EP1646459B1 - Procede de production d'un composant trempe sous pression - Google Patents
Procede de production d'un composant trempe sous pression Download PDFInfo
- Publication number
- EP1646459B1 EP1646459B1 EP20040741163 EP04741163A EP1646459B1 EP 1646459 B1 EP1646459 B1 EP 1646459B1 EP 20040741163 EP20040741163 EP 20040741163 EP 04741163 A EP04741163 A EP 04741163A EP 1646459 B1 EP1646459 B1 EP 1646459B1
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- EP
- European Patent Office
- Prior art keywords
- component
- press
- coating
- hardened
- blank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 64
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 238000000576 coating method Methods 0.000 claims description 46
- 239000011248 coating agent Substances 0.000 claims description 40
- 230000008569 process Effects 0.000 claims description 24
- 238000009966 trimming Methods 0.000 claims description 17
- 239000011265 semifinished product Substances 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000009792 diffusion process Methods 0.000 claims description 4
- 238000005246 galvanizing Methods 0.000 claims description 4
- 238000005482 strain hardening Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 26
- 239000010410 layer Substances 0.000 description 24
- 238000005520 cutting process Methods 0.000 description 17
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 13
- 239000011701 zinc Substances 0.000 description 13
- 229910052725 zinc Inorganic materials 0.000 description 13
- 238000005260 corrosion Methods 0.000 description 10
- 230000007797 corrosion Effects 0.000 description 10
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 6
- 229910000789 Aluminium-silicon alloy Inorganic materials 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 230000002829 reductive effect Effects 0.000 description 4
- 229910001297 Zn alloy Inorganic materials 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005422 blasting Methods 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000013138 pruning Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 229910000712 Boron steel Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000797 Ultra-high-strength steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- 239000013585 weight reducing agent Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/673—Quenching devices for die quenching
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/60—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49885—Assembling or joining with coating before or during assembling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49888—Subsequently coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/8305—Miscellaneous [e.g., treated surfaces, etc.]
Definitions
- the invention relates to a method for producing a press-hardened component according to the preambles of independent claims 1 and 2.
- Such a material is, for example, the precoated boron steel marketed by Usinor under the trader Usibor 1500.
- the steel is provided with an AISi coating which, among other things, exhibits advantageous corrosion-inhibiting properties in the course of the subsequent heat treatment.
- the component is subjected to a preforming cut or a trimming step before the actual hot forming.
- a preforming cut or a trimming step before the actual hot forming.
- This is for example in the DE 101 49 221 C1 described.
- a method may cause corrosion problems because a commonly applied tape coating will be damaged during preforming.
- the object of the invention is to specify a press-hardened component as well as a production method for press-hardened components, which enables reliable corrosion protection for precoated, hot-workable steels.
- a first embodiment of the method according to the invention for the production of press-hardened components comprises the following method steps: a component blank is formed from the precoated semi-finished product by a cold-forming method, in particular a drawing method; the component blank is trimmed on the edge on a part of the production approximately corresponding boundary contour; the trimmed component blank is heated and press-hardened in a hot-forming tool; the press-hardened component blank is coated in a coating step with a corrosion-protective layer.
- this embodiment of the invention makes it possible to design the component manufacturing process in such a way that it is possible to dispense with the procedurally complex and costly final trimming of the hardened component.
- the edge regions are therefore already cut in the uncured state of the component and not only - as usual in hot forming usual - after the heating and hardening process.
- By pruning the workpiece already in the soft state significantly lower cutting forces are required than for cold-cutting hardened materials, resulting in reduced tool wear and a reduction in the maintenance cost of the cutting tools.
- the risk of rapid cracking due to the high notch sensitivity of these materials is significantly reduced when trimming the high strength material in the uncured state.
- the pre-coating provided on the semifinished product avoids scaling of the trimmed component blank in the hardening process, and the requirements for an inert atmosphere during curing can be reduced. In addition, the pre-coating prevents decarburization of the material during curing.
- a further layer which protects against corrosion is applied, so that the component is completely coated, ie also at the edges.
- the following method steps are carried out: the semifinished product precoated with a first layer is heated and press-hardened in a hot-forming tool; the component blank produced in this way is trimmed at the edge to a boundary contour corresponding to the component to be produced; the press-hardened, cut component blank is coated in a coating step with a second corrosion-protective layer.
- the trimming of the cured component is preferably carried out by means of a laser or water jet cutting method, by which a high-quality trimming of the component edges can be achieved.
- the subsequent application of the second corrosion protection layer ensures that the component is also protected against corrosion in the area of the trimmed edges.
- a corrosion-protective layer of zinc can be applied in a coating process that can be suitably integrated into a production process.
- the layer is applied to the press-hardened component blank by a thermal diffusion method, a readily controllable method can be used, with which preferably a layer of zinc or a zinc alloy can be applied, which is also suitable for complex component geometries and edge layering is.
- the layer thickness can be adjusted selectively between a few microns and over 100 microns.
- a thermal load of the component is low.
- Components can be used regardless of their size, dimensions, Configuration, complexity and weight are coated.
- a cleaning prior to the coating step with a dry cleaning, in particular blasting of the press-hardened component blank with glass particles or zinc particles, can be omitted, since the precoating substantially prevents scaling of the component blank during hot forming. This saves a process step; In addition, it is avoided that a small, but possibly disturbing component distortion occurs by blasting the components with particles.
- a good adhesion between the two coatings results.
- the second layer applied to the first layer of the precoat provides edge coating and coating of those areas where the first layer of the precoat e.g. was chipped in the pre-forming or cracked due to excessive friction.
- the component blank is cleaned of residues after the coating step, for example with ultrasound, and passivated, a surface is formed which gives a good primer for coatings, in particular primers of paints or coatings themselves.
- the component blank is tempered after the coating step. It is particularly advantageous if the component blank is coated with a zinc-containing layer, since an oxide is formed on the surface, which is suitable as a primer.
- a press-hardened component in particular a body component, from a semifinished product of unhardened, hot-workable steel sheet, which has been produced according to at least one embodiment of the method according to the invention, is particularly suitable for mass production with corresponding series production and combines a favorable weight reduction of the component with excellent corrosion protection.
- FIGS. 1a to 1e schematically show an inventive method for producing a spatially shaped, press-hardened component 1 from a semifinished product 2.
- a board 3 is used as a semifinished product 2, which is cut out of a developed coil 5.
- a composite sheet are used, as for example in the DE 100 49 660 A1 is described and which consists of a base plate and at least one reinforcing plate.
- a Taylored Blank can be used, which consists of several welded together sheets of different material thickness and / or different material properties.
- the semifinished product 2 may be a three-dimensionally shaped sheet-metal part produced by any forming process which is to undergo further deformation and a strength and / or rigidity increase with the aid of the method according to the invention.
- the semifinished product 2 consists of an unhardened, hot-forming steel sheet.
- a particularly preferred material is a boron-containing tempering steel, e.g. Usibor 1500, Usibor 1500 P or Usibor 1500 PC, which are distributed by the company Usinor under these trade names.
- the board 3 ( Fig. 1a ) are cut out of a unwound and straightened portion of a coil 5 from a precoated, thermoformable sheet.
- the coating is a coating of aluminum or an aluminum alloy, in particular a silicon-containing aluminum alloy AlSi.
- the thermoformable material is at this time in an uncured state, so that board 3 easily using conventional mechanical cutting means 4, for example, a scissors, can be cut out.
- the cutting of the board 3 is advantageously carried out with the help of a platinum press 6, which ensures an automated feed of the coil 5 and an automatic punching and removal of the cut-out board 3.
- board 3 is in 2a shown in a schematic perspective view.
- the cut-out blanks 3 are deposited on a stack 7 and fed in stacked form to a cold-forming station 8 (FIG. Fig. 1b ).
- a component blank 10 is formed in a second process step II from the circuit board 3 by means of the cold forming tool 8, for example a two-stage deep drawing tool 9.
- the board 3 has edge regions 11 which protrude beyond an outer contour 12 of the component 1 to be molded.
- the component blank 10 is formed close to the final contour.
- close-to-net shape should be understood to mean that those parts of the geometry of the finished component 1 which are accompanied by a macroscopic flow of material are completely formed in the component blank 10 after the cold-forming process has been completed. After completion of the cold forming process, only slight conformations of shape are required to produce the three-dimensional shape of the component 1, which require a minimum (local) material flow; the component blank 10 is in Fig. 2b shown.
- the near-net shape shaping can take place in a single deep-drawing step, or it can take place in several stages ( Fig. 1b ).
- the component blank 10 is in a Cutting device 15 is inserted and cut there (process step III, Fig. 1c ).
- the material is still in the uncured state at this time, so trimming can be accomplished by conventional mechanical cutting means 14 such as cutting knives, folding and / or punching tools.
- a separate cutting device 15 may be provided.
- the cutting means 14 may be integrated into the last stage 9 'of the deep-drawing tool 9, so that in the last deep-drawing stage 9' in addition to the final shaping of the sheet metal blank 10, the edge trimming takes place.
- the process steps II and III are integrated in a single processing station, in which the forming and cutting is carried out fully automatically.
- the removal of the component blank 17 from the processing station can be automated or there may be a manual removal and stacking of the component blanks 17.
- the trimmed component blank 17 is subjected to hot working in a hot forming area 26, in the course of which it is formed and hardened to a final shape of the component 1.
- the trimmed component blank 17 is inserted by a manipulator 20 in a continuous furnace 21, where it is heated to a temperature which is above the structural transformation temperature in the austenitic state; Depending on the grade of steel, this corresponds to heating to a temperature between 700 ° C and 1100 ° C.
- a favorable range is between 900 ° C and 1000 ° C.
- the atmosphere of the continuous furnace can be rendered inert by the addition of a protective gas, but the precoating of the blanks 3 already prevents at least a full-surface scaling of the blank surface.
- the uncoated interfaces of the edge contour 12 'of the trimmed component blanks 17 represent only a very small area ratio of the component blank 17, so that adhesion of a layer applied later is virtually unaffected.
- a suitable inert gas for inertization is e.g. Carbon dioxide or nitrogen.
- the heated trimmed component blank 17 is then inserted by means of a manipulator 22 in a hot-forming tool 23, in which the three-dimensional shape and the edge contour 12 'of the trimmed component blank 17 are brought to their desired level. Since the trimmed component blank 17 already has near net shape dimensions, only a slight adaptation of the shape is necessary during hot forming.
- the hot-forming tool 23 the trimmed component blank 17 is finished and rapidly cooled, resulting in a fine-grained martensitic or bainitic material structure is set. This step corresponds to a hardening of the component blank 18 and allows a targeted adjustment of the material strength. Details of such a curing process are eg in the DE 100 49 660 A1 described.
- the hardened component blank 18 is taken out of the hot forming tool 23 with a manipulator and optionally stacked until further processing. Because of the hot-forming process upstream near-net shape trimming of the component blank 10 and the shape adjustment of the edge contour 12 'in the hot forming tool 23, the component 18 after completion of the hot forming process already the desired outer contour 24 of the finished component 1, so that after the hot forming no time-consuming trimming the edge of the component is necessary.
- the component blank 18 can be quenched in a cooled hot forming tool 23. Since the surface is not scaled by the layer 33 of the precoating, a subsequent cleaning can be omitted.
- the cycle times in the production method are advantageously short.
- the cooling of the component blank 18 is a possible bottleneck.
- air-hardening or water-hardening materials for the components 1 can be used.
- the component blank 18 then only needs to cool down until sufficient heat resistance, rigidity and the associated Dimensional accuracy of the component blank 18 is reached. Then, the component blank 18 can be removed from the tool 23, so that the further heat treatment process takes place in the air or in water outside of the tool 23, which then very quickly after a few seconds again for receiving further component blanks 17 is available.
- the press-hardened component blank 18 is coated in a coating process with a corrosion of the component 1 preventing layer 34.
- drums 31 are charged with the press-hardened component blanks 18 and a zinc-containing powder, preferably a zinc alloy or a zinc-containing mixture, closed and introduced into a coating installation 30.
- the component blanks 18 are heated slowly at about 5-10 K / min with slow rotation of the drums 31 to about 300 ° C.
- the zinc or zinc alloy is distributed substantially homogeneously over the entire surface of the component blanks 18 and bonds to the surface.
- a uniform layer thickness arises on the component blanks 18, which can be set arbitrarily between a few ⁇ m and more than 100 ⁇ m, preferably between 5 ⁇ m and 120 ⁇ m.
- the layer 34 is weldable and gives a tensile strength that can be more than 1300 MPa for a component 1 made of BTR 165. In the thermal diffusion method There are practically no residues or emissions into the environment.
- the coating process is concluded with a passivation process in an adjacent passivation station 35, in which the drums 31 are discharged from the coating installation 30, cooled in a cooling station 36, ultrasonically freed of residues of the coating powder in a cleaning station 37 and in a tempering station 38 at a temperature of about 200 ° C for about 1 h, wherein the layer 34 is passivated.
- suitable passivating additives may also be added. Then the finished corrosion-protected components 1 can be removed from the drum 31.
- the zinc-containing layer 34 is applied to the press-hardened component blank 18 by a hot-dip galvanizing process in a coating area 40.
- Component blanks 18 are suspended in a submersible housing 41, which transports the component blanks 18 through a plurality of stations of the coating area 40.
- a flux station 42 the component blanks 18 are hung in a suitably tempered flux bath, preferably with zinc chloride at about 360 ° C, then dried in a drying station 43, preferably at 80 ° C and then in a galvanizing bath 44 at about 400 ° C. 450 ° C immersed and galvanized. Then the finished components 1 can be removed from the submersible housing 31.
- FIGS. 3a to 3d schematically show an alternative process flow for producing a spatially shaped, press-hardened component 1 from a semifinished product 2, in particular from a pre-coated circuit board 3.
- Fig. 3a Cut the board 3 in the platinum press 6 from a pre-coated, hot-forming sheet.
- the coated board 3 is subjected to a hot-forming step ( Fig. 3b ).
- the board 3 is inserted by a manipulator 20 'in a continuous furnace 21', in which the board 3 is heated to a temperature which is above the transition temperature in the austenitic microstructure state.
- the heated board 3 is inserted into a hot forming tool 23 ', in which from the circuit board 3, a component blank 10' of the desired three-dimensional shape is formed;
- the component blank 10 ' is cooled down so rapidly that it experiences a (component-wide or local) hardening.
- the continuous furnace 21 'and the hot forming tool 23' may be in a protective gas atmosphere 26 ', however, by pre-coating the boards 3 is a full-scale scaling of the boards 3 avoided.
- the hardened component blank 10 ' is transferred to a cutting device 15' ( Fig. 3c ), in which the component blank 10 'is trimmed at the edge to produce a blank 18' with edge contour 12.
- the trimming is preferably carried out with a laser 14 '.
- the cut edge portions 11 ' are disposed of.
- the 3d figure is the press-hardened and trimmed blank 18 '- analogous to the process stage V or V' of FIGS. 1e or 1f - coated in a coating system 30.
- the press-hardened, coated component 1 is particularly suitable as a body component in vehicle construction, which are produced in large quantities.
- the method according to the invention enables advantageous process control with short cycle times, all process steps have industrialization potential.
- a precoated material is a use of a conventional pre-forming possible.
- a conventional forming and trimming is possible even with high-strength materials, so that - when using the manufacturing process according to FIG. 1 -
- the costly laser cutting can be replaced at high volumes costly.
- Sheet metal components can be protected by this manufacturing method already in the development by conventional forming simulation on their production.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Coating With Molten Metal (AREA)
- Heat Treatment Of Articles (AREA)
Claims (7)
- Procédé de production de composants, en particulier de carrosserie, trempés sous pression à partir d'un produit semi-fini (2) constitué d'une tôle d'acier non trempée pouvant être formée à chaud,
caractérisé en ce que
les étapes suivantes sont exécutées:- une ébauche de composant (10) est formée par un procédé de formage à froid, en particulier un procédé d'emboutissage, à partir du produit semi-fini (2) prérevêtu d'une première couche (33);- les bords de ladite ébauche de composant (10) sont découpés de façon à obtenir un contour (12') correspondant sensiblement à celui du composant à produire (1);- l'ébauche de composant découpée (17) est chauffée et trempée sous pression dans un outil de formage à chaud (23;- l'ébauche de composant trempée sous pression (18) est recouverte d'une seconde couche (34) anticorrosion lors d'une étape de revêtement. - Procédé de production de composants, en particulier de carrosserie, trempés sous pression à partir d'un produit semi-fini (2) constitué d'une tôle d'acier non trempée pouvant être formée à chaud,
caractérisé en ce que
les étapes suivantes sont exécutées:- ledit produit seml-finl (2) prérevêtu d'une première couche (33) est chauffé est trempé sous pression dans un outil de formage à chaud (23);- les bords de ladite ébauche de composant (10') trempée sous pression ainsi obtenue sont découpés de façon à obtenir un contour (12) correspondant sensiblement à celui du composant à produire (1);- l'ébauche de composant trempée sous pression (18') est recouverte d'une seconde couche (34) anticorrosion lors d'une étape de revêtement. - Procédé selon la revendication 1 ou 2,
caractérisé en ce que
ladite seconde couche (34) est appliquée sur ladite ébauche de composant (18, 18') trempée sous pression par un procédé de galvanisation à chaud. - Procédé selon la revendication 1 ou 2,
caractérisé en ce que
ladite seconde couche (34) est appliquée sur ladite ébauche de composant (18, 18') trempée sous pression par un procédé de diffusion thermique. - Procédé selon au moins l'une des revendications précédentes,
caractérisé en ce que
la seconde couche (34) est déposée non seulement sur le prérevêtement (33) mais encore sur des parties non-revêtues de ladite ébauche de composant (18, 18'). - Procédé selon au moins l'une des revendications précédentes,
caractérisé en ce que
ladite ébauche de composant (18, 18') revêtue est nettoyée de résidus de ladite étape de revêtement. - Procédé selon au moins l'une des revendications précédentes,
caractérisé en ce que
ladite ébauche de composant (18, 18') revêtue est malléabilisée après l'étape de revêtement.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2003133166 DE10333166A1 (de) | 2003-07-22 | 2003-07-22 | Pressgehärtetes Bauteil und Verfahren zur Herstellung eines pressgehärteten Bauteils |
PCT/EP2004/008087 WO2005009642A1 (fr) | 2003-07-22 | 2004-07-20 | Composant trempe sous pression et procede de production d'un composant trempe sous pression |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1646459A1 EP1646459A1 (fr) | 2006-04-19 |
EP1646459B1 true EP1646459B1 (fr) | 2010-05-05 |
EP1646459B2 EP1646459B2 (fr) | 2019-01-02 |
Family
ID=34042013
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04741163.2A Expired - Lifetime EP1646459B2 (fr) | 2003-07-22 | 2004-07-20 | Procede de production d'un composant trempe sous pression |
Country Status (6)
Country | Link |
---|---|
US (1) | US8127449B2 (fr) |
EP (1) | EP1646459B2 (fr) |
JP (1) | JP2006529002A (fr) |
DE (2) | DE10333166A1 (fr) |
WO (1) | WO2005009642A1 (fr) |
ZA (1) | ZA200600594B (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018078484A1 (fr) | 2016-10-26 | 2018-05-03 | Thermission Ag | Procédé pour appliquer une structure stratifiée par thermodiffusion sur une surface métallique ou intermétallique |
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DE10333165A1 (de) * | 2003-07-22 | 2005-02-24 | Daimlerchrysler Ag | Pressgehärtetes Bauteil und Verfahren zur Herstellung eines pressgehärteten Bauteils |
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JP5431251B2 (ja) * | 2010-06-10 | 2014-03-05 | 株式会社神戸製鋼所 | 曲げ加工用金型、これを用いた自動車用サスペンションアームの製造装置およびその製造方法 |
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KR101523177B1 (ko) * | 2014-12-11 | 2015-05-27 | 현대하이스코 주식회사 | 금형의 도금소착 방지를 위한 핫스탬핑 장치 및 방법 |
CN104841780B (zh) * | 2015-05-06 | 2016-10-26 | 翟述基 | 高强钢板冲压件热成型生产自动线 |
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US10837072B2 (en) | 2016-08-29 | 2020-11-17 | Magna Powertrain Inc. | Splined power transmission components made using heat-assisted calibration process and method of forming such splined power transmission components |
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GB201714831D0 (en) * | 2017-09-14 | 2017-11-01 | Imp Innovations Ltd | Method for preparing and forming sheet material |
DE102018207488A1 (de) | 2018-05-15 | 2019-11-21 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung eines Blechbauteils |
CN111434405B (zh) * | 2019-06-12 | 2021-10-15 | 苏州普热斯勒先进成型技术有限公司 | 一种热冲压件的制备方法及装置 |
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DE3828045C1 (en) † | 1988-08-18 | 1989-12-07 | Hoesch Stahl Ag, 4600 Dortmund, De | Method and apparatus for applying an anti-corrosive layer to the cut edges of a metal sheet |
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EP0964078A1 (fr) * | 1998-06-12 | 1999-12-15 | Enamels and Ceramic Coatings International C.V. | Emaillage d'un acier prérevêtu d'une couche de zinc ou d'un alliage de zinc |
FR2807447B1 (fr) † | 2000-04-07 | 2002-10-11 | Usinor | Procede de realisation d'une piece a tres hautes caracteristiques mecaniques, mise en forme par emboutissage, a partir d'une bande de tole d'acier laminee et notamment laminee a chaud et revetue |
DE10049660B4 (de) * | 2000-10-07 | 2005-02-24 | Daimlerchrysler Ag | Verfahren zum Herstellen lokal verstärkter Blechumformteile |
US6896970B2 (en) * | 2001-01-31 | 2005-05-24 | Areway, Inc. | Corrosion resistant coating giving polished effect |
DE10135647C1 (de) | 2001-07-21 | 2002-07-25 | Daimler Chrysler Ag | Verfahren zur Herstellung eines Blechumformteils mit Korrosionsschutz und nach dem Verfahren hergestelltes Blechumformteil |
DE10149221C1 (de) * | 2001-10-05 | 2002-08-08 | Benteler Automobiltechnik Gmbh | Verfahren zur Herstellung eines gehärteten Blechprofils |
EP1536898B1 (fr) * | 2002-09-13 | 2006-05-31 | DaimlerChrysler AG | Procede de production d'un piece trempee a la presse |
-
2003
- 2003-07-22 DE DE2003133166 patent/DE10333166A1/de not_active Withdrawn
-
2004
- 2004-07-20 EP EP04741163.2A patent/EP1646459B2/fr not_active Expired - Lifetime
- 2004-07-20 JP JP2006520770A patent/JP2006529002A/ja active Pending
- 2004-07-20 WO PCT/EP2004/008087 patent/WO2005009642A1/fr active Application Filing
- 2004-07-20 US US10/565,037 patent/US8127449B2/en not_active Expired - Fee Related
- 2004-07-20 DE DE200450011133 patent/DE502004011133D1/de not_active Expired - Lifetime
-
2006
- 2006-01-20 ZA ZA200600594A patent/ZA200600594B/xx unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018078484A1 (fr) | 2016-10-26 | 2018-05-03 | Thermission Ag | Procédé pour appliquer une structure stratifiée par thermodiffusion sur une surface métallique ou intermétallique |
Also Published As
Publication number | Publication date |
---|---|
US20070175040A1 (en) | 2007-08-02 |
US8127449B2 (en) | 2012-03-06 |
EP1646459B2 (fr) | 2019-01-02 |
DE10333166A1 (de) | 2005-02-10 |
DE502004011133D1 (de) | 2010-06-17 |
WO2005009642A1 (fr) | 2005-02-03 |
JP2006529002A (ja) | 2006-12-28 |
EP1646459A1 (fr) | 2006-04-19 |
ZA200600594B (en) | 2010-01-27 |
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