EP1516840B1 - Dispositif pour enlever la maculature d'un tambour - Google Patents
Dispositif pour enlever la maculature d'un tambour Download PDFInfo
- Publication number
- EP1516840B1 EP1516840B1 EP04104400A EP04104400A EP1516840B1 EP 1516840 B1 EP1516840 B1 EP 1516840B1 EP 04104400 A EP04104400 A EP 04104400A EP 04104400 A EP04104400 A EP 04104400A EP 1516840 B1 EP1516840 B1 EP 1516840B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding mandrel
- material web
- winding
- spool
- storage station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002699 waste material Substances 0.000 title description 4
- 241001417494 Sciaenidae Species 0.000 title description 3
- 238000004804 winding Methods 0.000 claims abstract description 104
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000010893 paper waste Substances 0.000 description 3
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/04—Supporting web roll cantilever type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/105—Opening of web rolls; Removing damaged outer layers; Detecting the leading end of a closed web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H73/00—Stripping waste material from cores or formers, e.g. to permit their re-use
Definitions
- the invention relates to a Tambourablagestation with a winding drum comprising a wound with a winding of a web winding core, and with a unilaterally fixed and fixed winding mandrel.
- a material web in particular a paper, board, tissue or another fibrous web
- an endless web is usually produced and rolled up on winding reels until a desired diameter is reached.
- the wound-up material web is transported further for subsequent treatment in a processing machine, for example in a slitter-winder, a rerolling machine, a calender or a coater, and unwound again in a corresponding unwinding device. Both when winding and unwinding these winding tubes, certain amounts of reject material are produced. its treatment and return to the production process often leads to major obstacles to the production process.
- Abrolling devices are known with a brake in which the Committee is passed web width in a resolver.
- the unrolling of broke in a special unwinding device of the processing machine is also known.
- the skinning of scrap layers or ply packages by hand in a roll-off device of a processing machine belongs to the state of the art. Also in Volltambourablagestationen is intervened manually to wait for layer packages.
- the DE 41 41 242 A1 discloses a method and apparatus for preparing the start of a replacement roll for a flying reel change.
- the web start is wound onto a wastepaper roll, brought by means of this in a processing position for the aforementioned steps, there applied the perforation in the web running direction another perforation transversely to the web direction, led the wastepaper to create the web start to the replacement winding roll and then by a Relative movement between the two separated the web at the latter perforation and finally removed after most each preparation cycle, the wound waste paper.
- the DE 38 11 138 A1 discloses an apparatus and method for treating the end portion of a paper roll mounted on a paper feeder of a paper processing machine.
- the device is moved towards the paper roll, until a pinch roller applies to the paper roll.
- a cutter is applied against the peripheral surface of the paper roll and traversed transversely to sever a plurality of paper turns as a scrap.
- the committee is picked up by a reception facility.
- Another cutter is brought into contact with the central portion of the paper portion rolled up with the broke to form a center cut.
- a cutout is formed. The upper part of a tab is pressed over the cutout to the paper end section.
- Two knives seated on both sides of the paper end portion are moved transversely to the center while the paper is being rewound to form a V-cut leading to the cutout.
- Adhesive is applied along the paper cutting edge.
- the paper end is wound back onto the paper roll.
- the tab is pressed against the paper roll.
- the committee is issued.
- the manual reject treatment is often associated with special risks for the personnel performing and makes, for example, the stay at the discharge chute required.
- the staff can also be endangered by falling ropes. Likewise, only the train, which carries the web, a danger to the staff who must stay near the web.
- this object is achieved in that the winding mandrel is drivable by a drive means that the winding mandrel is arranged in the rolling region of the winding drum at an angle to the longitudinal axis of the winding drum, wherein the angle has a value in the range of greater than 0 and less than 90 °, preferably in the Range of 5 and 45 °, that on the winding mandrel, the material web of the winding drum by means of a winding device is wound helically, and that the helically wound and sliding down from the winding mandrel web of a crushing unit, in particular two interacting knives or with teeth or spikes provided rolls, can be fed.
- the material web is thus wound around the mandrel in the manner of a surrounding a cigar outer tobacco leaf.
- Tambourablagestation comprises a rotating device for driving the winding drum, for example, a geared motor with an acting on the outer surface of the wound on the winding drum winding friction wheel.
- the winding drum has a core drive, for example, with a slidable toothed coupling introduced in the drive shaft or the like.
- the drum storage station is either fed by a spool transport system or by a tambour crane.
- the wound on the reel spool web is disposed of by a preferably provided with a low-friction surface mandrel, a drive means for helically wrapping the winding mandrel with the material web and an asymmetrically slotted guide channel or a guide trough are used, which surrounds the helically wound material web from the outside and conduct.
- the web start is preferably detected by a drive belt, which wraps around the winding dome at the largest possible angle, with the aid of an insertion aid, for example a vacuum belt.
- the insertion aid consists for example of a drive roller with a drive device and a deflection roller with a corresponding storage.
- the drive device may be, for example, an electric motor or a fluid-operated motor.
- an air-permeable and circulating endless belt made of a flexible material, for example a perforated plastic web, a mesh or the like, out.
- a loading device for example, a fluiddruckbeetzyerter actuator, for producing the contact between the endless belt and the material web on the winding core.
- a vacuum channel which is the belt strand on the side of the expiring Material web is open.
- This vacuum channel is provided with a device for generating a negative pressure, which acts on the open side of the vacuum channel through the circulating endless belt and for the detachment of the web start from the winding core and its reliable transport to an inlet point of a waste treatment device.
- the belt guide is arranged opposite to the material web and / or the mandrel entangled.
- a web of material to the winding mandrel pressing drive roller is provided. The web tension is kept approximately constant by a brake acting on the winding drum.
- the material web is wound on the winding mandrel by a pneumatic drive, in particular by a cyclone.
- the winding axes of the winding cylinder and the winding mandrel are arranged at an acute or obtuse angle and also by the entanglement of the belt guide a feed of the material web is generated, the resulting helical material web sleeve along the axis of the winding mandrel continuously in the direction of an ever greater center distance between the winding drum and the winding mandrel moves.
- the winding mandrel is surrounded by a, in particular asymmetrically equipped with slots, guide channel for guiding the helically wound material web or that, in particular asymmetrically equipped with slots, guide trough is arranged on the underside of the winding mandrel.
- the guide channel is arranged either on the inside of the sleeve formed by the material web or on the outside of the material web sleeve.
- the guide channel or the guide trough has a circular or helical cross-section.
- the lateral surface of the winding core is characterized by a low coefficient of friction in order to promote the sliding of the inside of the material web sleeve surrounding it.
- the length of the winding mandrel extends substantially from its one-sided attachment region outside the winding device, that is outside of the range in which the material web is received helically, at least over the wrap around by the drive or drive belt or the attack region of the drive roller. Another measure to reduce the friction is that the winding mandrel has an inner channel, from the shell-side holes compressed air against the winding mandrel-side inner surface of the material web is pressed.
- the material web slides on a conveyor belt, in a leading to a dissolver shaft or is fed to a suction device.
- the drum storage station is either arranged separately or it is integrated in a magazine for full, reject or residual reboots; However, it can also be integrated into an overall transport system for wound or empty reels. Due to the compact design and the lateral material web discharge also the installation in a spool magazine can be realized on a machine scooter.
- the advantages of the solution is that a relatively small installation space is required, that there is little need for manual intervention and that the site of the Abschwart raised is not directly tied to the installation of the resolver.
- the web run speed can be controlled according to demand. Due to the continuous processing of the existing waste quantity, there is only a small requirement for the maximum dissolving capacity.
- the invention is applicable regardless of the respective winding diameter and can be easily combined with Tambourtransportsystemen.
- a reel storage station 1 comprises a winding drum 3, which is rotatably mounted on a storage rack 2 and is driven by a drive (not shown here), for example a core drive.
- a drive for example a core drive.
- a web 5 is wound, which is handled by a staff to a fixed mandrel 6 and driven by a drive means 7 take-up device 8.
- a brake on the winding drum 3 employed, for example, acting on a shaft journal 9 of the winding drum 3 core brake.
- the winding mandrel 6 has a circular cross-section and a low-friction surface. It is attached only at one end to a holder 10, while its other end is exposed, so that from this the web 5 can be handled.
- an asymmetrically slotted guide channel 14 is provided, which surrounds the outer surface of the material web 5 in the region of the winding mandrel 6. From the slots of the guide channel 14 or arranged in place of the guide channel 14 guide trough compressed air can be blown onto the web 5 to assist their transport.
- a turbulence channel in the coil of the web 5 on the mandrel 6 is present.
- a supply line 15 from outlets 16, 17 blown compressed air substantially parallel to the longitudinal axis of the winding mandrel 6 and at least partially blown into the helix of the material web 5, so that it easily slides over the winding mandrel 6 This process can still be supported, although in this embodiment, the guide channel 14 or a guide trough is present, from the slots 18 also compressed air can be blown onto the web.
- FIG. 3 shows a schematic sectional view of another embodiment of a winding device 8 for winding a material web 5 on a winding mandrel 6.
- the web 5 is wound by a winding mandrel 6 at least partially wrapped and guided over a plurality of pulleys 20 drive belt 19 of the winding device 8.
- the drive belt 19 is driven by a drive device 21 by means of a drive roller 22, wherein the drive means 7 example, may include an electric motor 22 shown.
- the material web can also be wound up by a plurality of driven and pressing drive rollers to the winding mandrel.
- FIG. 4 a side view of the winding device 8 according to FIG. 3 . It can be clearly seen that the guide of the drive belt 19 is crossed with respect to the material web 5 and / or the winding mandrel 6.
- the angle ⁇ of the entanglement is preferably adjustable.
- FIG. 5 shows a schematic side view of a preferred embodiment of an insertion aid 23.
- the illustrated insertion 23 consists of a drive roller 24 with a drive means 25 and a deflection roller 26 with a corresponding bearing 27.
- the drive means 25 may be for example an electric motor or a fluid-operated motor.
- an air-permeable and circulating endless belt 28 made of a flexible material, for example a perforated plastic sheet, a braid or the like, out.
- a loading device 29 for example, a fluiddruckbeetzyerter actuator, for producing the contact between the endless belt 28 and the web 5 on the winding core 4 at.
- a vacuum channel 30 is arranged, which is the belt strand 31 on the Side of the expiring web 5 is open.
- This vacuum channel 30 is provided with a device 32 for generating a negative pressure p U , which acts on the open side of the vacuum channel 30 by the revolving endless belt 28 and for the detachment of the web start from the winding core 4 and its reliable transport to an inlet point 33 no longer shown a waste treatment facility ("Abschschwartzigarre").
Landscapes
- Replacement Of Web Rolls (AREA)
- Winding Of Webs (AREA)
Claims (9)
- Poste de dépose à tambour (1), comprenant un tambour d'enroulement (3) qui comprend un noyau d'enroulement (4) enroulé avec un enroulement d'une bande de matériau (5), et comprenant un mandrin d'enroulement (6) fixé d'un côté et stationnaire,
le tambour d'enroulement (3) pouvant être entraîné par un dispositif d'entraînement, caractérisé en ce que le mandrin d'enroulement (6) est disposé dans la région de déroulement du tambour d'enroulement (3) suivant un angle (α) par rapport à l'axe longitudinal du tambour d'enroulement (3), l'angle (α) présentant une valeur supérieure à 0 et inférieure à 90°, de préférence de l'ordre de 5 à 45°,
en ce que l'on peut enrouler sous forme hélicoïdale sur le mandrin d'enroulement (6) la bande de matériau (5) depuis le tambour d'enroulement (3) au moyen d'un dispositif d'enroulement (8), et
en ce que la bande de matériau (5) enroulée sous forme hélicoïdale et glissant vers le bas depuis le mandrin d'enroulement (6) peut être acheminée à une unité de déchiquetage, notamment à deux couteaux (12, 13) coopérant l'un avec l'autre, ou à des cylindres pourvus de dents ou de pointes. - Poste de dépose à tambour (1) selon la revendication 1,
caractérisé en ce que
la bande de matériau (5) peut être enroulée sur le mandrin d'enroulement (6) par une courroie d'entraînement (19) du dispositif d'enroulement (8) entourant le mandrin d'enroulement (6) ou par un rouleau d'entraînement pressant la bande de matériau (5) sur le mandrin d'enroulement (6). - Poste de dépose à tambour (1) selon la revendication 2,
caractérisé en ce que
le guidage par courroie est entrelacé par rapport à la bande de matériau (5) et/ou par rapport au mandrin d'enroulement (6). - Poste de dépose à tambour (1) selon l'une quelconque des revendications précédentes,
caractérisé en ce que
la bande de matériau (5) peut être enroulée par un entraînement à air comprimé, notamment par un cyclone, sur le mandrin d'enroulement (6). - Poste de dépose à tambour (1) selon l'une quelconque des revendications précédentes,
caractérisé en ce que
le mandrin d'enroulement (6) est entouré par un canal de guidage (14) réalisé notamment avec des fentes asymétriques (18) pour le guidage de la bande de matériau (5) enroulée sous forme hélicoïdale ou en ce qu'un bac de guidage réalisé notamment avec des fentes asymétriques (18) est disposé sur le côté inférieur du mandrin d'enroulement (6). - Poste de dépose à tambour (1) selon la revendication 5,
caractérisé en ce que
le canal de guidage (14), respectivement le bac de guidage, présente une section transversale circulaire ou en forme de vis. - Poste de dépose à tambour (1) selon l'une quelconque des revendications précédentes,
caractérisé en ce que
le mandrin d'enroulement (6) présente un canal interne duquel de l'air comprimé peut être poussé contre la surface côté mandrin d'enroulement de la bande de matériau (5) par le biais d'alésages côté enveloppe. - Poste de dépose à tambour (1) selon l'une quelconque des revendications précédentes,
caractérisé en ce que
la bande de matériau (5) peut être acheminée au mandrin d'enroulement (6) fixé d'un côté et stationnaire, au moyen d'au moins un auxiliaire d'insertion (23) présentant de préférence une bande sans fin (28). - Poste de dépose à tambour (1) selon l'une quelconque des revendications précédentes,
caractérisé en ce que
la bande de matériau (5) glissant depuis l'unité de déchiquetage ou directement depuis l'extrémité libre du mandrin d'enroulement (6) peut être acheminée à une bande transporteuse, à une gaine (11) conduisant à un pulpeur, ou à un dispositif d'aspiration.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10343421 | 2003-09-19 | ||
DE10343421A DE10343421A1 (de) | 2003-09-19 | 2003-09-19 | Vorrichtung und Verfahren zum Entfernen von Ausschuss einer Materialbahn von einem Wickeltambour |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1516840A1 EP1516840A1 (fr) | 2005-03-23 |
EP1516840B1 true EP1516840B1 (fr) | 2008-03-19 |
Family
ID=34177838
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04104400A Expired - Lifetime EP1516840B1 (fr) | 2003-09-19 | 2004-09-13 | Dispositif pour enlever la maculature d'un tambour |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1516840B1 (fr) |
AT (1) | ATE389611T1 (fr) |
DE (2) | DE10343421A1 (fr) |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2540897A (en) * | 1947-06-12 | 1951-02-06 | Jr Charles A Lindeman | No-rewind reel projector |
US2657866A (en) * | 1949-07-26 | 1953-11-03 | Lungstrom Henry | Uniform tension maintaining device |
DE1244245B (de) * | 1964-01-11 | 1967-07-13 | Philips Patentverwaltung | Umspulvorrichtung fuer bandfoermige Aufzeichnungstraeger |
DE2106865C2 (de) * | 1971-02-13 | 1982-09-09 | Agfa-Gevaert Ag, 5090 Leverkusen | Bandwickelautomat |
FR2488187A1 (fr) * | 1980-08-08 | 1982-02-12 | Shinshu Seiki Kk | Imprimante de petite taille |
DE8618308U1 (de) * | 1986-07-09 | 1986-08-21 | Reichold, Peter, 5650 Solingen | Abwickelvorrichtung |
JP2545557B2 (ja) * | 1987-11-12 | 1996-10-23 | ハマダ印刷機械株式会社 | 巻取紙の端末処理方法およびその装置 |
DE4141242A1 (de) * | 1991-12-14 | 1993-06-17 | Roland Man Druckmasch | Verfahren und vorrichtung zur vorbereitung des anfanges einer ersatz-wickelrolle fuer den fliegenden rollenwechsel |
DE29721131U1 (de) * | 1997-10-10 | 1998-04-09 | Spiromaskiner A/S, Gjoevik | Vorrichtung zum Abwickeln eines Bandes von einer Spule |
-
2003
- 2003-09-19 DE DE10343421A patent/DE10343421A1/de not_active Withdrawn
-
2004
- 2004-09-13 EP EP04104400A patent/EP1516840B1/fr not_active Expired - Lifetime
- 2004-09-13 AT AT04104400T patent/ATE389611T1/de not_active IP Right Cessation
- 2004-09-13 DE DE502004006556T patent/DE502004006556D1/de not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
ATE389611T1 (de) | 2008-04-15 |
DE10343421A1 (de) | 2005-04-14 |
DE502004006556D1 (de) | 2008-04-30 |
EP1516840A1 (fr) | 2005-03-23 |
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