EP1636473B2 - Kolben für einen verbrennungsmotor und giessverfahren zu dessen herstellung - Google Patents
Kolben für einen verbrennungsmotor und giessverfahren zu dessen herstellung Download PDFInfo
- Publication number
- EP1636473B2 EP1636473B2 EP04738605.7A EP04738605A EP1636473B2 EP 1636473 B2 EP1636473 B2 EP 1636473B2 EP 04738605 A EP04738605 A EP 04738605A EP 1636473 B2 EP1636473 B2 EP 1636473B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- casting
- recesses
- hubs
- area
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
- B22C9/105—Salt cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
- B22D15/02—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of cylinders, pistons, bearing shells or like thin-walled objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
- B22D19/0027—Cylinders, pistons pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/49249—Piston making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/49249—Piston making
- Y10T29/49256—Piston making with assembly or composite article making
- Y10T29/49261—Piston making with assembly or composite article making by composite casting or molding
Definitions
- the invention relates to a piston for an internal combustion engine according to the preamble of claim 1 and a method for its production according to the preamble of claim 2.
- a piston is known whose formed on a cylindrically shaped, upper portion of the piston pin bosses are set back relative to the edge of the upper region, so that when pouring the piston in the bottom of the overhang formed thereby near the pin bosses recesses can be formed.
- a mold is used which contains a pivotable window insert with a casting core per recess, but which can only produce those recesses from which the casting core can be easily removed after casting.
- the disadvantage here is that a very expensive mechanism is required to keep the casting mold during casting of the piston exactly in the space provided and move away obliquely downwards from the piston after casting and pull out of the molding.
- the known from the prior art molding no incisions, which allows a production of ribs in the recess, which brings about the further disadvantage that the piston known from the latter prior art has only a low mechanical strength.
- the invention has the object to avoid the disadvantages of the cited prior art.
- the problem is solved with the features in the characteristics of the main claim and the dependent claim.
- An expedient embodiment of the invention is the subject of the dependent claim.
- the subject matter of the second claim combines the advantages of a hinged window insert, which can be produced on casting technology simple way recesses for which linearly movable slide are unsuitable, with the advantages of a salt core, the unlimited potential for possibilities of shaping cavities in the piston offers.
- a piston 1 is shown in half section, the left half of which lies on the longitudinal axis 2 of a piston pin, not shown, section of the piston and the right half of a side view of the piston 1, in which a coated portion 3 of a piston shaft 4 can be seen.
- the piston 1 is designed as a box piston, ie, below a circular cylindrical and the piston rings receiving, upper portion 5 is a lower portion 6, which has an approximately box-shaped cross-section, in which the hubs 7 and the box walls in the region of the hubs 7 to the piston center axis are drawn in, and in which only the lying in the region of the pressure and the counterpressure side skirt wall sections in section have the shape of segments of a circle whose diameter corresponds to the piston diameter.
- the piston 1 has two elevations 9 and 10, which are arranged on both sides of a combustion chamber trough 11 formed in the piston crown.
- elevations 9 and 10 of the center of gravity of the piston 1 are during casting of the piston 1 in the combustion chamber troughs 9, 10 to the lower portion 6 of the piston 1 open recesses 12 and also in formed under the region between the hubs 7 and the upper region 5 undercuts 13, which in the present embodiment in cross-section nose-shaped and in each case to the piston central axis 8 are aligned, but may also have any other shape that is adapted to reduce the weight of the piston.
- the mass center of gravity of the piston 1 in the direction of the hubs 7 is displaced by the material saved thereby.
- the casting mold for casting the piston 1 has a pivotable window insert 14 for each of the recesses 12 to be produced in the two elevations 9 and 10.
- a prefabricated salt mold part 15 is applied before the casting of the piston 1 on the window insert 14, the shape of which is identical to the shape of the recess 12 including the undercut 13.
- Das Salt mold part 15 is secured against rotation on the window insert 14 via two conical projections 16 arranged on the window insert 14, onto which the salt mold part 15 is slipped.
- the window insert 14 is shown in section, which is why only one of the two extensions 16 can be seen. With pivoted-in window insert 14 and salt molding 15 mounted thereon, the piston blank 1 is poured.
- FIG. 3 illustrated piston blank 1 which has the recesses 12 with the undercuts 13, wherein these recesses 12, as well as in FIG. 4 are divided by ribs 17,17 ', which serve to improve the dimensional stability of the walls 18 of the elevations 9 and 10. This allows to make the walls 18 very thin, thereby achieving improved cooling of the upper portion 5 of the piston 1 by spraying with cooling oil.
- the bottom view of the piston according to FIG. 4 shows the kidney-shaped configuration of the recesses 12, 12 'with the dashed lines undercuts 13, 13', which are divided in the present embodiment of two ribs 17, 17 '.
- the shape and the arrangement of the ribs 17, 17 'in a simple manner by a corresponding design of the salt-molded part 15 are taken into account.
- the shape of the salt mold part 15 corresponds to the negative shape shown in the figures of the recesses 12, 12 'and undercuts 13, 13'.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10325917A DE10325917A1 (de) | 2003-06-07 | 2003-06-07 | Kolben für einen Verbrennungsmotor und Gießverfahren zu dessen Herstellung |
PCT/DE2004/001151 WO2004111419A1 (de) | 2003-06-07 | 2004-06-07 | Kolben für einen verbrennungsmotor und giessverfahren zu dessen herstellung |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1636473A1 EP1636473A1 (de) | 2006-03-22 |
EP1636473B1 EP1636473B1 (de) | 2012-12-19 |
EP1636473B2 true EP1636473B2 (de) | 2016-03-16 |
Family
ID=33546538
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04738605.7A Expired - Fee Related EP1636473B2 (de) | 2003-06-07 | 2004-06-07 | Kolben für einen verbrennungsmotor und giessverfahren zu dessen herstellung |
Country Status (7)
Country | Link |
---|---|
US (1) | US7213562B2 (ko) |
EP (1) | EP1636473B2 (ko) |
JP (1) | JP4741479B2 (ko) |
KR (1) | KR101119174B1 (ko) |
BR (1) | BRPI0411089B1 (ko) |
DE (1) | DE10325917A1 (ko) |
WO (1) | WO2004111419A1 (ko) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080128946A1 (en) * | 2005-02-10 | 2008-06-05 | Boye David J | Mold assembly for lightweight pistons |
JP2006258013A (ja) * | 2005-03-18 | 2006-09-28 | Toyota Motor Corp | 内燃機関用のピストンおよびそのピストンを有する内燃機関 |
DE102010064078A1 (de) * | 2010-12-23 | 2012-06-28 | Federal-Mogul Nürnberg GmbH | Gießvorrichtung für einen Kolben für einen Verbrennungsmotor und Verfahren zum Öffnen und/oder Schließen einer Gießvorrichtung |
DE102011085448A1 (de) * | 2011-10-28 | 2013-05-02 | Ks Kolbenschmidt Gmbh | Kolben und Pleuel für eine Brennkraftmaschine |
DE102012203570A1 (de) * | 2012-03-07 | 2013-09-12 | Mahle International Gmbh | Gegossener Leichtmetallkolben, insbesondere ein Aluminiumkolben |
DE102012204480A1 (de) * | 2012-03-21 | 2013-09-26 | Mahle International Gmbh | Verfahren zur Herstellung eines gekühlten Ringträgers |
US8459332B1 (en) | 2012-07-09 | 2013-06-11 | Kevin M. O'Connor | Piston outer panel mold and method of constructing a piston and forming an undercut cooling gallery of a piston therewith |
DE102013013962A1 (de) * | 2013-08-23 | 2015-02-26 | Mahle International Gmbh | Baueinheit aus einem Kolben und einer Anspritzdüse für einen Verbrennungsmotor |
US9662707B2 (en) * | 2013-09-27 | 2017-05-30 | Honda Foundry Co., Ltd. | Piston casting method and piston casting device |
KR101634788B1 (ko) * | 2015-09-04 | 2016-06-30 | 동양피스톤 주식회사 | 피스톤 제조용 에코 금형 장치와 피스톤 제조용 금형 장치 및 피스톤 제조 방법 |
KR101615274B1 (ko) * | 2015-09-04 | 2016-04-25 | 동양피스톤 주식회사 | 피스톤 제조용 에코 금형 장치와 피스톤 제조용 금형 장치 및 피스톤 제조 방법 |
KR101896806B1 (ko) | 2016-12-15 | 2018-09-07 | 현대자동차주식회사 | 인서트 링 용 알루미늄 합금, 이를 이용한 알루미늄 인서트 링 및 이를 이용한 피스톤 제조방법 |
SE543272C2 (en) | 2019-03-06 | 2020-11-10 | Husqvarna Ab | Engine piston, engine, hand-held tool, and method of manufacturing an engine piston |
CN111957899A (zh) * | 2020-07-13 | 2020-11-20 | 华域科尔本施密特活塞有限公司 | 一种活塞轻量化结构的制备方法 |
Family Cites Families (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB617224A (en) | 1946-08-21 | 1949-02-02 | Harry Ralph Ricardo | Improvements in or relating to pistons |
GB1055737A (en) * | 1964-03-25 | 1967-01-18 | Wellworthy Ltd | Improvements in casting processes |
FR2079873A5 (ko) | 1970-02-16 | 1971-11-12 | Semt | |
CS201273B1 (en) | 1978-06-22 | 1980-10-31 | Miroslav Novotny | Piston from the alloyed perlitic plastic cast iron for the ignition engines |
WO1980002308A1 (en) | 1979-04-23 | 1980-10-30 | Caterpillar Tractor Co | Oil cooled piston |
DE3338419A1 (de) | 1983-10-22 | 1985-05-02 | Mtu Motoren- Und Turbinen-Union Friedrichshafen Gmbh, 7990 Friedrichshafen | Kolben fuer eine hubkolbenbrennkraftmaschine |
GB8413800D0 (en) * | 1984-05-30 | 1984-07-04 | Ae Plc | Manufacture of pistons |
DE3424522A1 (de) | 1984-07-04 | 1986-01-16 | Oxytechnik Gesellschaft für Systemtechnik mbH, 6236 Eschborn | Rohrsilo |
JPS61157122A (ja) * | 1984-12-28 | 1986-07-16 | Hitachi Denshi Ltd | 変復調装置 |
JPS61157122U (ko) * | 1985-03-20 | 1986-09-29 | ||
DE3721021A1 (de) * | 1986-06-27 | 1988-01-21 | Aisin Seiki | Verfahren zur herstellung eines brennkraftmaschinenkolbens |
DE3831285A1 (de) * | 1987-09-17 | 1989-04-06 | Aisin Seiki | Verfahren zur herstellung eines kolbens einer brennkraftmaschine |
GB8824222D0 (en) * | 1988-10-15 | 1988-11-23 | Wellworthy Ltd | Pistons |
JPH0442246A (ja) * | 1990-06-08 | 1992-02-12 | Toshiba Corp | 画像形成装置 |
JPH0442246U (ko) * | 1990-08-09 | 1992-04-09 | ||
DE4434994C2 (de) | 1994-09-30 | 1998-02-19 | Porsche Ag | Kolben für Brennkraftmaschinen |
US5692430A (en) | 1995-06-08 | 1997-12-02 | Caterpillar Inc. | Articulated piston apparatus including a cooling gallery |
US5794582A (en) * | 1995-09-26 | 1998-08-18 | Isuzu Motors Ltd. | Connecting structure of piston and connecting rod |
JPH09151786A (ja) * | 1995-11-30 | 1997-06-10 | Aisin Seiki Co Ltd | 内燃機関用ピストンの製造方法 |
US5979298A (en) * | 1997-05-08 | 1999-11-09 | Zellner Pistons, Llc | Cooling gallery for pistons |
DE19747944A1 (de) | 1997-10-30 | 1999-05-06 | Mahle Gmbh | Kolben mit zentralem Kühlraum |
DE19922809A1 (de) | 1999-05-19 | 2000-11-23 | Mahle Gmbh | Verfahren zur Herstellung eines Kastenkolbens |
DE19926568A1 (de) * | 1999-06-11 | 2000-12-14 | Mahle Gmbh | Gekühlter Kolben für Verbrennungsmotoren |
FR2800142B1 (fr) * | 1999-09-29 | 2002-06-21 | Valeo | Appareil d'accouplement hydrocinetique comportant une roue libre perfectionnee de reacteur |
DE10003821C5 (de) | 2000-01-28 | 2008-06-26 | Ks Kolbenschmidt Gmbh | Kolben, insbesondere ein Leichtmetallkolben für eine Brennkraftmaschine |
DE10013395C1 (de) | 2000-03-17 | 2001-08-02 | Ks Kolbenschmidt Gmbh | Verfahren zur Herstellung eines einteiligen Kühlkanalkolbens, insbesondere für einen Dieselmotor, sowie ein danach hergestellter einteiliger Kühlkanalkolben |
DE10142980A1 (de) * | 2001-09-01 | 2003-03-27 | Ks Kolbenschmidt Gmbh | Ringfeldhinterschnitt bei einem Kolben |
-
2003
- 2003-06-07 DE DE10325917A patent/DE10325917A1/de not_active Withdrawn
-
2004
- 2004-06-07 US US10/559,884 patent/US7213562B2/en not_active Expired - Lifetime
- 2004-06-07 JP JP2006515667A patent/JP4741479B2/ja not_active Expired - Fee Related
- 2004-06-07 BR BRPI0411089-7A patent/BRPI0411089B1/pt not_active IP Right Cessation
- 2004-06-07 EP EP04738605.7A patent/EP1636473B2/de not_active Expired - Fee Related
- 2004-06-07 WO PCT/DE2004/001151 patent/WO2004111419A1/de active Application Filing
- 2004-06-07 KR KR1020057023488A patent/KR101119174B1/ko active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
US20060118076A1 (en) | 2006-06-08 |
DE10325917A1 (de) | 2005-03-31 |
JP4741479B2 (ja) | 2011-08-03 |
EP1636473A1 (de) | 2006-03-22 |
JP2006527325A (ja) | 2006-11-30 |
EP1636473B1 (de) | 2012-12-19 |
US7213562B2 (en) | 2007-05-08 |
KR20060035615A (ko) | 2006-04-26 |
BRPI0411089A (pt) | 2006-07-25 |
WO2004111419A1 (de) | 2004-12-23 |
KR101119174B1 (ko) | 2012-02-21 |
BRPI0411089B1 (pt) | 2015-07-28 |
WO2004111419B1 (de) | 2005-04-07 |
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