EP1507901B1 - Dispositif et procede de retrait de zones de surface d'un composant - Google Patents
Dispositif et procede de retrait de zones de surface d'un composant Download PDFInfo
- Publication number
- EP1507901B1 EP1507901B1 EP03727147A EP03727147A EP1507901B1 EP 1507901 B1 EP1507901 B1 EP 1507901B1 EP 03727147 A EP03727147 A EP 03727147A EP 03727147 A EP03727147 A EP 03727147A EP 1507901 B1 EP1507901 B1 EP 1507901B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- current
- component
- process according
- electrode
- pulse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 20
- 238000000576 coating method Methods 0.000 claims description 8
- 239000003792 electrolyte Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 238000002604 ultrasonography Methods 0.000 claims 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000001208 nuclear magnetic resonance pulse sequence Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F5/00—Electrolytic stripping of metallic layers or coatings
Definitions
- the invention relates to a device and a method for removing surface areas of a component according to claim 1 or 2.
- components coated with coatings of the type MCrAlY or ZrO 2 for example, by acid stripping in combination with sand blasting or by high-pressure water jets stripped.
- DE-B 10 43 008 relates to a method for removing steel sand residues sandblasted surfaces of metal strips and an apparatus for performing this method.
- the EP 1 122 323 A1 and the US 5,944,909 show examples of the chemical removal of surface areas.
- the EP 1 941 34 A1 , the EP 1 010 782 A1 as well as the U.S. Patent 6,165,345 disclose methods for the electrochemical removal of metallic coatings (stripping).
- the object of the invention is therefore to provide a device and a method in which the stripping runs faster and cheaper.
- the object is achieved by an apparatus and a method for removing surface areas of a component according to claim 1 or 2.
- FIG. 1 shows a device 1 according to the invention.
- the device 1 consists of a container 4, in which an electrolyte 7 is arranged.
- an electrode 10 and a component 13 is arranged in the electrolyte 7, an electrode 10 and a component 13 is arranged.
- the electrode 10 and the component 13 are electrically connected to a current / voltage pulse generator 16.
- the component 13 is, for example, a coated turbine blade, which has as a substrate a nickel- or cobalt-based superalloy on which a metallic layer is applied, which serves, for example, as a corrosion protection or anchoring layer.
- a layer has, in particular, the composition MCrAlY, where M represents an element iron, cobalt or nickel.
- the coating is corroded during use of the turbine blade 13.
- the resulting surface area 25 (indicated by dashed lines) is to be removed by the method according to the invention and the device 1 according to the invention.
- the current pulse generator 16 generates a pulsed current / voltage signal (FIG. 2).
- an ultrasonic probe 19 is arranged, which is operated by an ultrasonic source 22.
- the ultrasonic excitation improves the hydrodynamics of the process and thereby supports the electrochemical reaction.
- FIG. 2 shows an exemplary current / voltage curve of the current / voltage pulse generator 16.
- the current pulse signal or the voltage pulse is, for example, rectangular (pulse shape) and has a pulse duration t on . Between the individual impulses there is a break of the length t off . Furthermore, the current pulse signal is determined by its current level I max . The current flowing between the electrode 10 and the device 13 (I max ), the pulse duration (t on ) and the pulse pause (t off ) have a significant influence on the electrochemical reaction by accelerating it.
- FIG. 3 shows an example of a sequence of current pulses 40 that repeat themselves.
- a sequence 34 consists of at least two blocks 77.
- Each block 77 consists of at least one current pulse 40.
- a current pulse 40 is characterized by its duration t on , the height I max and its pulse shape (rectangle, triangle, ). Equally important as process parameters are the pauses between the individual current pulses 40 (t off ) and the pauses between the blocks 77.
- the sequence 34 consists, for example, of a first block 77 with three current pulses 40, between which in turn takes a break. This is followed by a second block 77, which has a greater current level and consists of six current pulses 40. After another pause, four current pulses 40 follow in the opposite direction, ie with a changed polarity.
- sequence 34 is followed by another block 77 with four current pulses.
- the sequence 34 can be repeated several times.
- the individual pulse times t on are preferably of the order of magnitude of about 1 to 10 milliseconds.
- the duration of the block 77 is on the order of up to 10 seconds, so that up to 500 pulses are emitted in a block 77.
- a block 77 is matched with its parameters to a constituent of an alloy, which is to be stripped, for example, in order to achieve the best removal of this constituent. These can be determined in individual experiments.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Electrolytic Production Of Metals (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Claims (9)
- Dispositif (1) pour enlever des zones de surface d'un élément (13) constitutif,
qui a une cuve (4) dans laquelle est placé un électrolyte (7),
dans lequel l'élément constitutif peut être introduit,
qui a une électrode (10),
l'électrode et l'élément constitutif pouvant être reliés électriquement entre eux, et
l'électrode étant disposée au moins en partie dans l'électrolyte,
le dispositif ayant un générateur (16) d'impulsions de courant électrique,
qui peut être monté électriquement entre l'électrode (10) et l'élément (13) constitutif,
le générateur (16) d'impulsions de courant pouvant produire des impulsions de courant, caractérisé
en ce que le dispositif (1) a une sonde (19) ultrasonore,
qui est disposée dans la cuve (4), et
qui est entourée de l'électrolyte (7). - Procédé d'enlèvement d'une couche d'une zone de surface d'un élément constitutif,
dans lequel une électrode (10) et l'élément (13) constitutif sont disposés dans un électrolyte (7), l'électrode et l'élément constitutif étant reliés d'une manière conductrice de l'électricité entre eux et à un générateur (16) de courant,
le générateur (16) de courant produisant un courant pulsé ou une tension pulsée, caractérisé
en ce que l'on utilise pour l'enlèvement électrolytique d'une couche de manière répétée plusieurs impulsions (40) de courant/tension qui sont rassemblées en une séquence,
la séquence (34) étant formée d'au moins deux blocs (77) différents,
un bloc (77) étant constitué d'au moins une impulsion (40) de courant. - Procédé suivant la revendication 2,
caractérisé
en ce qu'il est appliqué à l'élément (13) constitutif un potentiel positif ou un potentiel négatif,
pour produire un courant de base ou une tension de base. - Procédé suivant la revendication 2,
caractérisé
en ce que l'on fait fonctionner une sonde (19) ultrasonore dans l'électrolyte (7). - Procédé suivant la revendication 2,
caractérisé
en ce que, pour l'enlèvement par l'électrolyse d'une couche, on utilise une impulsion (40) de courant/tension, tant des impulsions (40) positives que négatives de courant/tension étant utilisées. - Procédé suivant la revendication 2,
caractérisé
en ce qu'un bloc (77) est déterminé par un nombre d'impulsions (40) de courant, par une durée (ton) d'impulsion, par un intervalle (toff) entre les impulsions, par une intensité (Imax) de courant et par une forme des impulsions. - Procédé suivant la revendication 2,
caractérisé
en ce qu'un bloc (77) est accordé, respectivement, à un constituant d'un alliage qui doit être éliminé pour renforcer l'enlèvement d'une couche du constituant de l'alliage. - Procédé suivant la revendication 2,
caractérisé
en ce qu'on enlève une couche d'un alliage du type MCrAlY,
M étant un élément du groupe du fer, du cobalt ou du nickel. - Procédé suivant la revendication 2,
caractérisé
en ce que l'on superpose un courant de base aux impulsions (40) de courant et/ou aux intervalles entre les impulsions.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05024433A EP1632589B1 (fr) | 2002-04-08 | 2003-03-21 | Procédé de retrait de zones de surface d'un composant |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10215374 | 2002-04-08 | ||
DE10215374 | 2002-04-08 | ||
DE10259365 | 2002-12-18 | ||
DE10259365A DE10259365A1 (de) | 2002-04-08 | 2002-12-18 | Vorrichtung und Verfahren zur Entfernung von Oberflächenbereichen eines Bauteils |
PCT/DE2003/000953 WO2003085174A2 (fr) | 2002-04-08 | 2003-03-21 | Dispositif et procede de retrait de zones de surface d'un composant |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05024433A Division EP1632589B1 (fr) | 2002-04-08 | 2003-03-21 | Procédé de retrait de zones de surface d'un composant |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1507901A2 EP1507901A2 (fr) | 2005-02-23 |
EP1507901B1 true EP1507901B1 (fr) | 2007-10-17 |
Family
ID=28792820
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05024433A Expired - Lifetime EP1632589B1 (fr) | 2002-04-08 | 2003-03-21 | Procédé de retrait de zones de surface d'un composant |
EP03727147A Expired - Lifetime EP1507901B1 (fr) | 2002-04-08 | 2003-03-21 | Dispositif et procede de retrait de zones de surface d'un composant |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05024433A Expired - Lifetime EP1632589B1 (fr) | 2002-04-08 | 2003-03-21 | Procédé de retrait de zones de surface d'un composant |
Country Status (6)
Country | Link |
---|---|
US (2) | US7569133B2 (fr) |
EP (2) | EP1632589B1 (fr) |
CN (1) | CN100379900C (fr) |
DE (3) | DE10259365A1 (fr) |
ES (2) | ES2317127T3 (fr) |
WO (1) | WO2003085174A2 (fr) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10259362A1 (de) * | 2002-12-18 | 2004-07-08 | Siemens Ag | Verfahren zum Abscheiden einer Legierung auf ein Substrat |
EP1473387A1 (fr) * | 2003-05-02 | 2004-11-03 | Siemens Aktiengesellschaft | Procédé de décapage d'une couche d'une pièce |
DE502004006578D1 (de) | 2004-06-30 | 2008-04-30 | Siemens Ag | Verfahren und Vorrichtung zur Oberflächenbehandlung eines Bauteils |
EP1860210A1 (fr) * | 2006-05-22 | 2007-11-28 | Siemens Aktiengesellschaft | Méthode pour l'usinage électrolytique d'un élément |
EP1870497A1 (fr) | 2006-06-23 | 2007-12-26 | Siemens Aktiengesellschaft | Procédé d'enlèvement électrochimique d'un revêtement métallique d'un substrat |
EP1890004A1 (fr) * | 2006-08-08 | 2008-02-20 | Siemens Aktiengesellschaft | Procédé pour la production d'un revêtement à partir du matériau d'un revêtement recyclé |
DE102006044416A1 (de) * | 2006-09-18 | 2008-03-27 | Siemens Ag | Verfahren zum elektrochemischen Be- oder Entschichten von Bauteilen |
FR2937054B1 (fr) | 2008-10-13 | 2010-12-10 | Commissariat Energie Atomique | Procede et dispositif de decontamination d'une surface metallique. |
DE102009036221A1 (de) * | 2009-08-05 | 2011-02-17 | Extrude Hone Gmbh | Verfahren zur elektrochemischen Bearbeitung eines Werkstückes |
WO2011063353A2 (fr) * | 2009-11-23 | 2011-05-26 | Metcon, Llc | Solution d'électrolyte et procédés d'électropolissage |
US8580103B2 (en) | 2010-11-22 | 2013-11-12 | Metcon, Llc | Electrolyte solution and electrochemical surface modification methods |
CN103088398B (zh) * | 2011-10-31 | 2016-05-11 | 通用电气公司 | 多通道电化学去金属涂层系统及其控制电路 |
DE102012012419A1 (de) | 2012-06-25 | 2014-04-24 | OT Oberflächentechnik GmbH & Co. KG Schwerin | Vorrichtung und Verfahren zum lokalen Entschichten |
DE202014010831U1 (de) | 2014-03-18 | 2016-11-23 | Platit Ag | Halterung zum Entschichten von keramischen Hartstoffschichten von Stahl- und Hartmetall-Substraten |
WO2015139731A1 (fr) | 2014-03-18 | 2015-09-24 | Platit Ag | Procédé d'enlèvement de couches en matériau céramique dur de substrats en acier et en métal dur |
US10227708B2 (en) | 2014-11-18 | 2019-03-12 | St. Jude Medical, Cardiology Division, Inc. | Systems and methods for cleaning medical device electrodes |
CN104611759B (zh) * | 2015-02-12 | 2017-03-08 | 广州市精源电子设备有限公司 | 变极性脉冲酸洗控制方法 |
US10357839B1 (en) | 2015-10-08 | 2019-07-23 | The United States Of America As Represented By The Secretary Of The Army | Method for electrochemical machining using sympathetic waveform interactions |
MD1448Z (ro) * | 2019-06-25 | 2021-02-28 | Сп Завод Топаз Ао | Procedeu de eliminare a acoperirilor rezistente la căldură de pe o suprafaţă din aliaje dure |
CN113106532B (zh) * | 2021-04-07 | 2023-04-11 | 江苏源清动力技术有限公司 | 一种航空发动机和燃气轮机热部件热障涂层去除工艺 |
EP4309811B1 (fr) | 2022-07-18 | 2024-09-25 | Hammann GmbH | Procédé d'élimination électromécanique des dépôts dans les conduites tubulaire ou les appareils |
Family Cites Families (25)
Publication number | Priority date | Publication date | Assignee | Title |
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GB190813666A (en) * | 1908-06-27 | 1908-12-31 | Alfred Levy | Process for Removing the Electrolytic Nickel or other Metallic Coating of Metallic Surfaces. |
US2408220A (en) * | 1943-02-05 | 1946-09-24 | Westinghouse Electric Corp | Stripping of copper from zinc |
US2744860A (en) * | 1951-11-13 | 1956-05-08 | Robert H Rines | Electroplating method |
DE1043008B (de) * | 1955-07-01 | 1958-11-06 | Othmar Ruthner | Verfahren und Vorrichtung zur elektrolytischen Entfernung von Stahlsandresten sandbestrahlter Oberflaechen von Metallbaendern |
US3616346A (en) * | 1967-03-20 | 1971-10-26 | Inoue K | Ion-control method for electrochemical machining |
US3519543A (en) * | 1967-10-27 | 1970-07-07 | Talon Inc | Process for electrolytically cleaning and polishing electrical contacts |
US4004992A (en) * | 1975-01-08 | 1977-01-25 | Trw Inc. | Power supply for electrochemical machining |
US4174261A (en) * | 1976-07-16 | 1979-11-13 | Pellegrino Peter P | Apparatus for electroplating, deplating or etching |
US4155816A (en) * | 1978-09-29 | 1979-05-22 | The Goodyear Tire & Rubber Company | Method of electroplating and treating electroplated ferrous based wire |
GB2111530B (en) * | 1981-12-08 | 1985-07-03 | Standard Telephones Cables Ltd | Selective electro plating or etching process |
US4466864A (en) * | 1983-12-16 | 1984-08-21 | At&T Technologies, Inc. | Methods of and apparatus for electroplating preselected surface regions of electrical articles |
US4664763A (en) * | 1985-05-08 | 1987-05-12 | M&T Chemicals Inc. | Process for stripping nickel or nickel-alloy plating in a chromic acid solution |
US5227036A (en) * | 1990-02-23 | 1993-07-13 | Gordon Roy G | Electrolytic removal of tin oxide from a coater |
IL110297A0 (en) * | 1993-07-21 | 1994-10-21 | Dynamotive Corp | A method for removal of certain oxide films from metal surfaces |
DE19547948C1 (de) * | 1995-12-21 | 1996-11-21 | Atotech Deutschland Gmbh | Verfahren und Schaltungsanordnung zur Erzeugung von Strompulsen zur elektrolytischen Metallabscheidung |
US5944909A (en) | 1998-02-02 | 1999-08-31 | General Electric Company | Method for chemically stripping a cobalt-base substrate |
US6402931B1 (en) * | 1998-05-18 | 2002-06-11 | Faraday Technology Marketing Group, Llc | Electrochemical machining using modulated reverse electric fields |
US6056869A (en) * | 1998-06-04 | 2000-05-02 | International Business Machines Corporation | Wafer edge deplater for chemical mechanical polishing of substrates |
US6203691B1 (en) * | 1998-09-18 | 2001-03-20 | Hoffman Industries International, Ltd. | Electrolytic cleaning of conductive bodies |
US6176999B1 (en) | 1998-12-18 | 2001-01-23 | United Technologies Corporation | Feedback controlled stripping of airfoils |
US6165345A (en) * | 1999-01-14 | 2000-12-26 | Chromalloy Gas Turbine Corporation | Electrochemical stripping of turbine blades |
TW533249B (en) * | 1999-09-07 | 2003-05-21 | Nat Science Council | Method and apparatus for electropolishing |
US6352636B1 (en) | 1999-10-18 | 2002-03-05 | General Electric Company | Electrochemical system and process for stripping metallic coatings |
US6428602B1 (en) | 2000-01-31 | 2002-08-06 | General Electric Company | Method for recovering platinum from platinum-containing coatings on gas turbine engine components |
US6599416B2 (en) * | 2001-09-28 | 2003-07-29 | General Electric Company | Method and apparatus for selectively removing coatings from substrates |
-
2002
- 2002-12-18 DE DE10259365A patent/DE10259365A1/de not_active Withdrawn
-
2003
- 2003-03-12 US US10/511,251 patent/US7569133B2/en not_active Expired - Fee Related
- 2003-03-21 DE DE50308417T patent/DE50308417D1/de not_active Expired - Lifetime
- 2003-03-21 WO PCT/DE2003/000953 patent/WO2003085174A2/fr active IP Right Grant
- 2003-03-21 EP EP05024433A patent/EP1632589B1/fr not_active Expired - Lifetime
- 2003-03-21 CN CNB038077264A patent/CN100379900C/zh not_active Expired - Fee Related
- 2003-03-21 ES ES05024433T patent/ES2317127T3/es not_active Expired - Lifetime
- 2003-03-21 ES ES03727147T patent/ES2292967T3/es not_active Expired - Lifetime
- 2003-03-21 DE DE50311030T patent/DE50311030D1/de not_active Expired - Lifetime
- 2003-03-21 EP EP03727147A patent/EP1507901B1/fr not_active Expired - Lifetime
-
2009
- 2009-06-25 US US12/491,499 patent/US20090255828A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
US20090255828A1 (en) | 2009-10-15 |
CN1646735A (zh) | 2005-07-27 |
CN100379900C (zh) | 2008-04-09 |
DE10259365A1 (de) | 2003-10-30 |
ES2292967T3 (es) | 2008-03-16 |
WO2003085174A2 (fr) | 2003-10-16 |
US7569133B2 (en) | 2009-08-04 |
DE50311030D1 (de) | 2009-02-12 |
EP1507901A2 (fr) | 2005-02-23 |
ES2317127T3 (es) | 2009-04-16 |
EP1632589A2 (fr) | 2006-03-08 |
WO2003085174A3 (fr) | 2004-12-23 |
DE50308417D1 (de) | 2007-11-29 |
US20050224367A1 (en) | 2005-10-13 |
EP1632589A3 (fr) | 2006-04-05 |
EP1632589B1 (fr) | 2008-12-31 |
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