EP1638169B1 - Elektrische Anschluss- oder Verbindungsklemme - Google Patents

Elektrische Anschluss- oder Verbindungsklemme Download PDF

Info

Publication number
EP1638169B1
EP1638169B1 EP05018678A EP05018678A EP1638169B1 EP 1638169 B1 EP1638169 B1 EP 1638169B1 EP 05018678 A EP05018678 A EP 05018678A EP 05018678 A EP05018678 A EP 05018678A EP 1638169 B1 EP1638169 B1 EP 1638169B1
Authority
EP
European Patent Office
Prior art keywords
clamping
spring
busbar piece
limb
electrical connection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05018678A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1638169A3 (de
EP1638169A2 (de
Inventor
Anke Steinkemper
Udo Hoppe
Ralf Geske
Dieter Holste
Thomas Beier
Ralf Lange
Markus Kettern
Sebastian Schäfer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Phoenix Contact GmbH and Co KG
Original Assignee
Phoenix Contact GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Phoenix Contact GmbH and Co KG filed Critical Phoenix Contact GmbH and Co KG
Publication of EP1638169A2 publication Critical patent/EP1638169A2/de
Publication of EP1638169A3 publication Critical patent/EP1638169A3/de
Application granted granted Critical
Publication of EP1638169B1 publication Critical patent/EP1638169B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/48185—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end
    • H01R4/4819—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar adapted for axial insertion of a wire end the spring shape allowing insertion of the conductor end when the spring is unbiased
    • H01R4/4821—Single-blade spring
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/4846—Busbar details
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H01R13/11—Resilient sockets
    • H01R13/112—Resilient sockets forked sockets having two legs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809—Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • H01R4/484—Spring housing details
    • H01R4/4842—Spring housing details the spring housing being provided with a single opening for insertion of a spring-activating tool

Definitions

  • the invention relates to an electrical connection or connection terminal with a clamping spring and a metal part, wherein the clamping spring and the metal part are arranged in a conductor insertion opening for insertion of an electrical conductor to be connected insulating housing, the clamping spring a clamping leg and a plant leg and the metal part at least one Bus bar piece and wherein the clamping leg and the busbar piece form a spring terminal connection for the electrical conductor to be connected.
  • connection or connection devices serve to produce an electrical connection or an electrical connection, namely to produce an electrically conductive connection between a contact element and a mating contact element, namely a galvanic connection. Whether in a particular case a connection device or a connection device is present, is functionally relatively irrelevant. From a connection device is often spoken when something portable is connected to something stationary, while often speaks of a connecting device then, if something portable with something Ortsbeweglichem or even if something stationary is connected to something stationary.
  • the metal part is formed as a multi-angled contact element that has a substantially perpendicular to the insertion of the conductor to be connected first profile section with a plug-in opening for the conductor to be connected and one of them in the insertion angled second profile section.
  • the substantially U-shaped clamping spring protrudes with its clamping leg through the insertion opening in the contact element, so that the end of the clamping leg presses an inserted into the insertion opening electrical conductor against the second profile section of the contact element.
  • the contact element and the clamping spring thus form a Federkraftklemmanschluß for an electrical conductor to be connected.
  • the clamping spring is thereby connected to the contact element, that the end of the second leg of the clamping spring is riveted above the Steegrofinung on the contact element.
  • the fixation of the clamping spring on the contact element by means of rivets is relatively cumbersome.
  • the size of the known terminal 'terminal is relatively large, in particular, the terminal is relatively high, since the fixing of the second leg of the clamping spring above the Steegro réelle and the rear spring bow of the clamping spring is disposed substantially above the approximately L-shaped contact element ,
  • an electrical terminal which also has a substantially U-shaped clamping spring and an L-shaped metal part.
  • the metal part is connected to a male or female part, so that the known terminal is also referred to as a connector.
  • the L-shaped metal part has a portion arranged perpendicular to the conductor insertion direction, by a rectangular opening is formed through which the electrical conductor to be connected can be inserted.
  • the U-shaped clamping spring is arranged with the ends of their legs in the opening, that the rear spring bow of the clamping spring in the conductor insertion direction in front of the opening and the clamping leg of the clamping spring presses an inserted electrical conductor against the upper edge of the opening, so that also in this known connector, the clamping spring and the metal part form a Federkraftklemmanschluß.
  • the clamping spring slips or even slip out of the opening with the ends of their spring legs, so that a proper positioning of the clamping spring during insertion of an electrical conductor and thus a reliable contacting of the electrical conductor may not more is guaranteed.
  • the present invention is therefore an object of the invention to provide an electrical connection or connection terminal described above, which allows for the smallest possible size a simple yet secure fixation of the clamping spring.
  • the electrical connection or connection terminal according to the invention thus initially differs from the known from the prior art terminals, that the clamping spring is not U-shaped but rather loop-shaped. Moreover, in the electrical connection or connection terminal according to the invention, the recess for insertion of the electrical conductor to be connected is not formed in a section of the busbar but in the contact leg of the clamping spring. In the connection or connection terminal according to the invention, the fixation of clamping spring and busbar is thus not characterized in that the clamping spring is inserted with the ends of their legs in an opening in the busbar but the busbar in the recess in the plant leg of the clamping spring.
  • a holding portion is formed on the clamping spring, so that the busbar piece between the end of the clamping leg and the holding portion is clamped.
  • the end of the clamping leg and the busbar piece form the terminal point for the electrical conductor, in which the end of the clamping leg presses the electrical conductor to be connected against the busbar piece.
  • Loop-shaped clamping springs in electrical connection or connection terminals are basically known from the prior art, namely as so-called tension springs in spring-loaded terminals (cf. DE 198 02 945 A1 , according to the preamble of claim 1).
  • Spring-cage terminals have established themselves in the market over time in addition to screw terminals - and more recently, in addition to electrical terminals with insulation displacement technology - and are used in millions of cases, especially as terminal blocks.
  • the advantage of the spring clamp terminals compared to the screw terminals is that spring clamp terminals allow for faster and easier wiring. To actuate the tension spring clamp requires only one operating tool, such as a screwdriver, which is pressed to open the terminal in an operating shaft.
  • the tip of the screwdriver tensions the tension spring, which opens the clamping point.
  • a conductor to be connected can then be inserted through the recess in the clamping leg and is clamped after pulling out of the screwdriver by the lower edge of the recess against a busbar connected to the tension spring.
  • the known tension spring terminals differ significantly both in design and in their function of the connection or connection terminal according to the invention.
  • the known schlaufförrnigen tension springs - according to their name the conductor to be connected pulled by the clamping leg against the busbar.
  • the connection or connection terminal according to the invention the conductor to be connected is pressed by the clamping leg against the busbar piece.
  • a recess is provided with tension springs in the clamping leg, while in the clamping spring of the connection or connection terminal according to the invention, the recess is formed in the plant leg.
  • the holding portion of the clamping spring is punched out of the plant leg and bent.
  • the holding portion corresponds to the material of the abutment leg, which is punched out of the plant leg in the formation of the recess.
  • the recess and the holding portion can be made particularly simple and material-saving by a punching and bending process. Due to the integral nature of the abutment leg and of the holding section, a further method step for connecting the holding section to the clamping spring is not required beyond that.
  • the end of the busbar piece is bent so that the end of the busbar piece together with the end of the clamping leg of the clamping spring form an insertion funnel for the electrical conductor to be connected. Due to the design of the insertion funnel thus the tip of an inserted through the conductor insertion opening in the insulating electrical conductor is automatically positioned correctly, so that a simple and accurate connection of an electrical conductor to the electrical connection or connection terminal is possible.
  • the electrical connection or connection device is preferably designed as a connector so that the metal part except the busbar piece still has a male or female part, wherein the busbar piece and the male or female part are integrally formed, so that the metal part All in all easy to produce by punching and bending.
  • Good electrical connectors are characterized in that in the contacted state of the contact resistance between the contact element, d. H. the male or female part, and the corresponding mating contact element permanently has the lowest possible value.
  • the contact resistance between the contact element and the contacted with the contact element mating contact element depends on the geometry of contact element and mating contact element, of the materials of contact element and mating contact element and in particular from the contact force or the contact pressure between the contact element and the mating contact element.
  • the contact force is usually achieved in that when contacting the contact element is elastically deformed, so that from the elastic deformation of a restoring force as a contact force and then resulting in a corresponding contact pressure
  • the problem now is that when using a highly conductive material for the contact element, ie for the male or female part of the metal part, the spring rate of the contact element is relatively low, so that no sufficient and lasting contact force can be realized.
  • an over-spring is provided, which surrounds the socket part.
  • the over-spring which is adapted substantially to the geometry of the socket part, can be made for example of spring steel.
  • the metal part and thus also the socket part itself is made of a material with a good conductivity, for example of a copper alloy.
  • the insulating housing has an actuating opening for insertion of an actuating tool and is formed on the clamping leg of the clamping spring a kink, which is aligned in the direction of the spring force of the clamping leg, so that the Tip of the actuating tool for opening the clamping spring can act on the kink.
  • clamping leg kink allows easier engagement of the tip of the actuating tool on the clamping leg to open the clamping spring.
  • the Fig. 1 and 2 show a clamping spring 1 and a metal part 2 of an electrical connection or connection terminal.
  • the clamping spring 1 has a clamping leg 4 and a contact leg 5, wherein the clamping leg 4 and the contact leg 5 are approximately perpendicular to each other.
  • the metal part 2 has a busbar piece 6 and an integral with the busbar piece 6 female part 14.
  • a recess 7 is formed in the contact leg 5 of the clamping spring 1, in which the tip of the electrical conductor 3 to be connected can be inserted.
  • the end 8 of the clamping leg 4 extends into the recess 7 in the plant leg 5 inside.
  • the clamping spring 1 thus has an approximately loop-shaped contour, wherein the bearing leg 5 and thus also the recess 7 is substantially perpendicular to the insertion direction of the electrical conductor to be connected 3 and perpendicular to the busbar piece 6.
  • the clamping spring 1 has a holding section 9, which is punched out of the plant leg 5.
  • the bearing limb 5 and the holding portion 9 are substantially perpendicular to each other, while the busbar piece 6 and the holding portion 9 are substantially parallel to each other.
  • a fixation of the clamping spring 1 to the metal part 2 and the metal part 2 on the clamping spring 1 is now easy to manufacture, that the busbar piece 6 is inserted opposite to the insertion of the electrical conductor 3 to be connected through the recess 7, wherein the busbar piece 6 on the holding portion 9 rests and is pressed by the end 8 of the clamping leg 4 against the holding portion 9.
  • the end 10 of the busbar piece 6 protrudes through the recess 7 in the plant leg 5 therethrough.
  • the position of the clamping spring 1 can be further fixed in that in the insulating housing, a groove or shoulder for receiving or support of the mounting web 13 is formed, which is at the opposite end of the holding portion 9 of the recess 7 punched out of the plant leg 5 and bent
  • the metal part 2 in addition to the busbar piece 6 still a socket part 14.
  • the busbar piece 6 may also be connected to a pin-shaped connector part.
  • an over-spring 18 is provided, which is adapted to the geometry of the female part 14.
  • the metal part 2 in total, ie both the busbar piece 6 and the female part 14, are made of a highly electrically conductive material, in particular of a copper alloy, while the over-spring 18 is made of a material with a high spring rate, for example of spring steel.
  • the clamping leg 4 of the clamping spring 1 has a kink 19 which is aligned in the direction of the spring force of the clamping leg 4, so that through the kink 19 an improved point of application for the tip of an actuating tool for opening the clamping spring 1 is realized.

Landscapes

  • Connections Arranged To Contact A Plurality Of Conductors (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Connection Of Batteries Or Terminals (AREA)
  • Conductive Materials (AREA)
EP05018678A 2004-09-15 2005-08-29 Elektrische Anschluss- oder Verbindungsklemme Not-in-force EP1638169B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102004045025A DE102004045025B3 (de) 2004-09-15 2004-09-15 Elektrische Anschluß- oder Verbindungsklemme

Publications (3)

Publication Number Publication Date
EP1638169A2 EP1638169A2 (de) 2006-03-22
EP1638169A3 EP1638169A3 (de) 2007-02-21
EP1638169B1 true EP1638169B1 (de) 2008-06-11

Family

ID=35427938

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05018678A Not-in-force EP1638169B1 (de) 2004-09-15 2005-08-29 Elektrische Anschluss- oder Verbindungsklemme

Country Status (7)

Country Link
US (1) US7083463B2 (ja)
EP (1) EP1638169B1 (ja)
JP (1) JP4728074B2 (ja)
CN (1) CN100499268C (ja)
AT (1) ATE398348T1 (ja)
DE (2) DE102004045025B3 (ja)
DK (1) DK1638169T3 (ja)

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CN1750326A (zh) 2006-03-22
US20060063419A1 (en) 2006-03-23
JP2006086126A (ja) 2006-03-30
EP1638169A3 (de) 2007-02-21
US7083463B2 (en) 2006-08-01
JP4728074B2 (ja) 2011-07-20
DK1638169T3 (da) 2008-10-13
DE502005004380D1 (de) 2008-07-24
DE102004045025B3 (de) 2006-02-16
EP1638169A2 (de) 2006-03-22
CN100499268C (zh) 2009-06-10
ATE398348T1 (de) 2008-07-15

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