EP1978131B1 - Moyen de fabrication de couche anti-corrosion sur des surfaces métalliques - Google Patents
Moyen de fabrication de couche anti-corrosion sur des surfaces métalliques Download PDFInfo
- Publication number
- EP1978131B1 EP1978131B1 EP07105237A EP07105237A EP1978131B1 EP 1978131 B1 EP1978131 B1 EP 1978131B1 EP 07105237 A EP07105237 A EP 07105237A EP 07105237 A EP07105237 A EP 07105237A EP 1978131 B1 EP1978131 B1 EP 1978131B1
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- European Patent Office
- Prior art keywords
- agent
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- metal
- nanoparticles
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- 229910052751 metal Inorganic materials 0.000 title claims description 32
- 239000002184 metal Substances 0.000 title claims description 32
- 238000005260 corrosion Methods 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 230000007797 corrosion Effects 0.000 title description 18
- 239000000243 solution Substances 0.000 claims description 50
- 239000003795 chemical substances by application Substances 0.000 claims description 27
- 238000011282 treatment Methods 0.000 claims description 27
- 239000002105 nanoparticle Substances 0.000 claims description 25
- 239000000203 mixture Substances 0.000 claims description 20
- 239000000126 substance Substances 0.000 claims description 19
- 150000001450 anions Chemical class 0.000 claims description 15
- 239000007864 aqueous solution Substances 0.000 claims description 13
- 229910052736 halogen Inorganic materials 0.000 claims description 13
- 150000002367 halogens Chemical class 0.000 claims description 13
- 238000011065 in-situ storage Methods 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 230000001590 oxidative effect Effects 0.000 claims description 9
- -1 alkali metal salts Chemical class 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229910052796 boron Inorganic materials 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 5
- 239000007800 oxidant agent Substances 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- QXYJCZRRLLQGCR-UHFFFAOYSA-N dioxomolybdenum Chemical compound O=[Mo]=O QXYJCZRRLLQGCR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 3
- 229910052794 bromium Inorganic materials 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 229910052731 fluorine Inorganic materials 0.000 claims description 3
- 229910052740 iodine Inorganic materials 0.000 claims description 3
- 150000002500 ions Chemical class 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims description 2
- 150000004973 alkali metal peroxides Chemical class 0.000 claims description 2
- 239000002585 base Substances 0.000 claims description 2
- 229910000473 manganese(VI) oxide Inorganic materials 0.000 claims description 2
- 229910001507 metal halide Inorganic materials 0.000 claims description 2
- 150000005309 metal halides Chemical class 0.000 claims description 2
- 229910001960 metal nitrate Inorganic materials 0.000 claims description 2
- 150000002823 nitrates Chemical class 0.000 claims description 2
- 150000001451 organic peroxides Chemical class 0.000 claims description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 claims description 2
- 159000000001 potassium salts Chemical class 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- 238000013019 agitation Methods 0.000 claims 2
- 229910004074 SiF6 Inorganic materials 0.000 claims 1
- 239000010410 layer Substances 0.000 description 19
- 238000003756 stirring Methods 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 12
- 238000000576 coating method Methods 0.000 description 10
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 8
- 229910052725 zinc Inorganic materials 0.000 description 8
- 239000011701 zinc Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 238000002161 passivation Methods 0.000 description 5
- 229910001297 Zn alloy Inorganic materials 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical compound [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 description 3
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical class [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 206010007269 Carcinogenicity Diseases 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000007670 carcinogenicity Effects 0.000 description 1
- 231100000260 carcinogenicity Toxicity 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- 238000004091 panning Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/04—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in markedly acid liquids
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/06—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in markedly alkaline liquids
Definitions
- the present invention relates to compositions for the production of anticorrosive coatings on metal surfaces, to processes for the preparation of such compositions and to their use.
- compositions of the invention are used in particular for the production of corrosion-protective conversion layers or passivation layers on metal surfaces, such as the surfaces of pure metal substrates such as zinc, aluminum, magnesium or their alloys and galvanically produced surfaces of zinc or their alloys.
- Metal parts are coated to protect against corrosion, for example, galvanically with base metals, such.
- base metals such as zinc, nickel, chromium, aluminum, magnesium and alloys of the aforementioned, and the corrosion resistance of the metal coating by forming a conversion layer, often a passivation layer further improved.
- the metal surfaces are often treated with solutions containing chromium (VI).
- chromium (VI) compounds due to the high toxicity and carcinogenicity of chromium (VI) compounds, more recent attempts have been made to prepare such conversion layers with chromium (III) -containing solutions. These chromium (III) -containing treatment liquids are added to increase the corrosion protection effect of the prepared conversion layers many times high amounts of cobalt (II) compounds.
- Recent processes produce protective layers with an organosilicon-based binder system to which corrosion inhibiting additives based on molybdenum, tungsten, titanium, zirconium, vanadium and other metals are added.
- the US-A-6,524,403 describes a chromium-free composition for improving the corrosion resistance of zinc or zinc alloy surfaces, which composition contains a source of titanium ions or titanates, an oxidizer and fluorides, and Group II metal compounds, and the composition is substantially free of silicates and silica. Strontium is used in particular as Group II metal.
- the EP 0 760 401 discloses an anticorrosive composition containing an oxidizing agent, a silicate and / or silica and metal cations selected from Ti, Zr, Ce, Sr, V, W and Mo, oxime metal anions thereof and / or fluorometal anions thereof.
- the previously known chromium-free corrosion inhibitors have the disadvantage that they either do not provide sufficient corrosion protection properties of the conversion layers or are not sufficiently stable to use them in a continuous process or both.
- the object of the present invention was to overcome the disadvantages of the known in the prior art means for producing anticorrosive layers or conversion layers on metal surfaces, in particular surfaces of zinc, aluminum, magnesium or their alloys, wherein the means free of chromium and cobalt should be.
- the agent according to the invention is characterized inter alia by containing in situ generated nanoparticles which are stable or at least metastable.
- a conversion layer or passivation layer is formed in the treatment of metal surfaces with the agent according to the invention.
- the nanoparticles generated in situ in the treatment solution are incorporated into the conversion layer during the formation of the conversion layer, thereby resulting in a particularly high corrosion protection effect of the treated metal surfaces.
- these nanoparticles are generated in situ by hydrolysis or oxidation of the substances contained in the starting solution. The nanoparticles are not added to the solution as already existing nanoparticulate particles from outside.
- inventively generated in situ nanoparticles are better incorporated into the conversion layers and thereby these layers are denser and thus more corrosion resistant than those which can be produced by applying a corrosion protection solution were added to the nanoparticles from the outside, for example in the form of a Silica or silicate solution.
- the nanoparticles in the composition according to the invention are produced in situ by physical and / or chemical treatment of the starting solution, resulting in a colloidal solution. By means of a Tyndall lamp, the formation of nanoparticles can be easily detected.
- the nanoparticles have an average particle diameter ⁇ 500 nm.
- the nanoparticles formed in step B) have an average particle diameter ⁇ 250 nm, preferably ⁇ 200 nm, particularly preferably ⁇ 150 nm.
- the nanoparticles are formed from the halogen complex anions and / or oxo cations by hydrolysis or oxidation.
- the nanoparticles thus consist essentially of the oxides of the metals or metalloids.
- the formation of nanoparticles in situ by the physical and / or chemical treatment is carried out by bringing the initially present equilibrium state of the starting solution in an imbalance state and the system in a stabilized metastable state.
- the conversion from the equilibrium state to an imbalance state can be effected by changing the temperature, changing the ion concentration, changing the pH, changing the pressure, supersaturating the solution, stirring the Solution, adding an oxidizing agent and / or adding a reducing agent done.
- the formation of the nanoparticles takes place in situ by supersaturation of the solution and / or stirring of the solution.
- composition of the invention may be provided in various forms and stages of completion prior to the treatment of metal surfaces as a commercial product.
- the agent of the invention is provided as a concentrate which is to be diluted before use.
- the product according to the invention is suitable as a commercial product as soon as the aqueous solution containing oxo-cations and halogen complex anions has been prepared according to step A) and the nanoparticles according to B) have been formed in situ .
- an oxidative substance is added, selected from hydrogen peroxide, organic peroxides, alkali metal peroxides, persulfates, perborates, nitrates and mixtures thereof, the addition of hydrogen peroxide as oxidative substance is particularly preferred.
- the addition of the oxidative substance is expediently carried out before the use of the agent according to the invention for the production of anticorrosion coatings, wherein the agent according to the invention can already be provided with the oxidative substance contained therein or the oxidative substance is added shortly before the use of the agent according to the invention at the manufacturer of the anticorrosive coatings ,
- the addition of the oxidative substance prior to the use of the agent according to the invention for the production of anticorrosive coatings causes i.a. Pre-passivation of the metallic surface, in particular a zinc or zinc alloy surface, which is advantageous because the treatment solution can be extremely aggressive against the metallic surface and could at least partially dissolve it.
- the pH is adjusted by means of an acid or base to a value in the range from 0.5 to 5.0, preferably in the range from 1.0 to 3.0, more preferably adjusted in the range of 1.3 to 2.0.
- a value in the range from 0.5 to 5.0 preferably in the range from 1.0 to 3.0, more preferably adjusted in the range of 1.3 to 2.0.
- the agent according to the invention is prepared by the formation of nanoparticles according to step B) at a temperature in the range of room temperature to 100 ° C, preferably in the range of 30 ° C to 80 ° C, more preferably in the range from 35 ° C to 50 ° C is performed.
- a temperature in the range of room temperature to 100 ° C, preferably in the range of 30 ° C to 80 ° C, more preferably in the range from 35 ° C to 50 ° C is performed.
- a temperature in the range of room temperature to 100 ° C, preferably in the range of 30 ° C to 80 ° C, more preferably in the range from 35 ° C to 50 ° C is performed.
- a temperature in the range of room temperature to 100 ° C, preferably in the range of 30 ° C to 80 ° C, more preferably in the range from 35 ° C to 50 ° C is performed.
- Too low a temperature nanoparticles are formed at an uneconomically slow rate.
- the agent is prepared by adding the halogen complex anions b) to the aqueous solution in step A) in the form of their metal salts, preferably their alkali metal salts, more preferably their sodium and potassium salts.
- their metal salts preferably their alkali metal salts, more preferably their sodium and potassium salts.
- halogen complex anions b) fluoroanions selected from BF 4 1- , TiF 6 2- , ZrF 6 2- , SiF 6 2- , AIF 6 3- and mixtures thereof.
- further metal salts are added to the aqueous solution in stage A), preferably salts of the metals B, Ti, Zr, Si and / or Al.
- the metals are added in the form of the metal halides, metal nitrates and / or metal sulfates.
- the aqueous solution prepared in step A) contains the oxo cations in a concentration of 0.1 to 0.5 wt .-%, preferably in a concentration of 0.1 to 0.3 wt. -%.
- the aqueous solution prepared in step A) contains the halogen complex anions in a concentration of 0.1 to 3.0 wt .-%, preferably in a concentration of 0.5 to 2.0 wt .-%.
- the agent of the invention may be provided as a concentrate to be diluted before use.
- the agent according to the invention may already be in the concentration or dilution suitable for the application to be provided.
- the solution obtained in step B) is expediently diluted with water in a ratio of 1: 3 to 1: 5 before or after the addition of an oxidative substance in step C).
- composition according to the invention for the production of anticorrosive coatings is carried out by direct treatment of the metal surfaces with the agent, preferably by immersing or pivoting the objects with metal surfaces in the or the agent.
- Application by dipping or panning is preferably carried out at a temperature of the treatment bath in the range of 20 to 100 ° C, preferably 30 to 70 ° C, more preferably 40 to 60 ° C, and most preferably about 50 ° C.
- the most suitable treatment time for the production of anticorrosive coatings by immersing or pivoting the objects with metal surfaces in the treatment or the treatment varies depending on various parameters, such as.
- the composition of the treatment solution, the treatment temperature, the type of metal surface and the degree of corrosion protection desired is in the range of 10 to 120 seconds, preferably in the range of 20 to 60 seconds.
- compositions according to the invention and comparative compositions an aqueous solution of oxo anions a) is prepared.
- the halogen complex anion component b in this example a fluoroanion component
- this solution is subjected to physical and / or chemical treatment by vigorous stirring (propeller stirrer, 700 to 1000 rpm).
- the formation of nanoparticles is checked by means of a Tyndall lamp.
- the solution obtained is made up to 1 l with water.
- the previously prepared solution is diluted 1 to 4 with water (1 liter of solution plus 3 liters of water) before use for the preparation of anticorrosion coatings. Subsequently, 1 liter of 10% H 2 O 2 solution is added and the pH is adjusted to 1.5 to 1.8 with NaOH or HNO 3 .
- the individual components of the solutions prepared (5 Liter of solution per batch) and the physical and / or chemical treatments are given in Table 1 below. ⁇ b> Table 1 ⁇ / b> Treatment soln. No.
- Table 1 shows that without treatment of the solutions by stirring (solutions 1b to 11b) no Tyndall effect was observed and thus no formation of nanoparticles was achieved. The same was observed when the fluoroanion component was used in the form of its free acid with and without stirring (solutions 2a, 2b, 4a, 4b, 7a, 7b, 9a, 9b, 11a and 11b).
- Galvanized sheets were treated with the previously prepared and shown in Table 1 treatment solutions by immersion in the solutions for 60 seconds at 50 ° C. The sheets were then rinsed with water and subjected to a corrosion test according to DIN 50021 SS (salt spray test) for drumware and the duration of occurrence of i) first signs of corrosion and ii) 5% white rust compared. The results are shown in Table 2.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical Treatment Of Metals (AREA)
Claims (12)
- Procédé de réalisation de couches anticorrosion sur des surfaces métalliques, ledit procédé comprenant les étapes suivantes :A) la réalisation d'une solution aqueuse qui contient au moins les composés suivants :a) des cations Oxo, choisis parmi MnO3 +, VO3+, VO2+, WO2 2+, MoO2 2+, TiO2+, ZrO2+ et leurs mélanges,b) des anions complexes halogénés de la structure MXa b-, M étant choisi parmi B, Ti, Zr, Si, Al, X étant choisi parmi F, Cl, Br, I, a étant un nombre entier allant de 3 à 6 et b étant un nombre entier allant de 1 à 4,B) la formation de nanoparticules d'un diamètre de particule moyen < 500 nm dans a solution in situ par traitement physique et/ou chimique de la solution, le traitement physique et/ou chimique étant choisi parmi une variation de la température, une variation de la concentration ionique, une variation de la valeur de pH, une variation de la pression, une sursaturation de la solution, une agitation de la solution, une addition d'un agent d'oxydation et/ou une addition d'un agent de réduction.
- Procédé selon la revendication 1, caractérisé par une autre d'étape consistant à C) ajouter à la solution réalisée à l'étape B) une substance oxydative choisie parmi le peroxyde d'hydrogène, des peroxydes organiques, des peroxydes de métaux alcalins, des persulfates, des perborates, des nitrates et leurs mélanges.
- Procédé selon la revendication 2, caractérisé par une autre étape consistant à D) ajuster la valeur du pH de la solution réalisée à l'étape B) au moyen d'un acide ou d'une base à une valeur dans la gamme allant de 0,5 à 5,0, de préférence dans la gamme allant de 1,0 à 3,0, de façon particulièrement préférée dans la gamme allant de 1,3 à 2,0.
- Procédé selon l'une des revendications 1 à 3, caractérisé en ce que la formation de nanoparticules à l'étape B) est effectuée par sursaturation de la solution en anions complexes halogénés et/ou par agitation de la solution.
- Procédé selon l'une des revendications 1 à 4, caractérisé en ce que la formation de nanoparticules à l'étape B) est réalisée à une température dans la gamme allant de la température ambiante à 100°C, de préférence dans la gamme allant de 30°C à 80°C, de façon particulièrement préférée dans la gamme allant de 35°C à 50°C.
- Procédé selon l'une des revendications 1 à 5, caractérisé en ce que les anions complexes halogénés b) de la solution aqueuse de l'étape A) sont ajoutés sous la forme de leurs sels métalliques, de préférence de leurs sels de métaux alcalins, de façon particulièrement préférée de leurs sels de sodium et de potassium.
- Procédé selon l'une des revendications 1 à 6, caractérisé en ce que à la solution aqueuse de l'étape A) sont ajoutés d'autres sels métalliques, de préférence des sels des métaux B, Ti, Zr, Si et/ou Al et de préférence sous la forme d'halogénures métalliques, de nitrures métalliques et/ou de sulfates métalliques.
- Procédé selon l'une des revendications 1 à 7, caractérisé en ce que la solution aqueuse réalisée à l'étape A) contient les cations Oxo à une concentration allant de 0,1 à 0,5% en poids, de préférence à une concentration allant de 0,1 à 0,3% en poids.
- Procédé selon l'une des revendications 1 à 8, caractérisé en ce que la solution aqueuse réalisée à l'étape A) contient les anions complexes halogénés à une concentration allant de 0,1 à 3,0% en poids, de préférence à une concentration allant de 0,5 à 2,0% en poids.
- Procédé selon l'une des revendications 2 à 9, caractérisé en ce que, avant d'ajouter une substance oxydative à l'étape C), on dilue la solution aqueuse obtenue à l'étape B) avec de l'eau dans un rapport allant de 1 à 3 jusqu'à 1 à 5.
- Procédé selon l'une des revendications 1 à 10, caractérisé en ce que les anions complexes halogénés sont choisis parmi BF4 1-, TiF6 2-, ZrF6 2-, SiF6 2-, AlF6 3- et leurs mélanges.
- Procédé selon l'une des revendications 1 à 11, caractérisé en ce que les nanoparticules formées à l'étape B) ont un diamètre de particule moyen < 250 nm, de préférence < 200 nm, de façon particulièrement préférée < 150 nm.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES07105237T ES2388302T5 (es) | 2007-03-29 | 2007-03-29 | Agentes para fabricar capas de protección contra la corrosión sobre superficies metálicas |
EP07105237.7A EP1978131B2 (fr) | 2007-03-29 | 2007-03-29 | Moyen de fabrication de couche anti-corrosion sur des surfaces métalliques |
JP2010500230A JP5279811B2 (ja) | 2007-03-29 | 2008-03-20 | 金属表面に抗腐食層を生成する剤 |
BRPI0809299-0A2A BRPI0809299A2 (pt) | 2007-03-29 | 2008-03-20 | Agente para produção de camadas anticorrosão em superfícies metálicas |
CN2008800104018A CN101668881B (zh) | 2007-03-29 | 2008-03-20 | 在金属表面形成防蚀层的试剂 |
US12/593,632 US8764916B2 (en) | 2007-03-29 | 2008-03-20 | Agent for the production of anti-corrosion layers on metal surfaces |
PCT/EP2008/053346 WO2008119675A1 (fr) | 2007-03-29 | 2008-03-20 | Moyen de réalisation de couches de protection contre la corrosion sur des surfaces métalliques |
KR1020097020409A KR101493458B1 (ko) | 2007-03-29 | 2008-03-20 | 금속 표면 위에 항-부식층의 제조를 위한 제제 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP07105237.7A EP1978131B2 (fr) | 2007-03-29 | 2007-03-29 | Moyen de fabrication de couche anti-corrosion sur des surfaces métalliques |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1978131A1 EP1978131A1 (fr) | 2008-10-08 |
EP1978131B1 true EP1978131B1 (fr) | 2012-06-06 |
EP1978131B2 EP1978131B2 (fr) | 2019-03-06 |
Family
ID=38222536
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07105237.7A Active EP1978131B2 (fr) | 2007-03-29 | 2007-03-29 | Moyen de fabrication de couche anti-corrosion sur des surfaces métalliques |
Country Status (8)
Country | Link |
---|---|
US (1) | US8764916B2 (fr) |
EP (1) | EP1978131B2 (fr) |
JP (1) | JP5279811B2 (fr) |
KR (1) | KR101493458B1 (fr) |
CN (1) | CN101668881B (fr) |
BR (1) | BRPI0809299A2 (fr) |
ES (1) | ES2388302T5 (fr) |
WO (1) | WO2008119675A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10125424B2 (en) | 2012-08-29 | 2018-11-13 | Ppg Industries Ohio, Inc. | Zirconium pretreatment compositions containing molybdenum, associated methods for treating metal substrates, and related coated metal substrates |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009209407A (ja) * | 2008-03-04 | 2009-09-17 | Mazda Motor Corp | 化成処理剤及び表面処理金属 |
ATE525495T1 (de) * | 2009-09-23 | 2011-10-15 | Atotech Deutschland Gmbh | Behandlungslösung zur erzeugung chrom- und cobalt-freier schwarzer konversionsschichten |
KR102181792B1 (ko) | 2012-08-29 | 2020-11-24 | 피피지 인더스트리즈 오하이오 인코포레이티드 | 리튬을 함유하는 지르코늄 전처리 조성물, 관련된 금속 기판 처리 방법 및 관련된 코팅된 금속 기판 |
WO2014169222A2 (fr) * | 2013-04-12 | 2014-10-16 | University Of Virginia Patent Foundation | Revêtements de métal et d'alliage métallique résistant à la corrosion contenant des concentrations sursaturées d'éléments inhibiteurs de corrosion et procédés et systèmes de formation de ces revêtements |
CN103205739B (zh) * | 2013-04-28 | 2015-04-08 | 东南大学 | 一种提高钢材耐磨性的表面化学处理方法 |
DE102013107506A1 (de) | 2013-07-16 | 2015-01-22 | Thyssenkrupp Rasselstein Gmbh | Verfahren zur Passivierung von bandförmigem Schwarzblech |
DE102015113878B4 (de) | 2015-08-21 | 2023-03-16 | Thyssenkrupp Ag | Verfahren zur thermischen Behandlung eines mit einer Konversionsschicht beschichteten Schwarzblechs |
WO2018006270A1 (fr) * | 2016-07-05 | 2018-01-11 | 深圳市恒兆智科技有限公司 | Agent de revêtement par conversion d'aluminium sans chrome, matériau d'aluminium et procédé de traitement de revêtement |
KR20190043155A (ko) | 2016-08-24 | 2019-04-25 | 피피지 인더스트리즈 오하이오 인코포레이티드 | 금속 기판을 처리하기 위한 알칼리성 조성물 |
US11008254B2 (en) | 2019-08-08 | 2021-05-18 | Specialty Granules Investments Llc | Building materials comprising agglomerated particles |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IN176027B (fr) * | 1988-08-12 | 1995-12-23 | Alcan Int Ltd | |
JP2870170B2 (ja) * | 1990-09-21 | 1999-03-10 | 日本板硝子株式会社 | 酸化チタン被膜の製造方法 |
US6193815B1 (en) * | 1995-06-30 | 2001-02-27 | Henkel Corporation | Composition and process for treating the surface of aluminiferous metals |
JP3523383B2 (ja) | 1995-08-21 | 2004-04-26 | ディップソール株式会社 | 液体防錆皮膜組成物及び防錆皮膜形成方法 |
DE10010758A1 (de) * | 2000-03-04 | 2001-09-06 | Henkel Kgaa | Korrosionsschutzverfahren für Metalloberflächen |
JP3851106B2 (ja) * | 2000-05-11 | 2006-11-29 | 日本パーカライジング株式会社 | 金属表面処理剤、金属表面処理方法及び表面処理金属材料 |
WO2001086016A2 (fr) * | 2000-05-11 | 2001-11-15 | Henkel Corporation | Agent de traitement de surface metallique |
US6524403B1 (en) * | 2001-08-23 | 2003-02-25 | Ian Bartlett | Non-chrome passivation process for zinc and zinc alloys |
US6749694B2 (en) † | 2002-04-29 | 2004-06-15 | Ppg Industries Ohio, Inc. | Conversion coatings including alkaline earth metal fluoride complexes |
JP4167046B2 (ja) * | 2002-11-29 | 2008-10-15 | 日本パーカライジング株式会社 | 金属表面処理剤、金属表面処理方法及び表面処理金属材料 |
JP4205939B2 (ja) * | 2002-12-13 | 2009-01-07 | 日本パーカライジング株式会社 | 金属の表面処理方法 |
JP4402991B2 (ja) * | 2004-03-18 | 2010-01-20 | 日本パーカライジング株式会社 | 金属表面処理用組成物、金属表面処理用処理液、金属表面処理方法および金属材料 |
JP2008174807A (ja) † | 2007-01-19 | 2008-07-31 | Nippon Hyomen Kagaku Kk | クロムを含まない金属表面処理液 |
-
2007
- 2007-03-29 EP EP07105237.7A patent/EP1978131B2/fr active Active
- 2007-03-29 ES ES07105237T patent/ES2388302T5/es active Active
-
2008
- 2008-03-20 BR BRPI0809299-0A2A patent/BRPI0809299A2/pt not_active IP Right Cessation
- 2008-03-20 JP JP2010500230A patent/JP5279811B2/ja active Active
- 2008-03-20 KR KR1020097020409A patent/KR101493458B1/ko active IP Right Grant
- 2008-03-20 US US12/593,632 patent/US8764916B2/en active Active
- 2008-03-20 CN CN2008800104018A patent/CN101668881B/zh active Active
- 2008-03-20 WO PCT/EP2008/053346 patent/WO2008119675A1/fr active Application Filing
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10125424B2 (en) | 2012-08-29 | 2018-11-13 | Ppg Industries Ohio, Inc. | Zirconium pretreatment compositions containing molybdenum, associated methods for treating metal substrates, and related coated metal substrates |
US10920324B2 (en) | 2012-08-29 | 2021-02-16 | Ppg Industries Ohio, Inc. | Zirconium pretreatment compositions containing molybdenum, associated methods for treating metal substrates, and related coated metal substrates |
Also Published As
Publication number | Publication date |
---|---|
KR20100014685A (ko) | 2010-02-10 |
ES2388302T5 (es) | 2019-10-18 |
CN101668881B (zh) | 2011-08-24 |
CN101668881A (zh) | 2010-03-10 |
EP1978131B2 (fr) | 2019-03-06 |
BRPI0809299A2 (pt) | 2014-10-14 |
US20100126633A1 (en) | 2010-05-27 |
ES2388302T3 (es) | 2012-10-11 |
JP5279811B2 (ja) | 2013-09-04 |
EP1978131A1 (fr) | 2008-10-08 |
JP2010532816A (ja) | 2010-10-14 |
KR101493458B1 (ko) | 2015-02-13 |
WO2008119675A1 (fr) | 2008-10-09 |
US8764916B2 (en) | 2014-07-01 |
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