EP1951968B1 - Système et procédés de fabrication de panneaux de parement - Google Patents
Système et procédés de fabrication de panneaux de parement Download PDFInfo
- Publication number
- EP1951968B1 EP1951968B1 EP06837306A EP06837306A EP1951968B1 EP 1951968 B1 EP1951968 B1 EP 1951968B1 EP 06837306 A EP06837306 A EP 06837306A EP 06837306 A EP06837306 A EP 06837306A EP 1951968 B1 EP1951968 B1 EP 1951968B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- wallboard
- recess
- length
- presses
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims description 45
- 238000000429 assembly Methods 0.000 claims description 45
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 229910052602 gypsum Inorganic materials 0.000 description 13
- 239000010440 gypsum Substances 0.000 description 13
- 238000009434 installation Methods 0.000 description 8
- 239000011230 binding agent Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 210000001503 joint Anatomy 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000011507 gypsum plaster Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/10—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads by using presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
Definitions
- This invention relates generally to gypsum board, and more specifically to methods and an apparatus for providing recessed portions on the lateral edges of wallboard.
- Conventional gypsum wallboard or drywall is typically manufactured from a gypsum plaster slurry which is put between two layers of paper. More specifically, in the conventional method, a wet slurry of gypsum is poured on a conveyor between two layers of paper, and the slurry is allowed a certain amount of time to set. In gypsum wallboard, the two layers of paper contain the slurry and provide the tensile strength required in installation and use.
- the conveyor is a closed loop conveyor that can travel at speeds of four hundred feet per minute or faster.
- the conveyor enables the wallboard to be fabricated using rolls of paper and accordingly, includes at least a longitudinal edge forming system, a cutting system, and a drying system.
- the edge forming system uses wedge shaped raised edges along the conveyor that create recessed areas along the longitudinal edges in the face of the wallboard prior to the wallboard being fully cured. When the wallboard is later cut to size and installed, the recesses are filled with wallboard compound, taped over, and finished to produce a smooth joint.
- the cutting system enables the wallboard to be cut into predetermined discrete lengths such that substantially rectangular wallboard members are formed.
- the cutting system is adjustable to allow different lengths of wallboard to be cut without substantial interruption of the manufacturing operation. After being cut, the wallboard members are moved away from the cutting station to a loading area where they are loaded into a drying system to dry the cut wallboard members.
- Known wallboard includes recessed areas that extend along both of the opposed longitudinal edges of the wallboard.
- the recessed areas are formed by the raised edges on the conveyor.
- the recessed areas are in the shape of inclined planes that taper from the face of the wallboard to the longitudinal edges and have a maximum depth at the side edges of about 2.29 mm (0.090") below the face of the wallboard.
- panels of conventional wallboard are formed which are bordered by the opposed recessed longitudinal edges and by a pair of lateral non-recessed edges that connect the longitudinal edges. More specifically, the wallboard is typically cut such that the panels are fabricated with a longitudinal length that is commonly eight feet, ten feet, twelve feet, fourteen feet, and sixteen feet or longer.
- wallboard panels are made in thicknesses that are commonly 6.35 mm, 9.53 mm, 12.7 mm, 15.88 mm (1/4", 3/8", 1/2" and 5/8") thick.
- wallboard panels are typically positioned for installation such that the longitudinal edges are parallel to the floor, an installation known as a "horizontal orientation". In this installation, a longitudinal recess of a first panel is adjacent to a longitudinal recess of the adjacent panel. This forms a longitudinal recessed joint.
- a wallboard compound fill material and tape are then used to seal the recessed joint formed by the recessed longitudinal edges of the panels.
- the recessed areas of the joints are filled with the wallboard compound, taped and smoothed across the joint, such that the joint is covered without the compound creating an unsightly bulge extending outwardly between the panels.
- Installing the wallboard panels such that the longitudinal length extends horizontally along a wall parallel to the floor, rather than vertically and substantially perpendicularly to the floor facilitates faster installation time of the wallboard panels, and faster finishing time of the installed wallboard panels.
- installation and labor costs may be increased as the installers and tapers must use ladders for installation and finishing.
- a butt joint may be formed between the lateral edges of two adjacent panels.
- Such joints must still be covered with tape and compound, but because the lateral edges do not include a recessed area, the joint compound must be spread over a wider area than those of the longitudinal joints to facilitate blending the butt joints into the wall surface without creating unsightly bulges.
- the process comprises the steps of i) spraying a softening liquid on at least one cut end of the board; ii) waiting for the softening liquid to penetrate the board; and iii) applying pressure on said at least one cut end of said hydraulic binder board with multiple presses.
- the process comprises the steps of moving at least one first and one second hydraulic binder boards on a conveyor and applying pressure on the cut ends of said hydraulic binder boards with multiple presses.
- the present invention comprises a method according to claim 1 as well as a method according to claim 6 and a device according to claim 12.
- Fig. 1 is plan view of gantry having a plurality of drywall presses according to an embodiment of the present invention
- Fig. 2 is perspective view of a drywall press according to an embodiment of the present invention
- Fig. 3 is perspective view of an upper press assembly according to an embodiment of the present invention.
- Fig. 4 is perspective view of a lower press assembly according to an embodiment of the present invention
- Fig. 5 is perspective view of an upper shoe assembly according to an embodiment of the present invention in an extended position
- Figs. 6A-6F are views of an upper shoe according to an embodiment of the present invention.
- Fig. 7 is perspective view of an upper shoe assembly according to an embodiment of the present invention in a retracted position
- Figs. 8A-8D are views of a lower shoe according to an embodiment of the present invention.
- Fig. 9 is perspective view of a lower shoe assembly according to an embodiment of the present invention
- Figs. 10A- 1 OC are views of a pin according to an embodiment of the present invention
- Fig. 11 is a partial side view of a length of wallboard passing through an upper and lower press assembly according to an embodiment of the present invention.
- Fig. 12 is a side view of a length of wallboard passing through an upper and lower press assembly according to an embodiment of the present invention.
- an embodiment of the present invention comprises a press 20 for forming of one or more recessed lengths in partially cured gypsum wallboard such that when the partially cured wallboard is cut into finished lengths, the lateral edges of the finished lengths have recessed edges on all four edges of the board.
- a recess can be a tapered or non-tapered recess.
- the invention preferably performs this press function in partially cured gypsum wallboard panels after gypsum slurry has been applied to paper backing but before the wallboard is sent to ovens to fully cure.
- the recessed areas are formed along the lateral edges of the uncut wallboard and also in several locations along the length of the uncut wallboard.
- the locations of the recesses on the length of the uncut wallboard will vary depending upon whether eight foot lengths, nine foot lengths, ten foot lengths, etc. of wallboard, or combinations of length thereof, are being produced.
- the length of uncut and partially cured wallboard that is sent to ovens to be fully cured is 9.75 m (32'), although other lengths may be produced in various gypsum wallboard plants.
- the 9.75 m (32') foot length, or other appropriate length, is referred to as the unfinished length.
- a smaller number of presses are provided that are positionable on the support system to the various required locations. Additionally, the presses are easily removable so that a press may be removed for repair and maintenance.
- recesses running the width are formed therein such that every common length of wallboard can be manufactured with lateral edge tapers at the finished wallboard lengths.
- the presses 20 each comprise an upper press assembly 22 and a lower press assembly 24.
- Wallboard 26 passes between the upper and lower press assemblies 22 and 24.
- the upper press assemblies 22 are moveable from an upper position where the upper press assemblies 22 do not contact the uncut wallboard and a lower position where the upper press assemblies 22 come into contact with the uncut wallboard. Because the recesses are most preferably only about .090" deep, the upper press assemblies 22 are infinitely adjustable in the vertical direction such that fine adjustment can be made to adjust for tolerances in the thickness of the wallboard and also to accommodate wallboard of different nominal thicknesses.
- the proper adjustment of the height of the upper press assembly may be detected by either a laser measure or by physically contacting the wallboard, for example with a roller that measures the precise thickness of the wallboard.
- the upper presses 22 are all individually adjustable to properly control recess depth as the wallboard moves through the presses. As can been seen in Fig.I. four upper press assemblies 22 have been lowered in position at 0 m, 3.66 m, 6.71 m, (0', 12', 22') and 9.75 m (32') to make wallboard of 3.05 m (10') and 3.66 m (12') lengths.
- Fig. 2 shows the upper press assembly 22, the lower press assembly 24 and a takeout conveyor 28 to remove the wallboard from the press.
- An upper surface of the takeout conveyor 28 is preferably in a plane lower than the upper surface of the lower press assembly 24 so that the wallboard 26 will move away from the upper press assembly 22 as it exits the lower press assembly 24. Lengths of wallboard 26 are shown between the upper and lower press assemblies 22 and 24, and the press assemblies 22 and 24 and takeout conveyor 28 move the wallboard in a direction indicated by arrow A.
- the upper press assembly 22 comprises two spaced apart plates 30 and 32 attached to one another to form an upper plate assembly 34. Riding upon the upper plate assembly 34 are a plurality of upper shoe assemblies 36. The upper shoe assemblies 36 are attached to one another end- to-end and form a loop around the upper plate assembly 34. A large sprocket 38 is located at a first end 40 of the plate assembly 36, and a small sprocket 42 is located at an opposite, second end 44 of the plate assembly 36. The sprockets are located between the plates 30 and 32. One or both of the sprockets 38 and 42 are powered to cause the upper shoe assemblies 36 to rotate about the upper plate assembly 34 in the direction shown by the arrows B.
- shoe support bar 46 that maintains the upper shoe assemblies 36 adjacent the upper plate assembly 34 as the upper shoe assemblies 36 travel along the bottom portion of the upper plate assembly 34 until the upper shoe assemblies 36 are out of contact with the wallboard as they extend around the large sprocket 38, as further described below.
- the lower press assembly 24 is shown in Fig. 4 and comprises first and second plates 48 and 50 attached to one another and spaced apart from one another to form a lower plate assembly 52 having a first end 56 and a second end 60.
- Mounted upon the lower plate assembly 52 are a plurality of lower shoe assemblies 54.
- the lower shoe assemblies 54 extend around the lower plate assembly 52 to form a loop.
- the lower shoe assemblies 54 are further driven by one or both of a first sprocket 58 at the first end 56 and a second sprocket (not shown) at a second end 60.
- the upper shoe assemblies 36 of the upper press assembly 22 comprise a forming plate 64.
- the forming plate 64 comprises two upstanding outer walls 66 and 67. Between the walls 66 and 67 are located two support blocks 68. Each support block 68 defines a bore 70 that is in line with bores 72 defined in each outer wall 66 and 67. The support blocks 68 each further define an arcuate stop portion 74. Mounted within the bores 70 and 72 is a pin 76.
- the pin 76 captures three roller bearings 78 as well as two chain side plates 80.
- Another pin 82 captures three more roller bearings 84 and an opposite end of the chain side plate 80.
- the pin 82 is associated with the upper shoe assembly 36 by virtue of the pin 82 extending into two slots 85 that are formed within the side walls 66 and 67 of the forming plate 64.
- the bearings 84 are spaced apart by collars 75 placed over the pin 82 and between the bearings 84.
- the forming plate 64 is allowed to pivotally move about the pin 76 move from a first, open position as shown in Fig. 6 to a second, closed position as shown in Fig. 7 , making the distance between the bearing 82 and a bottom surface 90 of the forming plate 64 variable.
- the upper shoe assembly 36 further comprises a pair of shoe alignment bearings 86 mounted on the support blocks 68. Additionally, shoe pivot bearings 88 are attached to each wall 66 and 67.
- the bottom surface 90 of the forming plate 64 is 165.1 mm (6-1/2") wide as viewed from Fig. 6D and Fig. 6F .
- a flat pad 92 is centered on the bottom surface 90 of the forming plate 64 is approximately 31.75 mm (1- 1/4") wide.
- First tapered portions 94 taper at about a three degree angle from the flat pad 92 for about 31.75 mm (1- 1/4") from the center of the bottom surface 90.
- Second tapered portions 96 taper at about a one degree angle from the flat pad 92 from the first tapered portion 94 to either edge of the forming plate 64.
- the multiple tapered surfaces prevent bulging of the wallboard it the edge of the forming plate 64.
- the forming plates 64 further comprise a front support surface 69 and a rear support surface 71. The point where the support surface 69 meets the bottom surface 90 is located at or behind an imaginary line Z-Z which passes though the center of the aligned bores 70 and 72 and perpendicular to the surface 90.
- the lower shoe assemblies 54 comprise a support plate 98.
- the support plate 98 has a flat lower surface 100 and two upwardly extending sidewalls 102 and 103.
- the support plate 98 also comprises a pair of support blocks 104 each having aligned bores 106 defined therein which align with bores 108 defined within the sidewalls 102 and 103. Inserted within the aligned bores 106 and 108 is a pin 110.
- the pin 110 retains three roller bearings 120 and two chain side plates 202 to the support plate 98.
- Also attached to the two support blocks 104 are alignment bearings 106.
- the chain side plates 202 each attach to a pin 110 of a preceding, adjacent support plate 98 and the chain side plates 202 of a following, adjacent support plate 98 attach to the pin 110 of the present support plate 98, and so on, to create a chain.
- the forming plate 98 further defines an arcuate surface 204 and a rear support shelf 206.
- the arcuate surface 204 of a lower shoe assembly 54 rests upon the rear support shelf 206 of an adjacent lower shoe assembly 54.
- lower surfaces 100 of the lower shoe assemblies 54 form a flat surface upon which a sheet of partially cured wallboard 26 may rest without deformation of the wallboard 26.
- the pins 76, 82 and 110 are preferably identical and are described with respect to representative pin 76.
- the pin 76 has central bore 130 that is threaded at either end.
- the pin 76 further has annular grooves 132 at the locations that correspond to the mounting of bearings thereon.
- Connecting bores 134 extend through the pin 76 at the location of the annular grooves 132 to provide a path from the annular grooves 132 to the central bore 130.
- grease fittings may be threaded into the pin 76 at the central bore 130 to provide grease through the central bore 130 to the connecting bores 134 to the annular grooves 132 and to lubricate the bearings mounted on the pin 76.
- Annular grooves 136 are sized to accept retainer clips to retain the pins 76 in the forming plate 64 or support plate 98, as the case may be.
- the upper shoe assemblies 36 of the upper press assembly 22 are maintained and aligned on the plates 30 and 32 by the shoe alignment bearings
- the shoe alignment bearings 86 contact inner surfaces 120 and 122 of the plates 30 and 32, respectively, of the upper press assembly 22.
- the lower shoe assemblies 54 of the lower press assembly 24 are maintained and aligned on the plates 48 and 50 by the alignment bearings 106.
- the alignment bearings 106 contact inner surfaces 124 and 128 of the plates 48 and 50 of the lower press assembly 24.
- Fig. 12 shows a simplified view of the interaction of the upper shoe assemblies 36 and the lower shoe assemblies 54 as they are moved about the perimeter of the plates 30 and 32 and the plates 48 and 50, respectively.
- the upper shoe assemblies 36 as they pass the around the second end 44 of the upper press assembly 22, pivot outwardly. In this manner, the surfaces 90 of the upper shoe assemblies 36 become parallel to the wallboard 26 at the point where the surfaces 90 first make contact with the wallboard.
- the upper shoe assemblies 36 initially make contact with the wallboard 26 and compress it an initial 0.254 mm (0.010"). In this manner, the upper shoe assemblies 36 to not dig into or put divots in the wallboard 26 with a leading edge of the upper shoe assembly 36.
- the lower shoes assemblies 54 as they pass around the second end 41 of the lower press assembly 24, as viewed in Fig. 12 , are brought into parallel relationship with the wallboard 26 and contact wallboard 26 prior to the upper shoe assemblies 36 contacting the wallboard 26. In this manner, the lower shoe assemblies 54 provides support for the wallboard 26 and an opposing force for the upper shoe assembly 36 when it makes initial contact with the wallboard 26 and begins compressing the wallboard 26. Additionally, in order to prevent a preceding lower shoe assembly 54, labeled M in Fig. 12 , from being forced into the wallboard 26 by the support surface 204 (if the support surface were not arcuate) a trailing lower shoe assembly 54, labeled N in Fig.
- the support surface 204 is made arcuate such that the center of the arc formed by the surface 204 is the center of the bore 108.
- the upper shoe assemblies 36 are moved from an initial impression of 0.254 mm (0.010") near a point X to a final impression of 0.259 mm (0.0102") near a point Y with the horizontal length between points X and Y preferably being about 1.7 m (67"). This is accomplished by a taper along the bottom plates 30 and 32 which force the upper shoe assemblies 36 into the wallboard by virtue of contact with the bearings 78 and 84.
- the plates 30 and 32 provide a taper that brings the upper shoe assemblies 36 out of contact with the wallboard 26.
- a takeout conveyor 28 removes the wallboard 26 from the press 20.
- the lateral edges of finished lengths of wallboard are wrapped with paper to further strengthen the edge of the wallboard.
Claims (19)
- Procédé pour fabriquer un panneau de parement (26) comprenant les étapes consistant à :(a) prévoir une longueur non finie de panneau de parement (26) qui a un évidement le long de ses bords longitudinaux en la transportant sur un convoyeur dans une première direction ;(b) former une pluralité d'évidements dans une première surface du panneau de parement (26) grâce à l'étape consistant à comprimer progressivement le panneau de parement (26), un évidement latéral au niveau de chaque bord latéral de la longueur non finie et au moins un évidement entre eux, parallèle à et décalé par rapport aux bords latéraux lorsque le panneau de parement (26) est transporté dans ladite direction généralement parallèle à l'évidement ; et(c) couper la longueur non finie de panneau de parement (26) au niveau du au moins un évidement latéral décalé afin de former une pluralité de longueurs finies de panneau de parement (26) de sorte que chaque longueur finie de panneau de parement (26) a des bords évidés le long des quatre côtés de la première surface.
- Procédé selon la revendication 1, comprenant en outre l'étape consistant à sélectionner un appareil pour former l'évidement à partir d'une pluralité de dispositifs pour former l'évidement et positionner l'appareil de formation d'évidement à l'emplacement souhaité des évidements.
- Procédé selon la revendication 2, dans lequel l'étape consistant à sélectionner un appareil pour former l'évidement à partir d'une pluralité d'appareils pour former l'évidement comprend en outre l'étape consistant à abaisser l'appareil de formation d'évidement en contact avec le panneau de parement (26) à l'emplacement souhaité de l'évidement.
- Procédé selon les revendications 2 ou 3, dans lequel l'appareil peut former plusieurs évidements à la fois.
- Procédé selon l'une quelconque des revendications 1 à 4, dans lequel une pluralité de longueurs finies de panneau de parement (26) sont produites à partir d'une seule longueur non finie de panneau de parement (26).
- Procédé pour fabriquer un panneau de parement (26) comprenant les étapes consistant à :(a) prévoir une longueur non finie de panneau de parement qui a un évidement le long de ses bords longitudinaux en la transportant sur un convoyeur dans une première direction ;(b) former une pluralité d'évidements dans une première surface du panneau de parement (26), un évidement latéral étant formé au niveau de chaque bord latéral du panneau de parement (26) et au moins un évidement étant formé entre eux, parallèle à et décalé par rapport aux bords latéraux, lesdits évidements étant formés en transportant la longueur non finie de panneau de parement (26) par le biais d'un appareil de formation d'évidement ayant une pluralité de presses, au moins une positionnée au niveau de chaque bord latéral du panneau de parement (26) et au moins une positionnée entre, parallèle à et décalée par rapport aux presses correspondant aux bords latéraux du panneau de parement (26), chaque presse ayant un ensemble de presse supérieur et inférieur (22, 24) ;les presses étant positionnées de sorte qu'elles mettent en prise un bord longitudinal d'attaque de la longueur non finie de panneau de parement (26) lorsque la longueur non finie entre dans l'espace et la conicité de l'espace provoque une compression progressive de la longueur non finie au fur et à mesure que la longueur non finie passe par l'espace.(i) dans lequel l'ensemble supérieur comprend une boucle infinie ayant une surface extérieure pouvant tourner autour d'un ensemble de presse supérieur (22) et l'ensemble de presse inférieur (24) comprend une boucle infinie ayant une surface extérieure pouvant tourner autour de l'ensemble inférieur,(ii) dans lequel les ensembles de presse supérieur et inférieur (22, 24) sont positionnés à l'opposé l'un de l'autre,(iii) dans lequel un espace entre les surfaces extérieures des boucles des ensembles de presse supérieur et inférieur (22, 24) se rétrécit progressivement d'une première distance au niveau d'une première extrémité de l'ensemble de presse (22) jusqu'à une deuxième distance plus proche ;
- Procédé selon la revendication 6, comprenant l'étape consistant à couper la longueur non finie de panneau de parement (26) au niveau du au moins un évidement décalé afin de former une pluralité de longueurs finies de panneau de parement (26) de sorte que chaque longueur finie de panneau de parement (26) a un bord évidé le long des quatre côtés de la première surface.
- Procédé selon la revendication 6 ou 7, dans lequel l'ensemble supérieur est mobile à partir d'une première position à distance du panneau de parement (26) et une deuxième position en contact avec le panneau de parement (26), et dans lequel le procédé comprend en outre l'étape consistant à sélectionner et déplacer vers la deuxième position, ces ensembles supérieurs nécessaires pour produire les évidements dans les emplacements souhaités.
- Procédé selon l'une quelconque des revendications 6 à 8, dans lequel le nombre d'évidements à former est de trois, un au niveau de chaque bord latéral et un à un emplacement entre, décalé de et parallèle aux bords latéraux.
- Procédé selon l'une quelconque des revendications 6 à 9, dans lequel l'appareil de formation d'évidement a au moins trois presses fixes, deux positionnées sur l'appareil afin de correspondre à chaque bord latéral du panneau de parement (26), et un certain nombre de presses positionnées pour correspondre aux différentes longueurs du panneau de parement (26) à produire.
- Procédé selon l'une quelconque des revendications 6 à 9, dans lequel l'appareil de formation d'évidement a au moins trois presses positionnables, deux pouvant être positionnées sur l'appareil afin de correspondre à chacun des bords latéraux du panneau de parement (26) et un certain nombre de presses pouvant être positionnées pour correspondre aux différentes longueurs du panneau de parement (26) à produire, et dans lequel le procédé comprend en outre l'étape consistant à positionner les presses, ou ce nombre de presses nécessaires, aux emplacements correspondant aux emplacements des évidements souhaités dans le panneau de parement (26).
- Dispositif pour former des évidements dans une longueur non finie de panneau de parement (26), ledit dispositif comprenant une pluralité de presses en relation espacée parallèle, chacune comprenant des ensembles de presse supérieur et inférieur :(a) dans lequel l'ensemble supérieur comprend une boucle infinie ayant une surface extérieure pouvant tourner autour de l'ensemble de presse supérieur (22), et l'ensemble de presse inférieur (24) comprend une boucle infinie ayant une surface extérieure pouvant tourner autour de l'ensemble inférieur,(b) dans lequel les ensembles de presse supérieur et inférieur (22, 24) sont placés à l'opposé l'un de l'autre,(c) dans lequel un espace entre les surfaces extérieures des boucles des ensembles de presse supérieur et inférieur se rétrécit progressivement d'une première distance au niveau d'une première extrémité de l'ensemble de presse jusqu'à une deuxième distance plus proche ; et(d) dans lequel, à l'usage, au moins trois presses, correspondant à deux évidements latéraux le long des bords latéraux d'une longueur de panneau de parement (26) plus un nombre d'évidements à former généralement parallèles à et décalés desdits bords latéraux, sont positionnées de sorte qu'elles mettent en prise un bord longitudinal d'attaque d'une longueur non finie du panneau de parement (26) lorsque la longueur non finie pénètre dans l'espace et la conicité de l'espace provoque une compression progressive de la longueur non finie au fur et à mesure que la longueur non finie passe par l'espace.
- Dispositif selon la revendication 12, comprenant trois ensembles de presse.
- Dispositif selon la revendication 12 ou 13, dans lequel l'espacement des presses est fixe.
- Dispositif selon la revendication 12 ou 13, dans lequel au moins une presse peut être positionnée sur le système de support aux différents emplacements requis de sorte que l'évidement à former par ladite au moins une presse peut être formé au niveau de et perpendiculairement à n'importe quel emplacement souhaité le long du bord longitudinal du panneau de parement (26).
- Dispositif selon la revendication 12 ou 13, dans lequel toutes les presses peuvent être positionnées sur le système de support aux différents emplacements requis.
- Dispositif selon l'une quelconque des revendications 12 à 16, dans lequel chaque ensemble supérieur est mobile à partir d'une première position où il est retiré du point où il met en prise une longueur non finie du panneau de parement (26) dans l'espace jusqu'à une deuxième position où il est en contact avec et capable de former un évidement de la profondeur souhaitée dans une surface supérieure d'une longueur de panneau de parement (26) passant par l'espace.
- Dispositif selon l'une quelconque des revendications 12 à 17, dans lequel la longueur de l'espace est d'au moins 0,15 mètre.
- Dispositif selon l'une quelconque des revendications 12 à 18, comprenant en outre des moyens pour entrer physiquement en contact avec le panneau de parement, afin de détecter des changements d'épaisseur du panneau de parement (26) à traiter et ajuster la position de l'ensemble supérieur pour garantir une profondeur d'évidement cohérente.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL06837306T PL1951968T3 (pl) | 2005-11-09 | 2006-11-09 | System oraz sposoby tworzenia płyt ściennych |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US73612305P | 2005-11-09 | 2005-11-09 | |
US11/345,349 US20070119119A1 (en) | 2005-11-09 | 2006-02-01 | System and method for making wallboard |
PCT/US2006/043757 WO2007056562A1 (fr) | 2005-11-09 | 2006-11-09 | Systeme et procede de fabrication de panneaux de parement |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1951968A1 EP1951968A1 (fr) | 2008-08-06 |
EP1951968A4 EP1951968A4 (fr) | 2009-07-15 |
EP1951968B1 true EP1951968B1 (fr) | 2012-04-18 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP06837306A Active EP1951968B1 (fr) | 2005-11-09 | 2006-11-09 | Système et procédés de fabrication de panneaux de parement |
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---|---|
US (1) | US20070119119A1 (fr) |
EP (1) | EP1951968B1 (fr) |
AT (1) | ATE553899T1 (fr) |
AU (1) | AU2006311497A1 (fr) |
CA (1) | CA2632927C (fr) |
ES (1) | ES2385357T3 (fr) |
IL (1) | IL195714A0 (fr) |
PL (1) | PL1951968T3 (fr) |
WO (1) | WO2007056562A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112092175A (zh) * | 2020-11-16 | 2020-12-18 | 佛山市泰纳机械设备有限公司 | 一种建材墙板挤出压延切割自动化生产线及其操作方法 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108972861B (zh) * | 2018-07-26 | 2023-11-10 | 福建群峰机械有限公司 | 一种墙板生产线 |
CN112976265B (zh) * | 2021-04-01 | 2022-09-13 | 陕西新航峰环保科技有限公司 | 一种混凝土砌块成型切割加工设备及加工方法 |
Citations (1)
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US5453231A (en) * | 1993-10-29 | 1995-09-26 | Nrg Barriers, Inc. | Method and apparatus for making foam product with venting channels and product therefrom |
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US323301A (en) * | 1885-07-28 | Opera-chair | ||
US1676318A (en) * | 1922-03-20 | 1928-07-10 | United States Gypsum Co | Apparatus for making lap-edged plaster sheathing board |
US1871563A (en) * | 1929-10-30 | 1932-08-16 | United States Gypsum Co | Apparatus for manufacturing tile board |
US2180570A (en) * | 1936-07-18 | 1939-11-21 | Walper Curry Ora | Apparatus for finishing the edges of wallboard |
US2246987A (en) * | 1937-10-23 | 1941-06-24 | United States Gypsum Co | Continuous molding apparatus |
US2991824A (en) * | 1957-08-29 | 1961-07-11 | Celotex Corp | Recessed end gypsum board and process of manufacture |
US3578517A (en) * | 1968-08-26 | 1971-05-11 | Nat Gypsum Co | Gypsum board forming |
SE418514B (sv) * | 1975-09-03 | 1981-06-09 | Armstrong Cork Co | Forfarande for tillverkning av ett fiberplattaemne |
US4450022A (en) * | 1982-06-01 | 1984-05-22 | United States Gypsum Company | Method and apparatus for making reinforced cement board |
DE3419558A1 (de) * | 1984-05-25 | 1985-12-19 | Babcock-BSH AG vormals Büttner-Schilde-Haas AG, 4150 Krefeld | Verfahren und anlage zur herstellung von gipsfaserplatten |
US5221386A (en) * | 1986-02-20 | 1993-06-22 | United States Gypsum Company | Cement board having reinforced edges |
US5198052A (en) * | 1990-10-22 | 1993-03-30 | Domtar, Inc. | Method of reshaping a gypsum board core and products made by same |
JPH08197348A (ja) * | 1995-01-18 | 1996-08-06 | Sekisui Chem Co Ltd | パネル組立方法及びパネル組立治具 |
JP3735417B2 (ja) * | 1996-08-15 | 2006-01-18 | ミサワホーム株式会社 | 建築用パネルの製造方法 |
US6316087B1 (en) * | 1997-09-18 | 2001-11-13 | Warren Lehan | Synthetic structural panel and method for manufacture |
FI20010208A (fi) * | 2000-02-06 | 2001-08-07 | J Diefenbacher Gmbh & Co Masch | Menetelmä ja laite puumateriaalilevyjen jatkuvaksi valmistamiseksi |
US20010044016A1 (en) * | 2001-02-22 | 2001-11-22 | Watras Edward W. | Continuous method of making four-tapered edge gypsum board and the gypsum board made therefrom |
JP2002307537A (ja) * | 2001-04-18 | 2002-10-23 | Nkk Corp | プラスチック複合パネルの製造方法 |
TR200201177A2 (tr) * | 2002-04-30 | 2004-02-23 | Dalsan Alçi Sanayi̇ Ve Ti̇caret A.Ş. | Pahlı kesilmiş uçlara sahip hidrolik bağlama levhalarının üretimi için proses |
US7223311B2 (en) * | 2002-10-02 | 2007-05-29 | Conboy John S | Method and apparatus for fabricating gypsum board |
-
2006
- 2006-02-01 US US11/345,349 patent/US20070119119A1/en not_active Abandoned
- 2006-11-09 WO PCT/US2006/043757 patent/WO2007056562A1/fr active Application Filing
- 2006-11-09 ES ES06837306T patent/ES2385357T3/es active Active
- 2006-11-09 AT AT06837306T patent/ATE553899T1/de active
- 2006-11-09 CA CA2632927A patent/CA2632927C/fr active Active
- 2006-11-09 PL PL06837306T patent/PL1951968T3/pl unknown
- 2006-11-09 EP EP06837306A patent/EP1951968B1/fr active Active
- 2006-11-09 AU AU2006311497A patent/AU2006311497A1/en not_active Abandoned
-
2008
- 2008-12-04 IL IL195714A patent/IL195714A0/en unknown
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US5453231A (en) * | 1993-10-29 | 1995-09-26 | Nrg Barriers, Inc. | Method and apparatus for making foam product with venting channels and product therefrom |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112092175A (zh) * | 2020-11-16 | 2020-12-18 | 佛山市泰纳机械设备有限公司 | 一种建材墙板挤出压延切割自动化生产线及其操作方法 |
Also Published As
Publication number | Publication date |
---|---|
AU2006311497A1 (en) | 2007-05-18 |
CA2632927C (fr) | 2014-04-22 |
ATE553899T1 (de) | 2012-05-15 |
US20070119119A1 (en) | 2007-05-31 |
EP1951968A4 (fr) | 2009-07-15 |
PL1951968T3 (pl) | 2012-09-28 |
EP1951968A1 (fr) | 2008-08-06 |
ES2385357T3 (es) | 2012-07-23 |
WO2007056562A1 (fr) | 2007-05-18 |
IL195714A0 (en) | 2009-09-22 |
CA2632927A1 (fr) | 2007-05-18 |
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