EP1989764A1 - Fiche male pour cable de données blindé - Google Patents

Fiche male pour cable de données blindé

Info

Publication number
EP1989764A1
EP1989764A1 EP06777118A EP06777118A EP1989764A1 EP 1989764 A1 EP1989764 A1 EP 1989764A1 EP 06777118 A EP06777118 A EP 06777118A EP 06777118 A EP06777118 A EP 06777118A EP 1989764 A1 EP1989764 A1 EP 1989764A1
Authority
EP
European Patent Office
Prior art keywords
plug
shell
insulation displacement
contacts
circuit board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06777118A
Other languages
German (de)
English (en)
Other versions
EP1989764B1 (fr
Inventor
Rolf Sticker
Werner Rösch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MC Technology GmbH
Original Assignee
MC Technology GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MC Technology GmbH filed Critical MC Technology GmbH
Priority to PL06777118T priority Critical patent/PL1989764T3/pl
Publication of EP1989764A1 publication Critical patent/EP1989764A1/fr
Application granted granted Critical
Publication of EP1989764B1 publication Critical patent/EP1989764B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
    • H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot

Definitions

  • the invention relates to a plug for shielded data cable according to the preamble of patent claim 1.
  • shielded data cables For structured service-neutral cabling in industrial and office environments, predominantly shielded data cables are used, which are connected via prefabricated plug-in connectors.
  • the connectors provide the conductive connection between the wires of the data cables and ensure shielding of the contacts.
  • the shielding of the connectors serves to connect the shielding of the data cables to be connected to one another.
  • Such connectors are in particular as RJ connectors in use
  • a plug for shielded data cable of the type mentioned is known in an electrically conductive housing, a printed circuit board is used on the one hand insulation displacement contacts (IDC contacts) for contacting the wires of the data cable to be connected and on the other hand plug contacts for Plug connection and connects with each other.
  • IDC contacts insulation displacement contacts
  • the wires to be connected are inserted into a charging piece which is placed on the insulation displacement contacts to contact the wires.
  • the plug contacts are received in a plug body which is inserted into the socket of the connector.
  • the housing consists of two shells, which are connected to one another via a joint and foldable. The ends of the shells opposite the joint form a strain relief enclosing the data cable. Only four m of a series of juxtaposed insulation displacement contacts are present four-core data cable connected
  • BESTATIGUNGSKOPIE can be.
  • a separate stamped and bent sheet metal part is provided in the plug.
  • a plug for shielded data cable is known in which the insulation displacement contacts for the wires of the data cable to be connected and the plug contacts are each arranged in separate blocks, which are placed on the circuit board connecting the contacts.
  • the insulation displacement contacts are arranged in two mutually offset in the insertion direction rows of four insulation displacement contacts. The data cable is fed from the top between these two rows, so that each four cores forward and four cores opposite to the rear are inserted into the insulation displacement contacts. The supply of the data cable at the top of the plug increases its height.
  • a connector for shielded data cables in which eight wires of a data cable, e.g. be taken for a RJ 45 connector in a loading stucco in two staggered planes arranged one above the other and are used by means of the Ladestucks m insulation displacement contacts, which are arranged in two mutually offset in the insertion direction rows.
  • a shield plate is additionally used, which serves to transfer the shielding of the data cable to be connected to each other.
  • the invention has for its object to provide a plug for shielded data cable, which is compact and easy to install. This object is achieved according to the invention by a plug having the features of patent claim 1.
  • the plug according to the invention has an electrically conductive housing consisting of two shells, which accommodates a plug body, a printed circuit board and a loading stucco.
  • the plug body consists of an insulating material and accommodates the plug contacts which, when the plug body is plugged into a socket, establish the plug connector contacts.
  • the circuit board carries on the one hand the plug contacts and the other insulation displacement contacts and connects these contacts.
  • the wires of the data cable to be connected are introduced into the charging piece and, when the loading piece is placed on the insulation displacement contacts, contacted by the latter.
  • the insulation displacement contacts are arranged in two mutually offset in the insertion direction rows of four insulation displacement contacts.
  • the cores are arranged in two levels on the charge, with one level projecting beyond the other level, to contact the wires arranged on both levels through the two rows of insulation displacement contacts. This makes it possible to connect not only four-core industrial cables, but also up to eight-wire standard office cables.
  • the circuit board is insulated by a thin film against the shell of the housing. Further, the insulation displacement contacts of the two staggered rows are formed with different heights.
  • the m plug-in direction front row of insulation displacement contacts is higher than the rear row.
  • the terplattenahe area of the plug contacts of the front row is enclosed by the Steckerkorper to mechanically stabilize the insulation displacement contacts.
  • the plug-in direction in the rear row of insulation displacement contacts is free up to the circuit board, so that the loading piece can be placed in the region of this rear row of insulation displacement contacts to the circuit board.
  • the plug can be easily mounted without expensive tools or aids.
  • the wires of the cable to be connected are inserted into the loading stucco, where they emerge at its facing in the direction of insertion end face. On this front side, the wires can be cut off. An adjustment of the length of the free ends of the wires is therefore not required during assembly.
  • the cable to be connected may already be clamped in the shell of the housing receiving the charging piece by a strain relief, so that the edges are fixed in the loading piece and can not move during the further assembly.
  • the shell of the housing with the charging piece must be placed only on the other shell of the housing, which receives the PCB with the insulation displacement contacts.
  • a resilient shield contact is used in a shell, preferably the shell of the housing accommodating the printed circuit board, which is conductively connected to the housing.
  • the m of a shell fixed by the strain relief data cable is pressed with its shield against the mounted in the other shell shield contact, so that the shielding of the data cable in the assembly of the shells for mounting is inevitably brought into contact with the conductive housing m , Without additional measures is thus a reliable connection of the shielding housing with the Shielding of the cable and a transfer of the shielding to the plug receiving female ensures.
  • the Steckerkorper, the loading stucco and the shells of the housing are locked together during assembly by snap-joint connections, so that no additional aids, such. B glands or the like are required.
  • the conductive housing and the contacting of the shielding of the connected data cable through the housing ensure all-round shielding of the free wire ends within the connector.
  • the small dimensions of the cable paths on the PCB between the insulation displacement contacts and the plug contacts allow optimal Bergswagung, so that a cross-talk between the individual wires is minimal.
  • signal transmission up to at least 250 MHz is possible. Due to the small outer dimensions of the plug can be installed in a variety of standardized protective housing, which are used in industrial applications, for example, to meet the IP 67 protection requirements.
  • the small dimensions make the plug particularly suitable for so-called multi-port sockets, in which a plurality of sockets are arranged in a two-dimensional grid
  • Figure 2 is an exploded view of the plug of below
  • FIG. 3 is an illustration of the plug in front of the
  • Figure 4 is an illustration of the connector before Caribbeanfugen in another view
  • Figure 5 shows a longitudinal section through the plug.
  • the plug has a housing which is assembled from a first shell 1 and a second shell 2.
  • a printed circuit board 3 In the housing, a printed circuit board 3, a Steckererkorper 4 and a loading piece 5 are used.
  • the shells 1 and 2 of the housing are electrically conductive and are preferably designed as metal die-cast parts, in particular zinc die-cast parts.
  • the plug body 4 and the loading piece 5 are made of an insulating material and are in particular plastic injection molded parts.
  • the first shell 1 has the shape of an elongated in the insertion direction of the plug tray with a rectangular U-shaped profile, which has a base 101 and side walls 102.
  • the base 101 forms a receptacle 103, in which the circuit board 3 is inserted.
  • a shield contact 104 is mounted on the base 101.
  • the shield contact 104 is a stamped sheet metal part and lies with a bottom surface 105 on the base 101 of the shell 1 and is conductively connected thereto, eg riveted.
  • the bottom surface 105 is at its m plugging direction facing front edge 106 is dropped, so that between the front edge 106 and the base 101 is formed a gap in which the trailing edge of the circuit board 3 can be held in order to position them in the shell 1.
  • contact springs 107 are bent up and bent inwardly parallel to the bottom surface 105, so that the overlapping with their free ends contact springs 107 form an elastically resilient support.
  • a box-shaped suspension 108 is formed, which is open on the underside of the base 101 against the insertion direction.
  • a locking lever 109 can be mounted in the suspension 108.
  • the latching lever 109 has at its front end a nose 110, with which it engages behind the front edge of the base 101 in the suspension 108, so that the latching lever 109 is held retrofittable and detachable in the suspension 108.
  • the locking lever 109 protrudes with a lever arm 111 to the rear of the suspension 108.
  • latching shoulders 112 are formed, which for releasably anchoring the plug in a not shown
  • connector contacts 302 are arranged on the front edge facing in the insertion direction. In the illustrated exemplary embodiment of an RJ 45 plug, these are eight juxtaposed plug contacts 302.
  • the plug contacts 302 are formed as brackets, which are formed by wires or stampings.
  • insulation displacement contacts 303 and 304 are arranged on the rear edge in the plug-in direction of the circuit board 3 .
  • the insulation displacement contacts 303 and 304 are arranged in two rows extending transversely to the direction of insertion, offset in the insertion direction are spaced from each other.
  • a rear row of insulation displacement contacts 303 adjoining the rear edge of the printed circuit board 3 has a smaller height than the m front direction of insulation displacement contacts 304.
  • Each row of the insulation displacement contacts 303 and 304 consists of four insulation displacement contacts 303 and 304, respectively Gap are arranged offset and perpendicular from the circuit board 3 are up.
  • the plug body 4 essentially has the shape of a cuboid whose cross section corresponds to the inner cross section of the first shell 1. At its front edge pointing in the direction of insertion, the plug body 4 has adjacent slots 401 lying next to one another. In its rear end region, the plug body 4 has four transverse slots 402, which pass vertically.
  • the Sreckerkorper 4 is arranged on the circuit board 3 so that its pointing in the insertion direction front edge with the front edge of the circuit board 3 comes to cover. The rear end in the plug-in direction of the Steckerkorpers 4 extends beyond the front row of the insulation displacement contacts 304.
  • the plug contacts 302 are inserted through the slots 401 in the circuit board 3.
  • the insulation displacement contacts 304 of the front row are inserted through the transverse slots 402 in the circuit board.
  • the insulation displacement contacts 303 of the rear row are also inserted into the circuit board 3.
  • the bestuckte in this way circuit board 3 is preferably in the THR method (Through Hole Reflow).
  • the insulation displacement contacts 303 and 304 are conductively connected via conductor tracks of the printed circuit board 3 with the plug contacts 302.
  • the printed circuit board 3 with the insulation displacement contacts 303 and 304 and the plug contacts 302 thus forms together with the Steckerkorper 4 a compact assembly.
  • the plug contacts 302 are exposed in the slots 401 at the front edge and top of the plug body, so that they can contact the corresponding contacts of the socket when plugging the plug into a socket.
  • the front end type of incise terminal contacts 304 penetrate through the transverse slots 402 and protrude upward above the top of the plug body 4.
  • the insulation displacement contacts 303 of the rear row are behind the plug body 4 freely on the rear edge of the circuit board. 3
  • a thin insulating film 301 is inserted into the receptacle 103 of the first shell 1.
  • the film 301 corresponds in size to the printed circuit board 3.
  • the assembly formed from the printed circuit board 3 and the plug body 4 is inserted into the first shell 1.
  • Plug body 4 has at its two long side surfaces in each case at least one latching lug 403. These locking lugs 403 snap into recesses 113 in the side walls 102 of the first shell 1 when this assembly is pressed into the shell 1. As a result, the plug body 4 and the printed circuit board 3 are fixed in the first shell 1.
  • the film 301 completely electrically insulates the circuit board 3 and its conductor tracks and soldering points against the shell 1.
  • the shield contact 104 is inserted behind the circuit board 3 in the shell 1 and with this example. connected by riveting.
  • the front edge 106 of the shield contact 104 overlaps the rear edge of the printed circuit board 3, as a result of which it is additionally held in the shell 1.
  • the second shell 2 also essentially has the shape of a rectangular U-profile extending in the direction of insertion with an upper surface 201 and side walls 202.
  • the charging piece 5 is used in the plug-in direction facing the front end of the second shell 2.
  • the charging piece 5 at its two rear outer edges notches 501, in which engage the insertion of the loading piece 5 in the second shell 2 inner projections 203 on the side walls 202.
  • the loading piece 5 engages with a latching nose 502 integrally formed on its upper side into a latching recess 204 in the upper surface 201 of the shell 2.
  • the charging piece 5 is stepped.
  • the loading piece 5 has four holes 503 running through in parallel in the insertion direction.
  • these holes 503 lead from the bottom of each transverse slots 504 which are staggered against each other and in their arrangement correspond to the Sehneidklemmtitleen 304 of the front row.
  • Behind these transverse slots 504, four adjoining receiving forks 505 are formed on the underside of the loading piece 5, which are open towards the underside.
  • a shield contact region 205 of the shell 2 is formed.
  • This shield contact region 205 has on the inside of the upper surface 201 inwardly projecting transversely to the insertion direction extending contact ribs 206.
  • a strain relief region 207 of the shell 2 adjoins. In the strain relief region 207, the upper surface 201 is on its inner side as
  • the Kunststoffentlastungsschelle 208 has the shape of a U-shaped bracket with at his ⁇
  • middle yoke formed inwardly directed pressure edges 209. Inside of the two legs of the Buchentlastungs- clamp 208 each have a toothing 210 is formed. The serrations 210 cooperate with latching edges 211 which are integrally formed on the outside of the side walls 202 of the shell 2 in the strain relief region 207.
  • the strain relief clamp 208 is connected captively to the shell 2 by means of a tab 212.
  • the wires are exposed at the end of the cable. Following the exposed wires, the shielding of the cable is freed from the outer cable insulation over a section. The wires are then inserted into the loading piece 5, with four wires being inserted into the upper level holes 503 and the other four wires being pressed into the receiving forks 505 and then clamped.
  • the exposed shielding of the cable comes to lie m the SchirmKey Colour 205 of the shell 2.
  • the strain relief clamp 208 is put on and printed against the shell 2. The pressure edges 209 of the strain relief clamp 208 thereby print the cable with its insulating jacket m the tub of the shell 2, to fix the cable strain-relieved.
  • the serrations 201 thereby enable engagement of the strain relief clamp 208 in any position, so that cables with different cross-section can be clamped and held relieved of strain. Due to the strain relief, the cable m of the second shell 2 are fixed and the wires of the cable m held the loading piece 5. The protruding ends of the wires can now be traced to the m insertion direction facing end side of the holes 503 and the receiving forks 505. The installation of the cable m the loading piece 5 and the shell 2 is simple and independentlyteurvigbar of the remaining part of the plug. At- closing the second shell 2 is placed with the latched in this loading piece 5 and the cable mounted on the first shell 1 with the circuit board 3 and the Steckerkorper 4.
  • the charging piece 5 is placed so that the front insulation displacement contacts 304, which protrude upward from the plug body 4, penetrate through the transverse slots 504 into the bores 503, while the rear insulation displacement contacts 303 penetrate into the AufnähmegäbeIn 505.
  • the insulation displacement contacts 304 thereby contact the wires of the upper level of the holes 503, while the rear insulation displacement contacts 303 contact the cores printed in the receiving forks 505.
  • the second shell 2 engages with latching noses 213, which are integrally formed on the side walls 202 in the shield contact region 205, in latching recesses 114 in the corresponding region of the side walls 102 of the first shell 1.
  • FIG. 1 shows the plug without strain relief, ie the strain relief region 207 and the strain relief clamp 208 are missing. This version is intended for installation in a guard house, which in turn already has a strain relief. LIST OF REFERENCE NUMBERS

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

La présente invention concerne une fiche mâle pour câbles de données blindés, en particulier une fiche RJ 45 qui présente un boîtier électriquement conducteur qui peut être assemblé à partir d'une première coque (1) et d'une seconde coque (2). Un corps de fiche électriquement isolant (4) sert à loger des contacts à fiches (302). Une platine conductrice (3) insérable dans le boîtier porte les contacts à fiches (302) et les contacts à déplacement d'isolant (303, 304) et les relie électriquement entre eux. La platine conductrice (3) est isolée par rapport au boîtier (1) par une feuille non conductrice (301). Les fils du câble de données à raccorder sont insérables dans une pièce de charge (5), les fils étant logés dans la pièce d'installation (5) dans deux plans superposés. Le câble de données peut être monté dans la pièce d'installation (5) et la seconde coque (2). A l'assemblage des deux coques (1, 2), les contacts à déplacement d'isolant (303, 304) entrent en contact avec les fils du câble de données, logés dans la pièce d'installation (5)
EP06777118A 2006-03-02 2006-08-30 Fiche male pour cable de données blindé Active EP1989764B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL06777118T PL1989764T3 (pl) 2006-03-02 2006-08-30 Wtyczka do ekranowanych kabli do przesyłu danych

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102006010279A DE102006010279A1 (de) 2006-03-02 2006-03-02 Stecker für geschirmte Datenkabel
PCT/EP2006/008475 WO2007098791A1 (fr) 2006-03-02 2006-08-30 Fiche male pour cable de données blindé

Publications (2)

Publication Number Publication Date
EP1989764A1 true EP1989764A1 (fr) 2008-11-12
EP1989764B1 EP1989764B1 (fr) 2012-07-25

Family

ID=37216094

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06777118A Active EP1989764B1 (fr) 2006-03-02 2006-08-30 Fiche male pour cable de données blindé

Country Status (8)

Country Link
US (1) US7874849B2 (fr)
EP (1) EP1989764B1 (fr)
JP (1) JP4875109B2 (fr)
DE (1) DE102006010279A1 (fr)
ES (1) ES2391170T3 (fr)
PL (1) PL1989764T3 (fr)
RU (1) RU2395880C2 (fr)
WO (1) WO2007098791A1 (fr)

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US20100227496A1 (en) 2010-09-09
PL1989764T3 (pl) 2012-12-31
EP1989764B1 (fr) 2012-07-25
JP2009528654A (ja) 2009-08-06
US7874849B2 (en) 2011-01-25
ES2391170T3 (es) 2012-11-22
DE102006010279A1 (de) 2007-09-06
RU2008139107A (ru) 2010-04-10
WO2007098791A1 (fr) 2007-09-07
JP4875109B2 (ja) 2012-02-15
RU2395880C2 (ru) 2010-07-27

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