EP1520924B1 - Vorrichtung und Verfahren zum Drucken auf Garnen und Gewebe aus solchen bedruckten Garnen - Google Patents
Vorrichtung und Verfahren zum Drucken auf Garnen und Gewebe aus solchen bedruckten Garnen Download PDFInfo
- Publication number
- EP1520924B1 EP1520924B1 EP03425645A EP03425645A EP1520924B1 EP 1520924 B1 EP1520924 B1 EP 1520924B1 EP 03425645 A EP03425645 A EP 03425645A EP 03425645 A EP03425645 A EP 03425645A EP 1520924 B1 EP1520924 B1 EP 1520924B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- yarns
- station
- drying
- printed
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007639 printing Methods 0.000 title claims abstract description 44
- 239000004744 fabric Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 54
- 239000000975 dye Substances 0.000 claims abstract description 23
- 229920000742 Cotton Polymers 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000014759 maintenance of location Effects 0.000 claims description 2
- 210000000056 organ Anatomy 0.000 claims 3
- 238000005259 measurement Methods 0.000 claims 1
- 230000005855 radiation Effects 0.000 claims 1
- 235000004879 dioscorea Nutrition 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 238000009941 weaving Methods 0.000 description 6
- 239000003086 colorant Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 239000004753 textile Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000019239 indanthrene blue RS Nutrition 0.000 description 1
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/002—Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns
Definitions
- the present invention refers to an apparatus for printing on yarns, to a method for printing on yarns and to a fabric obtained with said printed yarns.
- chinè a fabric obtained by weaving on a loom handicraft printed cotton yarns collected on a beam.
- This method of handicraft printing cotton yarns consists in weaving the warp cotton threads with few weft threads to the centimetre so as to form a fabric with sufficient consistency to allow printing and fixing of the colours with printing procedures used for cotton or mixed fabrics.
- the printed fabric obtained in this manner undergoes a process of undoing wherein the weft threads are removed and the printed warp threads are rewound on beams for weaving. During weaving said printed warp threads are used and the desired weft threads are inserted to obtain chinè fabric.
- a printing procedure on yarns in warp beams is also known, which consists in transferring with a hot calender, from a paper to the threads of the beam, a drawing previously printed on the paper.
- GB 2 059 876 discloses a method and apparatus for printing a sheet of yarns, such as a tufted carpet.
- An object of the present invention is to eliminate the drawbacks of the prior art, providing an apparatus and a method for printing on yarns that are highly versatile and suitable to be applied to various types of yarns and particularly to cotton yarns.
- Another object of the present invention is to provide an apparatus for printing on yarns that is cheap and simple to make.
- Another object of the present invention is to provide a method for printing on yarns of industrial type that allows a high production speed in automatic mode and at a low cost.
- Another object of the present invention is to provide a fabric made from printed yarns that is not excessively expensive, does not have strict size and colours limitations and makes it possible to obtain a multitude of chromatic variables.
- the apparatus for printing on yarns according to the invention comprises:
- the warp beam with the printed yarns is ready to be disposed in a loom for weaving so as to obtain a fabric with printed warp yarns and neutral or dyed weft yarns.
- a fabric with printed warp yarns and neutral or dyed weft yarns In this manner an infinite range of chromatic effects can be obtained, according to the colours of the warp threads used.
- the apparatus 100 comprises a feeding station 1 which provides for a warp beam 10 prepared by warping/sizing with a suitable quantity and number of yarns, which must make up the fabric to be obtained.
- the warp beam 10 consists of a mandrel 11 rotatably mounted on cradles 12 supported by a frame 13.
- a plurality of warp yarns 14 is wound on the mandrel 11.
- the yarns 14 can preferably be of different materials of the cotton type such as, for example, cotton alone or mixed (cotton/polyester, cotton/viscose).
- the warp yarns 14 are unwound from the beam 10 and fed towards a printing machine 2.
- the printing machine is substantially similar to a printing machine commonly used for printing fabrics.
- the printing machine 2 is provided with a base 20, wherein an endless loop conveyor 21 is disposed.
- the conveyor 21 provides a belt consisting of a plurality of layers of rubber, for example seven layers.
- the conveyor 21 is motorized and driven in anticlockwise rotation and defines a horizontal feed surface in the direction of the arrow F (figure 2).
- the yarns 14 coming from the beam 10 are fed on the conveyor belt 21, disposed parallel to each other and of the same number as the warp threads destined to form the fabric.
- Each print roller 22 is rotatably mounted on a support 23 and driven in rotation by a relative drive system set in synchronism with the drive system of the conveyor 21.
- the axes of the print rollers 22 are parallel to each other and parallel to the feed surface of the conveyor 21.
- the print rollers 22 rotate in a clockwise direction. In this manner, the yarns 14 which pass between the conveyor belt 21 and the print rollers 22 are made to advance in the direction of the arrow F.
- the print dyes are contained in a plurality of tanks 24 (figure 2) disposed on board of the machine.
- the families of pigment, reactive, indanthrene, dispersed dyes and the like can be used as dyes.
- Each colour tank 24 is hydraulically connected to a respective print roller 22 by means of a pump, which is responsible for feeding the colour into the print roller 22.
- the print rollers 22 have an outer sleeve made up of an engraved copper membrane. Inside the print rollers there are provided movable metal rods, which spread the colour into the engraved parts of the copper sleeve.
- washing means which are responsible for washing the belt of the conveyor 21 during its return stroke so as to remove the colour left by the print rollers 22 which would otherwise soil the yarns 14 during printing. In this manner the upper horizontal yarn-feeding surface of the belt of the conveyor 21 is always clean.
- a printing station 2 of the flat type with an endless loop conveyor belt 21 has been described.
- a rotary machine could also be provided wherein the flat conveyor belt 21 is replaced by a cylindrical drum and the print rollers 22 can be fed with colour through other types of doctor blade assemblies and/or of inking rollers.
- the yarns 14 are fed towards a pre-drying station 3 for a first drying of the dyes deposited in the printing station 2, without any contact with contact members.
- the yarns 14 impregnated with dye would contaminate any other contact member also altering the design printed on the yarns, which subsequently touch the contact member contaminated with dye.
- the pre-drying station 3 comprises infrared panels 30 provided with radiant sources which emit waves in the infrared range (2-4 ⁇ m), so as to develop heat at a temperature of about 800°C.
- infrared panels 30 provided with radiant sources which emit waves in the infrared range (2-4 ⁇ m), so as to develop heat at a temperature of about 800°C.
- microwave panels provided with microwave radiant sources such as a magnetron, can be provided.
- banks of air dryers 31, such as air blowers are provided.
- the yarns 14 coming from the printing station 2 pass without any contact through the pre-drying station 3 in which they are partially dried so as to be able to come into contact with other contact members without contaminating them with dyes.
- the yarns 14, leaving the pre-drying station 3 are directed to a post-drying station 4 in which they complete drying through contact with other contact members.
- the post-drying station 4 provides a plurality of steam-heated drying rollers (41, 42, 43, 44) around which the yarns 14 are made to pass.
- a drying roller configuration which provides a first drying roller 41 at the exit from the infrared panels 30, three fixed guide rollers able to guide the yarns 14 towards a synchronising movable roll 48 which adjusts drawing of the yarns 14 to synchronise the speed of travel of the printing station 2 with the speed of travel of the post-drying station 4.
- Another guide roller 49 is disposed, which guides the yarns 14 towards a set of three drying rollers (42, 43, 44). Downstream of the last drying roller 44 an exit calender 50 is disposed, consisting of two opposed and counter-rotating rollers, which serve to draw the yarns 14.
- a beaming station 6 Downstream of the exit calender 50 a beaming station 6 is provided downstream of the exit calender 50 . Between the exit calender 50 and the beaming station 6 another synchronising movable roll 51 is interposed, which serves to adjust pulling of the yarns 14 to synchronise the pulling speed of the calender 50 of the post-drying station with the drawing speed of the beaming station 6.
- the beaming station 6 has a beaming or sizing head 60 able to wind the printed and dried yarns 14 into a beam 61 ready for weaving by means of a loom.
- a beaming or sizing head 60 able to wind the printed and dried yarns 14 into a beam 61 ready for weaving by means of a loom.
- the sizing head a comb with V-shaped sectors is disposed, which serves to bring the yarns to the exact size of the fabric that is to be obtained.
- this chinè effect is not limited only to flat, cotton fabrics but can also be extended to terry clothes, such as towels, robes, beach towels, bath towels and the like or to ladderproof warp fabrics or other types of fabrics. Furthermore, said chinè effect is not limited only to fabrics in particular fields in which a reduced fabric width is required, but can also be extended to fabrics in the field of clothing or of home sector, such as tablecloths, bedspreads and the like, in which a greater fabric width is required.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Claims (13)
- Vorrichtung (100) zum Bedrucken von Garnen (14), umfassend:- eine Zuführstation (1), die sich zur Zuführung mehrerer zu bedruckender Garne (14) eignet,- eine Druckstation (2), die mehrere Druckwalzen (22) umfasst, welche Farben auf die von der Zuführstation (1) zugeführten Garne (14), drucken,- eine Trocknungsstation (3, 4), welche in der Lage ist, die Farbe, die auf die von der Druckstation (2) kommenden Garne (14) gedruckt wurde, zu trocknen und zu fixieren, und- eine Bäumstation (6), die in der Lage ist, die bedruckten und getrockneten Garne, welche die Trocknungsstation (3, 4) verlassen, auf einem Garnbaum (61) zu sammeln,dadurch gekennzeichnet, dass
die Zuführstation (1) einen Baum (10) zum Aufwinden mehrerer zu bedruckender Garne (14) umfasst, und dass die Trocknungsstation umfasst:- eine Vortrocknungsstation (3), welche in der Lage ist, eine erste Trocknung der auf die Garne (14) aufgedruckten Farbe auszuführen, indem jeder Kontakt der Garne mit irgendeinem Kontaktorgan vermieden wird, und- eine Nachtrocknungsstation (4), die der Vortrocknungsstation nachgeschaltet ist, um eine vollständige Trocknung der auf die Garne (14) aufgedruckten Farbe durch Kontakt der Garne mit Kontaktorganen auszuführen, und die Vortrocknungsstation (3) Infrarotplatten (30) mit einer strahlenförmigen Quelle im Infrarotbereich oder Mikrowellenplatten umfasst, die mit einer Strahlenquelle im Mikrowellenbereich versehen sind. - Vorrichtung (100) nach Anspruch 1, dadurch gekennzeichnet, dass die Vortrocknungsstation Infrarotplatten (30) und Mikrowellenplatten umfasst.
- Vorrichtung (100) nach Anspruch 1 und 2, dadurch gekennzeichnet, dass die Vortrocknungsstation (3) ferner Lufttrockner (31) umfasst, die mit Luftgebläsen versehen sind.
- Vorrichtung (100) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Nachtrocknungsstation (4) Dampfzylinderwalzen (41, 42, 43, 44) umfasst, um welche die aus der Vortrocknungsstation (3) austretenden Garne (14) geführt werden.
- Vorrichtung (100) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie umfasst:- eine erste bewegliche Rolle (48), die zwischen der Druckstation (2) und der Nachtrocknungsstation (4) angeordnet ist, um das Ziehen der Garne (14) zu justieren, damit ihre Fahrgeschwindigkeit in der Druckstation mit ihrer Fahrgeschwindigkeit in der Nachtrocknungsstation (4) synchronisiert ist, und- eine zweite bewegliche Rolle (51), die zwischen der Nachtrocknungsstation (4) und der Bäumstation (6) angeordnet ist, um das Ziehen der Garne (14) zu justieren, damit ihre Fahrgeschwindigkeit in der Nachtrocknungsstation (4) mit ihrer Fahrgeschwindigkeit in der Bäumstation (6) synchronisiert ist.
- Vorrichtung (100) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie einen Ausgangskalander (50) mit zwei Zugwalzen in Gegendrehung umfasst, die am Ausgang der Nachtrocknungsstation (4) angeordnet sind.
- Vorrichtung (100) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Druckstation (2) einen Endlosbandförderer (21) umfasst, der eine horizontale Zuführfläche definiert, auf welcher die Druckwalzen (22) angeordnet sind.
- Vorrichtung (100) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Druckwalzen (22) umfassen:- eine Pumpe zur Zuführung der Farbe auf ihre Innenseite,- eine äußere Gravurkupfermembran, und- mehrere Metallstäbe, die durch magnetische Retention mit mehreren Magneten zusammenwirken, um die in den Gravuren der Membran zu verteilenden Farbmengen zu regeln.
- Vorrichtung (100) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Bäumstation (6) umfasst:- einen Gambaum- oder Kalibrierkopf (60), um die bedruckten Garne (14) im Garnbaum (61) zu sammeln, und- einen Kamm mit V-förmigen Sektoren, um die Garne auf das genaue Maß des zu webenden Stoffes zu bringen.
- Verfahren zum Bedrucken von Garnen (14), insbesondere auf Baumwolle oder Baumwollgemische, umfassend die folgenden Stufen:- Zuführung von Garnen (14),- Aufdrucken von Farbe auf die Garne (14) mit Hilfe einer Druckmaschine für Gewebe,- Trocknen der aufgedruckten Farbe, und- Bäumen der bedruckten und getrockneten Garne in einem Garnbaum (61),dadurch gekennzeichnet, dass
die Garne über einen Garnbaum (10) zugeführt werden,
die Trocknungsstufe folgende Schritte umfasst:- einen Vortrocknungsschritt, bei welchem die auf die Garne gedruckte Farbe getrocknet wird, wobei jeder Kontakt der Garne mit irgendeinem Kontaktelement verhindert wird, und- einen Nachtrocknungsschritt, bei welchem die auf die Garne gedruckte Farbe vollständig durch Kontakt mit Kontaktorganen getrocknet wird, undder Vortrocknungsschritt das Trocknen mit Hilfe von Infrarot- oder Mikrowellen oder Luftgebläsen umfasst. - Verfahren nach Anspruch 10, dadurch gekennzeichnet, dass der Vortrocknungsschritt das Trocknen mit Hilfe von Infrarot-und Mikrowellen umfasst.
- Verfahren nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass der Vortrocknungsschritt das Trocknen mit Hilfe von Luftgebläsen umfasst.
- Verfahren nach Anspruch 10 oder 12, dadurch gekennzeichnet, dass der Nachtrocknungsschritt das Trocknen durch Kontakt mit Dampfzylinderwalzen umfasst.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE60306383T DE60306383D1 (de) | 2003-10-01 | 2003-10-01 | Vorrichtung und Verfahren zum Drucken auf Garnen und Gewebe aus solchen bedruckten Garnen |
EP03425645A EP1520924B1 (de) | 2003-10-01 | 2003-10-01 | Vorrichtung und Verfahren zum Drucken auf Garnen und Gewebe aus solchen bedruckten Garnen |
AT03425645T ATE331059T1 (de) | 2003-10-01 | 2003-10-01 | Vorrichtung und verfahren zum drucken auf garnen und gewebe aus solchen bedruckten garnen |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03425645A EP1520924B1 (de) | 2003-10-01 | 2003-10-01 | Vorrichtung und Verfahren zum Drucken auf Garnen und Gewebe aus solchen bedruckten Garnen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1520924A1 EP1520924A1 (de) | 2005-04-06 |
EP1520924B1 true EP1520924B1 (de) | 2006-06-21 |
Family
ID=34307076
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03425645A Expired - Lifetime EP1520924B1 (de) | 2003-10-01 | 2003-10-01 | Vorrichtung und Verfahren zum Drucken auf Garnen und Gewebe aus solchen bedruckten Garnen |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1520924B1 (de) |
AT (1) | ATE331059T1 (de) |
DE (1) | DE60306383D1 (de) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1402897B1 (it) * | 2010-11-24 | 2013-09-27 | Fim Srl | Procedimento di stampa digitale e di finissaggio per tessuti e simili. |
CN108179574A (zh) * | 2018-03-21 | 2018-06-19 | 陶守江 | 一种段染设备及工艺 |
CN109944000B (zh) * | 2019-03-18 | 2021-08-13 | 陈旭亮 | 一种浆纱机喂纱及下料机构 |
WO2020229940A1 (en) * | 2019-05-10 | 2020-11-19 | Invista Textiles (U.K.) Limited | Yarn drying and color fixation |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT297051B (de) * | 1967-05-16 | 1972-03-10 | Johannes Zimmer | Druckwalze aus magnetisierbarem Material |
US3850783A (en) * | 1972-08-25 | 1974-11-26 | Bigelow Sanford Inc | Patterned rugs and carpets |
DE2539845A1 (de) * | 1975-09-08 | 1977-03-17 | Mohn Ohg Reinhard | Druckform, verfahren zu ihrer herstellung sowie verwendung der druckform zum bedrucken von papier, kunststoff oder dergleichen |
BE886983Q (fr) * | 1978-09-16 | 1981-05-04 | Hobson Victor | Perfectionnements la fabrication des tissus boucles pour serviettes de toilette |
GB2059876B (en) * | 1979-09-27 | 1983-04-07 | British Carpets Ltd | Method and apparatus for printing a sheet of yarns |
US5983952A (en) * | 1998-03-13 | 1999-11-16 | Tietex International, Ltd. | System and method for forming a fabric having a synchronized woven design and printed design |
JP3517189B2 (ja) * | 2000-08-18 | 2004-04-05 | 津田駒工業株式会社 | 経糸糊付機 |
-
2003
- 2003-10-01 EP EP03425645A patent/EP1520924B1/de not_active Expired - Lifetime
- 2003-10-01 DE DE60306383T patent/DE60306383D1/de not_active Expired - Lifetime
- 2003-10-01 AT AT03425645T patent/ATE331059T1/de not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DE60306383D1 (de) | 2006-08-03 |
EP1520924A1 (de) | 2005-04-06 |
ATE331059T1 (de) | 2006-07-15 |
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