EP1651696A1 - Suspension de charges inorganiques dans un polyesterpolyol et procede de fabrication. - Google Patents
Suspension de charges inorganiques dans un polyesterpolyol et procede de fabrication.Info
- Publication number
- EP1651696A1 EP1651696A1 EP04767823A EP04767823A EP1651696A1 EP 1651696 A1 EP1651696 A1 EP 1651696A1 EP 04767823 A EP04767823 A EP 04767823A EP 04767823 A EP04767823 A EP 04767823A EP 1651696 A1 EP1651696 A1 EP 1651696A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- acid
- inorganic filler
- suspension
- polyesterdiol
- diacids
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000725 suspension Substances 0.000 title claims abstract description 26
- 239000011256 inorganic filler Substances 0.000 title claims abstract description 21
- 229910003475 inorganic filler Inorganic materials 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 229920005906 polyester polyol Polymers 0.000 title abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 26
- 229920002635 polyurethane Polymers 0.000 claims abstract description 10
- 239000004814 polyurethane Substances 0.000 claims abstract description 10
- -1 for example Polymers 0.000 claims abstract description 6
- 239000000945 filler Substances 0.000 claims abstract description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 17
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 16
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000001361 adipic acid Substances 0.000 claims description 9
- 235000011037 adipic acid Nutrition 0.000 claims description 9
- 238000005886 esterification reaction Methods 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 7
- 150000002009 diols Chemical class 0.000 claims description 7
- 230000032050 esterification Effects 0.000 claims description 6
- 238000006068 polycondensation reaction Methods 0.000 claims description 6
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 4
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 claims description 4
- 239000012429 reaction media Substances 0.000 claims description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 4
- 125000004429 atom Chemical group 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 2
- 229940035437 1,3-propanediol Drugs 0.000 claims description 2
- 229940043375 1,5-pentanediol Drugs 0.000 claims description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 2
- 150000007513 acids Chemical class 0.000 claims description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 claims description 2
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 claims description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims description 2
- 239000001530 fumaric acid Substances 0.000 claims description 2
- 150000002334 glycols Chemical class 0.000 claims description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 2
- 125000005608 naphthenic acid group Chemical group 0.000 claims description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 2
- 239000000600 sorbitol Substances 0.000 claims description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims 2
- 229910000323 aluminium silicate Inorganic materials 0.000 claims 1
- 159000000032 aromatic acids Chemical class 0.000 claims 1
- 229910000019 calcium carbonate Inorganic materials 0.000 claims 1
- 229940113120 dipropylene glycol Drugs 0.000 claims 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical class [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims 1
- 238000001556 precipitation Methods 0.000 claims 1
- 239000000454 talc Substances 0.000 claims 1
- 229910052623 talc Inorganic materials 0.000 claims 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims 1
- 229940113165 trimethylolpropane Drugs 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 abstract description 7
- 239000006260 foam Substances 0.000 abstract description 7
- 239000002245 particle Substances 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 abstract 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 abstract 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 18
- 239000006185 dispersion Substances 0.000 description 7
- 229920005862 polyol Polymers 0.000 description 7
- 150000003077 polyols Chemical class 0.000 description 7
- 229920005830 Polyurethane Foam Polymers 0.000 description 5
- 239000011496 polyurethane foam Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 4
- 230000001413 cellular effect Effects 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/04—Plastics, rubber or vulcanised fibre
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/12—Soles with several layers of different materials
- A43B13/125—Soles with several layers of different materials characterised by the midsole or middle layer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/009—Use of pretreated compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0008—Foam properties flexible
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0041—Foam properties having specified density
- C08G2110/0066—≥ 150kg/m3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2410/00—Soles
Definitions
- the present invention relates to an inorganic filler suspension in polyester polyol and to the process for manufacturing this suspension.
- polyesters polyols in particular the polyesterdiols are raw materials used in the field of the manufacture of polyurethanes. Indeed, these are obtained by reaction with a compound comprising isocyanate functions and compounds comprising hydroxyl functions such as polyesterdiols. These polyesterdiols are obtained by reaction between a diol compound such as a glycol or a polyesterdiol with one or more diacids according to a conventional process for the manufacture of polyester. Such a process generally comprises an esterification step followed by a polycondensation step.
- reinforcing fillers such as inorganic particulate compounds. It is generally described that these fillers are added to the polyesterdiol or the isocyanate compound before carrying out the reaction leading to the polyurethane.
- One of the aims of the present invention is to provide stable suspensions of inorganic fillers in a polyesterdiol making it possible to manufacture polyurethane articles in which the inorganic filler is dispersed in a homogeneous manner making it possible to obtain good properties and a good appearance.
- the invention provides a stable suspension comprising as liquid medium a polyesterdiol compound and as dispersed particles, an inorganic particulate filler at a weight concentration of between 0.8 and 8%.
- the stable dispersion is obtained by addition of said particles in the polyester polyol esterification reaction medium or in the reaction medium at the start of the polycondensation step.
- the inorganic filler can be added directly to the medium, either in the form of a premix with the diol or, according to the preferred embodiment of the invention, in the form of a premix with at least part of the diacids.
- a very good dispersion and suspension of the inorganic filler particles in the polyesterdiol is obtained and therefore a very good dispersion in the polyurethane foam which will be obtained with this suspension.
- the process of the invention in particular the process for introducing the inorganic filler in the form of a mixture with the diacids, makes it possible to obtain a stable suspension. It is therefore possible with the process of the invention, to prepare suspensions based on polyesterdiol and to store them before their use for the manufacture of polyurethanes.
- This process also makes it possible to obtain stable dispersions at higher concentrations of inorganic fillers.
- the mixture of the filler with the diacids can be obtained by mixing the granules or powders of diacids with the particles of inorganic filler, at ambient temperature, for example, or at a temperature between room temperature and 120 ° C. It is also possible to coat the particles of inorganic filler with part of the diacids. This coating is obtained by heating the mixture to a temperature above the melting or softening temperature of the diacids.
- the coating of the particles of inorganic filler is advantageously carried out with a diacid comprising a number of carbon atoms less than or equal to 5 such as glutaric acid or a mixture of diacids containing a diacid comprising 5 atoms of carbon or less such as the mixture of diacids called AGS,
- glycols suitable for the invention mention may be made of glycols comprising from 2 to 10 carbon atoms, preferably from 2 to 6 atoms such as ethylene glycol, diethylene glycol, 1, 4 - butanediol, 1, 5-pentanediol, 1, 6-hexanediol, 1, 10 decanediol, 2, 2-dimethyl-1, 3-propanediol, 1, 3-propanediol, dipropylene glycol, trimethylolpropane, glycerol, pentaerythritol, diglycerol, dixtrose, sorbitol, bisphenol, hexyleneglycol or the like. These diols can also be used as a mixture.
- dicarboxylic acids As an example of dicarboxylic acids, mention may be made of aliphatic diacids such as adipic acid, succinic acid, glutaric acid, suberic acid, azelaic acid, sebacic acid, penelic acid, the acids aromatics such as phthalic, isophthalic, terephthalic, naphthenic acids. Unsaturated aliphatic acids such as maleic acid, fumaric acid, itaconic acid. These diacids can be used individually or as a mixture.
- aliphatic diacids such as adipic acid, succinic acid, glutaric acid, suberic acid, azelaic acid, sebacic acid, penelic acid, the acids aromatics such as phthalic, isophthalic, terephthalic, naphthenic acids.
- Unsaturated aliphatic acids such as maleic acid, fumaric acid, itaconic acid.
- the diacids used for the formation of polyesterdiol are advantageously constituted by a mixture of adipic acid and mixture of diacids called AGS obtained as a by-product in the process for the manufacture of adipic acid by oxidation of cyclohexanol and / or cyclohexanone and which comprises adipic acid, succinic acid and glutaric acid.
- the dispersions of polyesterdiols containing an inorganic filler are obtained according to a process comprising two stages, a first esterification stage and a second of polycondensation.
- the esterification step is carried out by mixing the diacids with diols, for example a mixture of ethylene glycol and diethylene glycol with a diol / diacid molar ratio of between 1.2 and 1.5.
- the reaction temperature in this first step is gradually increased during the progress of the reaction.
- the start of the reaction is carried out at a temperature of 160 ° C. to arrive at a temperature of 220 ° C. at the end of the reaction.
- the diacids are advantageously added as a mixture with the inorganic filler, as described above.
- the second polycondensation step is carried out with the addition of a catalyst such as tetrabutyl titanate (TBT), for example, with a weight concentration of between 0.001% and 0.010% relative to the weight of diacids used.
- TBT tetrabutyl titanate
- the polymerization temperature is 200 ° C under a pressure between 10 and 20 mbar.
- polyesterdiol obtained is characterized by the hydroxyl number (I 0 H) corresponding to the number of mg of potassium hydroxide per gram of polyol to convert the hydroxyl functions into alcoholate and the acid number (l A ) which represents the number mg of KOH necessary to neutralize 1 g of polyol.
- Polyesterdiol is also characterized by viscosity as well as by its molecular weight.
- the polyester polyol advantageously has a number molecular weight of between 5000 and 8000, preferably between 6000 and 7000.
- a number molecular weight of between 5000 and 8000, preferably between 6000 and 7000.
- Table 1 Suspensions of silica sold by the company RHODIA under the trade names indicated in Table 1 below and having the main properties indicated, are prepared by addition of silica in a polyesterdiol of molecular weight of approximately 7000. The dispersion of the silica is obtained using a mechanical mixer of the ULTRA-TURRAX type for approximately 5 minutes. Table 1
- suspensions 1a and 1b are used to manufacture polyurethane foams according to the formulation described in table 3 below: Table 3.
- the foams obtained with these suspensions are not suitable because the silica forms aggregates deteriorating the properties of the foam.
- a suspension of silica in a polyesterdiol in accordance with the invention is obtained according to the following procedure:
- adipic acid mixed with 6% silica sold by the company RHODIA under the trade name TIXOSIL T365 is added to a mixture of ethylene glycol (MEG) and diethylene glycol (DEG) containing 70% by weight of MEG.
- the molar ratio between the alcohols and the diacid is between 1, 2 and 1, 5.
- the reaction is carried out by heating the mixture at 160 ° C for 1 hour and then raising the temperature in steps from 15 ° C to 215 ° C. This reaction is carried out under an inert atmosphere, for example nitrogen.
- the esterifiat obtained is polycondensed in a second step after addition of tetrabutyl titanate (TBT) at a concentration by weight of 0.003% relative to the amount of diacids added.
- TBT tetrabutyl titanate
- the polymerization is carried out at 200 ° C under reduced pressure of 15-18 mbar.
- the polyester polyol obtained is characterized by the OH index (I 0 H) > the acid index (l A ) and the viscosity as indicated below:> ADOH / SiO (mass ratio): 94/06> MEG / DEG (molar ratio): 70/30> IQH of 55.86 mg of KOH / g of polyol,> 1 A of 0.43 mg of KOH / g of polyol> A viscosity of 6500 mPa.s at 34 ° C.
- the suspension thus obtained is stable and shows no settling after 5 days of storage at 70 ° C. It can be used as components for the manufacture of polyurethane according to the usual processes for the manufacture of polyurethane.
- this suspension for the production of a low density polyurethane foam is described below.
- the polyurethane foams were obtained by using the compounds and proportions indicated in table 4 below.
- the properties of the foams obtained are:> Density: 0.21 ⁇ 0.01g / cm 3 > Hardness (Ascher C): 49 ⁇ 1> Tensile strength at break: 26.6 ⁇ 1.1 kg / cm 2 > Elongation at break: 280 ⁇ 8%
- the properties of the foam are determined according to the methods indicated below:
- the density also called apparent density is determined according to standard ASTM D3574 (A), (Cellular plastics and rubbers - Determination of apparent density corresponding to standard ISO 845).
- the hardness is determined according to standard NBR 14455 (Ascher C) (Cellular materials, materials for soles and parts of shoes corresponding to standard DIN 53543).
- the shrinkage during molding is measured according to the SATRA TM 70 standard (Heat shrinkage of cellular soiling).
- Compression set Permanent deformation under load (Compression set) is determined according to standard ASTM D 395 (B) (Flexible cellular polymeric materials corresponding to standard ISO 1856).
- Example 2 is repeated but using a diacid / silica mixture containing adipic acid, 6% by weight of a mixture of diacids called AGS and 6% by weight of silica.
- the mixture used in Example 3 is obtained by mechanical mixing of the three components.
- the characteristics of the polyesterdiol suspension obtained are:
- Example 2 Viscosity: 10850 mPa.s at 34 ° C This suspension is stable and does not settle after 5 days of storage at a temperature of 70 ° C.
- a low density polyurethane foam was manufactured according to the procedure and the proportions given in Example 2. The foam obtained has the following characteristics: Density: 0.20 ⁇ 0.01 g / cm 3 Hardness (Ascher C): 56 ⁇ 2 (Manual) / 52 ⁇ 2 (Norm)
Landscapes
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Engineering & Computer Science (AREA)
- Polyurethanes Or Polyureas (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Polyesters Or Polycarbonates (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0309781A FR2858622B1 (fr) | 2003-08-08 | 2003-08-08 | Mousses polyurethane, polyester-polyols pour l'obtention des mousses et utilisation de ces mousses |
| FR0311115A FR2858623B1 (fr) | 2003-08-08 | 2003-09-23 | Mousses polyurethannes, procede de fabrication et utilisation de ces mousses |
| PCT/FR2004/002053 WO2005019294A1 (fr) | 2003-08-08 | 2004-07-30 | Suspension de charges inorganiques dans un polyesterpolyol et procede de fabrication. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1651696A1 true EP1651696A1 (fr) | 2006-05-03 |
Family
ID=34081988
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04786016A Withdrawn EP1651697A1 (fr) | 2003-08-08 | 2004-07-30 | Mousses polyurethannes, procedes pour l obtention des mousse s et utilisation de ces mousses. |
| EP04767823A Withdrawn EP1651696A1 (fr) | 2003-08-08 | 2004-07-30 | Suspension de charges inorganiques dans un polyesterpolyol et procede de fabrication. |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04786016A Withdrawn EP1651697A1 (fr) | 2003-08-08 | 2004-07-30 | Mousses polyurethannes, procedes pour l obtention des mousse s et utilisation de ces mousses. |
Country Status (9)
| Country | Link |
|---|---|
| US (2) | US20070043133A1 (fr) |
| EP (2) | EP1651697A1 (fr) |
| JP (2) | JP2007501873A (fr) |
| KR (1) | KR100796545B1 (fr) |
| BR (2) | BRPI0412938A (fr) |
| FR (1) | FR2858623B1 (fr) |
| MX (2) | MXPA06001553A (fr) |
| TW (2) | TWI294433B (fr) |
| WO (2) | WO2005019295A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104530359A (zh) * | 2014-12-15 | 2015-04-22 | 航天特种材料及工艺技术研究所 | 一种人工介质及其制备方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7941938B2 (en) * | 2006-05-26 | 2011-05-17 | Nike, Inc. | Article of footwear with lightweight sole assembly |
| US8192842B2 (en) | 2006-09-13 | 2012-06-05 | Kolon Industries, Inc. | Process for preparing polyurethane particulate and polyurethane particulate prepared therefrom |
| US9109077B2 (en) * | 2007-11-14 | 2015-08-18 | Basf Se | Foamed polyurethanes having improved flexing endurance properties |
| FR2927081B1 (fr) * | 2008-02-01 | 2012-09-14 | Rhodia Operations | Mousses de polyurethanne |
| CA2716792C (fr) * | 2008-03-14 | 2017-04-18 | Basf Se | Elastomeres de polyurethane a grosses cellules |
| EP2331598B1 (fr) | 2008-09-18 | 2016-07-06 | Basf Se | Polyuréthanes à base de polyesterdiols présentant des caractéristiques de cristallisation améliorées |
| JP5553142B2 (ja) * | 2009-11-20 | 2014-07-16 | Dic株式会社 | 耐熱性ポリウレタン樹脂 |
| US8633283B2 (en) | 2010-06-15 | 2014-01-21 | Basf Se | Process for producing blends made of polylactides (PLAS) and of thermoplastic polyurethanes (TPUS) |
| BR112012031742A2 (pt) | 2010-06-15 | 2017-12-05 | Basf Se | processo para produzir misturas feitas de polilactídeos e de poliuretanos termoplásticos, mistura feita de polilactídeos e de poliuretanos termoplásticos, uso de misturas, produto de folha ou moldagem, material composto de fibra reforçada, e, produto de folha, moldagem ou produto semiacabado |
| CN102786792B (zh) * | 2012-08-07 | 2014-05-07 | 深圳市新纶科技股份有限公司 | 一种耐黄变聚氨酯鞋材及其制备方法 |
| US9282784B2 (en) * | 2012-09-06 | 2016-03-15 | Nike, Inc. | Sole structures and articles of footwear having a lightweight midsole with segmented protective elements |
| JP2016524017A (ja) | 2013-07-02 | 2016-08-12 | ビーエーエスエフ ソシエタス・ヨーロピアBasf Se | 再生可能な原料を主原料とするポリウレタン |
| CN112204061A (zh) | 2018-06-06 | 2021-01-08 | 巴斯夫欧洲公司 | 制备无机氧化物颗粒在聚酯多元醇中的分散体的方法 |
| JP7531576B2 (ja) * | 2020-03-06 | 2024-08-09 | 株式会社アシックス | 靴底、及び、靴 |
| WO2022043428A1 (fr) | 2020-08-28 | 2022-03-03 | Basf Se | Granulés expansés faits de polyuréthane thermoplastique |
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| US4497918A (en) * | 1982-01-25 | 1985-02-05 | J. M. Huber Corporation | Thixotropic unsaturated polyester compositions and methods |
| US4439550A (en) * | 1982-11-22 | 1984-03-27 | Texaco Inc. | Aromatic polyols made from recycled polyethylene terephthalate waste streams, alkylene glycol and dibasic acid waste streams |
| DE3305006A1 (de) * | 1983-02-14 | 1984-10-31 | Robert Bosch Gmbh, 7000 Stuttgart | Elektrischer generator fuer ein kraftfahrzeug |
| US4822827A (en) * | 1987-12-17 | 1989-04-18 | The Dow Chemical Company | Thermoplastic polyurethanes with high glass transition temperatures |
| DE3814022A1 (de) * | 1988-04-26 | 1989-11-09 | Davy Mckee Ag | Verfahren zur herstellung linearer polyester, insbesondere fuer filme und folien |
| CA2015488C (fr) * | 1989-04-30 | 1997-07-08 | Tomoyasu Tsuda | Polyurethane, procede de production et diol polyester utilise a cette fin |
| JPH0778134B2 (ja) | 1991-03-28 | 1995-08-23 | ダイアホイルヘキスト株式会社 | ポリエステルフィルム |
| EP0539802A1 (fr) * | 1991-10-28 | 1993-05-05 | Bayer Ag | Poudre de polyuréthane, éventuellement expansible, s'écoulant librement, thermoplastique façonnable et ainsi ultérieurement durcissable |
| US5821554A (en) * | 1996-03-12 | 1998-10-13 | Kao Corporation | Process for preparing polyurethane foam |
| FR2773163B1 (fr) * | 1997-12-26 | 2000-03-31 | Witco | Procede de moulage de polyurethane utilisant un agent de demoulage interne |
| US6268464B1 (en) * | 1998-10-19 | 2001-07-31 | Neste Chemicals Oy | Unsaturated polyester resins |
| AR024533A1 (es) * | 1999-02-23 | 2002-10-16 | Huntsman Ici Chem Llc | Elastomeros de poliuretano provistos de una resistencia mejorada a la hidrolisis. |
| TWI225494B (en) * | 2000-02-17 | 2004-12-21 | Mitsui Chemicals Inc | Microcellular polyurethane elastomer, and method of producing the same |
| JP2002080573A (ja) * | 2000-09-05 | 2002-03-19 | Nippon Aerosil Co Ltd | ポリエステル製造用原料分散液、その製造方法及びこの分散液を用いたポリエステル製品の製造方法 |
| JP2004516369A (ja) * | 2000-12-27 | 2004-06-03 | ワールド・プロパティーズ・インコーポレイテッド | ポリウレタンフォームとその製造方法 |
| US6458861B1 (en) * | 2001-01-18 | 2002-10-01 | Bayer Antwerp N.V. | Carbon dioxide blown low density, flexible microcellular elastomers suitable for preparing shoe components |
| DE10138568A1 (de) * | 2001-08-06 | 2003-03-06 | Arteva Tech Sarl | Verfahren zur Herstellung eines antimikrobiellen Polyester, antimikrobieller Polyester und seine Verwendung |
-
2003
- 2003-09-23 FR FR0311115A patent/FR2858623B1/fr not_active Expired - Fee Related
-
2004
- 2004-07-30 EP EP04786016A patent/EP1651697A1/fr not_active Withdrawn
- 2004-07-30 MX MXPA06001553A patent/MXPA06001553A/es unknown
- 2004-07-30 MX MXPA06001549A patent/MXPA06001549A/es unknown
- 2004-07-30 JP JP2006522372A patent/JP2007501873A/ja active Pending
- 2004-07-30 WO PCT/FR2004/002055 patent/WO2005019295A1/fr not_active Ceased
- 2004-07-30 BR BRPI0412938-5A patent/BRPI0412938A/pt not_active IP Right Cessation
- 2004-07-30 JP JP2006522371A patent/JP2007501872A/ja active Pending
- 2004-07-30 US US10/567,704 patent/US20070043133A1/en not_active Abandoned
- 2004-07-30 WO PCT/FR2004/002053 patent/WO2005019294A1/fr not_active Ceased
- 2004-07-30 US US10/569,811 patent/US20070161731A1/en not_active Abandoned
- 2004-07-30 EP EP04767823A patent/EP1651696A1/fr not_active Withdrawn
- 2004-07-30 KR KR1020067002730A patent/KR100796545B1/ko not_active Expired - Fee Related
- 2004-07-30 BR BRPI0412951-2A patent/BRPI0412951A/pt not_active IP Right Cessation
- 2004-08-06 TW TW093123715A patent/TWI294433B/zh active
- 2004-08-06 TW TW093123714A patent/TWI254721B/zh not_active IP Right Cessation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2005019294A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104530359A (zh) * | 2014-12-15 | 2015-04-22 | 航天特种材料及工艺技术研究所 | 一种人工介质及其制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI294433B (en) | 2008-03-11 |
| TW200519134A (en) | 2005-06-16 |
| JP2007501872A (ja) | 2007-02-01 |
| EP1651697A1 (fr) | 2006-05-03 |
| WO2005019294A1 (fr) | 2005-03-03 |
| BRPI0412938A (pt) | 2006-09-26 |
| TW200523283A (en) | 2005-07-16 |
| MXPA06001553A (es) | 2006-05-15 |
| US20070043133A1 (en) | 2007-02-22 |
| KR20060029697A (ko) | 2006-04-06 |
| FR2858623A1 (fr) | 2005-02-11 |
| JP2007501873A (ja) | 2007-02-01 |
| TWI254721B (en) | 2006-05-11 |
| WO2005019295A1 (fr) | 2005-03-03 |
| MXPA06001549A (es) | 2006-05-15 |
| US20070161731A1 (en) | 2007-07-12 |
| FR2858623B1 (fr) | 2006-01-13 |
| KR100796545B1 (ko) | 2008-01-21 |
| BRPI0412951A (pt) | 2006-09-26 |
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