un dispositif d'évaluation (11) avec un système de caméra et un aiguillage de sortie, les dispositifs d'analyse (11) de la machine d'impression (2) et du module d'évacuation (12) étant reliés à la mémoire de données d'image (13), où ils peuvent accéder aux données d'une mémoire de données d'image (13) et fonctionnent avec une logique d'analyse concordante.
  2. Système de fabrication selon la revendication 1, caractérisé en ce que le module d'évacuation (12) fait partie de l'encolleuse de boîtes pliantes (4).
  3. Système de fabrication selon la revendication 1 ou 2, caractérisé en ce que les systèmes de caméra des dispositifs d'analyse (11) sont formés par des caméras RGB et/ou CDD et permettent la détection d'erreurs du débit d'encre, des erreurs géométriques, du repérage, de mouches, de mélanges et/ou de dimensions absolues, de signes, de modèles, de caractères et similaires.
  4. Système de fabrication selon l'une des revendications 1 à 3, caractérisé en ce que les machines (2, 3, 4) sont enchaînées entre elles par un systèmes de transport (1).
  5. Système de fabrication selon la revendication 4, caractérisé en ce que le système de transport (1) possède des moyens de transport entraînés linéairement.
  6. Système de fabrication selon l'une des revendications 1 à 5, caractérisé en ce que les données d'image d'une pose sont déposées sous format PDF dans la mémoire de données d'image (13).
  7. Système de fabrication selon l'une des revendications 1 à 6, caractérisé en ce que l'encolleuse de boîtes pliantes (4) possède dans sa zone de sortie un dispositif de comptage (15) pour compter les boîtes pliantes.
  8. Dispositif de fabrication selon l'une des revendications à 7, caractérisé en ce que le dispositif d'analyse (11) de la machine d'impression (2) est relié par une ligne de données à la commande de la machine d'impression (2) et les réglages de la machine d'impression (2) sont modifiables par le dispositif d'analyse (11).
  9. Procédé pour l'amenée de poses aux stations de pliage et de collage d'une encolleuse de boîtes pliantes (4), eu particulier au moyen d'un système de fabrication (100) selon la revendication 1, caractérisé par les étapes suivante
    a) Impression de feuilles dans une machine d'impression (2),
    b) Transport des feuilles à un système de mesure se trouvant dans la machine d'impression,
    c) Mesure des poses de la feuille par le système de mesure,
    d) Comparaison des résultats de mesure avec des valeurs théoriques déposées dans une mémoire de données d'image (13) et des plages de tolérance respectives,
    e) Emission d'un signal relatif aux poses à l'interface de la commande de machine d'impression, si la comparaison pour une pose de la feuille résulte en une divergence qui dépasse la plage de tolérance, et à un compteur de poses (14) si la comparaison ne résulte pas pour une pose de la feuille en une divergence dépassant la plage de tolérance.
    f) Poursuite du transport des feuilles à une machine de découpe (3)
    g) Découpe des feuilles dans la découpeuse (3) avec séparation définitive des poses.
    h) Poursuite du transport des poses à un module d'évacuation (12),
    i) Transport d'une pose à un système de mesure se trouvant dans le module d'évacuation (12),
    j) Mesure de la pose par le système de mesure,
    k) Comparaison des résultats de mesure avec des valeurs théoriques déposées dans une mémoire de données d'image et des plages de tolérance respectives,
    l) Emission d'un signal à un aiguillage d'évacuation du module d'évacuation (12), si la comparaison résulte en une divergence qui dépasse la plage de tolérance,
    m) Evacuation des poses défectueuses par l'aiguillage d'évacuation,
    n) Poursuite d transport des poses correctes à l'intérieur de la plieuse colleuse pour boites pliantes (4).
  10. Procédé selon la revendication 8 comprenant l'étape supplémentaire suivante :
    e2) Arrêt de la machine d'impression (2) si un nombre prédéfini de poses utiles est atteint.
  11. Système de fabrication selon l'une des revendications 7 ou 8, caractérisé en ce que le système de fabrication (100) dispose d'un système d'informations de gestion pour la planification des commandes, les signaux provenant du compteur de poses (14) et du dispositif de comptage (15) étant utilisés pour la mémorisation, par commande, du nombre relatif de pièces défectueuses.
EP08104383A 2007-06-29 2008-06-12 Système de fabrication de boîtes pliantes et procédé d'alimentation de flans sans maculature sur une plieuse colleuse Not-in-force EP2008801B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007030078 2007-06-29

Publications (2)

Publication Number Publication Date
EP2008801A1 EP2008801A1 (fr) 2008-12-31
EP2008801B1 true EP2008801B1 (fr) 2010-08-11

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Application Number Title Priority Date Filing Date
EP08104383A Not-in-force EP2008801B1 (fr) 2007-06-29 2008-06-12 Système de fabrication de boîtes pliantes et procédé d'alimentation de flans sans maculature sur une plieuse colleuse

Country Status (4)

Country Link
EP (1) EP2008801B1 (fr)
AT (1) ATE477110T1 (fr)
DE (2) DE502008001108D1 (fr)
ES (1) ES2349846T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057765A (zh) * 2014-06-25 2014-09-24 深圳市新德昌金属制品有限公司 酒盒面纸自动定位成型机及其自动定位调整方法

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DE102008021319A1 (de) * 2008-04-29 2009-11-05 Heidelberger Druckmaschinen Ag Faltschachtelklebemaschine zur Herstellung von Faltschachteln aus Zuschnitten
DE102008038608A1 (de) * 2008-08-21 2010-02-25 Heidelberger Druckmaschinen Ag Verfahren und Einrichtung zum Drucken von unterschiedlichen Nutzen auf einem Druckbogen
CN105196612A (zh) * 2015-10-18 2015-12-30 广东中科天工智能技术有限公司 一种包装盒的面纸与内盒的精确定位装置及方法
DE102017207901A1 (de) * 2017-05-10 2018-11-15 Krones Aktiengesellschaft Verpackungs- und/oder Verarbeitungsmaschine zur Herstellung von Verpackungseinheiten und Verfahren zur Bereitstellung von Umverpackungen aus Verpackungsmaterial
DE102017207896A1 (de) * 2017-05-10 2018-11-15 Krones Aktiengesellschaft Verpackungs- und/oder Verarbeitungsmaschine zur Herstellung von Verpackungseinheiten und Verfahren zur Bereitstellung von Umverpackungen aus Verpackungsmaterial
DE102019105217A1 (de) * 2019-03-01 2020-09-03 Wilhelm Bahmüller Maschinenbau Präzisionswerkzeuge GmbH Faltmaschine für Faltschachtelzuschnitte und Verfahren zur Erfassung von Rillen und/oder Spalten eines Faltschachtelzuschnitts in Echtzeit
CN112140721A (zh) * 2020-09-27 2020-12-29 湖北泰友纸业有限公司 一种瓦楞纸板印刷用印刷量自调节计数系统

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DE4432371B4 (de) 1994-09-12 2004-12-09 Heidelberger Druckmaschinen Ag Verfahren zum Drucken und Weiterverarbeiten von Nutzen
DE29704889U1 (de) * 1997-03-17 1998-07-16 Europa Carton Faltschachtel Gmbh, 20095 Hamburg Vorrichtung zum Sortieren von Zuschnitten
DE19803820A1 (de) * 1998-01-31 1999-08-05 Jagenberg Diana Gmbh Maschine oder Zusatzaggregat zur Herstellung von gefalteten Behältern, insbesondere von Faltschachteln, aus Zuschnitten
JP2001232765A (ja) * 2000-02-22 2001-08-28 Ishikawa Seisakusho Ltd 段ボール製函機における印刷物検査装置
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DE102004023236A1 (de) * 2004-03-15 2005-10-20 Flytec Spezialmaschinen Gmbh Verfahren zum Herstellen von Artikeln aus bedruckten Bögen, Vorrichtung zum Überprüfen bedruckter Bögen sowie Anlage zum Herstellen derartiger Artikel
DE102005026127B4 (de) 2005-06-07 2007-02-08 Koenig & Bauer Ag Druckmaschine und ein Verfahren zur Herstellung eines Druckerzeugnisses
DE102005054122B4 (de) 2005-11-12 2017-09-21 manroland sheetfed GmbH Verfahren zum Betrieb eines Qualitätskontrollsystems für eine Bogenrotationsdruckmaschine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057765A (zh) * 2014-06-25 2014-09-24 深圳市新德昌金属制品有限公司 酒盒面纸自动定位成型机及其自动定位调整方法

Also Published As

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DE102008028356A1 (de) 2009-01-02
DE502008001108D1 (de) 2010-09-23
ES2349846T3 (es) 2011-01-11
ATE477110T1 (de) 2010-08-15
EP2008801A1 (fr) 2008-12-31

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