EP1349180B1 - Câble ruban électrique à conducteurs plats - Google Patents

Câble ruban électrique à conducteurs plats Download PDF

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Publication number
EP1349180B1
EP1349180B1 EP02290754A EP02290754A EP1349180B1 EP 1349180 B1 EP1349180 B1 EP 1349180B1 EP 02290754 A EP02290754 A EP 02290754A EP 02290754 A EP02290754 A EP 02290754A EP 1349180 B1 EP1349180 B1 EP 1349180B1
Authority
EP
European Patent Office
Prior art keywords
conductor
conductors
section
partial
cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP02290754A
Other languages
German (de)
English (en)
Other versions
EP1349180A1 (fr
Inventor
Udo Dr. Mayer
Thomas Noetzel
Johann Pilarski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to DE50201563T priority Critical patent/DE50201563D1/de
Priority to ES02290754T priority patent/ES2229058T3/es
Priority to EP02290754A priority patent/EP1349180B1/fr
Priority to AT02290754T priority patent/ATE282889T1/de
Publication of EP1349180A1 publication Critical patent/EP1349180A1/fr
Application granted granted Critical
Publication of EP1349180B1 publication Critical patent/EP1349180B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0009—Details relating to the conductive cores
    • H01B7/0018—Strip or foil conductors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/08—Flat or ribbon cables
    • H01B7/0823—Parallel wires, incorporated in a flat insulating profile

Definitions

  • the invention relates to an electrical flat conductor ribbon cable, according to the Preamble of claim 1.
  • FL-BL Flat conductor ribbon cables - hereinafter referred to as "FL-BL" - are because of their flat design used with advantage in wiring technology. You serve for example as connecting lines for printed circuits, for wiring in electrical devices and in motor vehicles.
  • One advantage of the FL-BL is that immovable, defined arrangement of their ladder. Via FL-BL signals and currents are also transmitted. The level of the transmissible currents is determined by the conductive cross section of the conductor is determined. If the FL-BL for higher currents the cross section of the conductors must be increased. Leading either to wider FL-BL if using wider conductors to maintain their flexibility sufficient distance from each other, or less well bendable FL-BL, if to obtain a given width of the same thicker conductor be used.
  • the individual conductors are in several Divided sub-conductors that lie on top of or next to each other. This is supposed to be a increased security of the FL-BL can be achieved, which will still be functional if a conductor is broken due to a material defect. This lack is said to be here be limited to a partial conductor.
  • the other sub-leaders of the respective leaders should then keep the current flowing.
  • the leaders of this well-known FL-BL must be oversized accordingly, because in extreme cases a single sub-conductor full, to be transmitted current.
  • GB 2 356 970 A from which the invention is based, also shows an FL-BL a large number of flat, electrical conductors, which are roughly rectangular Have cross-section and parallel to each other in a common shell Insulation material are embedded.
  • the flat conductors are made up of two or more partial conductors, which with their Flat sides lie against each other. The conductors of the FL-BL stripped at the ends and soldered to a connector.
  • the invention has for its object to the FL-BL described above shape that they can be used with good flexibility for higher currents and on is easy to contact for making an electrical connection.
  • the main advantage of this FL-BL is the design of a plug-in element at least one of its ends. Your leaders can easily do this without a separate Contact elements are connected. Only the sub-leaders of am End of the FL-BL stripped conductor bent back in the same direction and up to Attachment to the insulating material of the case to be brought. It becomes useful at least one partial conductor on one side and at least one partial conductor on the other Side of the FL-BL bent back to its casing.
  • the end of the FL-BL is with the external partial conductors and the FL-BL itself between them mechanically so stable that it can be used as a plug-in element without additional contact elements is usable.
  • the leaders themselves or their sub-leaders have the function of Plug pins.
  • the partial conductors can, for example, be glued in place be fixed. In principle, however, this is not necessary if in one on the At the end of the FL-BL mating connector to be plugged in there are guides Prevent lateral deflection of the partial conductors.
  • the described design of at least one line end as Plug element is appropriately an even number of sub-conductors per conductor of FL-BL uses half of which after bending back on one side and the other half is on the other side of the FL-BL.
  • the use of four partial conductors has been found, one of which is in the plug-in element two each lie on one side of the FL-BL.
  • the FL-BL can also be an odd number Have number of sub-conductors.
  • each conductor of this FL-BL is divided into at least two sub-conductors, the same can To ensure good flexibility, the FL-BL should be made thin.
  • the Construction of the ladder from partial conductors also gives the FL-BL an improved one Vibration resistance.
  • For the number of partial conductors per conductor and compliance with the Its flexibility is only and exclusively the electrically conductive cross section of the individual sub-leader and the relevant leader. It can be done this way an adaptation of the conductive cross section of the conductors to the desired, in particular to increased currents can be made without the flexibility of the FL-BL is significantly influenced. This applies, for example, to conductors of constant width thus guarantee an unchanged overall width of the FL-BL.
  • Fig. 1 is the end of a two electrical conductors 1 and 2 FL-BL shown schematically, the head 1 and 2 of the end of a predetermined length are stripped.
  • the two conductors 1 and 2 are flat conductors with a rectangular one Cross section formed. They are preferably made of copper and are in one common sleeve 3 made of insulating material so embedded that they remain the same Distance, run parallel to each other over the entire length of the FL-BL. Heads 1 and 2 can also be made of aluminum or another material that is a good electrical conductor consist.
  • the sleeve 3 made of insulating material is preferably produced by means of an extruder to which the Conductors 1 and 2 are continuously fed in parallel to each other.
  • a shell 3 can but also serve two tapes of insulating material, which in the continuous flow of brought both sides to the conductors 1 and 2 and with each other and with the Ladders are glued.
  • Suitable insulating materials are, for example, polyvinyl chloride, Polyethylene and polyurethane.
  • the FL-BL shown in the drawings has two conductors 1 and 2. It can also do more as two conductors, for example eight.
  • Each of the flat conductors 1 and 2 consists of illustrated embodiment from two flat partial conductors T1 and T2. Heads 1 and 2 and the partial conductors T1 and T2 can have an exactly rectangular cross section. she but can also have rounded side edges.
  • the sub-conductors T1 and T2 each Conductor 1 or 2 can have the same but different widths. So can 3 with three partial conductors T1, T2 and T3, for example, the middle one Partial conductor T3 be wider than the two outer partial conductors T1 and T2. All In the finished conductor 1 or 2, partial conductors lie directly against one another with their flat sides.
  • Such a conductor consisting of partial conductors is more flexible than a single layer Conductor with the same cross section. Heads 1 and 2 can therefore be used for a higher one Current load with constant width with a corresponding number of Partial conductors are made thicker. However, narrower conductors 1 and 2 can also be used can be used, which consist of a larger number of partial conductors. As It has turned out to be particularly favorable if each conductor 1 or 2 consists of at least four sub-ladders. An even number of partial conductors is for a symmetrical one Distribution in the contact to the electrical Connect further makes sense. But there can also be an odd number of sub-conductors per conductor be used.
  • the FL-BL is itself a plug-in element on at least one end educated.
  • the conductors 1 and 2 are first of a predetermined length from Insulated material of the shell 3 freed, as shown for example in Fig. 1.
  • the two partial conductors T1 and T2 are then bent back until they rest against the sheath 3.
  • the one partial conductor T1 lies on one side and the other partial conductor T2 on the other side of the FL-BL to its shell 3.
  • An appropriately designed cable end is shown schematically in FIGS. 4, 5 and 7.
  • the plug element at the end of the FL-BL is due to the combination of the partial conductors T1 and T2 as well as the FL-BL itself, which is very stable between them.
  • separate Contact elements are no longer required, but conductors 1 and 2 or their Subconductors T1 and T2 themselves take on the function of connector pins.
  • the end of the FL-BL with the finished plug-in element can directly into one of FIGS. 5 and 6 apparent mating connector G to be inserted, the corresponding Socket contacts is equipped.
  • To ensure the good stability of the plug element it makes sense to use, for example, four partial conductors per conductor, two of which are each lie bent back on one side of the FL-BL.
  • the partial conductors T1 and T2 are stable in their bent-back position.
  • the one on the shell 3 adjacent sub-conductors can - if desired - for example with an adhesive can also be fixed.
  • a lateral migration of the partial conductors T1 and T2 at Then plugging in with the mating connector G does not occur even without a separate fixation on when the mating connector G is in its slot protruding guides 4 is equipped, each in the finished connector lie between the partial conductors.

Landscapes

  • Insulated Conductors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Multi-Conductor Connections (AREA)

Claims (4)

  1. Ligne électrique à ruban à conducteurs plats, pour laquelle au moins deux conducteurs électriques plats (1, 2) sont parallèles avec une section à peu près rectangulaire et sont noyés écartés les uns des autres dans une gaine commune (3) en matériau isolant, dont chacun se compose d'au moins deux sous-conducteurs (T1, T2) qui se trouvent directement les uns contre les autres avec leurs côtés plats, l'épaisseur et le nombre de sous-conducteurs (T1, T2) dans chaque conducteur (1, 2) étant déterminés de manière à ce que pour chaque section conductrice électrique du conducteur (1, 2) nécessaire pour un cas d'application respectif, une flexibilité prédéfinie soit respectée, caractérisée en ce que les conducteurs (1, 2) sont dénudés au moins au niveau d'une extrémité de la ligne et recourbés en vue de la formation d'un élément enfichable jusqu'à disposition sur la gaine (3) en matériau isolant de telle manière qu'au moins un sous-conducteur (T1, T2) par conducteur (1, 2) est ajusté sur un côté de la gaine (3) et au moins un sous-conducteur (T1, T2) est ajusté sur son autre côté.
  2. Ligne selon la revendication 1, caractérisée en ce que les sous-conducteurs (T1, T2) recourbés sont fixés dans leur position au moyen de colle.
  3. Ligne selon la revendication 1 ou 2, caractérisée en ce que chaque conducteur (1, 2) se compose d'un nombre pair de sous-conducteurs (T1, T2).
  4. Ligne selon la revendication 1, caractérisée en ce que chaque conducteur (1, 2) se compose de quatre sous-conducteurs (T1, T2).
EP02290754A 2002-03-27 2002-03-27 Câble ruban électrique à conducteurs plats Expired - Lifetime EP1349180B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE50201563T DE50201563D1 (de) 2002-03-27 2002-03-27 Elektrische Flachleiter-Bandleitung
ES02290754T ES2229058T3 (es) 2002-03-27 2002-03-27 Linea de cinta conductora plana electrica.
EP02290754A EP1349180B1 (fr) 2002-03-27 2002-03-27 Câble ruban électrique à conducteurs plats
AT02290754T ATE282889T1 (de) 2002-03-27 2002-03-27 Elektrische flachleiter-bandleitung

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP02290754A EP1349180B1 (fr) 2002-03-27 2002-03-27 Câble ruban électrique à conducteurs plats

Publications (2)

Publication Number Publication Date
EP1349180A1 EP1349180A1 (fr) 2003-10-01
EP1349180B1 true EP1349180B1 (fr) 2004-11-17

Family

ID=27798930

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02290754A Expired - Lifetime EP1349180B1 (fr) 2002-03-27 2002-03-27 Câble ruban électrique à conducteurs plats

Country Status (4)

Country Link
EP (1) EP1349180B1 (fr)
AT (1) ATE282889T1 (fr)
DE (1) DE50201563D1 (fr)
ES (1) ES2229058T3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101128888B (zh) * 2005-02-03 2012-05-02 自动电缆管理有限责任公司 用于机动车辆的带状电气导线及其制造方法和应用

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005004649A1 (de) * 2005-02-02 2006-08-10 Panta Gmbh Flachleiter-Bandkabel
EP1688966B1 (fr) * 2005-02-03 2014-03-26 Auto-Kabel Management GmbH Câble plat électrique pour véhicules à moteur
DE102006050705B4 (de) 2006-10-24 2009-01-02 Auto-Kabel Management Gmbh Batterieleitung
DE102017109563A1 (de) 2017-05-04 2018-11-08 Otto-Von-Guericke-Universität Magdeburg Flachbandleiter für eine Hochspannungs-Gleichstromanbindung von Offshore-Windparks, sowie Verfahren zur Herstellung dieser
DE102020103811A1 (de) * 2020-02-13 2021-08-19 Kromberg & Schubert GmbH Cable & Wire Geschirmte Flachleitung

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2439512A1 (de) * 1974-08-17 1976-03-04 Kabel Metallwerke Ghh Flachleiter-bandleitung
KR100397581B1 (ko) * 1995-06-05 2003-12-01 로버트 제이 섹스톤 표면실장형다용도배선
DE10058754A1 (de) * 1999-12-03 2001-06-28 Methode Electronics Inc Flaches Kabel und modularer Drehamboß zur Herstellung davon

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101128888B (zh) * 2005-02-03 2012-05-02 自动电缆管理有限责任公司 用于机动车辆的带状电气导线及其制造方法和应用

Also Published As

Publication number Publication date
DE50201563D1 (de) 2004-12-23
EP1349180A1 (fr) 2003-10-01
ES2229058T3 (es) 2005-04-16
ATE282889T1 (de) 2004-12-15

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