EP1827910A1 - Lenkraddekorschalen und interieurzierelemente sowie verfahren zu deren herstellung - Google Patents
Lenkraddekorschalen und interieurzierelemente sowie verfahren zu deren herstellungInfo
- Publication number
- EP1827910A1 EP1827910A1 EP05820912A EP05820912A EP1827910A1 EP 1827910 A1 EP1827910 A1 EP 1827910A1 EP 05820912 A EP05820912 A EP 05820912A EP 05820912 A EP05820912 A EP 05820912A EP 1827910 A1 EP1827910 A1 EP 1827910A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- steering wheel
- wood veneer
- interieurzierelemente
- wheel decorative
- fleece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 239000002023 wood Substances 0.000 claims abstract description 31
- 239000004033 plastic Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims description 16
- 238000002347 injection Methods 0.000 claims description 12
- 239000007924 injection Substances 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000005445 natural material Substances 0.000 claims description 2
- 229920001169 thermoplastic Polymers 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract 1
- 229920002522 Wood fibre Polymers 0.000 description 3
- 239000002025 wood fiber Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 206010012735 Diarrhoea Diseases 0.000 description 1
- 241000158728 Meliaceae Species 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14811—Multilayered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/10—Next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/06—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0809—Fabrics
- B29K2105/0818—Fleece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2711/00—Use of natural products or their composites, not provided for in groups B29K2601/00 - B29K2709/00, for preformed parts, e.g. for inserts
- B29K2711/14—Wood, e.g. woodboard or fibreboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3047—Steering wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2274/00—Thermoplastic elastomer material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
Definitions
- the invention relates to Lenkraddekorschalen and Interieurzierieri according to the preamble of claim 1 and a method for their preparation.
- German Patent Application 29 44 797 A1 a curved strip, in particular for the interior of motor vehicles, and a method for their preparation known.
- the visible after installation outer layer of this bar consists of a wood veneer overlay, which is applied to a supporting layer of plastic.
- the method for producing this strip is characterized in that a wood veneer overlay is inserted into an injection mold adapted to the later strip outer surface and locked in this position and that the strip is molded after spraying with a plastic under high pressure and cooling.
- this method has the disadvantage that the wood veneer can tear, and that through these cracks but also through pores in the wood veneer plastic can be pushed through. This can lead to rejects during production or rework is required.
- the invention has for its object to reduce rejects and rework in Lenkraddekorschalen and Interieurzierierin. According to the invention that is achieved according to the features of claims 1 and 7.
- the Holzfumier on the inside, ie on the side facing the plastic carrier layer is provided with fleece.
- the fleece prevents the tearing of the wood veneer or the film and the pushing of plastic through the wood pores or other defects, such as diarrhea branches, and the spherical deformability of the wood veneer is improved.
- the thermal load on the wood or decor is reduced and discoloration is largely excluded.
- fleece lamination proves to be helpful to compensate for the different properties longitudinal and transverse to the wood fiber and to prevent tearing along the wood fiber in susceptible wood, eg mahogany species. Overall, rework and rejects are thus reduced.
- the nonwoven as a layer with a minimum thickness of 0.1 mm and a maximum of 2.0 mm. Furthermore, it is expedient that the wood veneer has a thickness of less than 0.6 mm.
- mounting and mounting aids such as hooks, pins, springs, grooves, mandrels centering and energy directors are integrally formed on the plastic carrier layer and that the plastic carrier layer consists of a thermoplastic or a thermoplastically processable natural substance.
- a method for producing steering wheel decorative shells and interior trim elements using a wood veneer or a film is characterized in that the wood veneer or the film is first provided on the inside with a fleece, and then back-injected with plastic in an injection mold.
- Nonwoven layer is thus laminated to the wood veneer before introduction into the injection mold, for example by gluing.
- the wood veneer is introduced into the injection mold and can be because of the nonwoven layer better spherical deformation than without this layer.
- provided with the fleece wood veneer can also be deformed before the injection molding process, ie, be brought into a desired shape for the intended purpose. This procedure is particularly useful when veneers are used, which are easily damaged by deformation. Such damage can especially in the case of injection in an injection mold, since this process is similar to a deep-drawing process, in which the material is heavily stressed. If the wood veneer provided with the fleece is already deformed before the back-injection process, a deformation process can be selected in which the risk of damage to the veneer is low.
- Lenkraddekorschalen and Interieurzieriata thus represent sandwich arrangements in which veneer laminated with fleece, preferably glued, and in which the fleece is molded behind plastic with a positive fit.
- wood veneer is ground before deformation. Sanding can be done before or after lamination. As a result, the grinding effort on the finished part, which usually has to be carried out manually because of the often complex shape, is minimized. Furthermore, wood veneer may be flexed prior to insertion into the injection mold, i. be made flexible to make it easier to deform. The wood fibers of the veneer are broken by rolling.
- FIG. 1 shows a longitudinal section through a wooden decorative trap
- FIG. 2 shows a cross section through the wooden decorative dish according to FIG. 1
- the wooden decorative shell consists of wood veneer 1 which has been provided with a fleece layer 2. These two layers were provided with a plastic carrier layer 3 in an injection mold. From Fig. 2 it can be seen that the wood veneer 1 is strongly curved. With this strong curvature there is a risk that the veneer breaks. The nonwoven layer 2, however, stabilizes the wood veneer such that it can be bent so sharply without cracks, as shown in FIG. 2. At the plastic carrier layer 3 mounting aids, such as the hooks 4 shown, are formed.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Steering Controls (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004062646A DE102004062646B4 (de) | 2004-12-21 | 2004-12-21 | Lenkraddekorschalen und Interieurzierelemente sowie Verfahren zu deren Herstellung |
PCT/DE2005/002302 WO2006066560A1 (de) | 2004-12-21 | 2005-12-21 | Lenkraddekorschalen und interieurzierelemente sowie verfahren zu deren herstellung |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1827910A1 true EP1827910A1 (de) | 2007-09-05 |
Family
ID=36035754
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05820912A Ceased EP1827910A1 (de) | 2004-12-21 | 2005-12-21 | Lenkraddekorschalen und interieurzierelemente sowie verfahren zu deren herstellung |
Country Status (6)
Country | Link |
---|---|
US (1) | US20080135166A1 (ja) |
EP (1) | EP1827910A1 (ja) |
JP (1) | JP2008524046A (ja) |
CN (1) | CN101084139A (ja) |
DE (1) | DE102004062646B4 (ja) |
WO (1) | WO2006066560A1 (ja) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006032055B4 (de) * | 2006-07-10 | 2019-08-08 | Toyota Boshoku Kabushiki Kaisha | Verbundstoffformteil, Verfahren zu dessen Herstellung und Verwendung des Verbundstoffformteils |
DE102006047950B4 (de) * | 2006-10-10 | 2010-10-14 | Lisa Dräxlmaier GmbH | Verfahren zur Herstellung von Bauteilen mit Furnier-Folien-Verbund |
US7862220B2 (en) | 2009-03-10 | 2011-01-04 | International Automotive Components Group North America, Inc | Integration of light emitting devices and printed electronics into vehicle trim components |
KR101208407B1 (ko) * | 2010-10-04 | 2012-12-05 | 삼성전자주식회사 | 목재 필름 및 그 성형 방법 |
FR2991910B1 (fr) * | 2012-06-14 | 2014-08-08 | Faurecia Interieur Ind | Element de garnissage et procede de fabrication associe |
CN106142436B (zh) * | 2015-03-31 | 2019-03-08 | 法国圣戈班玻璃公司 | 形成包边结构的方法、车窗 |
JP2018008640A (ja) * | 2016-07-15 | 2018-01-18 | 株式会社東海理化電機製作所 | ステアリングホイール用加飾部材 |
DE102017000205A1 (de) | 2017-01-13 | 2018-07-19 | Schorn & Groh GmbH, Furniererzeugung - Import - Export | Furnierteil, Verfahren zu seiner Herstellung und Formteil mit einem solchen Furnierteil |
EP3395617A1 (de) * | 2017-04-25 | 2018-10-31 | DURA Automotive Holdings U.K., Ltd. | Zierteil mit integrierter antenne |
DE102018127648B3 (de) | 2018-11-06 | 2020-01-16 | Novem Car Interior Design Gmbh | Verfahren zum Herstellen eines Formteils |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2944797C2 (de) * | 1979-11-06 | 1983-01-05 | Wechsler & Sellner Kg, 8806 Neuendettelsau | Verfahren zum Herstellen eines gekrümmten Leistenabschnitts |
US5418034A (en) * | 1992-09-30 | 1995-05-23 | Formwood Industries, Inc. | Multiple ply composite veneer laminate with improved dimensional stability |
DE19528788C1 (de) * | 1995-08-04 | 1996-08-08 | Daimler Benz Ag | Verfahren zum Herstellen eines Lenkrades für Fahrzeuge mit einer Auflage aus einem Naturprodukt |
DE19546551C1 (de) * | 1995-12-13 | 1997-01-16 | Daimler Benz Ag | Beschichtetes Dekorteil |
DE19717538C2 (de) * | 1997-04-25 | 1999-09-02 | Empe Autoteile Gmbh | Verfahren zum Herstellen eines Formteils |
DE19914092C2 (de) * | 1998-04-23 | 2001-10-04 | Daimler Chrysler Ag | Verfahren und Vorrichtung zur Herstellung eines Verkleidungs- und Zierteils und danach hergestelltes Verkleidungs- und Zierteil |
DE19819134A1 (de) * | 1998-04-29 | 1999-11-11 | Behr Gmbh & Co Kg Erwin | Verfahren zur Herstellung eines Innenausbauteiles für Fahrzeuge sowie danach hergestelltes Innenausbauteil |
JPH11333983A (ja) * | 1998-05-27 | 1999-12-07 | Kawai Musical Instr Mfg Co Ltd | 木質化粧材およびその製造方法 |
EP1457431A3 (en) * | 1999-11-17 | 2007-07-04 | Aquasol Limited | Injection moulded water-soluble container |
DE10010862A1 (de) * | 2000-03-06 | 2001-09-13 | Trw Automotive Safety Sys Gmbh | Belederungsteil für eine Fahrzeuginnenraumverkleidung, Fahrzeuginnenraumverkleidung und Verfahren zur Herstellung eines Belederungsteils und einer Fahrzeuginnenraumverkleidung |
DE10065550A1 (de) * | 2000-12-28 | 2002-07-04 | Tecnaro Ges Zur Ind Anwendung | Verbundkörper, Verfahren zu seiner Herstellung und Verwendung desselben |
DE10251497A1 (de) * | 2001-11-03 | 2003-05-15 | Rindfleisch Ursula | Holzfurnierverklebungssystem |
EP1604797A1 (en) * | 2004-06-10 | 2005-12-14 | Key Safety Systems, Inc. | Decorative elements for motor vehicle interiors, process and molds for their production |
-
2004
- 2004-12-21 DE DE102004062646A patent/DE102004062646B4/de not_active Revoked
-
2005
- 2005-12-21 JP JP2007545834A patent/JP2008524046A/ja active Pending
- 2005-12-21 EP EP05820912A patent/EP1827910A1/de not_active Ceased
- 2005-12-21 WO PCT/DE2005/002302 patent/WO2006066560A1/de active Application Filing
- 2005-12-21 CN CNA2005800440180A patent/CN101084139A/zh active Pending
-
2007
- 2007-06-21 US US11/766,673 patent/US20080135166A1/en not_active Abandoned
Non-Patent Citations (1)
Title |
---|
See references of WO2006066560A1 * |
Also Published As
Publication number | Publication date |
---|---|
US20080135166A1 (en) | 2008-06-12 |
DE102004062646A1 (de) | 2006-06-29 |
WO2006066560A1 (de) | 2006-06-29 |
JP2008524046A (ja) | 2008-07-10 |
DE102004062646B4 (de) | 2009-04-16 |
CN101084139A (zh) | 2007-12-05 |
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