EP1625091B2 - Procede de bobinage de bande - Google Patents

Procede de bobinage de bande Download PDF

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Publication number
EP1625091B2
EP1625091B2 EP04731851A EP04731851A EP1625091B2 EP 1625091 B2 EP1625091 B2 EP 1625091B2 EP 04731851 A EP04731851 A EP 04731851A EP 04731851 A EP04731851 A EP 04731851A EP 1625091 B2 EP1625091 B2 EP 1625091B2
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EP
European Patent Office
Prior art keywords
winding
ratio
bobbin
laying
coil
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Expired - Lifetime
Application number
EP04731851A
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German (de)
English (en)
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EP1625091A1 (fr
EP1625091B1 (fr
Inventor
Peter Schmalholz
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Starlinger and Co GmbH
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Starlinger and Co GmbH
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Application filed by Starlinger and Co GmbH filed Critical Starlinger and Co GmbH
Priority to AT04731851T priority Critical patent/ATE411964T1/de
Priority to EP08013213A priority patent/EP1982942A1/fr
Publication of EP1625091A1 publication Critical patent/EP1625091A1/fr
Publication of EP1625091B1 publication Critical patent/EP1625091B1/fr
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines
    • B65H54/74Driving arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/38Arrangements for preventing ribbon winding ; Arrangements for preventing irregular edge forming, e.g. edge raising or yarn falling from the edge
    • B65H54/381Preventing ribbon winding in a precision winding apparatus, i.e. with a constant ratio between the rotational speed of the bobbin spindle and the rotational speed of the traversing device driving shaft
    • B65H54/383Preventing ribbon winding in a precision winding apparatus, i.e. with a constant ratio between the rotational speed of the bobbin spindle and the rotational speed of the traversing device driving shaft in a stepped precision winding apparatus, i.e. with a constant wind ratio in each step
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/37Tapes

Definitions

  • the invention relates to a method for winding a continuously fed tape on a spool while rotating the spool and reciprocating the tape by means of a traversing device over the entire length of the spool at a laying angle, each time the spool diameter has increased by a bestimmmten value , the laying ratio, that is the ratio between the reel speed and the reciprocating motion (double stroke) of the traversing device, is changed stepwise.
  • Such a method for winding a continuously fed tape is referred to in the art as "stepped precision winding" and is for example from the DE 41 12 768 A , of the DE 42 23 271 C1 and the EP 0 561 188 the latter gives a detailed overview of various types of coil shapes.
  • the winding of the tape takes place in winding machines on cylindrical or conical coil cores, wherein the feed rate of the tape is relatively constant on the spool core, as given by the winder upstream banding machines.
  • the laying angle ⁇ is set.
  • a stepped precision winding is a hybrid of two basic winding methods of how the fed tape can be wound on a spool core, namely the "wild winding” and the "precision winding".
  • V variable laying ratio
  • An advantage of the wild winding is the simple structure of the necessary for their production winding machine, which in Fig. 3 is shown in side view and plan view. This may in the simplest case comprise a motor 10 which drives a drive roller 11, which in turn acts on the circumference of the spool 12 and drives it at a constant peripheral speed, so that the belt 19 is wound at a constant linear speed.
  • the winding spindle 18 of the spool 12 may be free-running.
  • the motor 10 drives a traversing mechanism 13 via a transmission gear, consisting of pulleys 15, 16 and a belt 17 running over the two pulleys, so that the traversing belt guide 14, through which the belt 19 runs, moves at a constant lifting speed (traversing stroke). and moved.
  • a transmission gear consisting of pulleys 15, 16 and a belt 17 running over the two pulleys
  • the precision winding in turn is characterized by a constant installation ratio over the entire growing coil diameter, which in turn means that the laying angle decreases with increasing coil diameter.
  • a precision winding with a laying ratio V 35 entered as a straight line.
  • the advantage of precision winding is the achievement of a coil with constant packing density of the strip material on the coil independent of the coil diameter.
  • the disadvantage of the precision winding is that - starting from an initial laying angle at the beginning of winding the strip material on an empty bobbin - the laying angle with increasing bobbin diameter is ever smaller and eventually so small (it theoretically approaches zero), that the winding is unstable becomes.
  • the structure of a winding machine for generating a precision winding is in Fig.
  • This winder comprises a motor 20 which rotates a winding spindle 21.
  • a winding spindle 21 On the winding spindle 21 is rotatably a coil core 26, on which a tape 27 is wound to form a coil 22.
  • a traversing device 23 is connected via a spur gear 25 with the winding spindle 21.
  • the traversing device 23 has rotational / translational means, not shown, for reciprocating the traversing belt guide 24 in traversing strokes. Due to the direct rotary drive of the winding spindle 21st For example, the speed of the motor 20 must be steadily reduced as the diameter of the forming coil 22 increases since the tape to be wound is fed by a constant linear velocity banding device.
  • stepped precision winding has been proposed in the past.
  • This winding method is based on the idea that the laying ratio between predefined limiting diameters of a coil is kept constant and is gradually changed to a different value when a respective limit diameter is reached, the values of the laying ratios being chosen such that a graph of the laying ratio over the coil diameter is approximately follows the graph of a wild winding for a given laying angle.
  • the advantage of stepped precision winding is that, on the one hand, "image windings" are avoided, since the sudden change in the laying ratio represents a "picture disturbance measure".
  • the laying angle is not much smaller than the initial laying angle even with increasing coil diameter.
  • any irregularity of the coil structure can have fatal consequences that lead as the least effect to breakage of the tape when pulling off the coil, in the worst case, the destruction of a part of the machine , Such damage is caused by imbalance on irregular coils, by vibration of the bands during peeling, which gradually alsschaukelt, etc. Furthermore, irregular coils heat quickly when pulling off the tapes and thereby lead to fatigue and weakening of the strip material, especially if it is is about stretched plastic tape.
  • the present invention provides such an improved stepped precision winding method, which is characterized in that, in the stepwise change of the laying ratio, it is changed by substantially integral steps.
  • the reason for unsatisfactory buildup of coils in stepped precision winding is the sudden change in the layer pattern of the tapes resulting from the stepwise change in the laying ratio, which is a discontinuity for the overall structure of the coil.
  • these altered layer images accumulate and lead to the aforementioned irregularities or uneven packing density.
  • the measure according to the invention even after the stepwise change of the laying ratio, the layer image remains essentially unchanged, so that a coil with an excellent structure, i. regular appearance and high packing density.
  • a gradual change in the laying ratio by substantially integral steps should be understood to mean that the fractional part of the laying ratio changes at most by 0.1, preferably at most 0.03, more preferably at most 0.01 at each change.
  • each time the ratio is changed the fractional part of this ratio is changed to the extent that there is a constant partial coverage with an underlying band track. This achieves a very stable coil construction.
  • laying ratio i. a laying ratio without comma
  • picture windings set on the coil In order to exclude image windings which render the coil structure unstable, it is further proposed according to the invention to select the laying conditions so that their fractional part is at least two digits. Furthermore, it is preferred for coils with plastic tapes to choose the laying ratios close to 0 or 0.50 or 0.33 or 0.25, whereby the reversal points of the tape at the end of the coil after one, two, three or four double strokes of the traversing belt guide come close to each other again. Depending on the width of the réellespulenden tapes, the laying ratio can each be changed so that results in a forward or backward tape laying or is maintained.
  • the coil is driven by a separate motor and the traversing device also by a separate motor and the change of the laying ratio is done electronically by gradually changing the ratio of Speeds of the two motors to each other wherein in the stepwise change of the ratio of the speeds of the two motors, the laying ratio is changed by substantially ganzzalhige steps, so that the comming rate of the laying ratio at each change is changed by at most 0.1.
  • motors that are constructed as three-phase drives with frequency converter, or as DC drives.
  • the current coil diameter can be calculated with high precision from a nominal / actual comparison of linear belt speed and coil speed.
  • a winding machine for carrying out the method according to the invention which in Fig. 1 is shown in simplified form, has at least one, but usually a plurality of drivable winding spindles 1 in a pivot bearing.
  • a non-illustrated spool core is rotatably attached, is wound onto the strip material 5.
  • the strip material 5 is fed at substantially constant linear velocity from a banding device.
  • banding devices are known per se and not part of the invention, so that no further explanation is required.
  • Each winding spindle 1 or the tape spool 2 which builds up on the spool core is rotated by a contact roller 3, which is rotatable about its own axis and is in circumferential contact with the spool 2 and is driven by a motor M1. Furthermore, a reciprocating over the length of the winding spindle reciprocating device 4 is provided, which has a loop-shaped traversing belt guide 6, through which the tape 5 passes and which the band 5 in a laying angle ⁇ on the coil 2 supplies.
  • the laying angle ⁇ is defined as the angle between the supplied belt 5 and a normal S on the coil axis A.
  • the winding length L is that axial length in which the winding spindle 1 is wound with the belt 5.
  • the Bewicklungsle L corresponds to the coil length and two Bewicklungsdorfn represent the length of a double stroke of the traversing device 4.
  • the winder is operated in a stepped precision winding process. This means that, starting from a start laying angle when winding the tape onto a spool core, a certain laying ratio is initially maintained (as a result of which the laying angle changes). When the diameter of the bobbin reaches a predetermined value, the laying ratio is gradually set to a new value, and this in turn is maintained until the bobbin diameter is increased to another predetermined value, whereupon the laying ratio is again set to a new value stepwise.
  • the adjustment of the laying ratio is done by an "electronic gear", i. an electronic control of the ratio of the speeds of the motor 2 driving the coil 2 and a motor M2 reciprocating the traversing device 4.
  • the virtual “gear ratio" of the two motors is changed electronically when reaching a certain diameter again stepwise by the traversing M2 is given a changed speed.
  • the drives M1, M2 are preferably three-phase drives with frequency converter, or DC drives.
  • the instantaneous bobbin diameter is calculated, for example, from a nominal / actual comparison of the thread linear speed and the bobbin rotational speed.
  • Fig. 2 shows the graph SPW the step-shaped course in the step precision winding, according to the invention, the laying ratio is changed stepwise by substantially integral steps.
  • Table 1 shows the winding ratios of the graph SPW, wherein in column 1 the respective coil diameters are indicated, in which a change in the laying ratio to the values in column 2 takes place.
  • Column 3 shows the advance percentage of the laying ratio, which indicates how many complete revolutions the coil performs per double stroke of the traversing device.
  • Column 4 shows the fractional part of the laying ratio, from which the offset angle shown in column 6 can be calculated, which indicates by how many degrees the reversal point of the belt is offset after a double stroke of the traversing device with respect to the previous reversal point.
  • Column 5 shows the post-decimal difference between successive laying ratios. It can be seen that this difference in the decimal point is in the thousandth range, ie, that the changes in the installation ratio are substantially integer.
  • the fractional part of all laying conditions was chosen so that at least two decimal places are provided in each case; in fact, the laying conditions, with the exception of the coil diameter of 125 mm, even have three decimal places.
  • the decimal fraction is close to 0.5 (actually between 0.557 and 0.514), so that after two double strokes of the traversing device, the reversal point of the band comes to lie again close to the previous reversal point.
  • Further preferred value ranges for the fractional part of the laying ratio are close to 0 or 0.33 or 0.25. However, none of these values should themselves be used, since otherwise image windings would occur with each double stroke or after three or four double strokes of the traversing device.
  • Fig. 5 schematically shows a coil 2 from the front side, which consists of strip material which is wound on a spool core 8 with a Verlegeparty having a decimal portion of slightly more than 0.25, for example, 0.26. From this an offset angle of just over 90 ° can be calculated.
  • the band material is deposited on the bobbin on each double stroke of the traversing device so that the reversal point shifts by approximately 90 ° on the circumference of the coil, resulting in a sequence of reversal points 30 ⁇ 31 ⁇ 32 ⁇ 33 ⁇ 34 results as shown by the dashed arrows. It can be seen that the reversal point 34 is close to the reversal point 30, ie that after four double strokes of the traversing device, the band layers come to lie next to one another.
  • FIGS. 6 to 9 When winding tapes on spools, the following configurations of superimposed tape tracks may result in the FIGS. 6 to 9 are shown. These configurations depend on the laying ratio, the laying angle ⁇ , the width b of the tapes 5 and their axial offset d.
  • Fig. 6 The bands lie exactly edge to edge.
  • Fig. 7 The bands are in between with a gap.
  • FIGS. 8 and 9 The band tracks partially overlap, as is preferred according to the invention. This results in Fig. 8 a reverse-running conveyor belt laying and in Fig. 9 a forward belt conveyor.
  • the skilled person can determine the required laying ratio V from a desired offset d.
  • the offset d In practice, it has proven useful for a construction of a coil with excellent stability, the offset d to be chosen so that an overlap of the ribbon of about a 1 ⁇ 2 ribbon width b sets (see FIGS. 8 and 9 ).
  • a negative sign of the offset means "forward" routing.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Winding Of Webs (AREA)
  • Winding Filamentary Materials (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

L'invention concerne un procédé permettant de bobiner une bande (5) acheminée en continu sur une bobine (2), par rotation de la bobine (2) et par va-et-vient de la bande (5), au moyen d'un dispositif de chargement (4) sur toute la longueur de la bobine (2) dans un angle de pose (α). Selon ce procédé, chaque fois que le diamètre de la bobine a augmenté d'une valeur déterminée, le rapport de pose, autrement dit le rapport entre la vitesse de rotation de la bobine et le mouvement de va-et-vient (double lève) du dispositif de chargement, est modifié progressivement de sorte que le rapport de pose varie par paliers, sensiblement à nombres entiers.

Claims (7)

  1. Procédé pour embobiner une bande (5) amenée en continu sur une bobine (2) en faisant tourner la bobine (2) et en déplaçant la bande (5) en va-et-vient au moyen d'un système d'ensouplage croisé (4) sur la totalité de la longueur de la bobine (2) sous un angle de dépose (α), dans lequel, quand le diamètre de la bobine a augmenté d'une valeur déterminée, le rapport de dépose, c'est-à-dire le rapport entre la vitesse de rotation de la bobine et le mouvement de va-et-vient (course double) du système d'ensouplage, est modifié par gradins, dans lequel la bobine (2) est entraînée par un propre moteur (M1) et le système d'ensouplage (4) est également entraîné par un propre moteur (M2), caractérisé en ce que la modification du rapport de dépose a lieu par voie électronique par modification par gradins du rapport des vitesses des deux moteurs l'un par rapport à l'autre, et en ce que lors de la modification par gradins le rapport de dépose est modifié essentiellement à raison de pas égaux à des nombres entiers, de sorte que la proportion inférieure à l'unité du rapport de dépose à chaque variation se modifie au maximum de 0,1, de préférence au maximum de 0,03, de façon encore plus préférée au maximum de 0,01, et en ce que, lors de chaque modification du rapport de dépose, la proportion inférieure à l'unité de ce rapport est modifiée dans la mesure où il en résulte un recouvrement partiel constant avec une couche de bande sous-jacente, dans lequel on choisit un déport axial d dans la mesure du recouvrement partiel constant souhaité et le rapport de dépose est calculé à partir de la formule suivante : V = n a x 2 L x V z + 1 / n a / n a x 2 L - d
    Figure imgb0005

    dans laquelle :
    V = rapport de dépose (par exemple arrondi au quatrième chiffre après la virgule)
    Vz = part entière du rapport de dépose (nombre entier choisi pour la part entière du rapport de dépose V)
    na = nombre de consolidation (nombre entier, égal au nombre de courses doubles pour lequel doit se produire le décalage d désiré)
    L = longueur d'enroulement de la bobine en mm (2L → double course)
    d = décalage en mm (le long de l'axe d'enroulement).
  2. Procédé d'embobinage selon la revendication 1, caractérisé en ce que la part non entière du rapport de dépose comporte au moins deux chiffres et tombe de préférence au voisinage de 0, ou de 0,5, ou de 0,33, ou de 0,25.
  3. Procédé d'embobinage selon la revendication 1 ou 2, caractérisé en ce que le rapport de dépose est modifié de telle façon qu'il en résulte une dépose de bande qui se déplace vers l'avant ou vers l'arrière.
  4. Procédé d'embobinage selon l'une des revendications 1 à 3, caractérisé en ce que le rapport de dépose est modifié de telle façon que l'angle de dépose résultant (α) reste à l'intérieur d'une largeur de bande prédéterminée.
  5. Procédé d'embobinage selon la revendication 1, caractérisé en ce que les moteurs (M1, M2) sont des entraînements triphasés avec convertisseur de fréquence ou des entraînements à courant continu.
  6. Procédé d'embobinage selon l'une des revendications précédentes, caractérisé en ce que le diamètre momentané de la bobine est calculé à partir d'une comparaison valeur de consigne/valeur réelle de la vitesse linéaire de la bande et de la vitesse de rotation de la bobine.
  7. Procédé d'embobinage selon la revendication 1, caractérisé en ce que le décalage d est choisi en fonction de l'angle de dépose (α) de telle façon qu'il s'établit un recouvrement des bandes égal à environ la moitié d'une largeur de bande b.
EP04731851A 2003-05-19 2004-05-10 Procede de bobinage de bande Expired - Lifetime EP1625091B2 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AT04731851T ATE411964T1 (de) 2003-05-19 2004-05-10 Bandaufwickelverfahren
EP08013213A EP1982942A1 (fr) 2003-05-19 2004-05-10 Procédé d'embobinage de bande

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT0077003A AT502782B1 (de) 2003-05-19 2003-05-19 Bandaufwickelverfahren
PCT/AT2004/000162 WO2004101415A1 (fr) 2003-05-19 2004-05-10 Procede de bobinage de bande

Related Child Applications (2)

Application Number Title Priority Date Filing Date
EP08013213A Division EP1982942A1 (fr) 2003-05-19 2004-05-10 Procédé d'embobinage de bande
EP08013213.7 Division-Into 2008-07-23

Publications (3)

Publication Number Publication Date
EP1625091A1 EP1625091A1 (fr) 2006-02-15
EP1625091B1 EP1625091B1 (fr) 2008-10-22
EP1625091B2 true EP1625091B2 (fr) 2011-09-07

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EP08013213A Withdrawn EP1982942A1 (fr) 2003-05-19 2004-05-10 Procédé d'embobinage de bande
EP04731851A Expired - Lifetime EP1625091B2 (fr) 2003-05-19 2004-05-10 Procede de bobinage de bande

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EP08013213A Withdrawn EP1982942A1 (fr) 2003-05-19 2004-05-10 Procédé d'embobinage de bande

Country Status (14)

Country Link
US (1) US7762491B2 (fr)
EP (2) EP1982942A1 (fr)
CN (1) CN100503407C (fr)
AR (1) AR044354A1 (fr)
AT (2) AT502782B1 (fr)
BR (1) BRPI0410774A (fr)
CL (1) CL2004001073A1 (fr)
DE (1) DE502004008321D1 (fr)
EG (1) EG23976A (fr)
HK (1) HK1092446A1 (fr)
MX (1) MXPA05012075A (fr)
RU (1) RU2309108C2 (fr)
WO (1) WO2004101415A1 (fr)
ZA (1) ZA200508822B (fr)

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CN103328359B (zh) * 2010-12-22 2017-04-05 倍耐力轮胎股份公司 用于在用于生产轮胎的设备中存储初级半制成品元件的方法及其装置
JP2012250810A (ja) * 2011-06-02 2012-12-20 Murata Machinery Ltd 糸巻取装置
CN102437366B (zh) * 2011-12-09 2014-04-16 上海步科自动化股份有限公司 一种电池卷绕装置及其卷绕控制方法
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CZ20131065A3 (cs) * 2013-12-23 2014-06-04 Technická univerzita v Liberci Převíjecí zařízení
JP6267580B2 (ja) * 2014-05-14 2018-01-24 Tmtマシナリー株式会社 糸巻取装置及びマーキング形成方法
EP3521223B1 (fr) * 2016-09-29 2023-07-26 Proterial, Ltd. Bobine de ruban métallique et son procédé de fabrication
DK3597581T3 (da) * 2018-07-17 2021-05-17 Starlinger & Co Gmbh Båndopviklingsindretning
WO2020075383A1 (fr) * 2018-10-09 2020-04-16 Tmtマシナリー株式会社 Dispositif d'enroulement de fil et procédé d'enroulement de fil
JP7361569B2 (ja) * 2019-10-29 2023-10-16 宇部エクシモ株式会社 巻糸パッケージ及びその製造方法
CN111142206A (zh) * 2020-02-26 2020-05-12 西安西古光通信有限公司 一种光缆阻水带绕包装置及其使用方法
CN112125057B (zh) * 2020-10-15 2021-07-16 浙江正洪纺织科技股份有限公司 一种智能制造的防止纱线松散且能调整张力的收卷装置
CN114715723A (zh) * 2022-02-21 2022-07-08 浙江精功科技股份有限公司 用于碳纤维卷绕成型的收丝装置及碳纤维卷绕成型方法
CN116135760B (zh) * 2023-04-14 2023-06-23 广东包庄科技有限公司 一种收卷优化方法、装置、电子设备及存储介质

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ZA200508822B (en) 2007-07-25
EP1625091A1 (fr) 2006-02-15
DE502004008321D1 (de) 2008-12-04
EG23976A (en) 2008-02-25
CL2004001073A1 (es) 2005-03-18
CN1802301A (zh) 2006-07-12
AT502782A1 (de) 2007-05-15
ATE411964T1 (de) 2008-11-15
US7762491B2 (en) 2010-07-27
US20070164145A1 (en) 2007-07-19
RU2005139552A (ru) 2006-06-10
EP1625091B1 (fr) 2008-10-22
AR044354A1 (es) 2005-09-07
MXPA05012075A (es) 2006-02-22
RU2309108C2 (ru) 2007-10-27
HK1092446A1 (en) 2007-02-09
CN100503407C (zh) 2009-06-24
BRPI0410774A (pt) 2006-06-27
EP1982942A1 (fr) 2008-10-22
AT502782B1 (de) 2008-07-15
WO2004101415A1 (fr) 2004-11-25

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