EP1449772B1 - Vorrichtung und Verfahren zum Umwickeln einer Produktrolle - Google Patents

Vorrichtung und Verfahren zum Umwickeln einer Produktrolle Download PDF

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Publication number
EP1449772B1
EP1449772B1 EP04002852A EP04002852A EP1449772B1 EP 1449772 B1 EP1449772 B1 EP 1449772B1 EP 04002852 A EP04002852 A EP 04002852A EP 04002852 A EP04002852 A EP 04002852A EP 1449772 B1 EP1449772 B1 EP 1449772B1
Authority
EP
European Patent Office
Prior art keywords
film
product roll
roll
film head
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04002852A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1449772A1 (de
Inventor
Gerard W. Laks
Klaus Cieplik
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Signode System GmbH
Original Assignee
Signode System GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Signode System GmbH filed Critical Signode System GmbH
Publication of EP1449772A1 publication Critical patent/EP1449772A1/de
Application granted granted Critical
Publication of EP1449772B1 publication Critical patent/EP1449772B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/14—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form
    • B65B25/146—Packaging paper or like sheets, envelopes, or newspapers, in flat, folded, or rolled form packaging rolled-up articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated

Definitions

  • the invention relates to a device for wrapping at least one rotatably mounted in a receiving and driving device about a support shaft, provided with two end faces and a lateral surface, cylindrical product roll with a plastic stretch film which is mounted on a movable film head movable, the movable on a movable Carrying device is arranged, wherein the device has an automatic, computer-aided position control of the film head.
  • Such a device is known from the US 5,203,139 ,
  • the device comprises a turret, which is provided with a plurality of driven pins on which in turn product rollers are rotatably mounted.
  • a roll-off film roll is linearly movable in three spatial directions and pivotally mounted about two axes.
  • the disadvantage of this device is that with the help of the turret although smaller product rolls, such as film rolls can be packed, but not heavy film rolls on which metal foils or steel sheets are wound.
  • the mobility of the film head is limited. Also in terms of flexibility in terms of different product roll dimensions and the precision of the winding process, the device is in need of improvement.
  • the film roll is arranged on a two-axis pivotable film head.
  • the film head is mounted by means of a linear guide height-displaceable on a support.
  • the product to be packaged is on a turntable which is rotatable about an axis by means of a drive.
  • a disadvantage of this device is that the film head has a very limited flexibility of movement. An optimal wrapping adapted to the product is thus not always possible.
  • This device also has disadvantages in terms of flexibility with different product roll dimensions, the packaging capacity and the accuracy of the packaging process.
  • the film head controlling support device is pivotally mounted in an unchangeable position for arranged in the receiving and driving device product roll, the pivot axis of the support device regardless of the Size of the product roll is located on a right angle to the roller center axis in the region of the roller center line arranged.
  • the advantage of the device according to the invention is that the center of the product roll is always in the same position to the pivot axis of the support device regardless of the dimensions of the product roll and therefore the product roll can be very accurately measured and packed. In this way it is therefore possible to adapt the packaging process flexibly to different dimensions of the product roll, whereby the accuracy of the packaging process is increased and the capacity is increased. With the device according to the invention, the product roll can be completely dustproof and moisture-proof packaging. Finally, due to the defined arrangement, the requirements for the control of the support device are lower, thereby saving costs.
  • the film head has a device, from which a defined distance between the film head and the lateral surface of the product roll can be achieved during the winding process despite the decreasing diameter of the film roll.
  • a defined distance between the film head and the lateral surface of the product roll is particularly advantageous for a manageable packaging process.
  • Such a device may, for example, consist of a laser sensor which determines the distance to the product roll by means of a laser beam and transmits it to a controller which causes the carrier device to keep the film head at a calculated distance from the lateral surface of the product roll.
  • the device for creating a defined distance from a film roll upstream diverting roller is formed, which provides a defined film withdrawal line during the winding process. In this way it is possible to disregard the reduction in the diameter of the film roll during the unwinding process.
  • the distance between the film head and the lateral surface of the product roll is always measured starting from the deflection roller, since it provides the draw line from which the film leaves the film head.
  • the film head to a device that guarantees a substantially constant elongation of the plastic stretch film during the winding process.
  • the film roll for this purpose can be arranged on an unwinding device, which is provided with a braking device which, depending on the decreasing diameter of the film roll during the wrapping process, causes the substantially constant stretch of the stretch film.
  • the unwinding resistance which increases with decreasing film roll diameter due to the decreasing lever arm, can be kept constant by such a braking device, the less the film roll diameter is the less the roller is braked.
  • the braking device is formed according to another embodiment as a magnetic powder brake.
  • a magnetic powder brake is available as a standard component on the market and allows an accurate adjustment of the braking force.
  • a further embodiment of the invention provides that the film head has a clamping and cutting device for the film. After separating the film can be held in a defined position with the help of the clamping device, the film end and placed again precisely on the product roll during the following winding process.
  • the cutter eliminates the need to cut the film by hand, making the process more economical.
  • the clamping and cutting device is provided with a pressure device for the film end. After the separation process, the product roll-side end of the film can be easily applied to the product roll, where it adheres, for example, by static charge.
  • This pressure device may be formed as a brush according to another embodiment, which makes the pressure device inexpensive and characterizationsunanriz.
  • a further embodiment provides that in the swivel range of the carrying device of the film head a device for providing and attaching an adhesive element is arranged at the beginning of the film.
  • At least two receiving and driving devices are arranged in the processing area of the robot arm. During the wrapping of a film roll, in this way the loading and unloading of a further film roll can be carried out on another receiving and driving device, whereby the capacity of the device according to the invention is significantly increased.
  • the invention relates to an automatic computer-assisted method for wrapping a rotatable about a support shaft, provided with two end faces and a lateral surface, cylindrical product roll with a plastic stretch film, wherein the film is arranged on a space-movable film head.
  • Such a method is from the US 5,203,139 known.
  • portions of the left and right front sides of the product roll are alternately wrapped until both end faces are completely enveloped.
  • the already partially wrapped lateral surface of the product roll is wrapped with foil when changing between the end faces.
  • the method is thus disadvantageous in terms of economy but also in terms of packaging precision and capacity. Also in terms of flexibility, To be able to package different product roll dimensions, the method has disadvantages.
  • the method according to the invention has the advantages mentioned in relation to the device.
  • the film head is pivoted to another receiving and driving device and the packaging process is repeated on another product roll, during which process the already packaged product is replaced with an unpacked product roll.
  • the packaging process is repeated on another product roll, during which process the already packaged product is replaced with an unpacked product roll.
  • further film rolls can be spent in this way, or removed from the receiving and driving device, whereby a nearly continuous packaging process is possible.
  • the capacity of the device is thus significantly increased and increased the efficiency.
  • an apparatus for wrapping a product roll is generally designated by the reference numeral 10.
  • a device 10 is according to Fig. 1 essentially a robot arm 11, a film head 12, two devices, not shown, for receiving and driving product rolls 13 and 14, one in Fig. 2 shown adhesive device 15 and a robot controller, not shown.
  • the robot arm 11 has according to Fig. 1 for stationary attachment to the ground on a foot 16, for example, as well Attaching the foot 16 to a ceiling or a wall is possible.
  • a pivot axis z of the robot arm 11 is located at a right angle to the central axis M of the product rolls 13, 14 through a center P of the product rolls 13, 14 extending straight line y. Irrespective of the dimensions of the product rolls 13, 14, the center point P is always in the same position relative to the pivot axis z of the robot arm 11. In this way, the dimensions of the product rolls 13, 14 can be determined very accurately and then the packaging can be carried out precisely. Due to this defined arrangement more cost-effective controls for the robot arm 11 can be used due to lower requirements.
  • the robot arm 11 has the elements 11a, 11b, 11c and 11d, which are pivotally connected to each other by means of the joints 17, 18 and 19.
  • the film head 12 can be moved very accurately into any position within a working range of the robot arm 11.
  • the film head 12 is by means of the robot arm 11, as in the Fig. 1a to 1c shown, between the two film rolls 13 and 14 pivotally.
  • the film head 12 is by means of the robot arm 11, as in the Fig. 1a to 1c shown, between the two film rolls 13 and 14 pivotally.
  • a product roll 13 it is as in Fig. 1a shown, it is possible to exchange another already packed product roll 14 for a non-packed, whereby the capacity of the device 10 is increased.
  • the film head 12 is shown in more detail. It essentially comprises two cone-shaped bolts 22 with magnetic particle brakes (not shown) for holding and entraining a core of the film roll 24, a deflection roller 25, two clamping tongs 26a and 26b, a cutting device 27, a brush 28 and a distance sensor 29 (see FIG Fig. 5b ) on.
  • the distance sensor 29 is in a fixed position to the deflection roller 25, which has a defined withdrawal line L (see Fig. 3b ) for the film web 37.
  • the distance sensor 29 determines the distance to the product roll 13 and passes this data to the machine control of the robot arm 11, the desired position of the guide roller 25 can be calculated therefrom. In this way it is possible, depending on the dimensions of the product rolls 13, 14 to maintain a defined distance between the deflection roll 25 and the lateral surface 32 of the product roll 13 and thus a defined free length of the film web 37.
  • the hanging of the product rolls 13, 14 takes place in the receiving and driving device, are detected in the end portions 30 and 31 of a support sleeve of expansion bolts, which engage in the support sleeve and spread there, so that upon rotation of the expansion bolt and the support sleeve together with the product roll 13, 14 is set in rotation.
  • the film head 12 is according to Fig. 2a first pivoted to the adhesive tape dispenser 15.
  • Fig. 2b and 3a, b shows a strip of adhesive double-sided adhesive tape 36 longitudinally applied to the film web 37.
  • the deflection roller 25 serves as an abutment for the film web 37.
  • the film web 37 is held under tension by the closed clamping tongs 26a, b (see FIG Fig. 3a, b ).
  • the film head 12 is subsequently moved in the center, always parallel to the straight line y, with a certain distance to the product roll 13. From the supplied data of the distance sensor 29, the diameter of the product roll 13 and thus the size of the end faces 33, 34 of the product roll 13 can be determined.
  • the film head 12 moves in a next step parallel to the central axis M beyond the end face 34 of the product roll 13 into a defined end position and then approaches the end face 34 again until the position of the end face 34 is found (see Fig. 5a, b ). Likewise, the film head also moves to measure the positions of the right end face 33, as from the Fig. 6a, b evident.
  • the film head 12 then moves back in the middle in front of the product roll 13 and then approaches, as in Fig. 7a and 7b A provided with the tape strip 36 about 650 mm wide initial region 23 of the film web 37 is adhered to the lateral surface 32 by the guide roller 25 presses the provided with the tape strip 36 film web 37 to the outer surface 32 of the product roll 13.
  • the product roll 13 is then, as in Fig. 8a, b shown in rotation, whereby the film web 37 is wound around the product roll 13.
  • the conical, co-rotating with the film roll 24 bolts 22 are provided with magnetic particle brakes, not shown, which brake the less, the smaller the diameter of the film roll 24 and thus ensure a constant tension of the film web 37.
  • the deflection roller 25 of the film head 12 moves according to Fig. 9a, b during packaging a fixed distance A to the lateral surface 32 of the product roll 13 a.
  • the film head 12 moves in the distance A in the direction of the end face 33, whereby the jacket surface 32 of the product roll 13 is wrapped with the film web 37 becomes.
  • the film head 12 is controlled so that the film web 37 wound at the edge regions overlapping helically around the lateral surface 32 of the product roll 13.
  • the film head 12 now moves so far beyond the end face 33 of the product roll 13, that the film web 37 protrudes partially beyond the end face 33, as in Fig. 10b shown.
  • the film head 12 pivots in the direction of movement by 90 ° and moves into an optimal position for wrapping the end face 33, whereby the film head 12 can also be pivoted closer to the end face 33 by means of the joint 19.
  • a portion of the end face 33 is covered with the film web 37, wherein the film web 37 is guided so close to a peripheral surface 35 of the support sleeve portion 30 that no uncovered surfaces arise.
  • the lateral surface 38 is again covered with the film web 37.
  • the film head 12 is automatically repositioned several times at certain time intervals by 90 ° between the in the Fig. 10 and Fig. 11 pivoted positions, so as previously described and in Fig. 12 shown further portions of the end face 33 are provided with the film web 37 until the entire end face 33 is tightly packed, wherein the film web 37 rests like a collar on the peripheral surface 35 of the support sleeve end 30.
  • the pivoting of the film head 12 is carried out automatically in the time intervals calculated by the control of the robot arm 11, which are tuned to the product dimensions and the constant rotational speed of the product roll 13.
  • the rotation of the product roll 13 is stopped and the film head 12 is pivoted about the hinge 19 to sever the film web 37, as in FIG Fig. 18 shown.
  • the film web 37 moves thereby into the range of action of the clamping forceps 26 of the cutting device 27 and the brush 28.
  • the film web 37 is held by closing the clamping forceps 26 under tension, the film head 12 moves in the direction of the lateral surface 32 of the product roll 13 and the film web 37th subsequently cut by means of the cutting device 27 (see Fig. 19 ).
  • the film web 37 according to Fig. 20 Brushed with the brush 28 while pivoting the film head 12 on the surface 32.
  • the film web 37 adheres by static charge on the lateral surface 32 of the product roll 13.
  • the wrapping process of the product roll 13 is now completed, the film head 12 moves away from the surface 32 of the product roll 13 and is pivoted by the robot arm 11 by 180 ° to the product roll 14 (see Fig. 1c ). There can now start without wrapping another wrapping process, while the product roll 13 removed from the device and an unpackaged product roll can be hung in the receiving and driving device.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Replacement Of Web Rolls (AREA)
  • Packaging Of Special Articles (AREA)
EP04002852A 2003-02-24 2004-02-10 Vorrichtung und Verfahren zum Umwickeln einer Produktrolle Expired - Lifetime EP1449772B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10308023A DE10308023B3 (de) 2003-02-24 2003-02-24 Vorrichtung und Verfahren zum Umwickeln einer Produktrolle
DE10308023 2003-02-24

Publications (2)

Publication Number Publication Date
EP1449772A1 EP1449772A1 (de) 2004-08-25
EP1449772B1 true EP1449772B1 (de) 2010-06-02

Family

ID=32731131

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04002852A Expired - Lifetime EP1449772B1 (de) 2003-02-24 2004-02-10 Vorrichtung und Verfahren zum Umwickeln einer Produktrolle

Country Status (6)

Country Link
EP (1) EP1449772B1 (ru)
AT (1) ATE469830T1 (ru)
DE (2) DE10308023B3 (ru)
ES (1) ES2347047T3 (ru)
NO (1) NO20040533L (ru)
RU (1) RU2276652C2 (ru)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITTO20060764A1 (it) * 2006-10-23 2008-04-24 Sicma Spa Metodo per l'imballo di un rotolo di materiale cartaceo

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4173108A (en) * 1978-03-27 1979-11-06 Chromalloy American Corporation Spiral wrapping apparatus
WO1988002723A1 (en) * 1986-10-13 1988-04-21 G.D. Engineering Pty. Limited Machine for stretch wrapping of large reels of paper and other materials
JP2637261B2 (ja) * 1990-05-22 1997-08-06 ソマール株式会社 ラミネータ
US5203139A (en) * 1991-06-28 1993-04-20 Eastman Kodak Company Apparatus and method for winding and wrapping rolls of web material
DE19724040C2 (de) * 1996-10-17 1999-07-22 Daimler Chrysler Ag Verfahren und Vorrichtung zum Durchtrennen von Schutzfolie im Bereich überklebter Fugen und Sicken von Karosserien
DE19955478B4 (de) * 1999-11-18 2006-01-05 Demel, Ursula Stretch-Wickler

Also Published As

Publication number Publication date
NO20040533L (no) 2004-08-25
DE502004011224D1 (de) 2010-07-15
RU2004105168A (ru) 2005-08-10
EP1449772A1 (de) 2004-08-25
ES2347047T3 (es) 2010-10-25
ATE469830T1 (de) 2010-06-15
DE10308023B3 (de) 2004-08-26
RU2276652C2 (ru) 2006-05-20

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