EP1777720B1 - Élément électrique, notamment support de relais, avec borne élastique et procédé de fabrication - Google Patents

Élément électrique, notamment support de relais, avec borne élastique et procédé de fabrication Download PDF

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Publication number
EP1777720B1
EP1777720B1 EP05023154A EP05023154A EP1777720B1 EP 1777720 B1 EP1777720 B1 EP 1777720B1 EP 05023154 A EP05023154 A EP 05023154A EP 05023154 A EP05023154 A EP 05023154A EP 1777720 B1 EP1777720 B1 EP 1777720B1
Authority
EP
European Patent Office
Prior art keywords
electrical component
spring contacts
cage
spring
conductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05023154A
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German (de)
English (en)
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EP1777720A1 (fr
Inventor
Johannes Helmreich
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tyco Electronics Austria GmbH
Original Assignee
Tyco Electronics Austria GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to ES05023154T priority Critical patent/ES2310313T3/es
Priority to EP05023154A priority patent/EP1777720B1/fr
Priority to DK05023154T priority patent/DK1777720T3/da
Priority to DE502005004350T priority patent/DE502005004350D1/de
Priority to PL05023154T priority patent/PL1777720T3/pl
Priority to AT05023154T priority patent/ATE397786T1/de
Application filed by Tyco Electronics Austria GmbH filed Critical Tyco Electronics Austria GmbH
Priority to US11/551,921 priority patent/US7344422B2/en
Priority to CN2006101403698A priority patent/CN1988263B/zh
Priority to JP2006288372A priority patent/JP5025223B2/ja
Publication of EP1777720A1 publication Critical patent/EP1777720A1/fr
Application granted granted Critical
Publication of EP1777720B1 publication Critical patent/EP1777720B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/14Terminal arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821Single-blade spring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/484Spring housing details
    • H01R4/4842Spring housing details the spring housing being provided with a single opening for insertion of a spring-activating tool
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846Busbar details
    • H01R4/485Single busbar common to multiple springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/22Bases, e.g. strip, block, panel
    • H01R9/24Terminal blocks
    • H01R9/26Clip-on terminal blocks for side-by-side rail- or strip-mounting

Definitions

  • the invention relates to an electrical component, in particular a relay socket, with a housing and at least one connection pole for connecting at least one conductor end, wherein the terminal pole having at least one insertion opening which extends in a direction of insertion of the conductor end to a disposed within the housing conductor receiving chamber, and with a clamping device, by which the conductor end is non-positively fixed in the conductor receiving chamber is provided.
  • Such electrical components are known from the prior art.
  • screw terminals for connecting conductor ends so-called elevator terminals, used in which the conductor end is inserted into a limited by an electrically conductive pressure plate clamping gap and then the pressure plate is pressed by means of a screw under narrowing of the clamping gap on the conductor end.
  • elevator terminals used in which the conductor end is inserted into a limited by an electrically conductive pressure plate clamping gap and then the pressure plate is pressed by means of a screw under narrowing of the clamping gap on the conductor end.
  • connection poles on the one hand for the operation of the screw special tool is necessary and on the other hand, the screwing takes time.
  • the installation and operation of several screw terminals for each connection is correspondingly expensive.
  • the print " DE 78 01 829 U1 discloses an electrical component according to the preamble of claim 1.
  • the invention is based on the object of providing a connection possibility for an electrical component, in particular a relay socket, which is easy to actuate even when several conductor ends are connected.
  • This solution is structurally simple and makes it possible, by virtue of the frictional clamping in the case of deflection of the contact spring, to force-fit each end of a conductor in a clamping gap. Due to the division of a leaf spring in at least two contact springs, it is thus possible to independently clamp several conductor ends to each of the nip of a contact spring. In this way, a plurality of conductor ends can be connected to a connection pole, as it is formed by the leaf spring. Each contact spring is again a leaf spring, which is preferably clamped at its narrow end.
  • the contact springs each form a guide bevel inclined in the insertion direction and tapering the conductor receiving chamber in the insertion direction to the clamping gap. Due to the guide slope, the conductor end is guided during insertion to the nip, so that the conductor ends can be inserted without entanglement in the nip.
  • the guide slope is substantially rectilinear.
  • a linear guide slope ensures that the conductor end is guided evenly to the nip.
  • the leaf springs forming the contact springs may be made in one piece from a stamped part, wherein the separating slot is cut or stamped into the stamped part.
  • the Shaping can be done by bending, for example. At the opposite end of the nip of the contact springs, these can combine to form the leaf spring.
  • the stamped part can be formed into a cage which forms side surfaces or plates which line the conductor end receiving chamber at least in sections. This leads to a secure contact of the conductor end with the clamping device of the terminal pole.
  • the individual side surfaces can be produced by simple bending processes from a correspondingly punched output plate of a stamped, flat blank.
  • the contact springs may be provided at their end remote from the clamping gap with a deformation region in which the elastic deformation of the contact springs takes place substantially.
  • the concentration of the elastic deformation in the deformation region is achieved by the fact that the shape of the contact springs in this area, the mechanical stresses in the deformation region are increased and the deflectability at this point is greater than in the remaining sections of the contact springs. This can be achieved, for example, by reducing the surface area of the cross-section of the contact springs in this area. However, this measure involves the risk of fatigue fractures due to the notch effect of such a narrowing. Therefore, it is preferred if the increase of the stresses in the contact springs is achieved by a transition radius extending in the longitudinal direction of the contact springs in the deformation region. The transition radius is a multiple of the material thickness of the contact springs.
  • a pressure plate made of a sheet material with respect to the nip against the contact springs can be arranged.
  • the conductor end is pressed by the contact spring in the direction of the rigid pressure plate, which serves as a counter-holder.
  • the number of parts required for the electrical component can be reduced, if the pressure plate is formed integrally with the contact springs of a stamped part and in particular forms a part of the cage.
  • the contact springs are deflected too much, in particular if the contact springs are pressed down by a tool in order to release a conductor end, they can plastically deform, as a result of which the clamping force changes permanently and under certain circumstances no longer lies within the specified tolerance range.
  • a stop is provided which is arranged on the opposite side of the contact springs with respect to the guide slope and limits the design.
  • the stop can be formed in a simple manner by a punched tongue, which is integrally connected to the contact springs and, for example, also part of the cage.
  • the stop in the non-deflected state of rest of the contact springs may be spaced therefrom.
  • the distance is preferably within the range in which a substantially pure elastic deformation of the contact springs takes place with a negligible amount of plastic deformation.
  • a stop can be assigned to the contact springs formed by a leaf spring by one or more separating slots at the same time, so that each contact spring can be supported by the stop.
  • the stop can extend over the width of all contact springs.
  • Damage to the contact springs when striking the stop can be avoided if the punched tongue has a contact springs opposite stop surface on which the contact springs can rest in a substantially deflected from the rest position under an enlargement of the nip release position. Due to the large-area support prevents the contact springs are bent at too high pressure on the guide slope plastically around the stop.
  • the release position serves to release the conductor end from the clamping device. This can be done, for example, that the conductor end associated with the contact spring is pressed under enlargement of the nip and releases the head end.
  • the insertion opening may advantageously have an outer contour corresponding to the outer contour of juxtaposed conductor cross-sections whose number of conductor cross sections corresponds to the number of contact springs.
  • the housing may have at least one actuating opening which opens into the conductor end receiving chamber in the direction of a center section of at least one contact spring towards the conductor receiving chamber.
  • the actuating opening allows the insertion of a tool, such as a screwdriver, to depress the contact spring to release the clamped conductor end, for example by pressure on the guide slope.
  • a tool such as a screwdriver
  • an actuating opening can also extend over all the contact springs of a leaf spring, which leads to a simpler shaping.
  • the actuating opening may be formed in the housing of the electrical component.
  • the center section, on which the actuating opening guides a tool is preferably arranged in the region of the stop, so that the force exerted by the tool when releasing the clamping force is absorbed directly by the stop.
  • the contact springs, the pressure plate and the stop of electrically conductive stamping sheet for example, a tempered steel such as a chromium-nickel steel, e.g. X12CrNi17 7, be made.
  • the stamped material may be formed into a cage open in the plug-in direction, which is inserted into a mounting chamber formed by the housing of the electrical component.
  • the cage can thereby line with its side surfaces of the mounting chamber on at least three sides in order to provide a good contact of the conductor end and sufficient protection against sparking.
  • the cage itself may be formed as a spring element which, when inserted into the mounting chamber, is elastically deflected. This leads to a frictional mounting of the cage in the mounting chamber with a fairly simple installation.
  • the electrical component may further comprise a conductor element which electrically connects the clamping device, for example, with the elements of the component to be supplied with power from the terminal pole.
  • the clamping device can be connected by the conductor element with the plug connections for the relay.
  • the conductor element may also be stamped from a stamped material, preferably copper such as K55, and in addition to a conductor section, for example, have a contact plate which is arranged between the pressure plate and the contact springs and allows direct contacting of the conductor element by the conductor end held by the contact spring.
  • the contact plate may be folded over in a further embodiment and form a plug-in direction of the base plate of the cage or the mounting chamber, so that at long conductor ends they do not touch the housing of the electrical component and damage.
  • the bottom plate can complete the cage formed by the stamped part for the leaf spring on one side.
  • at least one latching fold and / or at least one retaining tongue can be provided.
  • a non-positive preassembly can be achieved, for example, in a simple manner, when the circuit board engages behind the insertion of the end with a retaining fold the pressure plate of the cage and the circuit board is pressed simultaneously by the leaf springs against the pressure plate.
  • a side wall of the cage may also form a retaining tongue, which is aligned with the lower edges of the side surfaces of the cage and projects into an interior of the cage.
  • a cage-mounted conductor element the lower edge of the back plate and the lower edge of the retaining lug rest on the conductor element.
  • the conductor element in the one direction transverse to the insertion by the spring force the contact springs and in the other direction, parallel to the insertion direction, are secured by the retaining fold and the retaining lug against displacement.
  • the invention also relates to a manufacturing method based on such a pre-assembly of conductor element and clamping device.
  • Fig. 1 shows a relay socket 1 as an electrical component to which the invention is applied.
  • the relay socket 1 is used to receive a relay (not shown) in a receiving area 2, which is provided with plug contacts 3 for the pins of the relay and positioning 4 for the exact positioning of the relay in the receiving area.
  • the relay socket 1 is provided with a plurality of terminal poles 5, which via in Fig. 1 not shown conductor elements are connected to the plug contacts 3 for the relay.
  • the connection poles are each provided with at least one insertion opening 6 and at least one actuation opening 7.
  • an insertion opening 6 at least one conductor 8 and / or at least one bridge 9 can be inserted.
  • the inner contour of the insertion opening 6 corresponds to the outer contour of juxtaposed conductor 8 or bridges 9, so that they are individually supported and positioned by the wall of the insertion opening 6.
  • Through the actuating opening 7 can be a tool 10, such as a screwdriver introduce to solve the conductor 8 or the bridge 6 from terminal 5 pole.
  • the receiving area 2 with the openings for the plug contacts 3 and the positioning means 4 and the connection poles 5 with the insertion openings 6 and the actuating openings 7 are formed in a housing 11, for example made of plastic.
  • the housing 11 is manufactured with these elements in one operation such as injection molding.
  • Fig. 2 shows a side view of the relay socket 1 of Fig. 1 , wherein a terminal pole 5 is shown in section.
  • the terminal pole 5 is provided with a clamping device 12 in which a stripped conductor end 13 of the conductor 8 is fixed non-positively.
  • the conductor 8 is inserted into a plug-in direction E through the insertion opening 6 in a conductor end receiving chamber 14, where it is clamped by means of a deflectable in the insertion direction E leaf spring 15 in a clamping gap 16.
  • the clamping device 12 is arranged in an assembly chamber 17 formed by the housing 11, which overlaps at least partially with the conductor end receiving chamber 14.
  • a conductor element 18 extends from the clamping device 12 to a plug contact 3 of the receiving region 2 and connects it to the connection pole 5.
  • the conductor element 18, like the clamping device 12, can be produced from a stamped part be. The configuration of the conductor element 18 is below with respect to the Fig. 4 described.
  • the tool 10 is guided by the wall of the likewise opening into the conductor end receiving chamber 14 actuating opening 7 in the conductor end receiving chamber 14 that it meets the leaf spring 15 and this presses enlargement of the clamping gap 16 down, in the insertion direction E, until the leaf spring abuts against a stop 19.
  • the clamping device 12 is essentially formed by a one-piece, cage-shaped stamped part 20 made of an electrically conductive sheet, such as a sheet of chromium-nickel steel, whose structure is now with reference to the Fig. 3 will be described in more detail.
  • the leaf spring 15 is part of the cage 20 and divided into at least two parallel contact springs 21, 22 which are separated by at least one separating slot 23.
  • a clamping gap 26, 27 is arranged at the free end 24, 25 of each contact spring 21, 22 .
  • a conductor end 14 under elastic deflection of the respective contact spring 21, 22 fixed in the insertion direction E frictionally.
  • the contact springs 21, 22 each have a preferably rectilinear, in the insertion direction E inclined guide slope 28, 29, the conductor end receiving chamber 14 in the direction of insertion E to the clamping gaps 26, 27 tapering and so through a through the insertion 6 (cf. Fig. 2 ) inserted conductor end 13 to the clamping gaps 26, 27 lead.
  • Adjoining the guide slopes 28, 29 at the sides facing away from the clamping gaps 26, 27 is a transition radius R configured as a deformation region 30, 31 which extends in the longitudinal direction of the contact springs 21, 22 and which has a plurality of material thicknesses D.
  • a transition radius R configured as a deformation region 30, 31 which extends in the longitudinal direction of the contact springs 21, 22 and which has a plurality of material thicknesses D.
  • the two contact springs 21, 22 are connected to each other and continue in a back plate 34.
  • the back plate 34 extends in the insertion direction E and is substantially rectangular.
  • a side of the back plate 34 adjoining the contact springs 21, 22 is set in a rectangular, elongated side plate 35, which extends substantially transversely to the insertion direction over the entire length of the contact springs 21, 22.
  • a pressure plate 36 which, together with the contact springs 21, 22, the clamping gaps 26, 27 forms.
  • the pressure plate 36 receives the clamping forces generated by the contact springs 21, 22. Since the free ends 24, 25 of the contact springs are inclined in the insertion direction E, a train at the end of the conductor 13 against the insertion direction causes the contact springs 21, 22 try to raise in the horizontal and press more against the pressure plate 36. This increases the clamping forces that are absorbed by the pressure plate 36.
  • the lower edge 37 of the back plate 34 lies in a plane with the lower edge 38 of the side plate 35 and the lower edge 39 of the pressure plate 36, so that they form a common bottom surface.
  • the plane of the lower edges 37, 38, 39 is substantially perpendicular to the insertion direction E.
  • the height of the pressure plate 36 in the insertion direction E is slightly less than the height of the side plate 35, so that a recess 40 is formed.
  • the back plate 34, the side plate 35 and the pressure plate 36 form the side surfaces of a substantially cuboid cage, in the interior of which the bent contact springs 21, 22 to form the conductor end receiving chamber 14 and the Clamping gaps 28, 29 protrude. They are created by a double folding of an originally flat starting plate of the punching material by about 90 ° around an inner space 41 around.
  • the stopper 19 is punched out of the side plate 35 of the cage and folded into the interior 41 of the cage.
  • the punching is arranged so that a sloping flap 42 (see. Fig. 2 ) and thus with respect to the insertion direction E obliquely, in the direction of the clamping gaps 28,29 inclined extending stop surface 42 is formed.
  • the inclination N of the abutment surface 42 relative to the insertion direction E is dimensioned such that the undersides 43, 44 of the contact springs 21, 22 substantially lie on the stop surface 42 over the entire surface, if the contact springs 21, 22 in the insertion direction E from their in Fig. 3 illustrated rest position in the in Fig. 2 shown release position are deflected elastically.
  • the abutment surface 42 in the rest position is spaced from the lower sides 43, 44 such that it can be moved against the abutment surface 42 without plastic deformation.
  • the stopper 19 is arranged substantially opposite to the actuating opening 7, as the Fig. 2 can be seen, so that the force acting on the performance bevels 28,29 by the tool 10 is received directly by the stopper 19.
  • a retaining lug 50 is punched out of the side plate 35 and preferably bent or bent parallel to the pressure plate 36 and back plate 34 into the interior 41.
  • the lower edge 51 of the retaining lug 50 lies on a plane with the lower edges 37, 38, 39.
  • the function of this retaining lug 50 is from the Fig. 4 clear.
  • Fig. 4 shows the clamping device 12 formed from the stamped part 20 and the conductor element 18.
  • the conductor element 18 extends up to the receptacle 2 for the relay and forms at its end facing away from the clamping device 12 a terminal receptacle 45 for the connection of a pin of the relay.
  • the conductor element 18 and the clamping device 12 are non-positively connected with each other without additional components and form a preassembled, integrally manageable assembly unit.
  • an end plate 46 arranged at the end of the conductor element 18 opposite the terminal receptacle 45 is shaped substantially at right angles and forms a part 47 and, at right angles, a part 48.
  • the one, longer part 47 of the end plate 46 forms a bottom plate for the stamped part 20, which covers the interior 41 at the end located in the insertion direction E.
  • the conductor element 18 is at the bottom of the lower edge 37 of the back plate 34 and at the lower edge 51 of the retaining lug 39 to.
  • the folded shorter portion 48 is the interior 42 of the stamped part facing between the pressure plate 36 and the contact springs 21, 22 and forms a printed circuit board.
  • the contact springs 21, 22 are slightly deflected by the part 48, so that the conductor element 18 is pressed against the pressure plate 36.
  • a holding fold 49 is arranged, which engages the opposite direction of insertion E, upper end of the pressure plate 36 in the direction of the interior 41 and projects into the recess 40.
  • the conductor element 18 may also be made in one piece with the clamping device 12 or the cage 20.
  • such a configuration requires a more complicated punching geometry with a significantly higher reject rate than the inventive design with two individual parts, namely cage and ladder element.
  • the stamped part 20 When assembled, the stamped part 20 clothes with its back plate 34 and the side plate 35 and the pressure plate 36 at least three sides of the mounting chamber 17 of the housing 11 from.
  • a fourth side of the mounting chamber 17 is in the in Fig. 4 shown embodiment lined by the conductor element 18.
  • the structure of the stamped part 20 has a sufficient elasticity, so that it is elastically deformed during insertion into the mounting chamber 17 and is thereby fixed in the mounting chamber.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Breakers (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Connecting Device With Holders (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Claims (22)

  1. Elément électrique (1), notamment support de relais, comprenant un boîtier (11) et au moins un pôle de connexion (5) pour la connexion d'au moins une extrémité de conducteur (13), le pôle de connexion (5) étant pourvu d'au moins une ouverture d'enfichage (6) s'étendant dans une direction d'enfichage (E) de l'extrémité de conducteur (13) vers une chambre de réception d'extrémité de conducteur (14) située à l'intérieur du boîtier (11) et d'un dispositif de serrage (12) grâce auquel l'extrémité de conducteur (13) peut être fixée par friction, le dispositif de serrage (12) comprenant, dans la chambre de réception d'extrémité de conducteur (14), au moins un ressort à lame (15) qui est divisé en au moins deux ressorts de contact (21, 22) parallèles par au moins une fente de séparation (23) au niveau de son extrémité libre, une fente de serrage (26, 27) étant formée respectivement au niveau des extrémités libres (24, 25) des ressorts de contact, dans laquelle une extrémité de conducteur (13) peut être introduite à chaque fois dans la direction d'enfichage (E) en faisant dévier au moins un ressort de contact (21, 22), et une plaque de pression (36, 48) électroconductrice étant située face aux ressorts de contact par rapport à la fente de serrage (26, 27), caractérisé par le fait que les ressorts de contact (21, 22), la plaque de pression (36) et une butée (19) limitant la déviation des ressorts de contact (21, 22) sont formés dans une tôle à découper qui forme une cage (20) essentiellement carrée.
  2. Elément électrique (1) selon la revendication 1, caractérisé par le fait que les ressorts de contact (21, 22) forment à chaque fois une rampe de guidage (28, 29) inclinée dans la direction d'enfichage (E) qui rétrécit la chambre de réception d'extrémité de conducteur (14) dans la direction d'enfichage (E) vers la fente de serrage (26, 27).
  3. Elément électrique (1) selon la revendication 2, caractérisé par le fait que la rampe de guidage (28, 29) s'étend de manière essentiellement rectiligne.
  4. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que les extrémités libres (24, 25) des ressorts de contact (21, 22) sont inclinées dans la direction d'enfichage (E).
  5. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que le ressort à lame (15) est exécuté sur une pièce estampée (20) en forme de cage.
  6. Elément électrique (1) selon la revendication 5, caractérisé par le fait que la cage forme des surfaces latérales (34, 35, 36) qui garnissent au moins des segments de la chambre de réception d'extrémité de conducteur (14).
  7. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que les ressorts de contact (21, 22) sont pourvus chacun, à leur extrémité éloignée de la fente de serrage (28, 29), d'une zone de déformation (30, 31) dotée d'une aptitude à la déformation plus élevée que les autres segments des ressorts de contact (21, 22) et par le fait que les ressorts de contact (21, 22) possèdent à chaque fois, dans la zone de déformation (30, 31), un rayon de transition (R) mesurant un multiple de l'épaisseur de matériau (D) des ressorts de contact (21, 22).
  8. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que la plaque de pression (36, 48) est solidaire des ressorts de contact (21, 22).
  9. Elément électrique (1) selon la revendication 2, caractérisé par le fait qu'une butée (19) limitant la déviation est située sur le côté des ressorts de contact (21, 22) opposé par rapport à la rampe de guidage (28, 29).
  10. Elément électrique (1) selon la revendication 9, caractérisé par le fait que la butée (19) est formée par une languette formée d'une seule pièce avec les ressorts de contact (21, 22).
  11. Elément électrique (1) selon la revendication 9 ou 10, caractérisé par le fait que la butée (19) est située à une distance des ressorts de contact (21, 22) dans l'état de repos non dévié de ces derniers.
  12. Elément électrique (1) selon l'une des revendications 9 à 11, caractérisé par le fait que la butée (19) présente une surface de butée (42) faisant face aux ressorts de contact (21, 22) et sur laquelle les ressorts de contact (21, 22) reposent essentiellement à plat dans une position de libération déviée élastiquement entraînant une augmentation de la fente de serrage.
  13. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que l'ouverture d'enfichage (6) a un contour extérieur correspondant au contour extérieur de sections de conducteur situées l'une à côté de l'autre dont le nombre correspond au nombre de ressorts de contact.
  14. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que le boîtier (11) est pourvu d'au moins une ouverture de manoeuvre (7) s'ouvrant vers la chambre de réception d'extrémité de conducteur (14) en direction d'une partie centrale d'au moins un ressort de contact (21, 22).
  15. Elément électrique (1) selon la revendication 14, caractérisé par le fait que la butée (19) est située dans la zone de la partie centrale.
  16. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que la cage forme un élément élastique qui est dévié élastiquement lorsque la cage est insérée dans la chambre de montage.
  17. Elément électrique (1) selon la revendication 16, caractérisé par le fait que l'élément élastique s'appuie dans la chambre de montage avec une arête.
  18. Elément électrique (1) selon l'une des revendications 16 ou 17, caractérisé par le fait que l'élément élastique comprend la plaque de pression.
  19. Elément électrique (1) selon l'une des revendications énoncées ci-dessus, caractérisé par le fait que la cage (20) et un élément conducteur (18) s'éloignant du pôle de connexion (2) sont reliés essentiellement par friction.
  20. Elément électrique (1) selon la revendication 19, caractérisé par, le fait qu'une partie (48) de l'élément conducteur (18) est serrée entre les ressorts de contact (21, 22) et la plaque de pression (36).
  21. Elément électrique (1) selon la revendication 19 ou 20, caractérisé par le fait que l'élément conducteur (18) se met en prise avec la cage (20) par l'arrière avec un pli de retenue (49).
  22. Elément électrique (1) selon la revendication 21, caractérisé par le fait que l'élément conducteur (18) est adjacent au côté de la cage (20) tourné dans la direction d'enfichage (E) et le pli de retenue (49) se met en prise avec la cage (20) par l'arrière sur le côté opposé à la direction d'enfichage (E).
EP05023154A 2005-10-24 2005-10-24 Élément électrique, notamment support de relais, avec borne élastique et procédé de fabrication Active EP1777720B1 (fr)

Priority Applications (9)

Application Number Priority Date Filing Date Title
DK05023154T DK1777720T3 (da) 2005-10-24 2005-10-24 Electrical device, particularly relay socket, with spring clip and method of manufacture
DE502005004350T DE502005004350D1 (de) 2005-10-24 2005-10-24 Elektrisches Bauteil, insbesondere Relaisfassung, mit Federklemmen und Verfahren zu seiner Herstellung
PL05023154T PL1777720T3 (pl) 2005-10-24 2005-10-24 Podzespół elektryczny, zwłaszcza gniazdo wtykowe przekaźnika z zaciskami sprężynowymi i sposób jego wytwarzania
AT05023154T ATE397786T1 (de) 2005-10-24 2005-10-24 Elektrisches bauteil, insbesondere relaisfassung, mit federklemmen und verfahren zu seiner herstellung
ES05023154T ES2310313T3 (es) 2005-10-24 2005-10-24 Componente electrico, especialmente armadura de rele con bornes elasticos y procedimiento para su produccion.
EP05023154A EP1777720B1 (fr) 2005-10-24 2005-10-24 Élément électrique, notamment support de relais, avec borne élastique et procédé de fabrication
US11/551,921 US7344422B2 (en) 2005-10-24 2006-10-23 Electrical component, in particular relay socket, having spring clamps, and method for the manufacture thereof
CN2006101403698A CN1988263B (zh) 2005-10-24 2006-10-24 具有弹性夹的电气部件尤其是继电器插座及其制造方法
JP2006288372A JP5025223B2 (ja) 2005-10-24 2006-10-24 電気部品及びその製造方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05023154A EP1777720B1 (fr) 2005-10-24 2005-10-24 Élément électrique, notamment support de relais, avec borne élastique et procédé de fabrication

Publications (2)

Publication Number Publication Date
EP1777720A1 EP1777720A1 (fr) 2007-04-25
EP1777720B1 true EP1777720B1 (fr) 2008-06-04

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP05023154A Active EP1777720B1 (fr) 2005-10-24 2005-10-24 Élément électrique, notamment support de relais, avec borne élastique et procédé de fabrication

Country Status (9)

Country Link
US (1) US7344422B2 (fr)
EP (1) EP1777720B1 (fr)
JP (1) JP5025223B2 (fr)
CN (1) CN1988263B (fr)
AT (1) ATE397786T1 (fr)
DE (1) DE502005004350D1 (fr)
DK (1) DK1777720T3 (fr)
ES (1) ES2310313T3 (fr)
PL (1) PL1777720T3 (fr)

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Also Published As

Publication number Publication date
CN1988263B (zh) 2010-08-25
JP5025223B2 (ja) 2012-09-12
JP2007123272A (ja) 2007-05-17
US7344422B2 (en) 2008-03-18
CN1988263A (zh) 2007-06-27
EP1777720A1 (fr) 2007-04-25
ES2310313T3 (es) 2009-01-01
ATE397786T1 (de) 2008-06-15
DK1777720T3 (da) 2008-10-06
DE502005004350D1 (de) 2008-07-17
US20070093121A1 (en) 2007-04-26
PL1777720T3 (pl) 2008-11-28

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