EP1576284A1 - Dispositif pour regler un trajet d'induit d'une electrovanne - Google Patents

Dispositif pour regler un trajet d'induit d'une electrovanne

Info

Publication number
EP1576284A1
EP1576284A1 EP03799425A EP03799425A EP1576284A1 EP 1576284 A1 EP1576284 A1 EP 1576284A1 EP 03799425 A EP03799425 A EP 03799425A EP 03799425 A EP03799425 A EP 03799425A EP 1576284 A1 EP1576284 A1 EP 1576284A1
Authority
EP
European Patent Office
Prior art keywords
stop sleeve
solenoid valve
main body
magnet
armature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03799425A
Other languages
German (de)
English (en)
Inventor
Thomas Pauer
Tilman Miehle
Hrvoje Lalic
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP1576284A1 publication Critical patent/EP1576284A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0014Valves characterised by the valve actuating means
    • F02M63/0015Valves characterised by the valve actuating means electrical, e.g. using solenoid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/168Assembling; Disassembling; Manufacturing; Adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/50Arrangements of springs for valves used in fuel injectors or fuel injection pumps
    • F02M2200/507Adjusting spring tension by screwing spring seats
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/80Fuel injection apparatus manufacture, repair or assembly
    • F02M2200/8076Fuel injection apparatus manufacture, repair or assembly involving threaded members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/061Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
    • F02M51/0625Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
    • F02M51/0635Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding
    • F02M51/0642Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding the armature having a valve attached thereto
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/161Means for adjusting injection-valve lift

Definitions

  • Injection systems for injecting fuel are used to supply fuel to the combustion chambers of ner internal combustion engines.
  • Corresponding injectors generally have a solenoid valve, an armature stroke of such a solenoid valve having to be set precisely when fitting corresponding injectors, since the injector dynamics are significantly influenced by the armature stroke. For example, with a fixed activation period of a solenoid of the solenoid valve, the amount of fuel injected depends on the armature stroke.
  • the armature stroke is set via setting rings which determine the axial position of a corresponding armature stop.
  • the opening of a nozzle of the injector and thus the amount of fuel injected is determined via the armature or the movement of the armature in the axial direction and its axial (end) position.
  • a magnet group is then screwed together with the setting ring dimensioned according to the calculation to the injector body and then the armature stroke is measured in the screwed or tensioned state.
  • Tolerances in the micrometer range can be tolerated for the armature stroke in order to ensure reproducible injector behavior. Due to the only slight tolerance deviations allowed, the anchor stroke after an initial assembly as described above is not always within the tolerance values.
  • the magnet group In order to ensure the setting of the armature stroke within the narrow tolerance values, the magnet group has to be completely dismantled and the armature stroke has to be reset by choosing a setting ring of a different dimension. This process may even have to be repeated several times until an acceptable tolerance of the anchor stroke can be achieved. This process leads to high costs in production.
  • the present invention has in particular the object of providing a device for adjusting an armature stroke of an armature of a solenoid valve, in particular for use in connection with injectors in injection systems, by means of which, even after initial assembly, the possibility of adjusting the armature stroke means that it cannot be dismantled again if it is set incorrectly Anchor stroke is required, which can reduce manufacturing costs in manufacturing.
  • a more precise quantity delivery of an appropriately equipped injector can also be achieved.
  • the inventive solution of a device for adjusting an armature stroke of a solenoid valve with the features according to claim 1 advantageously enables adjustment of the armature stroke from the outside after initial assembly, so that an armature stroke lying outside the tolerance values does not require a new dismantling of a correspondingly incorrectly set solenoid valve is.
  • the thread direction of the two threaded sections is the same.
  • the position of a stop sleeve can be adjusted via the setting of the adjusting element, which is arranged in an axial guide and can be adjusted in its axial position with respect to a main body of the solenoid valve. Due to its set axial position, the stop sleeve forms a stop for the armature to limit the armature stroke in an axial direction of the solenoid valve.
  • the adjustment of the axial position of the stop sleeve with respect to the main body of the solenoid valve via the adjusting element takes place in such a way that a first threaded section of the adjusting element engages in a corresponding first threaded section of the stop sleeve with the same thread pitch, and that a second threaded section of the adjusting element engages in one corresponding second threaded section of the main body engages with the same thread pitch.
  • the respective thread pitches of the respective first and second thread sections are different, ie the thread pitch of the respective first thread sections is, for example, smaller than the thread pitch of the respective second thread sections.
  • the respective threaded sections of the adjusting element can be internal or external threads, which then each engage in corresponding external or internal thread sections of the stop sleeve or of the main body. As long as all corresponding threads each have the same thread direction, any combination of internal and external thread sections is possible in principle.
  • the first threaded section of the stop sleeve can also be cut directly into the stop sleeve, but it is also possible that a special element of the stop sleeve may carry the corresponding first threaded section of the stop sleeve.
  • the second threaded section of the main body it is also possible there that the second threaded section is cut directly into the main body, but it is also possible that the second threaded section of the main body is arranged in a specially provided element of the main body.
  • the two threaded sections of the adjusting element can also be cut directly into the adjusting element, but it is also possible here to provide additional special elements of the adjusting element which have the respective threaded sections. In general, such special elements can be sleeves, sleeves or the like.
  • the magnet or the magnet arrangement which can consist of an electromagnet arrangement with coils, in the Essentially be arranged around the stop sleeve, but it is also possible that the magnet or the corresponding magnet arrangement is arranged essentially in the stop sleeve. “Essentially” is to be understood in such a way that the magnet does not completely surround the corresponding stop sleeve or that the corresponding magnet is not completely surrounded by the stop sleeve.
  • the axial guidance of the stop sleeve can either be arranged in the magnet, but it is also possible for the axial guidance of the stop sleeve to be arranged in the main body. Depending on the given installation situation, an efficient and reliable axial guidance of the stop sleeve is possible, which serves the accuracy and reliability of the setting of the anchor stroke.
  • the axial guide can be formed by at least one recess in which a corresponding projection of the stop sleeve is guided.
  • this recess can be arranged either in the magnet or in the main body.
  • the corresponding recess in additional special elements, such as Sleeves sleeves or the like, either the magnet or the main body is formed.
  • At least two recesses and corresponding projections are preferably provided, but only one recess and a corresponding projection or three or more recesses with corresponding projections can also be provided.
  • the recess (s) extends in the axial direction at least as far as the adjustability of the anchor stroke requires.
  • the preferred design according to the invention enables a particularly reliable axial guidance of the stop sleeve, which enables the armature stroke to be set reliably.
  • the axial guide can also be formed by at least one flattened area, on which a correspondingly flattened area flat area of the stop sleeve is guided.
  • several such areas can be formed again, preferably two such areas are again formed.
  • the flattened area (s) extends in the axial direction at least as far as the adjustability of the anchor stroke requires. It is also possible that the flattened areas are formed in additional special elements, such as sleeves or the like, of either the magnet or the main body.
  • a residual air gap adjusting disk is provided which, by its thickness, determines the residual air gap between the magnet or the magnet arrangement and the armature when the armature lies against the stop sleeve and reaches its corresponding stroke end position.
  • the residual air gap adjusting disc can be arranged, for example, in an area between a corresponding receptacle on the stop sleeve and the magnet.
  • a defined value for the size of the residual air gap can thus already be specified during the initial assembly.
  • a particularly preferred embodiment of the present invention is one in which the stop sleeve is formed by a magnetic sleeve itself.
  • the stop sleeve which is designed as a magnetic sleeve, completely surrounds the magnet or the magnet arrangement, as a result of which a reduction in the number of components can be achieved, since the corresponding magnetic sleeve also serves as a stop sleeve.
  • a preferred embodiment of the present invention offers the same advantage of reducing the cost of an application-related component design, in which the adjusting element is formed by a magnetic clamping nut which has a magnetic sleeve, which can also be designed, for example, as a stop sleeve, with the main body, which, for example can also be formed directly by an injector body, screwed together.
  • the value of the difference in the respective pitches of the two threaded sections is preferably in one Range from 0.02 to 0.10, particularly preferably at a value of 0.05.
  • the difference in the thread pitches gives a value of 0.05.
  • a corresponding solenoid valve Due to the adjustability of the axial position of the stop sleeve by means of an appropriate adjusting element, which can also be carried out later, a corresponding solenoid valve can be manufactured inexpensively, with reproducible injector behavior being ensured in particular when using a corresponding solenoid valve due to the narrow tolerance armature stroke setting that is possible as a result.
  • FIG. 1 a shows a schematic illustration of an adjusting device which explains the basic principle of the present invention
  • Figure lb is a sectional view of the schematic representation of Figure la along the
  • FIG. 2 shows a first preferred embodiment of a solenoid valve with an invented
  • Figure 3 a is a partial sectional view of a second preferred embodiment of a
  • Solenoid valve with adjustment of an armature stroke according to the present invention 10
  • FIG. 3b shows a detailed view of a further embodiment variant of the embodiment of the present invention according to FIG. 3a
  • Figure 4a shows a solenoid valve with an inventive device for adjustment
  • FIG. 4b shows a cross-sectional view of a stop sleeve of the embodiment of the invention according to FIG. 4a.
  • Figure 1 shows a partial sectional view of a schematic representation of the inventive device for adjusting an armature stroke of an armature of a solenoid valve. 5
  • a stop sleeve 4 is arranged such that it is movably guided in the main body 2 by means of an axial guide 10.
  • the axial guide 10 is formed by two recesses 12 in the main body 2, with corresponding two projections 13 of the stop sleeve 4 being received in these recesses.
  • the stop sleeve 4 carries in an inner area thereof a first threaded section 8 of the stop sleeve 4, which is designed as an internal thread.
  • the main body 2 carries on its upper section a second threaded section 9 of the main body 2, which is designed as an internal thread.
  • an adjusting element 5 is arranged, which 5 is rotatable, each with a first threaded section 6 and a second threaded section 7 in the respective first threaded section 8 of the stop sleeve 4 and the respective one engages second threaded portion 9 of the main body 2 and meshes with each of these.
  • the adjusting element 5 is rotated against the stationary main body 2 and against the stop sleeve 4 prevented from rotating via the axial guide 10 against the stationary main body 2, then there is an axial displacement of the stop sleeve 4 with respect to the main body 2.
  • the stop sleeve 4 serving as a stop for limiting the anchor stroke of an armature (not shown) would thus change the armature stroke by 0.05 mm when the adjusting element 5 is rotated.
  • the exact setting of the anchor stroke can also be carried out via the adjustable setting element 5 even after assembly.
  • Figure lb shows a partial sectional view of the axial guide 10 of the stop sleeve 4 in the main body 2, taken along the section line lb of Figure la.
  • the stop sleeve 4 is secured against rotation by the axial guide 10 relative to the main body 2. According to the embodiment of FIGS. 1 a and 1 b, this takes place in that the axial guide 10 is formed by two recesses 12 in the main body 2, in each of which a corresponding projection 13 of the stop sleeve 4 is guided.
  • FIG. 2 shows a first preferred embodiment of the device for setting an armature stroke, as used in a solenoid valve 1.
  • a stop sleeve 4 is arranged to be axially movable in an axial guide 10, the axial guide 10 essentially corresponding in its configuration to the arrangement of an axial guide 10 according to FIGS. 1 a and 1 b.
  • An adjustment element 5 is inserted from below into the main body 2 and the stop sleeve 4, wherein first threaded sections 6 and 8 in each case in an area of the stop sleeve 4 and second threaded sections 7 and 9 in each case engage in an area of the main body 2.
  • a magnet 11 of the solenoid valve 1 configured as an electromagnet is arranged in a lower region of the stop sleeve 4 around this stop sleeve 4. The magnet 11 is sealed against the environment via a magnetic sleeve 17 of the solenoid valve 1.
  • a residual air gap adjusting disc 16 is arranged between the magnet 11 and a stop provided for this purpose on the stop sleeve 4, which, when the solenoid valve 1 is activated (this case is shown in FIG. 2), the thickness of the residual air gap between the corresponding Bottom of the magnet 11 and the top of the armature 3 set.
  • the solenoid valve is actuated, the armature is pulled upwards until its stroke is limited by striking the corresponding stop of the stop sleeve 4.
  • All movable parts of the adjustment mechanism are pretensioned by an armature spring (not shown here), in the case in which the magnet 11, which in the embodiment shown is designed as an electromagnet, is energized, that is to say with a certain force pulls the armature upwards, all moving parts of the adjustment mechanism are pretensioned upwards, otherwise they would be excited to vibrate against the movement of the armature 3.
  • the corresponding preload, or the corresponding components, are not shown in FIG. 2.
  • the preload could be applied, for example, by a correspondingly arranged wave spring washer underneath a core of the magnet, the force of the spring preload being much greater than the force of the magnet.
  • FIG. 2 shows a second preferred embodiment of the device for adjusting an armature stroke of a solenoid valve, here the stop sleeve 4 being formed by the magnet sleeve 17 completely surrounding the magnet 11 (the magnet itself is located in the magnet sleeve 17 and is not shown) and that Adjusting element 5 is designed as a magnetic clamping nut 21, which engages with its first threaded section 6, which is designed as an internal thread, in the corresponding first threaded section 8 of the stop sleeve 4, which is designed as an external thread, and which engages with its second threaded section 7, which is designed as an internal thread, in the corresponding, designed as an external thread engages second threaded portion 9 of the main body 2.
  • the stop sleeve 4 being formed by the magnet sleeve 17 completely surrounding the magnet 11 (the magnet itself is located in the magnet sleeve 17 and is not shown) and that Adjusting element 5 is designed as a magnetic clamping nut 21, which engages with its first threaded section 6, which
  • the main body 2 forms the actual injector body directly.
  • the anchor (not shown) is guided in an anchor guide 22.
  • the magnetic clamping nut 21 designed as an adjusting element 5 By rotating the magnetic clamping nut 21 designed as an adjusting element 5, the axial position of the magnetic sleeve 17 designed as a stop sleeve 4 is adjusted with respect to the main body 2 designed as an injector body.
  • the magnet makes the same axial path together with the magnetic sleeve 17.
  • the area above the first threaded section 8 of the magnetic sleeve 17 must offer sufficient space, ie approximately the height of the entire threaded section.
  • the magnetic clamping nut 21 is rotated over the first threaded section 8 of the magnetic sleeve 17, the magnet is pressed into the magnetic sleeve 17, and then the magnetic clamping nut 21 is also screwed to the main body 2.
  • the stop sleeve 4, or magnetic sleeve 17, which forms the stop sleeve 4, must be sufficiently deformable, or an elastic component must be installed, in this case FIG. 3a, a wave spring washer 23, so that it deforms when the armature stroke is adjusted accordingly can, or can be biased.
  • the magnetic clamping nut 21 is secured against loosening by a lock nut (not shown) after the adjustment stroke has been made.
  • FIG. 3b shows a deformation section 24 of the magnetic sleeve 17 configured as a stop sleeve 4, as is otherwise already shown in FIG. 3a in the same way.
  • the deformation section 24 may deform accordingly, as a result of which the armature stroke is fixed.
  • FIG. 4a shows an embodiment of a device for adjusting the armature stroke of a solenoid valve 1, as is used in particular in common rail injectors, in which the values for the residual air gap size are tolerated to a significantly greater extent than that for the values of the anchor stroke.
  • the stop sleeve 4 has at least one flattened area 15 as an axial guide 10, this being guided on a corresponding flattened area 14.
  • the flattened area 14 is formed on the magnet 11 10 which is non-rotatable with respect to the main body 2, but it would in principle also be possible to provide this flattened area 14 directly on the main body 2, for example.
  • two flattened areas 14 and two corresponding flattened areas 15 of the stop sleeve 4 are provided.
  • the magnet 11 is surrounded by a magnetic sleeve 17 which seals it from the environment.
  • the adjusting element 5 is screwed into the stop sleeve 4 to assemble a corresponding solenoid valve 1, and then the unit thus formed is guided into the surrounding magnet 11, the adjustment of the height of the region of the stop sleeve 4 projecting beyond the lower level of the magnet 11, which Height in the inserted state defines the residual air gap by screwing the first threaded section 6 of the adjusting element 5 into the first threaded section 8 of the stop sleeve 4 accordingly.
  • a certain reserve value is taken into account.
  • the axial position of the stop sleeve 4 can be adjusted with respect to the main body 2, since the magnet 11 and the stop sleeve 4 in this embodiment can be axially displaced relative to one another, thus at the same time a corresponding fine adjustment of the residual air gap possible.
  • the anchor stroke itself can then, as is known, via
  • FIG. 4b shows in detail a top view of the design of the stop sleeve 4 of the embodiment of FIG. 4a in the area of the axial guide 10, the two flattened areas 15 present in the exemplary embodiment being visible in particular.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

La présente invention concerne un dispositif pour régler un trajet d'induit d'un induit (3) par actionnement d'un aimant (11) d'une électrovanne (1). Ce dispositif comprend une douille de butée (4) qui est placée dans une glissière axiale (10) de façon à pouvoir être réglée en position axiale par rapport à un corps principal (2) de l'électrovanne (1) et qui présente une butée permettant de limiter le trajet d'induit dans une direction axiale. Le dispositif présente également un élément de réglage mobile (5) qui comprend deux sections filetées (6, 7) présentant un pas de filetage différent (P) et un sens de filetage identique et permettant de régler la position de la douille de butée (4). La première section filetée (6) vient en prise dans une première section filetée correspondante (8) de la douille de butée (4) et la seconde section filetée (7) vient en prise dans une section filetée correspondante (9) du corps principal (2). La présente invention concerne également une électrovanne (1) équipée d'un tel dispositif, qui est notamment destinée à un usage dans un injecteur de carburant.
EP03799425A 2002-10-22 2003-06-26 Dispositif pour regler un trajet d'induit d'une electrovanne Withdrawn EP1576284A1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10249161 2002-10-22
DE10249161A DE10249161B3 (de) 2002-10-22 2002-10-22 Vorrichtung zur Einstellung eines Ankerhubs eines Magnetventils
PCT/DE2003/002128 WO2004040126A1 (fr) 2002-10-22 2003-06-26 Dispositif pour regler un trajet d'induit d'une electrovanne

Publications (1)

Publication Number Publication Date
EP1576284A1 true EP1576284A1 (fr) 2005-09-21

Family

ID=29796645

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03799425A Withdrawn EP1576284A1 (fr) 2002-10-22 2003-06-26 Dispositif pour regler un trajet d'induit d'une electrovanne

Country Status (5)

Country Link
US (1) US6994312B2 (fr)
EP (1) EP1576284A1 (fr)
JP (1) JP4243591B2 (fr)
DE (1) DE10249161B3 (fr)
WO (1) WO2004040126A1 (fr)

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Also Published As

Publication number Publication date
WO2004040126A1 (fr) 2004-05-13
JP4243591B2 (ja) 2009-03-25
JP2006504039A (ja) 2006-02-02
US20050127316A1 (en) 2005-06-16
DE10249161B3 (de) 2004-01-29
US6994312B2 (en) 2006-02-07

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