EP1357203B1 - Einschmelzfolie und zugehörige Lampe mit dieser Folie - Google Patents
Einschmelzfolie und zugehörige Lampe mit dieser Folie Download PDFInfo
- Publication number
- EP1357203B1 EP1357203B1 EP03009065A EP03009065A EP1357203B1 EP 1357203 B1 EP1357203 B1 EP 1357203B1 EP 03009065 A EP03009065 A EP 03009065A EP 03009065 A EP03009065 A EP 03009065A EP 1357203 B1 EP1357203 B1 EP 1357203B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- foil
- welding
- stack
- alloy
- ruthenium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011888 foil Substances 0.000 title claims abstract description 58
- 229910052751 metal Inorganic materials 0.000 title claims description 3
- 239000002184 metal Substances 0.000 title claims description 3
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 15
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052707 ruthenium Inorganic materials 0.000 claims abstract description 13
- 229910052702 rhenium Inorganic materials 0.000 claims abstract description 8
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 238000003466 welding Methods 0.000 claims description 30
- 238000007789 sealing Methods 0.000 claims description 19
- 229910052750 molybdenum Inorganic materials 0.000 claims description 14
- 239000011733 molybdenum Substances 0.000 claims description 14
- 229910045601 alloy Inorganic materials 0.000 claims description 7
- 239000000956 alloy Substances 0.000 claims description 7
- 229910000929 Ru alloy Inorganic materials 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- OUFGXIPMNQFUES-UHFFFAOYSA-N molybdenum ruthenium Chemical compound [Mo].[Ru] OUFGXIPMNQFUES-UHFFFAOYSA-N 0.000 claims description 2
- 239000004020 conductor Substances 0.000 claims 3
- 239000006023 eutectic alloy Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 238000005286 illumination Methods 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 abstract description 8
- 239000011651 chromium Substances 0.000 abstract description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 6
- 239000010410 layer Substances 0.000 description 10
- 230000003647 oxidation Effects 0.000 description 8
- 238000007254 oxidation reaction Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000005496 eutectics Effects 0.000 description 5
- 238000005219 brazing Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 208000034656 Contusions Diseases 0.000 description 1
- 229910015799 MoRu Inorganic materials 0.000 description 1
- 241000917012 Quercus floribunda Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/32—Sealing leading-in conductors
- H01J9/323—Sealing leading-in conductors into a discharge lamp or a gas-filled discharge device
- H01J9/326—Sealing leading-in conductors into a discharge lamp or a gas-filled discharge device making pinched-stem or analogous seals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/36—Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
- H01J61/366—Seals for leading-in conductors
- H01J61/368—Pinched seals or analogous seals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K1/00—Details
- H01K1/38—Seals for leading-in conductors
Definitions
- the invention relates to a sealing film and associated lamp with this film according to the preamble of claim 1. It is in particular to Molybdenum foils, which find application in bruises, as they are used for sealing of incandescent and discharge lamps are common.
- the film is with a protective layer of Al, Cr, Si, Ti or Ta provided.
- the thickness is 5 to 100 nm.
- a similar technique is known from DE-A 30 06 846, in which the same Purpose layers of Ta, Nb, V, Cr, Ti, Y, La, Hf or Sc are used.
- the layer thickness is 10 to 200 nm.
- US Pat. No. 3,420,944 discloses a partial chrome plating on a system two slides that partially overlap.
- the oxidation of the film-pin connections is not responsible for the failure of the film seal, but the attack of the corrosive filling components (for example, metal halides) or filling gases on the molybdenum foil.
- the molybdenum foil is previously sandblasted, resulting in an improvement of the glass-metal compound. Sandblasting, however, results in resistance welding to high rejects, as this non-conductive Al 2 O 3 particles remain on the Mo film surface.
- the wear of the resistance welding electrodes increases very much. In the case of sandblasted foils replacement of the electrode is necessary after approx. 70 welds (compared to a replacement interval of approx. 1000 welds with untreated foil), so that a frequent change of the electrodes is necessary.
- From DE-A 199 61 551 is the use of Ru-containing films in the lamp industry known. In this case, a uniform coating of at least one side of the film recommended.
- meltdown film is composed as a stack of two films.
- a molybdenum foil is used in each case for both parts.
- One or both Parts are specific with pure ruthenium, rhenium or a compound or alloy containing ruthenium, or rhenium, coated.
- a coating material is especially pure ruthenium (Ru), rhenium (Re) and a molybdenum-ruthenium alloy with eutectic composition.
- Ru mediates not only a reliable glass-metal connection, so good adhesion of both Components and thus a good seal is achieved, but also one simple joining connection during welding or soldering; it is also halogen resistant and inert with regard to any contact with the filling.
- the first film is specifically designed for the secure welding of external power leads (typically molybdenum pins) and designed for safe oxidation protection. It is provided at least in the region of the connection between the power supply and the film on both sides with a oxidation-preventing or at least reducing coating with a layer thickness of at least 800 nm. Both materials are suitable for this film, but the best results are achieved with ruthenium.
- the second, with respect to the piston volume inside film is designed as a sealing distance. It is not at all or unilaterally provided with a thin coating ( ⁇ 120 nm), which ensures the secure welding of the coil ends or internal power supply. Ruthenium, pure or as an alloy, in particular Mo-Ru alloy, is particularly suitable here
- the thickness of the layer which consists of at least one of the materials rhenium, chromium or ruthenium is preferably in the range of 1.5 to 3 microns for the two-sided coated welding foil.
- the layer thickness for the single-side coated sealing film is in the range of at least 20 nm in case the welding foil is coated with Ru.
- the sealing film can be coated be or used for the coating on one side in particular Ru become.
- the use of a eutectic is preferred for the sealing film Mo-Ru alloy and a layer thickness in the range of 40 to 80 nm.
- the two foils are joined together by welding (in particular resistance or laser welding).
- the coating can be carried out by known coating methods, preferably by sputtering.
- the oxidation resistance of the pin-foil welded joints becomes by coating the power supply lines with the same or similar coating materials that can be used for the film, elevated.
- the electric lamps according to the invention have a lamp vessel Quartz glass or toughened glass provided with molybdenum foil feedthroughs Part of at least one pinch seal of the lamp vessel are. In the At least one pinch seal is compressed at least one molybdenum foil gas-tight.
- FIG. 1 is a halogen incandescent lamp 1 (12V at 100 W power) with a lamp flask 2 made of quartz glass, with the help of a pinch seal 3 is sealed gas-tight.
- a pinch seal 3 In the pinch seal of the Lamp bulbs are embedded two molybdenum foil stack 4. Inside the lamp envelope is a double-spiraled filament 5, whose simple coiled ends act as internal power supply 6.
- the internal power supply lines are each with one of the embedded in the pinch seal molybdenum foil stack 7 welded. From the pinch seal 3 protrude two external power supply lines 8, which are connected to one of the two molybdenum foil stack are.
- the two embedded in the pinch seal molybdenum foil stack 4 exist each of two films 10, 11.
- the inner sealing film 11 is on one side of the page, on the inner power supply 6 is fixed with a eutectic Mo-Ru alloy 60 nm thick coated.
- the outer welding foil 10 is pure on both sides Ru coated, the layer thickness is 2.5 microns. Both films are the same width.
- the outer welding foil is pure on both sides Re coated with a thickness of 2.5 microns.
- the inner sealing foil 11 is either not at all or one-sided on the side on which the inner power supply 6 is attached, coated with a eutectic Mo-Ru alloy 60 nm thick.
- the two films 10, 11 overlap to about 10 to 40%, preferably 15 to 30 %, the area of a broad side of the welding film 10 and are in this stacking area welded together.
- the welding film 10, whose total area is smaller than the sealing film may be, on the, possibly larger, sealing film 11th on.
- both films 10, 11 are the same width are because it facilitates the orientation and adjustment of the films.
- Figure 1 the dashed end of the bottom Seal made 11 marked.
- the coil end which acts as an internal power supply 6, consists of 15 microns thick Tungsten wire, which is simply coiled. Its outer diameter is 55 ⁇ m.
- the Spiral end and the sealing film 11 are connected by a brazing process.
- the technique of differentiated ruthenium coating does not only allow an improved connection between foil and power supply, but also a reliable connection of the two films of the stack.
- the production of the frame can run in accordance with Figure 2 so that initially two Welding films 10 ( Figure 2a) with a U-shaped bent wire bracket 15, as Forerunner for the two outer power supplies serves to be welded. Of the Wire bracket 15 is on top of the double-coated welding foils 10th attached. Subsequently, this frame part on two single-side coated sealing films 11, with a small overlap of about 15% of the area of Welding film 10, wherein the coated sides of the two films touch. The two sheets of the stack are different width and long. The coating is not shown separately. The overlap zone is welded. The weld is symbolically represented as reference numeral 16 ( Figure 2b). Subsequently, a frame part, consisting of internal power supply 6 and filament, on the free End of the welding foils 11 laid and soldered (Figure 2c).
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
- Adhesives Or Adhesive Processes (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10218412A DE10218412A1 (de) | 2002-04-24 | 2002-04-24 | Einschmelzfolie und zugehörige Lampe mit dieser Folie |
DE10218412 | 2002-04-24 | ||
DE10242035 | 2002-09-11 | ||
DE10242035A DE10242035A1 (de) | 2002-04-24 | 2002-09-11 | Einschmelzfolie und zugehörige Lampe mit dieser Folie |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1357203A1 EP1357203A1 (de) | 2003-10-29 |
EP1357203B1 true EP1357203B1 (de) | 2005-02-16 |
Family
ID=28792843
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03009065A Expired - Lifetime EP1357203B1 (de) | 2002-04-24 | 2003-04-17 | Einschmelzfolie und zugehörige Lampe mit dieser Folie |
Country Status (9)
Country | Link |
---|---|
US (1) | US6969950B2 (ja) |
EP (1) | EP1357203B1 (ja) |
JP (1) | JP2003346735A (ja) |
KR (1) | KR20030084706A (ja) |
CN (1) | CN100359631C (ja) |
AT (1) | ATE289366T1 (ja) |
CA (1) | CA2426484A1 (ja) |
DE (3) | DE10218412A1 (ja) |
TW (1) | TWI278896B (ja) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004002455A1 (de) * | 2003-03-14 | 2004-09-23 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Lampe mit fixiertem Glasbauteil |
DE10312748A1 (de) * | 2003-03-21 | 2004-09-30 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Entladungslampe |
DE102004014211A1 (de) * | 2004-03-23 | 2005-10-13 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Glühlampe mit carbidhaltigem Leuchtkörper |
DE102004034786A1 (de) * | 2004-07-19 | 2006-03-16 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Glühlampe mit carbidhaltigem Leuchtkörper |
US20060108928A1 (en) * | 2004-11-24 | 2006-05-25 | Patent-Treuhand-Gesellschaft Fur Elektrisch Gluhlampen Mbh | Process for producing a supply conductor for a lamp, and supply conductor for a lamp, as well as lamp having a supply conductor |
DE102004058727A1 (de) | 2004-12-06 | 2006-06-08 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Stromzuführungssystem für eine Lampe mit diesem Stromzuführungssystem |
DE102004061736A1 (de) * | 2004-12-22 | 2006-07-06 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Befestigungsverfahren und danach hergestellte Lampe |
DE102004061734A1 (de) * | 2004-12-22 | 2006-07-06 | Patent-Treuhand-Gesellschaft für elektrische Glühlampen mbH | Befestigungsverfahren und danach hergestellte Lampe |
US7823353B2 (en) * | 2005-11-22 | 2010-11-02 | Masonite Corporation | Door, method of making door, and stack of doors |
CN113199168A (zh) * | 2021-04-01 | 2021-08-03 | 有研工程技术研究院有限公司 | 高温焊接用钼钌合金箔材及其制备方法 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3420944A (en) * | 1966-09-02 | 1969-01-07 | Gen Electric | Lead-in conductor for electrical devices |
US3793615A (en) * | 1970-11-04 | 1974-02-19 | Gen Electric | Oxidation-resistant lead-in conductors for electrical devices |
US4110657A (en) * | 1977-03-14 | 1978-08-29 | General Electric Company | Lead-in seal and lamp utilizing same |
NL183794B (nl) | 1979-02-26 | Philips Nv | Hogedrukkwikontladingslamp. | |
HU185198B (en) * | 1982-01-28 | 1984-12-28 | Egyesuelt Izzolampa | Current inlet particularly for vacuumtechnical devices |
US5021711A (en) * | 1990-10-29 | 1991-06-04 | Gte Products Corporation | Quartz lamp envelope with molybdenum foil having oxidation-resistant surface formed by ion implantation |
JP3480364B2 (ja) * | 1999-04-23 | 2003-12-15 | ウシオ電機株式会社 | ショートアーク型放電ランプ |
EP1065698B1 (en) * | 1999-07-02 | 2008-07-30 | Phoenix Electric Co., Ltd. | Mount for lamp and lamp seal structure employing the mount |
DE19961551A1 (de) * | 1999-12-20 | 2001-06-21 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | Einschmelzfolie und zugehörige Lampe mit dieser Folie |
JP2002260581A (ja) * | 2001-02-28 | 2002-09-13 | Toshiba Lighting & Technology Corp | メタルハライドランプ、メタルハライドランプ点灯装置および自動車用前照灯装置 |
-
2002
- 2002-04-24 DE DE10218412A patent/DE10218412A1/de not_active Withdrawn
- 2002-09-11 DE DE10242035A patent/DE10242035A1/de not_active Withdrawn
-
2003
- 2003-04-17 DE DE50300315T patent/DE50300315D1/de not_active Expired - Fee Related
- 2003-04-17 EP EP03009065A patent/EP1357203B1/de not_active Expired - Lifetime
- 2003-04-17 AT AT03009065T patent/ATE289366T1/de not_active IP Right Cessation
- 2003-04-21 US US10/419,185 patent/US6969950B2/en not_active Expired - Fee Related
- 2003-04-21 TW TW092109211A patent/TWI278896B/zh not_active IP Right Cessation
- 2003-04-23 KR KR10-2003-0025740A patent/KR20030084706A/ko not_active Application Discontinuation
- 2003-04-23 CA CA002426484A patent/CA2426484A1/en not_active Abandoned
- 2003-04-24 CN CNB031240275A patent/CN100359631C/zh not_active Expired - Fee Related
- 2003-04-24 JP JP2003120197A patent/JP2003346735A/ja active Pending
Also Published As
Publication number | Publication date |
---|---|
CA2426484A1 (en) | 2003-10-24 |
DE10218412A1 (de) | 2003-11-06 |
ATE289366T1 (de) | 2005-03-15 |
JP2003346735A (ja) | 2003-12-05 |
US6969950B2 (en) | 2005-11-29 |
KR20030084706A (ko) | 2003-11-01 |
DE10242035A1 (de) | 2004-03-25 |
DE50300315D1 (de) | 2005-03-24 |
EP1357203A1 (de) | 2003-10-29 |
TW200401327A (en) | 2004-01-16 |
US20030201718A1 (en) | 2003-10-30 |
TWI278896B (en) | 2007-04-11 |
CN1453821A (zh) | 2003-11-05 |
CN100359631C (zh) | 2008-01-02 |
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